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8/21/2019 Sealweld Catalogue CAD
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VALVE INTEGRITY MADE EASY
VALVE CARE PRODUCTS
VALVE & ACTUATORMAINTENANCE
VALVE TECHNICIANTRAINING
CATALOGUE
SEALWELD CORPORATION#106, 4116-64TH AVE. S.E.CALGARY, ALBERTA, CANADAT2C 2B3
1-800-661-8465
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Always innovative, professional
and dedicated, Sealweld...
valve integrity made easy.
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SEALWELDSYNTHETIC VALVELUBRICANTS & SEALANTS
SealweldValve Care products are preferredby professional valve maintenance technicians
around the world who have come to depend on ourconsistent quality and performance in routine use
and in an emergency when a critical seal
is demanded.
SealweldValve Care Products are recommendedby many of the worlds largest valve manufacturers
and are recommended as no substitute by many of
the worlds largest pipeline operators and oil and gascompanies for over forty years.
Our easy 3-step process of injecting Valve Cleaner
Plus, Total-Lube #911 and Ball Valve Sealant#5050sealant will resolve over 80% of all normal
valve leakage problems in natural gas, crude oil andrelated hydrocarbon service conditions.
Sealweldsynthetic valve lubricants are formulated
to remain soft and pliable, and will not break-down
or go hard in order to achieve the longest possiblein-service maintenance cycle.
Sealweldsynthetic valve sealants are unique and
have no equal. They are designed to provide a reliable,
temporary seal even in severely leaking valves.
Sealweldproducts have proven reliablein over 90 countries worldwide since1969. Our focus is on the safe reductionand elimination of pipeline valve leakage.We offer all of the tools youll need witha one-stop shopping convenience that is not
available elsewhere. When you shop withSealweld, you get access to the know-howthat saves pipeline operators millionsin unnecessary shutdown costs.
SEALWELDHIGH-PRESSURE SEALANT INJECTION PUMPS
Our line of injection equipment is designed by professional valve technicianto be the most rugged and reliable high-pressure pumps in the world. Thes
pumps are easy to repair and designed for many years of reliable servic
in all working conditions. Dependable performance, in the most demandinfield conditions, is what makes Sealweldinjection pumps so popular with
field personnel.
SEALWELDSEALANT INJECTION FITTINGS & ADAPTERS
The patented Flow Wolfone-way check valve design has been incorporatedinto many of our fittings and adapters for increased technician safety and
improved pipeline integrity. Extend the in-service life span of all of your criticvalves many times over by specifying Flow Wolf No Substitutes when
ordering new valves and during outages when fittings can be safely replaced
VALVEPRO VALVE TECHNICIAN CERTIFICATION PROGRAM
Learn all the basic procedures for servicing valves in-line and under pressin a clearly defined step-by-step computer-based learning format. ValvePris designed by professional valve technicians with decades of experience.
Its ideal for new hires to learn the basics of preventative valve maintenancThis training program is effective as a refresher program for experienced fi
personnel who need a quick solution to a valve emergency situation.
ValveProencompasses proven learning techniques including; computer
and web-based learning, instructor-led lectures, workshops and taskcompetency testing. Students receive a PETEX - University of Texas Certific
of Completion. It can be complimented by instructor-led field training at yo
facility for advanced hands-on troubleshooting workshops.
Sealweldis your single-source solution for all of your valve maintenanceneeds. Our dependable product line has a long history of saving pipeline
operators from unscheduled shutdowns and outages. Our training product
are designed to empower your maintenance personnel to work more safelyand achieve reliable, consistent results. Sealweldworks with a global
network of ValvePro-certified, independent valve service providers availablfor short and long-term valve maintenance service contracts who are
specialized in a broad range of valve specialist services. www.valvepro.com
Dean ChisholmManaging Director, SealweldCorporation
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VALVMAINTENANC
& SERVICHINT
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KEY POINTS FOR SAFEVALVE MAINTENANCEEffective valve maintenance can be accomplished
using cleaners and introducing the proper lubricant
at regular and frequent intervals. This will ensure
efficient and safe operation of thousands of valves
that are now being removed and repaired or
discarded each year.
