Schneider Package Unit

The complete guide to transformers and packaged substations

Contents

pages6 - 7

Ground mounted transformers

Offering you a choice of:

■ Free breathing transformers

■ Free breathing conservator transformers

■ Hermetically sealed transformers

pages4 - 5

Merlin Gerin transformers

An introduction to the complete range of Merlin Gerin

transformers and package substations.

Offering ease of selection and total flexibility.

pages8 - 13

When transformers become substationsThe range includes:■ Metalclad Distribution Substations (MDS)■ In-line package substations■ Unit substations■ Padmount substations■ One-stop engineered package substations■ Fast-Trans transformers and substations

(see page 14)

3

pages16 - 17

Trihal cast resin transformers

When safety indoors is paramount

Available in ratings from 160kVA to 10MVA with

voltages up to 36kV.

pages14 - 15

Fast-Trans transformers and substations

Guaranteed fast delivery service

A rapid transformer and substation delivery service.

Fast Trans meets the demand for transformers and

substations to be on site in the shortest possible time.

pages18 - 19


quick reference guide

Summary of the product range, type and options

available


A complete range giving you

ease of selection and total flexibility

When you need a transformer orpackage substation, turn to us first.

Did you know that Merlin Gerin Transformersmanufactures a vast range of MV/LVtransformers and distribution substations?

Or that these come in a multitude ofconfigurations and with many options to meetvirtually any application’s demands?

Whether you are a contractor, specifier, panelbuilder, consultant or end user, simplify yourpurchasing process by making Merlin GerinTransformers your first point of enquiry. The chances are that you won’t need to wastetime looking any further.

Our market research has shown us thatalthough our individual ranges of transformersand substations are well known, few peopleare fully aware of the total scope of our offer.

This brochure puts the whole picture together.

Need the convenience of acomplete factory-built substation?

Our Metalclad Distribution Substation(MDS) is a fully fitted, fully assembledsubstation package that’s ready to install.Simply mount on a plinth, cable up and thejob’s done. Save weeks of civil engineeringwork and cut your complete installation costsdramatically.

See page 9 for more details.

Need a choice of fluid filledtransformers for variousapplications?

Our range of transformers can be provided inmany different styles and types, suitable forvaried applications. Choices can be madefrom free breathing or hermetically sealed;mineral oil filled or high fire point fluids; avariety of voltage ratios; options ontermination arrangements; ratings up to50MVA and beyond - the choice is yours.

5

When you need convenience, flexibility, fastdelivery and safety, then look no further thanMerlin Gerin

Need a compact substation for a rural installation?

Lower rated transformers and substations arebecoming more of a requirement for ruralapplications, whether it be for the growingtelecommunications market, or for housingdevelopments and pumping stations. Tacklethese markets with our Padmounted series ofproducts. Compact, cost effective andavailable right now.


Need a fast delivery service thatreduces lead times by weeks?

Fast-Trans is the answer. We have created aspecial fast delivery service for our mostcommonly ordered options. This means youcan get a transformer on site within sixworking weeks of your order and often evenfaster. Fast-Trans transformers can besupplied with a selected range of MV and/orLV switchgear in only eight working weeks.


Need a fluid filled transformer for extra fire safety?

No problem. In addition to our mineral oil filledtransformers, our extensive range oftransformers can be chosen with either Midelor Silicone high fire point fluid fillings to meetthe most demanding fire risk requirements.

Need a cast resin transformer foran indoor application?

For the ultimate in fire safety for indoorinstallations, the Trihal range of cast resintransformers is unbeatable. This distributiontransformer has ‘F1’ fire behaviour classcertification – the best fire rating available fordistribution transformers. In addition, Trihal isenvironmentally classified ‘E2’ and climaticallyclassified ‘C2’, providing peace of mind.

With ratings from 160kVA right up to 10MVA,selected Trihal transformers can be delivered with lead times as short as six working weeks.


Need flexibility?

All our transformers can be supplied aspackage substations with MV and/or LVswitchgear from Merlin Gerin’s range ofproducts. Many options are available - just ask the question.

Ground mounted transformers

The extensive range of Merlin Gerin’s ground mounted transformers is all about choice.

The Merlin Gerin transformer range covers from 200kVA to 5000kVA,with a highest voltage level up to 36kV on the primary, with a selectionof voltage ratios available. These transformers are easy to choose andeasy to specify, even when unusual configurations are required.

