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1 Follow us on Project in Progress Events Notable Projects Product Focus Volume : 6 Issue : 14 Q1 2016 Excon 2015 Excon 2015 Schwing Stetter in Schwing Stetter in 3 9 2 10

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Page 1: Schwing Stetter in Excon 2015 · Batching plant M2.25 1 Batching plant M1 4 Batching plant CP30 2 Concrete Mixer AM7SHC2 14 Concrete Boom Pump S36 X 1 ... EXCON 2015 Schwing Stetter

1

Follow us on

Project in Progress EventsNotable Projects Product Focus

Volume : 6

Issue : 14

Q1 2016

Excon 2015Excon 2015 Schwing Stetter in Schwing Stetter in

3 92 10

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2

Projects in Progress

All the best,

Vice Chairman & Managing Director - SSI

VC & MD’s Message

Rewa Siddhi Expressway

Dear Customers,

Very warm greetings to all the readers of Concreting Times.

As communicated in my message in the last edition, the South Asia's largest construction equipment fair, EXCON which was conducted during end November, 2015 was a grand fair. Over 700 exhibitors participated in the fair and as usual, SCHWING Stetter participated in it in a very big way.

I take this opportunity to thank all our customers, visitors and well-wishers for visiting our stall and encouraging us. The inputs given by many experienced professionals are very valuable to us and we will implement the suggestions made by the experts.

We were also encouraged by the address of the Honorable Union Minister for Road Transport and Highways, Mr. Nitin Gadkari, who unveiled his vision towards connectivity throughout India, through expressways, national highways, state highways, rural roads and waterways.

It was heartening to note that the Minister has set a target to double the expressway / national highway projects and rightly so, we have been witnessing huge contracts being released for highway projects in the last few months.

During the inauguration of EXCON, the Honorable Minister also released an ICEMA Industry Report, “ICE VISION 2020”. This report gives the projections for various types of construction equipment, for the next 5 years. This report is available for sale to all the stakeholders at the office of the “Indian Construction Equipment Manufacturers' Association” – ICEMA (contact '[email protected]').

Going by the statements made by the Honorable Minster and the recently announced Budget, I strongly believe that the construction industry and the construction equipment industry will start seeing growth path from the second half of the financial year 2016-17.

The Budget also provides a lot of thrust on rural development, rural road connectivity, North East connectivity and upgradation of the State highways, besides investment on port projects and power projects.

Some concessions are also given for revitalizing the real estate sector. This will create huge potential for mechanization of rural road construction.

SCHWING Stetter will critically analyze the specific requirements in these sectors and work on introducing equipment for these specific requirements. I strongly believe that India is once again moving towards development and growth.

Finally, I wish all the readers belated New Year greetings and a happy and joyous Holi.

Machine Model Quantity

Batching plant M2.25 1

Batching plant M1 4

Batching plant CP30 2

Concrete Mixer AM7SHC2 14

Concrete Boom Pump S36 X 1

Statue of Unity

Dhirubhai Ambani International Exhibition and Convention Centre

This project envisages rehabilitation and up-gradation of NH-75E (Rewa-Sidhi Section) in the state of Madhya Pradesh on EPC mode. Total road length of 58 kms is split into two packages, which is being constructed by Dilip Buildcon through Schwing Stetter India with a project cost of 261 crores. Total amount of concrete poured and

3produced is around 222,000 m with a concrete grade of M40.

3Machine Model Concrete produced (m )

Batching plant M2.25 1,16,000

Batching plant M1 92000

Batching plant CP30 14000

Schwing Stetter India equipment in use

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JW Marriott Hotel

This commercial project consists of a Hotel and service apartments,

which are being constructed by Ahluwalia & Mani Group for JW

Marriott in EM bypass, Calcutta. Concreting reach is at 103 m height

with a concrete grade of M35 and M50. Schwing Stetter India

equipment in use at this project is SP 1800 Diesel version, CP 30

Batching Plant along with 6 cubic metre concrete truck mixers. The

total number of concrete poured and produced in this project is 365,000 m .