It has been suggested that increasing the frequencyof servicing valves automatically places more grease
into pipelines and other facilities. Not so. Injecting
small amounts of our high quality and insoluble
lubricants will protect moving parts inside your valve
which will ultimately lead to using less lubricant.
Cleaning and lubricating a valve, like changing oil
in a new car, is a MUST if economical operation and
long life are expected.
1. ALWAYS get specific authorization from your supervisor or thcontrol room BEFORE cycling (turning or operating) any valvethe system.
2. Do NOT open the body vent/drain fitting unless it is safe to do
3. Most gases are lethal in high concentrations. Follow companapproved venting and safety procedures when venting producto atmosphere.
4. REMEMBER, many types of hydrocarbon liquids and gases explode violently in certain mixtures and concentrations.
5. Take your time when servicing valves, be patient. The problemhave taken many years to develop, it may take a few hoursor even days to get some of the more difficult valves workingproperly again.
6. NEVER use excessive force or torque when trying to turn aseized valve. Excess torque may cause the valve stem to bendor break making the valve inoperable.
7. ALWAYS keep the high-pressure gauge on the sealantinjection pump working properly.
8. Most hand-held sealant injection pumps are capable of
generating 10,000 to 15,000 PSI. Learn to read the high-pressure gauge attached to the pump.
9. Read the original maintenance manual supplied with the vafor specific details regarding safe valve maintenance routine
10. Watch the needle on the gauge drop as sealant moves into thvalve. If blockage occurs the needle will not drop. Stop pumpand inject SealweldValve Cleaner Plus to open the passage
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CLEANING VALVESValves which hang up, are hard-to-turn or donot seal properly usually require cleaning. Injectsufficient quantities of cleaner to displace all ofthe lubricant/ sealant in the valve sealant system*.Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted,to ensure complete coverage. ALWAYS displace thevalve cleaner with equal quantities of lubricant/
sealant after cleaning. For problem valves, leavethe cleaner inside the valve for several daysand top-up frequently. Tests prove that periodiclubrication with valve cleaner prevents formationof gums and lacquers in valves, preventing costlyrepairs and down-time.
* Consult the Valve Lubricant/ Sealant Capacity Chart on page 23.
Valve cleaner is used as an internal valve cleaningcompound in ball, gate and plug valves, as wellas orifice fittings. Use in wellhead valves, at pumpand compressor stations and distribution systems.This product is ideal for use on valves with plugged
sealant fittings, seat leakage problems or valveswhich are hard-to-turn. The best results areachieved by injecting while the valve is in the fullopen or full closed position. Purge valve cleanerfrom the system after use.
ALWAYS attach a Flow WolfLeak-Lock Adapter to thevalve fitting prior to injecting valve cleaners.
TOPPING-UP LUBRICANT/SEALANTRoutine maintenance often consists of topping-upthe lubricant/ sealant in the valve sealant system.*
The sealant system is a network of grooves andchannels inside the valve leading to seal pointsaround the ball, gate or plug. Quantities requiredto top-up any valve can vary greatly depending onthe valve size, design, cycle frequency, serviceconditions and riser pipe height, if applicable. Usecorrect volumes of grease, too much and the excessis washed downstream, too little is a waste of time,money and manpower. Learn how to properly reada high-pressure sealant injection gauge (mountedon the pump) to help determine when the sealantreaches the seal points.
* Consult the SealweldService Procedures Library on page 18
for Technical Papers and Training Materials.
LUBRICANTSSealweldsynthetic valve lubricant is a grease-like substance designed to lower torque in valves,is resistant to deterioration by product flowingthrough the pipeline and is stable over a broadtemperature range.* Consult the Cleaners, Lubricants & Sealants section on
pages 25 - 39.