In addition, transformers larger than 5000kVA can be supplied by Merlin Gerin Transformers, manufactured by our sister company, France Transfo. These transformers are available in ratings up to60MVA with highest voltage levels up to 36kV; 50MVA with highestvoltage levels up to 72kV and 40MVA with highest voltage levels of123kV.

The Merlin Gerin range of transformers is available with a choice ofdielectric insulating fluids – mineral oil to BS 148, Midel 7131transformer fluid (high fire point fluid) or Silicone fluid (high fire pointfluid suitable for use with hermetically sealed transformers only).

Transformers can be ordered with a choice of losses including standardloss, low loss, or capitalised losses.

A wide range of standard fittings are available including off circuittapping switches, drain sampler valves, liquid level indicators and more.

Our range includes:■ Free breathing ■ Free breathing with conservator■ Hermetically sealed

7

Free breathing transformer

Free breathing transformers

The Merlin Gerin range of free breathingtransformers is the most cost effective option for the majority of outdoor sites.

The transformers are filled as standard with mineral oil in accordance with BS 148. Forinstances in which a higher fire rating isneeded, the transformers are available filledwith high fire point fluid (Midel 7131). Thistransformer coolant has a fire point in excessof 300ºC and provides additional securitywhen the installation is adjacent to buildings.

Free breathing conservatortransformers

These free breathing transformers are fitted with a conservator vessel to reduce the area of oil that is in contact with air. This cansubstantially cut the fluid’s degradation,lowering maintenance costs. Conservators areat their most beneficial for higher ratedtransformers from 2500kVA and above.

✓200kVA-50MVA

Popular ratings

Held in stock

Ratings

Options

Highest voltage level up to

Hermetically sealed transformer(shown with ring main unit)

Hermetically sealed transformers

When maintenance is a key issue, or when aninstallation is needed in harsh conditions, lookno further than our hermetically sealedtransformer range.

Once installed, these transformers need nomaintenance of the dielectric insulating fluid.Merlin Gerin manufacture hermetically sealedtransformers using either a nitrogen gascushion above the fluid level, or by using fullyfilled corrugated tanks.

These arrangements completely eliminate airin the transformer tanks, which avoidsoxidation and sludging occurring to thedielectric fluid.

Being completely sealed, the transformer unitcan cope with harsh operating conditions,moisture-laden atmospheres, dust, pollution orother contaminants. This makes it ideal forpetrochemical complexes, water plants,sewage treatment works and many otherindustrial applications.

72kV ✓

Free breathing or

Larger ratingsavailable if required

Higher voltagesavailable if required

Hermeticallysealed option

Fluid options

Oil/Midel/Silicone

MV/LV

Choice of

Switchgear

When transformers become substations

SAIF LV fusegearRingmaster

MV switchgear

Shielded LV fusegear

When it’s more than a transformer that you need, Merlin GerinTransformers can provide a complete range of distribution and protection equipment to create a packaged substation precisely matched to your requirements.

These substations are tailored to your needs and because you get everything from onemanufacturer, your purchasing is so much easier. A single point of contact is all that you needfrom initial enquiry through to manufacture, delivery, commissioning and after-sales service.What could be easier?

The high quality and choice of transformers is matched by the exceptional performance andwide selection of our MV switchgear and LV distribution products.

The MV options are made up from Ringmaster switchgear including compact ring main units,circuit breakers or disconnecting switches.

LV options can be chosen from either Switched And Insulated Fusegear (SAIF), Shieldedfusegear, MCCBs or ACB’s.

Our range includes:■ Metalclad Distribution Substation (MDS)■ In-line packaged substation■ Unit substation■ Padmount substation■ One-stop engineered package substation■ Fast-Trans transformers and substations

✓

Factory

Assembled

9

Metalclad Distribution Substation (MDS)

200kVA to 1000kVA

One of our most innovative products, theMetalclad Distribution Substation (MDS)incorporates a distribution transformer,Ringmaster MV switchgear and LV equipment;all factory built into a stainless steel enclosure.Delivered complete and ready to go, MDSneeds only to be placed onto a preparedfoundation, connected up and commissioned.

This makes obsolete the traditional way ofbuying transformers, switchgear, ancillaryelectrical items and enclosures from differentsuppliers and then assembling them on site.No time is wasted dealing with severalsuppliers, there are no costs for on siteassembly and minimal civil engineering isneeded.

What’s more, MDS is so compact it can beslotted into a much smaller site space than asubstation with separate components. Thesmall profile makes MDS surprisingly easy toinstall discretely in environmentally sensitivelocations.