UrbanaUrbana will have five towers

of 45 storeys and two

towers of 40 storeys. These

towers will rise up to a

height of 168 metres (551

ft). Housed in the city's

tallest residential towers,

with 10 sprawling acres of

landscaped parkland all

around, every apartment

promises a view like no

other. Concrete grades are

M35 and M50 with a

concreting reach of 160

metres height. The total

number of concrete poured

and produced in this project 3is 2,00,000m . Schwing

Stetter India equipment in

use at this Larsen & toubro

project are mentioned below

Machine Model Quantity

Batching Plant CP 30 1

Concrete Pump SP 1800 1

Concrete Truck Mixer AM6SHN 3

Machine Model Quantity

Concrete Pump SP 1800 D / BP 1800 D 2

Concrete Pump SP 2800 D 1

Batching Plant CP 30 2

3

Statue of Unity - Tallest in the world

It was a proud moment for SSI with L&T team when a mass pour of 34344m concrete got completed. Once constructed, Statue of Unity

will be the tallest ever man made building with a total height of 240 m.

The statue is 182 m long with an approach bridge of 270 m

Dhirubhai Ambani International Convention and Exhibition Centre

Machine Model Quantity

Batching Plant CP30 1

Batching Plant M1 1

Batching Plant M1.25 2

Concrete Pump BP 1800 4

Concrete Pump SP 1800 7

Concrete Pump BP 350D 3

Mixers AM6SHN2RH 5

Schwing Weighbridge Schwing 996 2

Concrete

Concreting Acheivements

Machine Model Quantity

Concrete Pump BP 2800 2

Concrete Pump BP 3500 HDR 1

Concrete Pump SP 1800 HDRL 1

Separate Placing Boom SPB 35 1

Concrete Boom pump S36X 1

Batching plant M1 2

Concrete Transit Mixer AM6SHCRH & AM6SHN2RHV 13

Schwing Stetter India Equipment in use :

length.The expected concrete volume to be poured and produced is 3around 1 lakh m with a concrete grade of M60. The core of the

structure is made of RCC with a layer of bronze cladding on the

outside. Underneath the statue is the museum of Iron Man of India,

Sardar Vallabhai Patel and in the chest region of the statue is the

Gallery view.

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Notable Projects

4

Panchshil high rise towers at Wagholi, Pune is being constructed by

Millenium Engineers and Contracts Pvt Ltd and Tricon using Schwing

Stetter India equipment through the concrete supplier of Lafarge

concrete. This high rise tower project have 5 towers, 34 floors of 3.2

metre floor height. The total height to be constructed is around 130

metres, out of which current concreting reach height is at 83.2

metres. Concrete grades used in this project are M35 & M40. Total 3number of concrete poured and produced so far is around 22,000 m .

High Rise at Pune

Machine Model Quantity

Batching Plant CP30 1

Batching Plant CP18 1

Concrete Mixer AM6SHN2 4

Concrete Pump 1

Boom Pump S 36 X 1

BP-350D

Jayabheri The Peak: Villa ElevatedJayabheri, The Peak at Kollur, Hyderabad, is a signature high-rise

project by Jayabheri. In this project, the two towers has 29 storey

each of two villas per floor. On the anvil is also a third tower of

Jayabheri The Peak in an additional one acre area. This uber luxury

tower will have only one villa per floor and is slated to take high-

luxury sky living to yet another higher altitude.

Jayabheri Temple Tree: Lush with life

Temple Tree at Narsingh Circle in Hyderabad is an expansive villa

project spread over 16.1 acres of pure bliss. There are 70 lifestyle

villas surrounded by teeming greens, designed gardens, sit-outs and

all the modern lifestyle amenities. Concrete Grades used in both

these projects are M15, M20, M25, M30, M40. The total concrete to 3be poured and produced in this project are 75,000 m , out of which

326,000 m has been completed so far. Schwing Stetter India

equipment used in these projects are listed below:

Machine Model Quantity

Batching Plant M1C 1

Concrete Pump SP 1800 1

Concrete Pump SP 1400 1

Concrete Placing Boom SPB 35 2

Concrete Truck Mixer AM6SHN2RH 5

Concreting at Chennai

Army Welfare Housing project of True Value Homes with a vertical

length at 98 meters concrete pumping with SP 1400 HDRL consisting

of 24 floors at Semmanchery, Chennai.Concrete grade is of M35 Hi- 3flow. Pumped quantity is around 82 m . Schwing Stetter equipment

used in this project are SP 1400 HDRL and 2 numbers of 6 cubic metre

Transit mixers.The total number of concrete poured and produced in 3this project is 1,20,000m .