LUBRICANT/ SEALANTSLubricant/ sealants are similar in characteristics to valve lubricants, withadded bridging agents to provide sealing ability for minor damage suchas scratches on seal faces.
EMERGENCY SEALANTSThe introduction of heavy sealants provides the ability to achieve a reliable,temporary seal even if more serious seal damage has occurred. ALWAYSdisplace extra heavy sealant and double extra heavy sealant with a lighterlubricant/ sealant when the seal is no longer required to avoid the risk ofplugging complications at some future date. Valves which constantly requireextra heavy sealant should be adjusted, repaired or replaced.
VALVE STEM PACKINGSSealweldalso manufactures a complete product line of semi-liquid andinjectable packing compounds for valve stems, pump glands and stuffingboxes. Our packings are designed to lubricate and seal and extend seal lifemany times over. Our newest product, SealweldSteam Shield Sticksvalve stempacking is performing exceptionally well in temperatures up to + 370C (+ 700F)and beyond.
For safety reasons, the removal of stem packing should NOT be attemptedwhile the valve is under pressure.
INJECTION TECHNIQUESThe best results are achieved by injecting while the valve is in the fully open orfully closed position. When attempting to seal a valve, if leakage persists, checkthe valve stops to ensure the valve is fully closed.
VALVE FITTINGSMany existing lubricant fittings have a two-piece body construction. Some valvemanufacturers install this type at the factory. Usually reliable, the fitting pieceshave been known to separate under pressure causing serious injury or fatality.Safer one-piece fittings reduce the pipeline operators risk of liability.
Due to the absence of industry standards, many dangerous types of fittings have beenput into service. Fitting failure is the #1 cause of technician injury and/or death.
SealweldCorporation has invested many years of research and developmentinto designing the Flow Wolfand has obtained Alberta Boilers Branchapproval for our Flow WolfInternal Check Valves, Flow WolfSealantInjection Fittings, and SealweldBody Vent Fittings. Certified fittings arestamped with a Canadian Registration Number.
COMMISSIONING NEW VALVES
Most valve seal damage occurs during construction and commissioningbecause this is when the most foreign debris is in the system. Sealweldhasdeveloped simple and proven effective procedures for eliminating the mostcommon reasons for seal damage. These procedures are proven cost-effectiveand can add many years to the service lifeof all types and brands of valves.
New Valve Commissioninghas beenincluded in theValvePro- ValveTechnician Certification program.Call Sealweldfor more information.
All of our technical papers are availableon our web site at www.sealweld.com.
CAUTION
ALWAYS consult the valve
manufacturers service
manual BEFORE
attempting
any maintenance
procedure.
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PLUG VALVES
SEIZED OR HARD-TO-TURN
Calculate the quantity required*, then fill with Valve Cleaner Plus. Wait 30 minutcycle the valve repeatedly, then inject the same quantity of Total-Lube #911.
* Consult the Valve Lubricant/ Sealant Capacity Chart on page 23.
STEM PACKING LEAKS OR VALVE IS STILL HARD-TO-TURN
For plug valves equipped with stem packing such as threaded-stem plug
valves -- use the following procedure. Once the pressure in the valve is
relieved, remove the plug from the opposite side of the packing injector,
dig out the old packing and fill the cavity with Valve Cleaner Plusto soften a
breakdown any dried up product. Replace the plug. Load the stem packing
injector with SealweldSlick Sticksand repack the valve stem by turning t
bolt in until it is tight. This may take several sticks. If the plug valve stem
is leaking but the valve turns easily - simply load the packing injector withSlick Sticks to repack.
VALVE LEAKS IN CLOSED POSITION
After cleaning withValve Cleaner Plus,
inject SealweldTotal-Lube #911
Lubricant/ Sealant.
