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Supply Chain Logistics Management Supply Chain Logistics Management

SCLM Warehousing _Ch 9

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Page 1: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Supply Chain Logistics Management

Page 2: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Warehousing - more complex than other areas of logistics operations

• Traditionally viewed as serving primarily storage function

Page 3: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Management Decisions

Page 4: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Management Decisions

Page 5: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits– Service Benefits

• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Management Decisions

Page 6: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits

• Consolidation and Break-Bulk• Sorting• Seasonal Storage• Reverse Logistics

– Service Benefits

• Warehouse Operations• Warehouse Ownership Arrangements• Warehouse Management Decisions

Page 7: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits

• Consolidation and Break-Bulk• Sorting• Seasonal Storage• Reverse Logistics

– Service Benefits

• Warehouse Operations• Warehouse Ownership Arrangements• Warehouse Management Decisions

Page 8: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Plant 1

Plant 2

Plant 3

Consolidation Warehouse Store B

Store C

Store A

Page 9: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

PlantBreak-Bulk

WarehouseStore B

Store C

Store A

Page 10: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits

• Consolidation and Break-Bulk• Sorting (cross-docking; in-transit mixing;

sorting/sequencing)• Seasonal Storage• Reverse Logistics

– Service Benefits

• Warehouse Operations• Warehouse Ownership Arrangements• Warehouse Management Decisions

Page 11: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Plant 1

Plant 2

Plant 3

Distribution

CenterStore B

Store C

Store A

Sorting by Distribution Center Cross Docking

Page 12: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Plant Produci

ng Product

1

Transit Mixing Point

Store B

Products 1, 2, 3

Store C

Products 1, 2, 4

Store A

Products 1, 3, 4

Sorting by In-Transit Mixing

Plant Produci

ng Product

2

Plant Produci

ng Product

3

Product 4

Page 13: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Supplier/

Vendor of Compone

nt A

Order Assembly by

Sorting/Sequencing

Manufacturing Plant 1

Components A,B,C

Order Assembly by Sorting/Sequencing

Supplier/

Vendor of Compone

nt B

Supplier/

Vendor of Compone

nt C

Manufacturing Plant 1

Components C, B

Manufacturing Plant 1

Components C,B,A

Page 14: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits

• Consolidation and Break-Bulk• Sorting• Seasonal Storage• Reverse Logistics

– Service Benefits

• Warehouse Operations• Warehouse Ownership Arrangements• Warehouse Management Decisions

Page 15: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits

• Consolidation and Break-Bulk• Sorting• Seasonal Storage• Reverse Logistics

– Service Benefits

• Warehouse Operations• Warehouse Ownership Arrangements• Warehouse Management Decisions

Page 16: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits– Service Benefits

• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Management Decisions

Page 17: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing– Economic Benefits– Service Benefits

• Spot Stocking• Full Line Stocking• Value Added Services

• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Management Decisions

Page 18: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

Page 19: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations

– Product Handling– Product Storage

• Warehouse Ownership Arrangements

• Warehouse Decisions

Page 20: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations

– Product Handling– Product Storage

• Warehouse Ownership Arrangements

• Warehouse Decisions

Page 21: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations

– Product Handling• Receiving• In-Storage Handling• Shipping

– Product Storage• Warehouse Ownership

Arrangements• Warehouse Decisions

Page 22: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations

– Product Handling– Product Storage

• Warehouse Ownership Arrangements

• Warehouse Decisions

Page 23: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations

– Product Handling– Product Storage

• Active• Extended

• Warehouse Ownership Arrangements

• Warehouse Decisions

Page 24: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

Page 25: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements– Private Warehouses– Public Warehouses– Contract Warehouses

• Warehouse Decisions

Page 26: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements– Private Warehouses– Public Warehouses– Contract Warehouses

• Warehouse Decisions

Page 27: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements– Private Warehouses

• Control• Operating Flexibility• Cost

– Public Warehouses– Contract Warehouses

• Warehouse Decisions

Page 28: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements– Private Warehouses– Public Warehouses– Contract Warehouses

• Warehouse Decisions

Page 29: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements– Private Warehouses– Public Warehouses– Contract Warehouses

• Warehouse Decisions

Page 30: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

Page 31: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

– Site Selection– Design– Size & Expansion Capabilities– Audit Activities– Security– Safety & Maintenance

Page 32: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

– Site Selection– Design– Size & Expansion Capabilities– Audit Activities– Security– Safety & Maintenance

Page 33: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

– Site Selection– Design– Size & Expansion Capabilities– Audit Activities– Security– Safety & Maintenance

Page 34: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

• Strategic Warehousing• Warehouse Operations• Warehouse Ownership

Arrangements• Warehouse Decisions

– Site Selection– Design– Size & Expansion Capabilities– Audit Activities– Security– Safety & Maintenance

Page 35: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Warehouse Management Systems (WMS)

TransportationManufacturing to Warehouse

Manufacturing Plant

TransportationWarehouse to Customer

Sales Info

Forecasting Systems

Host / ERPOMS

TMS

Advanced Planning System

Manufacturing Execution

System

EDIInternet

EDIInternet

RFDC or BarcodeScanner or Pager

Warehouse(WMS)

Warehouse(WMS)

EDIInternetRFDC

RFDC RFDC

EDIInternetor RFDC

EDIInternetor RFDC

RFDC or Pager

Supply Chain Vendors

Host / ERP

EDIInternet

EDIInternet

Headquarters

Scanners

Retail Customers With POS Scanners

ExchangePortal

POS Scanner Data

YMS

YMS

Page 36: SCLM Warehousing _Ch 9

Supply Chain Logistics Management

Yard Management Systems (YMS)

TransportationManufacturing to Warehouse

Manufacturing Plant

TransportationWarehouse to Customer

Sales Info

Forecasting Systems

Host / ERPOMS

TMS

Advanced Planning System

Manufacturing Execution

System

EDIInternet

EDIInternet

RFDC or BarcodeScanner or Pager

Warehouse(WMS)

Warehouse(WMS)

EDIInternetRFDC

RFDC RFDC

EDIInternetor RFDC

EDIInternetor RFDC

RFDC or Pager

Supply Chain Vendors

Host / ERP

EDIInternet

EDIInternet

Headquarters

Scanners

Retail Customers With POS Scanners

ExchangePortal

POS Scanner Data

YMSYMS