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Project Number: Tracking Code: TC0634--1150 Requested by: Brandon Harpenau Date: 8/25/2006 Product Rev: 0 Part #: SCP2-10-10-S-2.00-S Lot #: 0 Tech: Tony Wagoner Eng: Troy Cook Part description: SCR2/SCP2 Size 10 Qty to test: 50 Test Start: 10/21/2006 Test Completed: 1/3/2007 Page 1 of 23 SCP2/SCR2 Size 10 DVT Report SCP2-10-XX-X-X.XX-D/SCR2-10-XX-X-X.XX-D

SCP2/SCR2 Size 10 DVT Report SCP2-10-XX-X-X.XX-D/SCR2-10 ...suddendocs.samtec.com/testreports/tc0634--1150reportrev3_qua.pdf · The following is a brief, simplified description of

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Project Number: Tracking Code: TC0634--1150

Requested by: Brandon Harpenau Date: 8/25/2006 Product Rev: 0

Part #: SCP2-10-10-S-2.00-S Lot #: 0 Tech: Tony Wagoner Eng: Troy Cook

Part description: SCR2/SCP2 Size 10 Qty to test: 50

Test Start: 10/21/2006 Test Completed: 1/3/2007

Page 1 of 23

SCP2/SCR2 Size 10 DVT Report

SCP2-10-XX-X-X.XX-D/SCR2-10-XX-X-X.XX-D

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 2 of 23

CERTIFICATION

All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Full DVT. Flow chart is attached. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION

1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. 4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: None Used 9) Re-Flow Time/Temp: See accompanying profile. 10) Internal Test PCBs used: None Used

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 3 of 23

OVEN PROFILE (Soldering Parts to Test Boards) – NO TEST BOARDS USED

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 4 of 23

FLOWCHARTS

Current Carrying Capacity

TEST GROUP A

STEP 1 cable min

6 Contacts in series, clustered if possible

01 CCC

Tabulate calculated current at RT, 65° C, 75° C and 95° C

after derating 20% and based on 105° C

CCC, Temp rise = EIA-364-70 Mating/Unmating

TEST GROUP A

STEP 5 Cables / 100 Cycles

01 Mating / Unmating

02 Data Review

03 100 Cycles

04 Mating / Unmating

05 Data Review

06 Thermal Aging (Mated)

07 Mating / Unmating

08 Data Review

09 Humidity (Mated)

10 Mating / Unmating

Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;

Time Condition 'B' (250 hours)

Humidity =EIA-364-31, Test Condition 'B' (240 Hours)

and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)

ambient pre-condition and delete steps 7a and 7b

Mating/Un-Mating Forces = EIA-364-13

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 5 of 23

FLOWCHARTS Continued

Water & Dust - DC-01 Dust Cover

3 Connectors 3 ConnectorsTEST GROUP A GROUP A1

STEP SCP1-17-16-T-2.00-D / DC-01 Dust Cover SCP1-17-16-T-2.00-D / DC-01 Dust Cover

01 Visual Visual

02 Dust Test Water Test

03 Visual Visual

Dust/Water Testing = Per CEI/IEC 60529 Code IP67 Water & Dust - DC-02 Dust Cover

3 Connectors 3 ConnectorsTEST GROUP A GROUP A1

STEP SCP1-17-16-T-2.00-D / DC-02 Dust Cover SCP1-17-16-T-2.00-D / DC-02 Dust Cover

01 Visual Visual

02 Dust Test Water Test

03 Visual Visual

Dust/Water Testing = Per CEI/IEC 60529 Code IP67 IR / DWV

TEST GROUP A GROUP B GROUP C

STEP 2 Boards 2 Boards 2 Boards

Ambient Thermal Humidity

01 IRDWV Initial Thermal Humidity

02 IR/DWV after Thermal IR/DWV after Humidity

Thermal Aging = EIA-364-17, Test Condition 1, Except 60 deg C;

Time Condition 'A' (96 hours)