This project is a Cyclone

preheater for shree

cement plant which is at

Beawar, Rajasthan, made

by Sunder Bui lders.

Concrete grade used in

this project is M35.

Concrete poured so far is

approximately around 34500 m . Current height of

the structure is at 145

mtrs. It will rise upto 147 mtrs approximately. The horizontal pipeline

is around 30 mtrs.

Concreting at Rajasthan

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5

Customer Training Calendar for the year 2015 at SSI Training Centre, Chennai

July

Aug

ust

Sep

tem

ber

Sl Course Code Course Title Products Covered from To Level Days Fees

1 SSI/Che/38/Batching plant/15 Operation and Maintenance of Batching Plant CP30, M1 13.07.15 15.07.15 Basic 3 9000

2 SSI/Che/39/Batching Plant/15 Operation and Maintenance of Batching Plant CP18 16.07.15 17.07.15 Basic 2 6000

3 SSI/Che/40/Con. Pump & TM/15 Operation and Maintenance of Con. pumps & TM BP350, AM6SHN 20.07.15 22.07.15 Basic 3 9000

4 SSI/Che/41/Adv/Batching plant/15 Operation and Maintenance of Batching Plant CP30, M1 27.07.15 30.07.15 Adv 4 12000

5 SSI/Che/42/Owners Program/15 Prime program on "Know your equipment" SSI Eqmts 03.08.15 04.08.15 Basic 2 6000

6 SSI/Che/43/Safety/15 "Safety" Program on Schwing Stetter Equipments Safety 05.08.15 06.08.15 Basic 2 6000

7 SSI/Che/44/Batching plant/15 Operation and Maintenance of Batching Plant CP30, M1 10.08.15 12.08.15 Basic 3 9000

8 SSI/Che/45/Concrete pump/15 Operation and Maintenance of Concrete pumps BP350, SP1800 17.08.15 19.08.15 Basic 3 9000

9 SSI/Che/46/Transit mixer/15 Operation and Maintenance of Transit mixer AM6SHN & SHC 20.08.15 21.08.15 Basic 2 6000

10 SSI/Che/47/Adv/Concrete pump/15 Operation and Maintenance of Concrete pumps BP350, SP1800 24.08.15 27.08.15 Adv 4 12000

11 SSI/Che/48/Adv/Batching plant/15 Operation and Maintenance of Batching Plant CP30, M1 01.09.15 04.09.15 Adv 4 12000

12 SSI/Che/49/Boom pump/15 Operation and Maintenance of Boom Pumps S32, S36 07.09.15 09.09.15 Basic 3 9000

13 SSI/Che/50/Batching plant/15 Operation and Maintenance of Batching Plant CP18 10.09.15 11.09.15 Basic 2 6000

14 SSI/Che/51/Batching plant/15 Operation and Maintenance of Batching Plant CP30, M1 14.09.15 16.09.15 Basic 3 9000

15 SSI/Che/52/Shotcrete/15 Operation and Maintenance on Shotcrete machine TSM 30 21.09.15 22.09.15 Basic 2 6000

16 SSI/Che/53/Adv/Concrete pump/15 Operation and Maintenance of Concrete pumps BP350, SP1800 23.09.15 26.09.15 Adv 4 12000

Dates

Operator Training School, Chennai 2 months Operator course for Batching plant & Concrete Pump

SL Course Code Course Title Commencement Date Completion Date

1 SSI/07/OTS/Pump Oper/Plant Oper/15 Operator Training for Batching Plant / Concrete Pump 06.07.2015 04.09.2015

2 SSI/08/OTS/Pump Oper/Plant Oper/15 Operator Training for Batching Plant / Concrete Pump 10.08.2015 09.10.2015

3 SSI/09/OTS/Pump Oper/Plant Oper/15 Operator Training for Batching Plant / Concrete Pump 07.09.2015 06.11.2015

Come, Learn with Schwing Stetter in the changing Monsoon!

