Screening and Crushing Screening and Crushing EquipmentEquipment

IntroductionIntroduction

This presentation will show crushing and This presentation will show crushing and screening equipment that is being used in screening equipment that is being used in processing bank materials, silt materials to processing bank materials, silt materials to produce D50 sizing/specification.produce D50 sizing/specification.

Boiler ready fuel.Boiler ready fuel.Fractional cost of old style static systems.Fractional cost of old style static systems.

System 1System 1

System 1System 1

System 1 is a proposed system for coal System 1 is a proposed system for coal generation plants (Static/Skid mounted generation plants (Static/Skid mounted Electric)Electric)

200 tons per hour system200 tons per hour system

System 1System 1

Feed HopperFeed Hopper Feed Hopper ConveyorFeed Hopper Conveyor Screen BoxScreen Box Feed ConveyorFeed Conveyor ImpactorImpactor Feed ConveyorFeed Conveyor Screen BoxScreen Box +2” Conveyor+2” Conveyor Fee ConveyorFee Conveyor

VSI SystemVSI System Feed ConveyorFeed Conveyor Screen BoxScreen Box Stub ConveyorStub Conveyor Transfer ConveyorTransfer Conveyor End Transfer ConveyorEnd Transfer Conveyor Main Conveyor 300ftMain Conveyor 300ft

System 1System 1

VSIVSI This machine can produce This machine can produce

D50 sizingD50 sizing Greater Tonnage; Greater Tonnage; Lower Cost Of Ownership; Lower Cost Of Ownership; Most Consistent Product Most Consistent Product

Gradation; Gradation; Variable Gradation Output Variable Gradation Output

With Use Of Optional With Use Of Optional Variable Frequency Drive; Variable Frequency Drive;

Highly Portable | Highly Highly Portable | Highly Versatile; Versatile;

Feed Size Flexibility; Feed Size Flexibility;

Tub and Framework

Drive :Electric or Diesel

Rotor :Shoe Table or SuperChipper™

Pedestal System :Filtered Oil Lubrication

Hydraulic Lid Lifting Arm

Adjustable Feed Hopper

CEMCO Crusher ComponentsCEMCO Crusher Components

Dual 160’s for Power Plant

CEMCO’s Model T-160 is the first VSI crusher to produce the specific particle size and strict gradations required for Fluidized Bed Combustion in Gob Coal Power Plants...In a Single Pass.

Dual T80’s Crushing Gob Coal

System 1System 1Tesab ImpactorTesab Impactor

30% more reduction 30% more reduction than other impactorsthan other impactors

Hydraulic apron Hydraulic apron adustmentadustment

System 1System 1

ConveyorsConveyors

System 1System 1

Screen BoxesScreen Boxes Ball deck facility Ball deck facility

for bottom deckfor bottom deck Adjustable throw Adjustable throw

from 10mm at from 10mm at 950 rpm to 6mm 950 rpm to 6mm at 1130 rpmat 1130 rpm

System 2System 2

System 2System 2

Extec S5 ScreenerExtec S5 ScreenerTesab 1412T CrusherTesab 1412T CrusherExtec S6 Screener close circuit with Extec S6 Screener close circuit with

crushercrusher

System 2System 2

140 ton per hour system140 ton per hour systemCurrently in use to supply coal generation Currently in use to supply coal generation

plants.plants.System capable of running year round.System capable of running year round.10% to 11% moisture content t -1/4”10% to 11% moisture content t -1/4”

System 2System 2

Extec S5 Extec S5 ScreenerScreener16x5 Double 16x5 Double

Deck Double Deck Double Box screening Box screening systemsystem

PortablePortableHigh frequency High frequency

boxbox

System 2System 2

Tesab 1412Tesab 1412True secondary True secondary

impact crusher impact crusher with oversize with oversize finishing apron.finishing apron.

30% more 30% more reduction on reduction on -1/4”-1/4”

System 2System 2

Extec S6Extec S620x5 Double 20x5 Double

Deck Double Deck Double Box screening Box screening systemsystem

PortablePortableHigh frequency High frequency

boxboxHydraulic box Hydraulic box

adjustment for adjustment for easy screen easy screen changechange

System 2System 2

System 3System 3

System 3System 3

Extec S5Extec S5Tesab 1412TTesab 1412TExtec S6Extec S6VSIVSIEnd Transfer ConveyorEnd Transfer ConveyorExtec S6 (Close circuit to VSI)Extec S6 (Close circuit to VSI)

System 2System 2

Extec S5 Extec S5 ScreenerScreener16x5 Double 16x5 Double

Deck Double Deck Double Box screening Box screening systemsystem

PortablePortableHigh frequency High frequency

boxbox

System 2System 2

Tesab 1412Tesab 1412True secondary True secondary

impact crusher impact crusher with oversize with oversize finishing apron.finishing apron.

30% more 30% more reduction on reduction on -1/4”-1/4”

System 2System 2

Extec S6Extec S620x5 Double 20x5 Double

Deck Double Deck Double Box screening Box screening systemsystem

PortablePortableHigh frequency High frequency

boxboxHydraulic box Hydraulic box

adjustment for adjustment for easy screen easy screen changechange

System 3System 3

VSIVSI Greater Tonnage; Greater Tonnage; Lower Cost Of Ownership; Lower Cost Of Ownership; Most Consistent Product Gradation; Most Consistent Product Gradation; Variable Gradation Output With Use Of Optional Variable Frequency Drive; Variable Gradation Output With Use Of Optional Variable Frequency Drive; Highly Portable | Highly Versatile; Highly Portable | Highly Versatile; Feed Size Flexibility; Feed Size Flexibility;

How do we make all this workHow do we make all this work

Types of screen with wet material in winter Types of screen with wet material in winter monthsmonthsS Wire ScreensS Wire ScreensDiamond ScreensDiamond ScreensHarp ScreensHarp Screens

CrushersCrushersCeramic HammersCeramic HammersHydraulic clutchHydraulic clutch

Other BenefitsOther Benefits

Magnetic SeperatorsMagnetic SeperatorsMagnetic Head PulleyMagnetic Head PulleyMetal DetectorsMetal Detectors

ConclusionConclusion

System 2 currently working in operation.System 2 currently working in operation.VSI currently working in Coal Generation VSI currently working in Coal Generation

PlantsPlantsWorking with 2 contractors to combine a Working with 2 contractors to combine a

portable system.portable system.Systems proven in the fieldSystems proven in the fieldReady to work with coal generation plants Ready to work with coal generation plants

with any one of these systems.with any one of these systems.

Screening and Crushing Screening and Crushing EquipmentEquipment