Humidity =EIA-364-31, Test Condition 'A' (96 Hours)

and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)

ambient pre-condition and delete steps 7a and 7b

IR = EIA-364-21

DWV = EIA-364-20

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 6 of 23

FLOWCHARTS Continued

Durability/Thermal Age/Cyclic Humidity

TEST GROUP A

STEP 160 Points

(15 - 20 Cables)

01 LLCR-1

02 Data Review

03 100 Cycles

04 LLCR-2

05 Data Review

06 Thermal Age

07 LLCR-3

08 Data Review

09 Cyclic Humidity

10 LLCR-4

Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;

Time Condition 'B' (250 hours)

Humidity =EIA-364-31, Test Condition 'B' (240 Hours)

and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)

ambient pre-condition and delete steps 7a and 7b

LLCR = EIA-364-23, LLCR

use Keithley 580 in the dry circuit mode, 10 mA Max

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 7 of 23

ATTRIBUTE DEFINITIONS

The following is a brief, simplified description of attributes. THERMAL:

1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. 2) Test Condition 4 at 105° C. 3) Test Time Condition B for 250 hours. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

HUMIDITY:

1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors. 2) Test Condition B, 240 Hours. 3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

TEMPERATURE RISE (Current Carrying Capacity, CCC):

1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.

2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)

heating. 3) The number of contacts being investigated plays a significant part in power dissipation and therefore

temperature rise. 4) The size of the temperature probe can affect the measured temperature. 5) Copper traces on PC boards will contribute to temperature rise:

a. Self heating (resistive) b. Reduction in heat sink capacity affecting the heated contacts

6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at three temperature points are reported:

a. Ambient

b. 65? C

c. 75? C

d. 95? C

8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized. 9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum

temperature in the vicinity of the heat generation area. 10) A computer program, TR 803.exe, ensures accurate stability for data acquisition. 11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,

etc. 12) Hook-up wire length is longer than the minimum specified in the referencing standard.

MATING/UNMATING:

1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to

prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 8 of 23

INSULATION RESISTANCE (IR):

To determine the resistance of insulation materials to leakage of current through or on the surface of these materials when a DC potential is applied.

1) PROCEDURE: a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts ii. Electrification Time 2.0 minutes iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.

2) MEASUREMENTS: 3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000

megohms. DIELECTRIC WITHSTANDING VOLTAGE (DWV):

To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of environmental stresses so not to influence the readings from arcing that occurs during the measurement process.

1) PROCEDURE: a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts ii. Rate of Application 500 V/Sec

iii. Test Voltage (VAC) until breakdown occurs 2) MEASUREMENTS/CALCULATIONS

a. The breakdown voltage shall be measured and recorded. b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage. c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-

fourth of the breakdown voltage). DURABILITY/LLCR:

1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing

a. <= +5.0 mOhms:----------------------------Stable b. +5.1 to +10.0 mOhms: ---------------------Minor c. +10.1 to +15.0 mOhms:--------------------Acceptable d. +15.1 to +50.0 mOhms:--------------------Marginal e. +50.1 to +2000 mOhms: -------------------Unstable f. >+2000 mOhms: ----------------------------Open Failure

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 9 of 23

SUPPLEMENTAL TESTS WATER TESTING

1) Reference document: CEI/IEC 60529 Code IP67 2) Torque Requirements for Testing:

A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.

Fig. 1 – Water Chamber & Fixtures DUST TESTING:

1) Reference document: CEI/IEC 60529 Code IP67

2) Torque Requirements for Testing: A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 10 of 23

Fig.2 – Dust Chamber & Fixtures

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 11 of 23

RESULTS

Temperature Rise, CCC at a 20% de-rating

• CCC for a 30°C Temperature Rise----------------------- 2.9 A per contact with 6 adjacent contacts powered Mating – Unmating Forces

• Initial o Mating

Min --------------------------------------- 2.9 Lb. Max -------------------------------------- 5.0 Lb.

o Unmating Min --------------------------------------- 2.6 Lb. Max -------------------------------------- 4.8 Lb.