EXCON 2015Schwing Stetter India, proved itself again as a leader in concreting equipment industry by showcasing its product strength during this Excon 2015. As the leading concrete construction equipment manufacturer in India, Stetter unveiled six new products along with five new upgrades and five new innovations in Electronics and Automation at Excon 2015. The eighth edition of Excon was the South Asia's biggest construction equipment event, which drew a huge crowd of different stakeholders from the Industry.

Schwing Stetter India occupied a prominent position at the entrance of the exhibition to showcase its cutting-edge technology and after sales support. The show was held at Bangalore International Exhibition Center, Bengaluru from 25th to 29th November- 2015. Many visitors with very specific requirements for new concreting solutions visited Schwing Stetter India booth.

Schwing Stetter India's stall was spread over an area of 2460 sq,mt., to display its complete range of concreting machinery. The stall had a live display and demo of 32 machines, which attracted the customers. The new product launches was the major attraction during the event.

The range of the newly launched products includes:

1. M30Z – Batching Plant

2. SLM 2200 – Self Loading Mixer

3. RVH 18- Circular Distributor

4. LW 300 FN – Wheel Loader ( 3 tonne capacity)

5. ZL50GN- Wheel Loader (5 tonne capacity)

6. GR 150 - Motorgrader

In addition to this, SCHWING Stetter is launching 5 new upgraded products and 5 new innovations in electronics and automation.

The range of the newly upgraded products includes:

1. S43X Boom Pump : India's largest Boom Pump mounted on a Four Axle Truck

2. SP1807 Stationary Pump

3. New canopy for stationary pumps.

4. Weighbridge

5. Inner climbing mechanism for Tower crane

The range of new innovation in electronics and automation includes:

1. MCI 55 Control System for Smaller Batching Plants

2. MCI 100 Control System for Medium Sized Batching Plants

3. MCI 550 Control System for Large Sized Batching Plants including networking and GPS connectivity

4. Electronic dozing system for shotcreting pumps

5. Integrated control panels for stationary pumps

The stall looked very attractive with its two-tier structure, along with the huge space for product display on the ground floor. While the meeting rooms provided opportunity for the customers to experience about our product application, training and automation. Schwing Stetter India stall also provided live demo models for Auto greasing system and Weigh Bridge was also displayed.

Schwing

The products were unveiled by Mr. Anand Sundaresan, Vice Chairman & Managing Director, Schwing Stetter India, President, ICEMA and Mr. V. G. Sakthikumar, Managing Director, Schwing Stetter Sales and Services Private Limited, Chairman of Mechanization committee, Builders Association of India. Speaking on the occasion, Mr. Anand Sundaresan, Vice Chairman & Managing Director, Schwing Stetter India said, “We are delighted to have launched new products and be a part of Excon again. This is a prestigious event for us, and a great platform for us to showcase our latest products and our cutting-edge technology. The very key factor in launching new products is to make sure that they meet the Indian conditions, meet the customers' expectations and help them to do their concerting job with ease”.

Mr. V. G. Sakthikumar, Managing Director, Schwing Stetter Sales and Services Private Limited said, “This is a moment of pride for us at Schwing Stetter India. Excon has always been the one-stop-shop for us to build and maintain relationships with potential as well as existing customers. Our newly launched products demonstrate high levels of quality and efficiency, as our mantra is to deliver the best-in-class concrete solutions for the construction industry. We hope to showcase our expertise with more such remarkable products and continue to re-define the construction space by employing the best-in-class technology. We were very happy that we could showcase our products, services and new technologies to the customers for their review. We received a very positive review from our customers. We also got many deals finalized for the equipment what we exhibited, especially for the new ones. So, this gave us a tremendous amount of satisfaction that we participated in EXCON and our commitment to the exhibition and to the customers were well appreciated by customers, other exhibitors and even the organizers.”