Features and benefits

■ Delivered fully factory assembled

■ Reduced civil work requirements

■ Certified internal arc control at 21kA

■ Integral corrosion resistant paintedstainless steel enclosure

■ Integral bunding system

■ Excellent access for cabling, installing and maintenance

■ Small and compact

■ Choice of insulating fluid

■ Can be used for many varied applicationsand projects

200-1000kVA

Ratings

Options

✓

Free breathing

Option

Fluid options

Oil/MidelMV/LV

Choice of

Switchgear

Oil/Midel/

Silicone

Fluid options

✓

Free breathing or


✓

Factory

Assembled

In-line packaged substations have their MVand LV terminations positioned on oppositeends of the transformer tank. MV and LVswitchgear can be directly mounted onto thetransformer to provide a single lift packagesubstation.

These substations can be ordered with avariety of enclosures to provide weatherproofand vandal resistant protection. Enclosuresavailable include Glass Reinforced Plastic(GRP), stainless steel, powder coated orpainted stainless steel and powder coated orpainted galvanised steel.


■ Factory assembled

■ Delivered ready for commissioning

■ Optional enclosures available

■ Single point of contact

■ Wide choice of MV/LV switchgear

■ Directly coupled switchgear

200-2500kVA

Ratings

Options

MV/LV

Choice of

Switchgear

In-line packaged substation with/without enclosures

200kVA to 2500kVA

✓

Factory

Assembled

200-2500kVA

Ratings

Options

MV/LV

Choice of

Switchgear

11

Manufactured particularly for electrical utilitycustomers, but also available to any otheruser, we offer a range of unit substationswhich have both the MV and LVterminations/switchgear mounted on one sideof the transformer tank.

The MV and/or LV switchgear is directlymounted onto the transformer flanges whichprovides a compact arrangement.

The complete substation can be lifted as oneunit and delivered direct to the customers’site, reducing site installation and eliminatingsite assembly requirements.




■ MV/LV switchgear directly mounted

■ Single lift arrangement

■ Reduced civil foundation costs

■ Direct to site delivery

■ Wide range of MV/LV switchgear products available

✓

Free breathing or


Fluid options

Oil/Midel/

Silicone

Unit substation

200kVA to 2500kVA

Ratings

Options

Suitable for a variety of rural distributionapplications, these three-phase, fluid immersedpadmounted transformers and substations are acompact and economic alternative to traditionalpackage substations.

Padmounted transformers are an attractive,environmentally sensitive alternative to pole-mounted units that need unsightly overheadlines, which are unacceptable in many areas. With a compact padmounted unit, outdoorinstallations can blend easily into most ruralsurroundings.


■ MV fuse protection immersed in fluid


■ Delivered fully assembled

■ Integral stainless steel enclosures

■ LV distribution options

✓

Free breathing or


✓

Factory

Assembled

Fluid options

Oil/Midel

50-315kVA

Padmounted transformers

50kVA to 315kVA

✓

Factory

Assembled

200-2500kVA

Ratings

Options

13

✓

Free breathing or


Fluid options

Oil/Midel/

Silicone

Substations are tailored to customerrequirements using products from ourcomprehensive range of distributiontransformers, MV switchgear and LVequipment.


■ Simple specification


■ Variety of MV/LV options

■ Flexible, tailored configurations tocustomer needs

■ Single lift arrangements

■ Directly mounted switchgear

■ Choice of arrangements of terminations

■ Operator protected

■ Minimised costs

One stop engineered package substations

200kVA to 2500kVA

MV/LV

Choice of

Switchgear

Fast-Trans... transformers and substations on fast delivery

Merlin Gerin have created a rapid transformer andsubstation delivery service called Fast-Trans. Designedto meet your demand for transformers and substationson site in the shortest time possible.

We have selected the most popular transformer ratings from 315kVA to 2000kVA and put them into our two Fast-Trans ranges.

Free breathing Fast-Trans is available in eight ratings (315kVA to 2000kVA) with a voltage ratio of 11000/433 volts at no load.

Hermetically sealed Fast-Trans is available in four ratings (315kVA to1000kVA) with a voltage ratio of 11000/433V at no load.

The result is that transformers with cable boxes and standardaccessories can be delivered to your site within six working weeks ofyour order placement.

What’s more, because we are continually building many items in therange for stock, you can often get your transformer even faster.

Even if you choose transformers fitted with a range of optional MVswitchgear and LV cabinets, the transformer substation can be on yoursite in only eight working weeks.

The fast paced benefits of the Fast-Trans range begin before you evenorder. We strive to return all Fast-Trans tenders within 48 hours andeach tender is accompanied by full drawings and technicalspecifications, so you can see exactly what’s included.