• After 100 Cycles o Mating

Min --------------------------------------- 4.1 Lb. Max -------------------------------------- 6.9 Lb.

o Unmating Min --------------------------------------- 4.1 Lb. Max -------------------------------------- 6.4 Lb.

• After Thermals o Mating

Min --------------------------------------- 2.9 Lb. Max -------------------------------------- 4.5 Lb.

o Unmating Min --------------------------------------- 2.8 Lb. Max -------------------------------------- 4.6 Lb.

• After Humidity o Mating

Min --------------------------------------- 2.7 Lb. Max -------------------------------------- 3.5 Lb.

o Unmating Min --------------------------------------- 3.1 Lb. Max -------------------------------------- 3.8 Lb.

Water & Dust Testing – Connector to Connector Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Water Present No Water Present

Water & Dust Testing – Connector to DC-01 Dust Cover Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Water Present No Water Present

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 12 of 23

Water & Dust Testing – Connector to DC-02 Dust Cover Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Water Present No Water Present

IR/DWV Results – Connector Only-Tested in Mated Condition Only Initial IR (Min.) -------------------------------100,000 Meg Ohms Initial Breakdown (Min.) ----------------------1,200 VAC Initial DWV (Min.) -------------------------------- 900 VAC Initial Working Voltage (Min.) ----------------- 300 VAC After Thermal - IR (Min.)------------------- 50,000 Meg Ohms After Thermal - Breakdown (Min.)----------1,100 VAC After Thermal - DWV (Min.) ------------------- 825 VAC After Thermal -Voltage (Min.)----------------- 275 VAC After Humidity - IR (Min.) ----------------100,000 Meg Ohms After Humidity - Breakdown (Min.)---------1,160 VAC After Thermal - DWV (Min.) ------------------- 870 VAC After Humidity -Voltage (Min.)---------------- 290 VAC Durability / LLCR (100 LLCR test points)

• Initial ----------------------------------------------------------------19.6 mOhms Max

• Durability, 100 Cycles o <= +5.0 mOhms----------------------------------- 100 Points--------------------------Stable o +5.1 to +10.0 mOhms----------------------------------- 0 Points--------------------------Minor o +10.1 to +15.0 mOhms --------------------------------- 0 Points--------------------------Acceptable o +15.1 to +50.0 mOhms --------------------------------- 0 Points--------------------------Marginal o +50.1 to +2000 mOhms--------------------------------- 0 Point---------------------------Unstable o >+2000 mOhms------------------------------------------ 0 Points--------------------------Open Failure

• Thermal o <= +5.0 mOhms----------------------------------- 100 Points--------------------------Stable o +5.1 to +10.0 mOhms----------------------------------- 0 Points--------------------------Minor o +10.1 to +15.0 mOhms --------------------------------- 0 Points--------------------------Acceptable o +15.1 to +50.0 mOhms --------------------------------- 0 Points--------------------------Marginal o +50.1 to +2000 mOhms--------------------------------- 0 Point---------------------------Unstable o >+2000 mOhms------------------------------------------ 0 Points--------------------------Open Failure o

• Humidity o <= +5.0 mOhms----------------------------------- 100 Points--------------------------Stable o +5.1 to +10.0 mOhms----------------------------------- 0 Points--------------------------Minor o +10.1 to +15.0 mOhms --------------------------------- 0 Points--------------------------Acceptable o +15.1 to +50.0 mOhms --------------------------------- 0 Point---------------------------Marginal o +50.1 to +2000 mOhms--------------------------------- 0 Point---------------------------Unstable o >+2000 mOhms------------------------------------------ 0 Points--------------------------Open Failure

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 13 of 23

DATA SUMMARIES

TEMPERATURE RISE (Current Carrying Capacity, CCC):

1) High quality thermocouples whose temperature slopes track one another were used for temperature monitoring.