Excon is the industry's most prestigious event organized by the Confederation of Indian Industry (CII) along with the Indian Construction Equipment Manufacturers Association (ICEMA). This event enables networking with all industry experts in a single platform including those from prestigious industry bodies like Builders Association of India (BAI). This event also coincided with a conference on Rebooting Infrastructure by ICEMA, CII, Department of Industrial Policy and Promotion. Mr. Anand Sundaresan, President, ICEMA, in his welcome address, said that the conference is being held at an opportune moment where on the one hand, there is huge potential for infrastructure development and opportunity for the construction equipment business to grow, on the other hand, the manufacturers of construction equipment are cautiously optimistic due to negative growth in the last three to four years. The conference deliberated on key challenges in accelerating growth of infrastructure with focus on sustainable development. Other focus areas of the Conference include; Make in India – Components & Aggregates Manufacturing; Easing regulatory policies for successful implementation of projects; Construction Equipment Financing; Upgradation of Technology; Skills & Manpower Development.

ICEMA and CII published a Report on Indian Construction Equipment Industry - Vision 2020. The report was released on 25th November by Shri Nitin Gadkari, Hon'ble Minister of Road Transport & Highways and Shipping, Government of India at the inaugural ceremony of EXCON 2015. The key features of the report would be (a) state of infrastructure industry in India (b) current demand scenario of Indian construction equipment (c) critical issues faced by the ICE industry (d) future outlook and projected market size of equipment by 2020, and (e) the way forward on the critical issues faced by the ICE industry in India.

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Schwing Stetter at EXCON 2015

EXCON 2015

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EXCON 2015

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Machine Model Quantity

Concrete Pumps SP 8800 D 4 Nos

Batching Plant HN 3 2 Nos

Concrete Placing Boom SPB 35 3 Nos

Concrete Placing Boom SPB 30 2 Nos

EXCON 2015

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Events

International Conference on Smart City

A 2nd International conference and exhibition on sustainable habitat and smart cities was conducted on 9th – 11th December, 2015 in Rajasthan. Mr. Anand Sundaresan presented a brief session on ICEMA and our first awarded and accredited program on certification of Concrete pump operator course under the Pradhan Mantri Kaushal Vikas Yojana, National Skill Development Corporation through the Infrastructure Equipment Skills Council.

27th All India Builders convention BAI-Buland Bharat Exhibition took place on 8th – 10th January 2016 at Ramoji Film City- Hyderabad saw an overwhelming response to our SLM 4000. Buland Bharat is an intiative to define, derive & design systems in the construction industry to propel India's infrastructure as futuristic, globally appealing & functionally effective.

Constro 2016

Constro 2016, an International Fair on Construction Machinery, Materials, Methods & Projects took place on 14 - 17 January 2016 at the Agricultural College Ground, Pune. Self loading Mixer SLM 4000 and SP 1200 RMC were the Schwing Stetter India equipment on display. There was an overwhelming response from the event.

BAI Buland Bharat A workshop on Tunneling Technology was conducted at Shimla, Himachal Pradesh which created a brand awareness on shotcreting equipment available for concrete spraying as well as the Stationary pumps used for heavy duty pumping especially in tunnels.

Innovations in Tunneling Technology

Schwing Stetter India adjudged the ‘Truck Application Builder of the Year’ at the seventh edition of the Apollo - CV Awards 2016, January 21st at Mumbai. These awards, instituted by the Apollo Tyre group and CV, the leading Commercial Vehicles magazine honor the champions and stalwarts of the commercial vehicles industry and its stakeholders.

Apollo CV Award

Governor of Tamil Nadu, Dr. K. Rosaiah presented an award to Schwing Stetter India under the category “Excellence in construction machinery and equipment” at Construction Industry Awards 2015, Music Academy, Chennai on 7th February 2016.