Today, project build schedules are constantly being squeezed and lesstime is allowed for electrical equipment installation. Even with the bestforward planning, project specifications can change, leaving you withless time than you had anticipated.

With Fast-Trans, you know that the substation will be on your siteexactly when you need it.

15

Fast-Trans transformers are:

■ Ground mounted type (terminations onopposite sides of transformer tank)

■ Free breathing or hermetically sealed

■ 11000 / 433 volts at no load

■ 8 various kVA ratings for free breathing Fast-Trans; 315kVA, 500kVA, 800kVA,1000kVA, 1250kVA, 1500kVA, 1600kVA,2000kVA

■ 4 various kVA ratings for hermetically sealedFast-Trans; 315kVA, 500kVA, 800kVA,1000kVA

■ Mineral oil filled or Midel fluid filled


The Fast Trans service provides easy and fastspecifying, tendering, manufacture and installation of transformers and package substations. In addition, it offers the added benefit ofguaranteed fast delivery with:

■ All equipment available from one source

■ One point of contact

■ Premium quality of Merlin Gerin

■ Direct coupled MV and LV equipment (RMU supplied separately on free breathingFast-Trans)

■ Saves time and cost in assembly

■ All equipment is compatible

■ Simplified design, civil works and planning

■ Quotation includes drawing and technical specifications, sent within 48 hours of receipt of enquiry

✓

Popular ratings

Held in stock

315-2000kVA

Free breathingrating

✓

Free breathing or


Fluid options

Oil/Midel

Delivered in

working weeks

Voltage ratio

11000/433V

At no load

Fast-Trans free breathing

Fast-Trans Hermetically sealed

315-1000kVA

Hermeticallysealed rating

6-8

MV/LV

Choice of

Switchgear

Trihal cast resin transformers... when safety is essential

Merlin Gerin Trihal range of cast resin transformers areavailable in ratings from 160kVA to 10MVA, withhighest voltage levels up to 36kV.

The Merlin Gerin patented method of casting uses Trihydrated Aluminawithin the epoxy resin. This provides the Trihal transformer with itsexcellent fire behaviour characteristics that has been accredited ‘F1’certification according to BS EN 60726:2003 standard; the bestclassification available for distribution transformers.

Trihal transformers are designed for indoor applications and can besupplied as IP00 (core & coils only) for use in switchboards, or they canbe supplied complete with an integral IP31 sheet steel enclosure, withtermination boxes and switchgear if required.

Trihal cast resin transformer IP00 (core & coils)

1st anti-fire effect:Refracting shield

2nd anti-fire effect:Barrier of water

vapour

3rd anti-fire effect:Temperature held

below the fire point

The trihydrated alumina produces 3 anti-fire effects if thetransformer is exposed to flames.

The result of the combination of the 3 anti-fire effects isimmediate self extinguishing of the Trihal transformer

Highest voltagelevel up to

36kV160kVA-10MVA

Ratings

Options

MV/LV

Choice of

Switchgear

Indoorapplications

Integralenclosure

IP31option

Core & coilsIP00

17

When safety is of paramount importance, it is time totake a closer look at the Trihal cast resin transformerrange.

Trihal is ideally suited for use in large office buildings, orany building where the transformer is to be locatedindoors.

With this in mind, the Trihal range has been rigorouslytested and achieved an ‘F1’ classification in accordancewith BS EN 60726:2003 fire behaviour test; a ‘C2’ classification in the BS EN 60726:2003 S1 climatic tests; and an ‘E2’ classification in the BS EN 60726:2003 environment test.


■ Suitable for indoor applications

■ Core & coils IP00

■ Integral IP31 enclosure with removable access panels

■ Cable entry directly into enclosure or into termination boxes

■ Choice of closely coupled MV/LV switchgear available

Trihal cast resintransformer IP31

enclosure

Classifications:

■ Environmental classification: E2

■ Climate classification: C2

■ Fire behaviour classification: F1

Merlin Gerin transformers... quick reference guide

Transformers

Product Ratings Mineral oil Midel 7131 Silicone Highest voltage

to BS 148 transformer fluid fluid for equipment

(r.m.s.)