2) The thermocouples were placed at a location to sense the maximum temperature generated during testing. 3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less

than 1° C (computer controlled data acquisition). 4) Adjacent contacts were powered:

a. Linear configuration with all conductors/contacts powered

TC0634--1150All Positions PoweredSCP2/SCR2 (Size 10)Tested at 4.5 amps

6.06.0

4.84.8

4.14.1

3.33.3

3.63.6

2.92.9

2.22.2

1.81.8

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

17 27 37 47 57 67 77 87 97 107 117

Ambient Temperature, ° C

Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

65 ° C

65 ° C Peak Amp

65 ° C Derated Amp

75 ° C

75 ° C Peak Amp

75 ° C Derated Amp

Limit

95 ° C Peak Amp

95 ° C Derated Amp

95 ° C

Room Temp

105° CLimit

Useful Range

Room Temp= 18.3 C

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 14 of 23

DATA SUMMARIES Continued

MATING/UNMATING: Initial After 100 Cycles

Mating Unmating Mating Unmating Force (Oz) Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

Minimum 46.2 2.89 41.6 2.60 66.2 4.14 66.1 4.13 Maximum 80.2 5.0 76.8 4.8 110.1 6.9 102.6 6.4 Average 63.7 4.0 58.9 3.7 88.8 5.5 83.6 5.2

After Thermal After Humidity Mating Unmating Mating Unmating Force (Oz) Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

Minimum 45.8 2.9 44.6 2.8 43.8 2.7 48.8 3.1 Maximum 71.5 4.5 73.1 4.6 56.0 3.5 61.1 3.8 Average 54.8 3.4 55.0 3.4 49.5 3.1 53.9 3.4

Mating/Unmating Compare

3.98

5.55

3.43

3.093.68

5.23

3.44 3.37

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Initial After 100 Cycles After Thermal After Humidity

Stress

Fo

rces

, lb

s.

Mating

Unmating

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 15 of 23

DATA SUMMARIES Continued

WATER & DUST TEST – CONNECTOR-CONNECTOR - VISUAL:

WATER & DUST TEST – DC-01 DUST COVER- VISUAL:

WATER & DUST TEST – DC-02 DUST COVER- VISUAL:

SCP2/SCR2 - DC-01 Dust Cover

Sample # Visual Inspection-Water Visual Inspection-Dust

1 No water in connector No dust in connector

2 No water in connector No dust in connector

3 No water in connector No dust in connector

SCP2/SCR2 - DC-01 Dust Cover

Sample # Visual Inspection-Water Visual Inspection-Dust

1 No water in connector No dust in connector

2 No water in connector No dust in connector

3 No water in connector No dust in connector

SCP2/SCR2 - DC-02 Dust Cover

Sample # Visual Inspection-Water Visual Inspection-Dust

1 No water in connector No dust in connector

2 No water in connector No dust in connector

3 No water in connector No dust in connector

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 16 of 23

IR – Connector Only-Tested in Mated Condition Only

Initial, Meg Ohms Thermal, Meg

Ohms Humidity, Meg

Ohms Average 100000 75000 100000

Min 100000 50000 100000

Max 100000 100000 100000

VOLTAGE BREAKDOWN – Connector Only-Tested in Mated Condition Only Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated

Breakdown

Voltage DWV Working Voltage

Breakdown Voltage DWV

Working Voltage

Breakdown Voltage DWV

Working Voltage

Average 1250 938 313 1100 825 275 1230 923 308 Min 1200 900 300 1100 825 275 1160 870 290

Max 1300 975 325 1100 825 275 1300 975 325

DURABILITY / LLCR:

Date May 29 2007

May 29 2007

June 26 2007 July 7 2007

Room Temp C 23 23 23 24 RH 57% 57% 53% 45%

Name Tony

Wagoner Tony

Wagoner Tori Meek Tony W. mOhm values Actual Delta Delta Delta

Initial 100 Cycles Thermal Humidity Average 16.8 -0.2 0.5 0.6 St. Dev. 0.7 0.4 0.6 1.3