Construction Industry Awards

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Meet our Customers

About Ultra Ready Mix Concrete:

Thiru.S.Sivasamy is a leading civi l construction contractor in the readymix concrete business for the past 23 years in TamilNadu.Ultra-Ready Mix (URMC) group, a 300 crore company involved in concrete solutions catering to the infrastructure development in and around 250 km radius of Coimbatore (i.e) South-West part of Tamil Nadu and South - East part of Kerala. A business driven by Customer satisfaction, achieved solely by timely delivery of ready mix

concrete and by prompt service to their customers.

They ensure that their customer's specifications of different grades of concrete are completely met.Ultra-Ready Mix Concrete private limited (URMC), pioneer in ready mixed concrete business in Tamil Nadu and Kerala, operating for thepast 10 years with more than 600 people employed. They are one of the leading suppliers of quality ready mixed concrete having already supplied more than 15, 00,000m3of concrete in and around Coimbatore, Tirupur, Palakkad and Pollachi.

In a Conversation with Thiru. S. Sivasamy, Managing Director, UltraRMC

Schwing Stetter Equipment Used:

Why :

M1-1 No.

CP30 Star Batcher-5 Nos

CP18-2 Nos

Concrete Pump-14 Nos

Boom pump – 2 Nos

Concrete mixers-102 Nos

We are very delightful with Schwing Stetter India's commitment to its quality and services. The main reason behind our success in ready mix concrete business is from the continuous and untiring support received through the products of Schwing Stetter India. They do not compromise on the quality of equipment and services offered to us.

They continuously innovate and help us in achieving ultimate customer satisfaction.There is lot of infrastructure potential as Coimbatore has been announced as one of the SMART CITY in Tamil Nadu. We look to reach new heights with the help of Schwing Stetter India products.

Schwing Stetter India

An Interview with Mr. Nakul Himatsingka, Director, Ideal Group.

Ideal Real Estates was started in the year 1982.The group, led from the front by Mr Nakul Himatsingka, is today one of the pioneer in the Real Estate sector in Eastern India.Operating majorly in the Eastern capital of the country, Kolkata and in Guwahati,the company has made its name in both residential and commercial properties.

As much as 7 million square feet is under construction at the moment and another 5

million square feet is expected to be launched in the next one year. He feels that the Real estate scenario in Kolkata is highly challenging today.

Why they chose Schwing Stetter India:

“Never felt the need to look beyond Schwing Stetter India ever” says Mr. Nakul Himatsingka.The product, quality and after sales support have always matched their expectations and they will be continuing to use Schwing Stetter India products in future as well.

Machine Model Quantity

Concrete Pump BP 250D 1

Concrete Pump BP 350D 1

Concrete Pump SP 1400 2

Concrete Pump SP 1800D 5

Concrete Pump BP 1800E 1

Batching Plant CP 18 7

Concrete Transit Mixer AM6SHN2 6

Schwing Stetter India Equipment:

Landmark Projects:

Ideal Unique Centre is one of the landmark projects of the group. It is located very close to the Science City in Kolkata, at a vertical height of 100m+, this building once constructed will definitely be one of the premium habitats in the city.

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Product Focus

Concrete is the world's second most consumed material after water, and its widespread use is the basis for urban development. It is estimated that 25 billion tonnes of concrete are manufactured each year. Twice as much concrete is used in construction around the world when compared to the total of all other building materials combined.

Construction and demolition waste generation has exceedingly increased around the world to about 40% annually. Out of which, concrete constitutes to about 80% of the total waste. Therefore, it is necessary to recycle concrete waste to recycled aggregate and recycled aggregate concrete. Sustainable development is focused through usage reduction of natural raw materials and consumption of recycled goods.

Recycling of slurry water is necessary to avoid ground water contamination which poses a great hazard in the ground water table. The solution to it is in recycling the concrete and the slurry water. The benefits to it are that it reduces the production of greenhouse gas emissions and other pollutants by reducing the need to extract raw materials and ship new materials to long distances.