BALL VALVES
VALVE SEAT LEAKSInject SealweldValve Cleaner Plusthen cycle the
valve 3 times (if permitted). Wait 30 to 40 minutes
and cycle again. If there is no physical damage
to the seals this will be all that is required. The
cleaning procedure will remove the build-up of
contaminants from seal faces, allowing the seat
rings to sit down tightly on the ball. Purge the
cleaner by injecting an equal amount of lubricant
or sealant. In new valves or valves with no seat
damage injectEqua-Lube Eighty. If the seat leakage
rate is minor, inject Total-Lube #911. In cases of
severe seat leakage, inject SealweldBall Valve
Sealant #5050.
VALVE STEM LEAKS
If the valve is equipped with a buttonhead sealant
injection fitting in the stem seal area, inject
SealweldBall Valve Sealant #5050. DO NOT
exceed 3,000 PSI injection pressure. Refer to the
Valve Maintenance and Servicing Hints available
from Sealweldand follow these simple procedures
to help reduce the loss of product, down-time and
costly repairs.
FOLLOW THESE SIMPLE PROCEDURES TO PREVENT THE LOSS OF PRODUCTION, REDUCE DOWN-TIME AND COSTLY REPAIR
For procedures for the safe, in-line servicing of valves under pressure, we recommend ValvePro , the Certified Val
Maintenance Technician Training Program. For more information and to register, go to: www.valvepro.com
ALL OF THE SEALWELDCOMPOUNDSREFERRED TO MAY BE INJECTED USINGSEALWELDSEALANT INJECTIONEQUIPMENT OR ANY OTHER TYPE OFHIGH-PRESSURE MANUAL OR PNEUMATICINJECTION PUMP.DO NOT USE LOW-PRESSURE AUTOMOTIVE PUMPS.SEE THE SEALWELDINJECTION EQUIPMENT
SECTION FOR ADDITIONAL INFORMATION.
GATE VALVES
VALVE SEAT LEAKSWhen injecting product directly into the body cavity, the injection pressure
should NEVER exceed the maximum rated working pressure (MWP) of the
valve. Inject SealweldValve Cleaner Plus, allow the cleaner to soak from
30 - 40 minutes and up to 24 hours. Cycle the valve 3 times to spread the
cleaner. Follow up by injecting Total-Lube #911and cycle the valve repeated
Always consult the original valve manufacturers maintenance manual.
VALVE STEM LEAKS
If equipped with a packing injector, inject SealweldSlick Sticks.
WELLHEAD GATE VALVES
Field Operators around the world havediscovered that the use of Sealweldsynthetic
lubricants will extend the service life of the
valve. The have found it reduces maintenance
frequency which leads to increased production
and minimizes downtime. Contact Sealweld
directly for recommendation of which product is
best suited for your field conditions.
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VALVE &ACTUATO
MAINTENANC
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SEALWELD SERVICESDIVISIONSealweldValve Specialists are experts at
servicing all makes and types of lubricated valves
and actuators. In the past few years our service
department has saved clients over 1 billion dollars
by helping prevent emergency shutdowns.
SealweldServices has been granted Master Service
Agreements with many of the worlds largest oil& gas companies and pipeline operators. We are
registered in ISNetworld, Canqual, and other
contractor management providers.
We do NOT sell valves or maintain a large valve repair
facility - all of our focus is concentrated on keeping
the valve in line and avoiding costly shutdowns.
Our speciality in the industry is achieving the
maximum life span for all critical service valves.
In factory pre-delivery inspection
New valve commissioning during construction
Valve seal verication prior to handover
Annual valve maintenance contracts
Actuator installation, maintenance and minor repairs
Sealing valve stem leaks, seat leaks, body leaks,
flange leaks, fitting leaks
Maintaining an emergency seal for the duration
of the critical outage
Transferring our technology to your operations
and field personnel
In-line ultrasonic leakage measurement
SEALWELDEMERGENCYVALVE SEALING SERVICESSealweldChameleon Seal this specialized
Sealing technique has an amazing 98% success rate
proven effective over the past 15 years on hundreds
of large diameter ball and gate valves.
Uses:
Leakage across the seats
Body leakage problems
Bonnet leakage problems
Call SealweldServices for a comprehensive
services proposal.