Min 15.8 -1.9 -1.1 -9.7 Max 19.6 0.8 2.5 3.6

Count 100 100 100 100

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 17 of 23

DATA

MATING/UNMATING: Initial After 100 Cycles

Mating Unmating Mating Unmating

Sample# Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

1 54.4 3.40 51.0 3.19 72.8 4.55 69.4 4.34 2 46.2 2.89 46.1 2.88 70.9 4.43 67.2 4.20 3 56.3 3.52 43.2 2.70 70.7 4.42 67.2 4.20 4 52.8 3.30 41.6 2.60 66.2 4.14 66.1 4.13 5 69.0 4.31 67.8 4.24 110.1 6.88 102.6 6.41 6 70.4 4.40 74.1 4.63 108.0 6.75 100.2 6.26 7 76.2 4.76 62.4 3.90 106.1 6.63 95.0 5.94 8 80.2 5.01 76.8 4.80 102.7 6.42 98.4 6.15 9 60.3 3.77 57.6 3.60 81.3 5.08 78.4 4.90

10 71.4 4.46 68.5 4.28 98.9 6.18 92.0 5.75 After Thermal After Humidity

Mating Unmating Mating Unmating

Sample# Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

1 48.3 3.02 45.1 2.82 49.0 3.06 48.8 3.05 2 45.8 2.86 44.6 2.79 48.0 3.00 49.6 3.10 3 46.7 2.92 45.6 2.85 45.3 2.83 52.3 3.27 4 46.4 2.90 45.4 2.84 51.2 3.20 55.5 3.47 5 68.8 4.30 73.1 4.57 52.5 3.28 61.1 3.82 6 62.9 3.93 64.5 4.03 56.0 3.50 60.5 3.78 7 71.5 4.47 68.2 4.26 51.7 3.23 59.0 3.69 8 55.7 3.48 60.5 3.78 43.8 2.74 49.3 3.08 9 49.9 3.12 51.5 3.22 50.9 3.18 50.2 3.14

10 52.3 3.27 51.5 3.22 46.6 2.91 53.0 3.31

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 18 of 23

DATA Continued

IR DATA – Connector Only-Tested in Mated Condition Only

Initial, Meg Ohms Thermal, Meg

Ohms Humidity, Meg

Ohms Sample

# Insulation Resistance

Insulation Resistance

Insulation Resistance

1 100000 50000 100000

2 100000 100000 100000

VOLTAGE BREAKDOWN DATA – Connector Only-Tested in Mated Condition Only

Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated

Sample #

Breakdown Voltage DWV

Working Voltage

Breakdown Voltage DWV

Working Voltage

Breakdown Voltage DWV

Working Voltage

1 1300 975 325 1100 825 275 1300 975 325

2 1200 900 300 1100 825 275 1160 870 290 DURABILITY / LLCR: mOhm values Actual Delta Delta Delta