Conservation of natural resources and a responsibility towards a greener future enabled Schwing Stetter to manufacture a recycling plant, RA 12. The use of recycled aggregates from construction and demolition wastes is showing great interest in construction because it is a huge money saver for every company, cuts down the cost on effort of transport and manpower. It conserves natural resources and reduces the space required for the landfill disposal.

Concrete is a mixture of cement, water, and aggregate material. Cement is made by heating a mixture of limestone and clay containing oxides of calcium, aluminium, silicon and other metals in a kiln and then pulverizing the resulting clinker. The fine aggregate particles are usually sand. Coarse aggregate is generally gravel or crushed stone. When cement is mixed with water, a chemical reaction called hydration occurs, which produces glue that binds the aggregates together to make concrete.

After concrete is poured at a construction site, the chutes of ready mixed concrete trucks and hoppers of concrete pump trucks must be washed out to remove the remaining concrete before it hardens. Equipment such as wheelbarrows and hand tools also need to be washed down. At the end of each work day, the drums of concrete trucks must be washed out. This is customarily done at the ready mix batch plants, which are usually off-site facilities, however large or rural construction projects may have on-site batch plants.

Builders often order a little more ready mixed concrete than they actually need, so it is common for concrete trucks to have wet concrete remaining in their drum after a delivery. This unused concrete can be returned to the ready mixed plant and either (1) used

Concrete and its ingredients:

Concrete Washout:

Wet concrete recycling:

Contact Address:

F-71, 72, Sipcot Industrial park, Irungattukottai,

Sriperumbudur Taluk, Kancheepuram District. Tamil Nadu – 602 117.

Phone : 91766 06321, 99520 71534, 94443 76182

Email: [email protected]

Web site: www.schwingstetterindia.com

Training Department

M/s. Schwing Stetter (India) Private Limited,

Recycling Plant RA 12In a Conversation with Thiru. S. Sivasamy, Managing Director,UltraRMC

Operation of SCHWING Stetter's RA 12 is based on reverse flow principle. This provides quick intake of concrete. It separates aggregates in various sizes ranging from 63 mm to 0.2 mm. Vibrators are available for free concrete flow and aggregate flow. Drum rollers are provided with nylon ring for increased life, maintenance door provided for easy access to wash drum, drive protection cover provided for safety.

Typical system for recycling wash water/ aggregate recovery is that the surplus concrete is fed into the washing drum with the help of vibrators in the hopper. Depending on the system, upto two trucks can be unloaded simultaneously. The boom pump delivers water to Transit mixer for washing. Transit Mixer washout concrete discharges into the charging hopper and flows into the drum. The Drum rotates to separate the aggregate and slurry water by reverse flow method. The slurry water gets collected into the slurry tank. The aggregates gets collected through vibrating sieve. The agitator stir the slurry tank in regular interval to avoid deposition. The rinsing pump delivers water to drum through vibrating sieve and charging hopper. Batching pump delivers slurry water to batching plant for concrete production.

Our happy customers are quite a many: Leighton, Larsen and Toubro at their DhirubhaiAmbani International Convention centre were able

3to reuse the remaining concrete from 4 lakhs m from the construction site. For every 50 numbers of transit mixers washed per day through RA 12, a total of 10 lakhs can be saved yearly.

Schwing Stetter are the best in the next generation - recycling plant. RA 12 offers easy to use, low noise equipment wherein it separates aggregates and slurry from the concrete to be reused. The major benefits of concrete recycling are keeping concrete debris out of landfills saves landfill space, recycled gravel reduces the need for gravel mining and using the recycled concrete as the base material for roadways reduces the pollution involved in construction, satisfying legal authorities guidelines of not allowing waste water containing cement slurry should be allowed to be flushed into municipal drains, minimum payback period of capital investments made on RA 12 system.

to pour precast concrete products (e.g., highway barriers, retaining wall blocks, riprap), (2) used to pave the ready mixed plant's yard, (3) washed into a reclaimer, or (4) dumped on an impervious surface and allowed to harden, so it can be crushed and recycled as aggregate. Unused wet concrete should not be dumped on bare ground to harden at construction sites because this can contribute to ground water and surface water contamination. Schwing Stetter recycling plant RA 12 helps in conserving the environment by not contaminating the ground water through recycling of slurry water and reusing it in making concrete.