ROUTINE VALVEMAINTENANCE
Annual / Routine Preventative
Maintenance - Lubricated Ball,
Plug & Gate Valves
Actuator and Gearbox
Maintenance
Testing Seat Sealing Integrity
IN-LINE & UNDER PRESSURETROUBLESHOOTING
Emergency Valve Sealing
Seized / Hard-to-Turn Valves
Internal Seat Leakage
Stem Leakage Orice Fitting Leakage
Body Leakage
Flange Leakage
Launcher/Receiver Leakage
Actuators & Controls
VALVE & ACTUATOR REPAIRS
Stem Seal Change-Out
Refurbishing Old & Worn
Mechanical Parts
Procurement and Installation of
Replacement Parts & Seals
CONSULTATION
Preventative Maintenance Plann
Valve Site Surveys
Valve Maintenance Programs
Valve Health Audits
Fitting Inspection/Replacemen
Documentation / Reporting
Training
Procurement Consultation
Outage Planning
Valve Manufacturer Audits
NEW VALVE / ACTUATORCOMMISSIONING
Fitting Inspection
Valve Seat Lubrication
Seat Integrity Test - Inspect
& Adjust Travel Limits
Actuator Installation and
Calibration
CONTACT SEALWELDFOR ADVICE,PROCEDURES, VALVE SPECIFIC INFORMATIO
HoursaDay
DaysaWee
DaysaYea
24
7365
WELLHEADS GAS DISTRIBUTION LARGE DIAMETER PIPELINES SU UNITED NATIONS APPROVED GAS CENTRE METHODOLOGIES
U.S. EPA STAR PROGRAM APPROVED ASK SEALWELD FOR MORE IN
WWW.SEALWELD.COMOR+1-403-236-0043
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TRAINING &TECHNOLOG
TRANSFE
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SEALWELDONE DAY VALVEMAINTENANCE AND SAFETY SEMINARThe full day seminar consists of two parts: a morning classroom sessio
followed by an interactive hands-on demonstration at the clients valve s
workshop or field office.
The Sealweldon-site Valve Maintenance and Safety Seminar is design
for valve technicians, operators and safety personnel, and is presented
from their point of view with many helpful hints on how to perform their
job safely and effectively.
Following the procedures discussed in the seminar will save countless valv
from ending up in the scrap heap, not to mention the down time and ma
hours lost to unscheduled repairs. The Hands On portion of our presenta
allows the participants the opportunity to put the theory to use. On man
occasions this portion of the seminar has saved at least one valve there
offsetting the entire cost of the seminar.
The classroom session usually runs three to four hours, depending on clas
participation. Teaching aids include computer animation, overheads and
cut-a-ways to assist in the visualization of the working principles of sealan
injection fittings, injection pumps, Plug, Ball, and Gate lubricated valve typ
Safety is a major part of the seminar and we spend all the time necessar
to ensure attendees understand the proper handling of High Pressure
Pumping Equipment, and the principles of servicing valves under pressur
The Hands On session usually requires three hours and it is in this port
of the program that we demonstrate the safe application of various valve
servicing techniques.
SealweldCorporation takes great pride in our
philosophy that knowledge is meant to be shared.
This has been the cornerstone of our training
division for over 40 years.
Technology Transfer is a two way process. For all the
ideas and procedures we provide to our students,
they return in kind their ideas and experiences
what works and what doesnt. Over the past
40 plus years we have proudly provided training
to over 25,000 field technicians and have collectedand documented hundreds of effective site specific
procedures, ideas and proven methods that work
around the problem to avoid a shutdown.
We can deliver proven and effective valve technician
training developed and refined over hundreds of
instructor led sessions.
Basic Valve Technician Training
Repair and Maintenance of High Pressure Grease
Guns and Sealant Pumps
Valve Actuator Maintenance and Troubleshooting
Advanced Troubleshooting Techniques
SEALWELDCUSTOMIZED FLEX TRAINING
Sealweldcan customize a training package
tailored to meet the needs of your personnel for the
specific valves & actuators at your facility.