Board Position Initial 100

Cycles Thermal Humidity

1 -Sample/Pos#1 16.4 0.4 1.2 0.6

1 -Sample/Pos#2 16.6 -0.3 0.9 0.3

1 -Sample/Pos#3 16.8 0.2 0.9 0.6

1 -Sample/Pos#4 17.9 -0.1 -0.5 -0.8

1 -Sample/Pos#5 16.7 -0.3 1.0 0.7

1 -Sample/Pos#6 16.4 -0.1 0.8 0.2

1 -Sample/Pos#7 17.2 0.3 0.4 0.0

1 -Sample/Pos#8 16.5 -0.4 0.7 0.2

1 -Sample/Pos#9 16.0 0.0 1.5 0.7

1 -Sample/Pos#10 16.9 0.0 1.2 0.8

2 - 16.0 0.3 2.0 0.6

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 19 of 23

Sample/Pos#1

2 -Sample/Pos#2 16.5 -0.3 1.9 1.3

2 -Sample/Pos#3 16.8 -0.6 1.4 0.5

2 -Sample/Pos#4 16.2 -0.6 1.9 2.1

2 -Sample/Pos#5 16.4 -0.7 1.9 0.5

2 -Sample/Pos#6 16.6 -0.6 1.8 1.0

2 -Sample/Pos#7 16.1 -0.3 2.5 1.9

2 -Sample/Pos#8 16.3 -0.7 0.2 0.4

2 -Sample/Pos#9 16.9 -0.9 0.7 0.8

2 -Sample/Pos#10 16.3 -0.6 0.0 0.4

3 -Sample/Pos#1 17.1 -0.3 0.1 0.5

3 -Sample/Pos#2 16.5 0.2 0.9 1.1

3 -Sample/Pos#3 16.5 -0.2 0.6 0.7

3 -Sample/Pos#4 17.1 -0.6 -0.1 0.9

3 -Sample/Pos#5 16.4 -0.3 0.1 0.6

3 -Sample/Pos#6 16.9 -0.1 0.4 0.6

3 -Sample/Pos#7 16.8 0.0 0.1 0.9

3 -Sample/Pos#8 16.4 -0.2 0.3 0.6

3 -Sample/Pos#9 16.2 0.0 0.6 0.9

3 -Sample/Pos#10 17.2 -0.5 0.9 1.2

4 -Sample/Pos#1 17.9 -0.5 -0.4 0.1

4 -Sample/Pos#2 19.4 -0.4 0.2 0.5

4 -Sample/Pos#3 16.7 -0.3 -0.1 -9.7

4 -Sample/Pos#4 18.2 -0.2 -0.6 0.2

4 -Sample/Pos#5 16.6 0.0 0.5 1.1

4 -Sample/Pos#6 17.2 -0.2 -0.1 0.1

4 -Sample/Pos#7 16.9 0.4 0.2 0.6

4 -Sample/Pos#8 16.6 0.0 0.4 0.8

4 -Sample/Pos#9 16.6 0.5 0.8 1.3

4 -Sample/Pos#10 16.8 -0.1 0.1 0.7

5 -Sample/Pos#1 16.2 0.0 0.2 0.4

5 -Sample/Pos#2 16.1 -0.3 0.6 1.3

5 -Sample/Pos#3 16.8 -0.1 0.2 0.3

5 -Sample/Pos#4 16.1 -0.6 0.2 1.1

5 -Sample/Pos#5 15.8 -0.2 1.0 1.5

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 20 of 23

5 -Sample/Pos#6 16.1 -0.2 0.3 0.9

5 -Sample/Pos#7 16.4 -0.4 -0.1 0.5

5 -Sample/Pos#8 16.4 -0.6 0.0 0.8

5 -Sample/Pos#9 16.7 -0.5 -0.1 0.9

5 -Sample/Pos#10 15.9 0.2 0.2 0.9

6 -Sample/Pos#1 18.1 0.6 -0.2 0.2

6 -Sample/Pos#2 17.8 0.0 -0.3 0.2

6 -Sample/Pos#3 16.6 0.6 0.9 1.8

6 -Sample/Pos#4 16.0 0.5 1.2 1.7

6 -Sample/Pos#5 17.0 0.3 0.3 0.5

6 -Sample/Pos#6 16.5 -0.2 0.2 0.8

6 -Sample/Pos#7 17.6 -1.0 -0.2 -0.2

6 -Sample/Pos#8 17.5 -0.4 -0.2 -0.4

6 -Sample/Pos#9 17.9 0.8 0.4 0.9

6 -Sample/Pos#10 17.2 -0.1 0.6 1.0

7 -Sample/Pos#1 16.4 -0.1 0.6 0.9

7 -Sample/Pos#2 17.2 0.7 0.1 2.4

7 -Sample/Pos#3 16.5 -0.2 1.8 2.0

7 -Sample/Pos#4 16.2 -0.2 0.5 0.0

7 -Sample/Pos#5 16.7 -0.3 0.1 0.0

7 -Sample/Pos#6 16.9 -0.6 0.8 0.6

7 -Sample/Pos#7 17.0 -0.4 -0.1 0.6

7 -Sample/Pos#8 17.3 -0.8 -0.4 -0.9

7 -Sample/Pos#9 17.7 -1.5 -0.3 0.9

7 -Sample/Pos#10 19.6 0.6 0.3 0.6

8 -Sample/Pos#1 18.1 0.7 1.5 3.6

8 -Sample/Pos#2 16.5 0.3 0.9 1.0

8 -Sample/Pos#3 16.4 -0.7 0.6 1.3

8 -Sample/Pos#4 16.3 -0.5 1.4 1.9

8 -Sample/Pos#5 16.3 -0.3 0.7 0.6

8 -Sample/Pos#6 17.9 -0.7 0.0 -0.2

8 -Sample/Pos#7 16.9 -0.2 1.2 1.2