Schwing Stetter's RA 12 can recycle the concrete at a washing 3capacity for normal concrete at 12m per hour. The major benefits to

RA 12 are easy operation, fully automatic, no wastage of aggregates or raw materials, short vehicle downtimes during cleaning, no disposal costs, exceptionally resistant to wear, variable installation possibilities and low operating costs.

Page 12: Schwing Stetter in Excon 2015 · Batching plant M2.25 1 Batching plant M1 4 Batching plant CP30 2 Concrete Mixer AM7SHC2 14 Concrete Boom Pump S36 X 1 ... EXCON 2015 Schwing Stetter

F 71 - 72, SIPCOT Industrial Park, Irungattukottai, Sriperumbudur Taluk, Kancheepuram District,Tamil Nadu - 602117.

Phone : 044 2715 6780 / 781, 47108100 / 33555588 Fax : 044 27156539 Visit us at www.schwingstetterindia.com

MUMBAI NEW DELHI

HYDERABAD BANGALORE

KOLKATA COCHIN AHMEDABAD

PUNE MOHALI

BHUBANESWAR GUWAHATI RAIPUR

022 25624863 / 64, 30718300 / 33555588 011 3092 8500 / 33555588

040 6615 1783 / 33555588 080 30114305 / 33555588

033 3322 3300 / 33555588 0484 4055984 / 3355558 079 40064084 / 33555588

020 26055651 / 2 / 33555588 0172 3957500 / 3957503

0674 2463999 / 3355558 0361 2234738 0771 2562325

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March 2016Published by Schwing Stetter India in Chennai. All Correspondence to be sent to [email protected]

Designed and Printed by A.L. Senthil Kumar :: For private circulation only, not for sale.

The Last WordDear Customers,

Season Greetings!

It was a great pleasure in meeting many of you during Excon 2015 and sincerely appreciate your presence and your valuable comments

about our machines. We are happy to share with you that Schwing Stetter plants are becoming the most favourite products for concrete

road construction in India. We have captured one such project “Rewa Siddhi Expressway'' by Dilip Buildcon in

Madhya Pradesh.

I am pleased to inform you the usefulness of recycling plants which are getting more recognized by many of our

customers who realized that the investments are being paid back within 2 years.We are happy for the recognition,

we received on our truck builder application of the year award by Apollo-CV and our excellence appreciated by the

“Construction Industry Award”.

We thank our customers for the unstinted support in making our Self-Loading Mixer 2200, 4000 very popular. We

are pleased to inform you that we will be enhancing our production capacity to keep in pace with the growing

demands.

SCHWING Stetter will be exhibiting new technologies on products in Bauma 2016, Munich from 11th April to

17th April 2016.Through this newsletter, we invite all our readers to visit our stall no. FS 1005/2 (Open Area).

Happy reading!!!

For any feedback regarding this newsletter, email at [email protected]

Batching Plants Concrete Pumps Transit Mixers Concrete Recycling Plants Belt Conveyors Separate Placing Booms Shotcrete Pumps Tower Cranes Self Loading Mixer I I I I I I I I

SCHWING - XCMG introduces 10 Tonne Tower Cranes that can withstand the extreme conditions in construction sites. These highly adaptable fast-erecting Tower Cranes are designed with special features to handle high-rise projects.

For further details, please contact us.

Scale New Heights with SCHWING - XCMG

10 Tonne Tower Crane

With best regards,

Managing Director - [email protected]

V.G. Sakthi Kumar

ISO 9001:2008 OHSAS 18001: 2007 :: ISO 14001:2004 ::

Batching Plants Concrete Pumps Transit Mixers Concrete Recycling Plants Belt Conveyors Separate Placing Booms

Shotcrete Pumps Tower Cranes Self Loading Mixer Wheel Loaders Motor Graders Sludge Pumps

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