SealweldTraining can be delivered at your facility
with special attention given to troubleshooting
specific problem valves thus providing a real added
value to the training experience.
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DVDS/ CDS/PUBLISHED
Order Details
Description Part No.
Valve Maintenance Handbook - Published A-M-HB - book
The Digital Handbook on CD-ROM O-CD-DHB
Valve Maintenance Video on DVD (Valve Main Video Library) O-DVD-VMV
Catalogue A-C-CAT - book
NGRAIN
The NGRAIN Viewer enables users to explore and interact with 3D equipment
simulations. The NGRAIN Viewer 4.0 operates both as a stand-alone application
and within HTML pages, Microsoft Word documents, PowerPoint slides, Adobe
PDF files, and other materials to deliver real-time interactivity with NGRAIN
3D Knowledge Objects (3KOs) on common desktop, laptop, and Tablet PCs.
The way it works is that the 3D animation is embedded into a MS Word
document, PowerPoint or Adobe Acrobat file. Read the electronicmaintenance manual and when you see the image, simply click on it which
opens up the 3D animation. Now you can practice taking the equipment apart
and putting it back together in 3D. It has an extremely small file size you
dont need a fancy computer it even works on a hand held PDA so you could
be laying under a vehicle and see how to put a transmission back together
without getting up.
SEALWELDPUMP MANUALS
SealweldCorporation provides pump manuals in PDF format with NGRAIN
models and animation embedded into them. We have also produced several
Valve models in PDF format and are now using these in the classroom portion
of our training.
SEALWELDSERVICEPROCEDURES LIBRARY
TECHNICAL PAPERS
Since 1969, the founders, stakeholders and most
experienced employees have written a vast collection
of case studies, informative articles and technical
papers. Our most recent and most popular resources
are listed below and can be downloaded fromwww.sealweld.com
For copies of past papers, translated articles and
copies of our reference letters contact Sealweld
by phone, fax, or email.
5 Simple Steps to Total Valve Integrityby
Jason Chisholm, published in the December
2009 of Pipelines International.
Economic Benefits of Valve Commissioning
During Pipeline Constructionby Dean
Chisholm, was published in the September
2000 issue of the Pipeline & Gas Journal.
Preventative Maintenance Treatment of
Pipeline Ball Valves in Natural Gas by Dean
Chisholm is based on actual field experiences
practicing preventative and emergency valve
maintenance in Malaysia, Borneo, Canada
and the US published in a 3-article series in
Valve World Magazine, August 1997.
Destructive Testing of Ball Valve Seals
and Effective Sealing Procedures in High
Pressure Natural Gas Pipelinesby Dean
Chisholm, describes the testing methods and
measured results conducted on Grove B4-C
and B5 ball valves from 1992-1995. Publishedin a 3-article series in ValveWorld Magazine.
Modifying Pipeline Engineering Standards for
Sealant Injection Fittings in Pipeline Valves
by Dean Chisholm, written & illustrated in
August 1994. Published in a 3-article series
in ValveWorld Magazine. One of our most
requested papers.
Proper Valve Maintenance by W.J.Chisholm,
was published in the July 1986 issue of the
Pipeline & Gas Journal.
ValveWorld Commissioning (Spanish Version)
by Dean Chisholm. Translated and publishedby ValveWorld Magazine.
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VALVEPRO- VALVETECHNICIAN TRAININGTraining That Works
ValveProis a comprehensive training and
qualification program aimed at the people
responsible for the servicing and maintenance
of valves.
COMPUTER-BASED TRAINING (CBT) ONLY(ACCESS TO THE VALVEPROWEB-BASED
LEARNING CENTER)
This read-only reference version of the ValvePro
CBT module will appeal to all departments
including engineering operations, procurement,
environmental and, of course, maintenance.