8 -Sample/Pos#8 16.7 -0.4 0.3 0.5

8 -Sample/Pos#9 16.6 -0.4 0.4 0.6

8 - 17.0 0.2 0.9 1.3

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

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Sample/Pos#10

9 -Sample/Pos#1 15.9 0.2 0.5 1.7

9 -Sample/Pos#2 16.8 -0.4 1.0 1.2

9 -Sample/Pos#3 16.2 0.1 0.5 1.3

9 -Sample/Pos#4 16.2 0.0 0.9 1.1

9 -Sample/Pos#5 16.3 0.1 0.8 1.4

9 -Sample/Pos#6 16.1 -0.3 0.1 0.4

9 -Sample/Pos#7 16.3 0.0 0.4 0.5

9 -Sample/Pos#8 16.8 0.3 1.5 3.0

9 -Sample/Pos#9 16.2 0.1 0.9 0.4

9 -Sample/Pos#10 16.8 -0.6 0.6 0.9

10 -Sample/Pos#1 17.7 0.3 -0.2 0.0

10 -Sample/Pos#2 17.4 -0.8 -0.2 0.6

10 -Sample/Pos#3 16.1 0.1 0.4 0.3

10 -Sample/Pos#4 16.5 -0.2 1.0 0.9

10 -Sample/Pos#5 16.7 -0.7 0.6 0.2

10 -Sample/Pos#6 16.4 -0.2 0.4 0.0

10 -Sample/Pos#7 16.9 -0.4 -0.2 0.3

10 -Sample/Pos#8 16.9 -0.3 -0.1 -0.2

10 -Sample/Pos#9 17.2 -0.5 -0.1 -0.2

10 -Sample/Pos#10 18.6 -1.9 -1.1 -1.3

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

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EQUIPMENT AND CALIBRATION SCHEDULES

Equipment #: THL-02 Description: Temperature/Humidity Chart Recorder Manufacturer: Dickson Model: THDX Serial #: 00120351 Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%). … Last Cal: 06/16/06, Next Cal: 06/16/07

Equipment #: MO-02 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0780546 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: MO-04 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0798688 Accuracy: See Manual … Last Cal: 01/31/06, Next Cal: 01/31/07

Equipment #: PS-01 Description: System Power Supply Manufacturer: Hewlett Packard Model: HP 6033A Serial #: (HP) 3329A-07330 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: TC090601-103/105 Description: IC Thermocouple-103/105 Manufacturer: Samtec Model: Serial #: TC090601-103/105 Accuracy: +/- 1 degree C … Last Cal: , Next Cal: Equipment #: HPM-01 Description: Hipot Megommeter Manufacturer: Hipotronics Model: H306B-A Serial #: M9905004 Accuracy: 2 % Full Scale Accuracy … Last Cal: 5/12/06, Next Cal: 05/12/07

Tracking Code: TC0634--1150 Part #: SCP2-10-10-S-2.00-S Part description: SCR2/SCP2 Size 10

Page 23 of 23

Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: 0772740 Accuracy: See Manual See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: MO-03 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0791975 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: OV-03 Description: Cascade Tek Forced Air Oven Manufacturer: Cascade Tek Model: TFO-5 Serial #: 0500100 Accuracy: Temp. Stability: +/-.1C/C change in ambient … Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: THC-01 Description: Temperature/Humidity Chamber Manufacturer: Thermotron Model: SM-8-7800 Serial #: 30676 Accuracy: See Manual … Last Cal: 8/18/2006, Next Cal: 8/18/2007

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