Ground mounted 200kVA - Yes Yes N/A Up to 72kV

(free breathing) 50MVA (up to 5000kVA)

Fast Trans 315kVA - Yes Yes N/A Up to 12kV

ground mounted 2000kVA (11000/433V

(free breathing) at no load only)

Ground mounted 200kVA - Yes Yes N/A Up to 72kV

(free breathing 50MVA (up to 5000kVA)

conservator)

Ground mounted 200kVA - Yes Yes Yes Up to 72kV

(hermetically 50MVA (up to 5000kVA)

sealed)

Fast Trans 315kVA - Yes Yes N/A Up to 12kV

ground mounted 1000kVA (11000/433V

(hermetically at no load only)

sealed)

Trihal 160kVA - N/A N/A N/A Up to 36kV

cast resin 10MVA

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19

Product Ratings Mineral oil Midel 7131 Silicone Highest voltage

to BS 148 transformer fluid fluid for equipment

(r.m.s.)

Metalclad Distribution

Substation (MDS) 200 - Yes Yes N/A Up to 13.8kV

(free breathing) 1000kVA

In-line packaged 200 - Yes Yes N/A Up to 13.8kV


In-line packaged 200 - Yes Yes Yes Up to 13.8kV

(hermetically sealed) 2500kVA

Unit substation 200 - Yes Yes N/A Up to 13.8kV


Unit substation 200 - Yes Yes Yes Up to 13.8kV


Padmounted 50 - Yes Yes N/A Up to 24kV


Padmounted 50 - Yes Yes N/A Up to 24kV


Packaged substations

Additional information for each of the products described within this guide can be found in specific product brochures.These brochures can be obtained by contacting our Nationwide Customer Information Centre on Tel: 0870 608 8 608.

Brochure title Brochure order referenceFast-Trans Free Breathing transformers and substations TX5140Fast-Trans Hermetically Sealed transformers and substations TX5070Metalclad Distribution Substations (MDS) TX5069Padmount transformers and substations TX5231One Stop engineered package substations W1081Trihal cast resin transformers AMTED301020EN

For further information please Tel: +44 (0)113 290 3702contact the Merlin Gerin Fax: +44 (0)113 290 3669transformer division: Web: www.schneider.co.uk

Email: [email protected]

Enclosed switch disconnectors

Merlin Gerin is a world leader in the manufacture and supply of high, medium and low voltage products for the distribution, protection, control and management of electrical systems and is focused on the needs of both thecommercial and industrial sectors. The newly launched VDINetwork Solutions offer provides flexible, configurableethernet systems for all communication needs.

Square D is a total quality organisation and its business is to put electricity to work productively and effectively, protecting people, buildings and equipment. Its low voltageelectrical distribution equipment, systems and services areused extensively in residential and commercial applications.

Telemecanique is a UK market leader and world expert inautomation and control. It provides complete solutions, withit's range of components, Modicon range of high technologyprogrammable controllers (PLCs), multiple fieldbus andethernet communication networks, HMI, motion controlsystems, variable speed drives and communicationssoftware. In addition, it offers power distribution throughprefabricated busbar trunking.

Schneider Electric’s local supportSchneider Electric is committed to supporting its customers at every stage of a project. Our 180 sales engineers, the largestdedicated sales force in the UK electrical industry, operate from 4 customer support centres.

Our sales engineers are skilled at assessing individual requirements and combined with the expert support of our product specialists, will develop the most effective and economical answer taking relevant regulations and standards fully into account.

To access the expertise of the Schneider Electric group, please call 0870 608 8 608. Each customer support centre includesfacilities for demonstrations and training, and presentation rooms fully equipped with audio visual and video, providing excellent meeting facilities.

Schneider Electric Ltd - Merlin Gerin Transformers, 123 Jack Lane, Hunslet, Leeds, LS10 1BS.Tel: +44 (0)113 290 3702 Fax: +44 (0)113 290 3669 Email: [email protected] www.schneider.co.uk

MAY 2005TX5299.V2

Industrial systems and solutions showroomSchneider Electric Ltd, University of Warwick Science Park, Sir William Lyons Road, Coventry CV4 7EZ

Building systems and solutions showroomSchneider Electric Ltd, Stafford Park 5, Telford, Shropshire TF3 3BL

Energy and Infrastructure systems and solutions showroomSchneider Electric Ltd, 123 Jack Lane, Hunslet, Leeds LS10 1BS

Product showrooms

Fax 0870 608 8 6060870 608 8 608Nationwide support on one number - call the Customer Information Centre on

ScotlandSchneider Electric LtdUnit 11000Academy Business ParkGower StreetGlasgow G51 1PR

South WestSchneider Electric LtdPO Box 41Langley RoadChippenhamWiltshire SN51 1JJ

North WestSchneider Electric Ltd8 Brindley RoadCity Park Business VillageCornbrook Manchester M16 9HQ

Local customer support centres

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