COMPUTER-BASED TRAININGWITH TESTING
You can purchase the CBT Software License
separately from the full package as a standalone
resource or as a step towards Certified ValveMaintenance Technician (CVMT) designation at a
later date with tests included. This option is suitable
for Management or personnel who need the
knowledge but are not actively servicing equipment.
FULL TRAINING WITH CERTIFICATION
The complete package leading to Certified Valve
Maintenance Technician (CVMT) designation
includes the Computer-Based Training module
plus a 3-day certification hands-on sessions. This
option is ideal for the person in the field. We have
3 training facilities, 1 in Calgary, Alberta and 2 in
Texas (Houston and Odessa). The first 2 days arespent in our classroom and training lab. On the
final day of the seminar, students will complete
competency testing in our training lab one-on-one
with the instructor to prove their skills and earn
their certification.
GO TO WWW.VALVEPRO.COM FOR INFORAMTION
AND VIST OUR TRAINNG PORTAL AT WWW.VALVEPRO.NET
AVAILABLE IN ENGLISH, SPANISH AND RUSSIAN
HERES WHAT TO EXPECT FROM THE VALVEPROTRAINING PROGRAM:
Learn how to safely service valves in-line and under pressure.
Learn how to extend valve service life.
Develop a checklist of everything to be done to properly service
your equipment.
Perform a complete valve health check including before and after servic
leakage verification.
Demonstrate your qualication to comply with Occupational Health and
Safety legislation.
Free a seized ball, gate or plug valve safely.
Seal stem and seat leakage from all makes and types of lubricated valve
Safely inject cleaners, lubricants, sealants and emergency sealants into
valves under pressure.
Avoid costly mistakes by ensuring workers have the skills they need. Save time and frustration knowing the service job has been done righ
the first time.
Troubleshoot inoperable lubrication equipment.
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VALVLUBRICANTS
SEALANCAPACITY CHAR
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CONTACT SEALWELDFOR VALVE
CAPACITY CALCULATION TABLES.
*Use as a guideline only. Always refer to the original
valve manufacturers maintenance manual for valve
specific information
30
24
20
18
16
14
12
10
8
6
4
2
1
1/2
8 16 24 32 40 48 56 64 72 80 880
Valve Size*(inches)
Lubricant/Sealant Capacity (ounces)
Plug Valve
Ball Valve
Gate Valve Seal
Gate Valve Body
BALL VALVES
Inject approximately 1 ounce of lubricant/ sealant
per inch of valve size into each seat ring.
Example: 10 ball valve x 2 seat rings = 20 ounces
lubricant/ sealant
GATE VALVES
Pipeline gate valves with seat sealant systems
require approximately 0.5 ounces of lubricant/
sealant per inch of valve size into each seat ring.
Example:4 gate valve x 2 seat rings = 4 ounces
lubricant/ sealant
SEALANT CAPACITY FOR HOSES & RISER PIPES
Use the following calculation to determine how much lubricant/ sealant you need to get the job done right, the first time!
VALVE CAPACITY + HOSE CAPACITY + RISER PIPE CAPACITY = TOTAL QUANTITY REQUIRED
1/4 inside diameter hose requires approximately
0.5 ounces per foot*
Example: 1/4 ID x 18 sealant hose = 1.5 foot sealant hose x 0.5 ounces
= 0.75 ounces hose capacity
3/8 inside diameter hose requires approximately1.3 ounces per foot
Example: 3/8 ID x 60 sealant hose = 5 foot sealant hose x 1.3 ounces= 6.5 ounces hose capacity
1/2 inside diameter hose requires approximately
2 ounces per foot
Example: 1/2 ID x 160 sealant hose = 10 foot sealant hose x 2 ounces
= 20 ounces hose capacity
Example: 1/2 ID x 8 foot* risers x 2.0 ounces x 2 riser pipes
= 32 ounces riser pipe capacity
3/4 inside diameter hose requires approximately
4 ounces per foot
Example: 3/4 ID x 160 sealant hose = 10 foot sealant hose x 4 ounces =
40 ounces
*One foot equals 12 inches/30 cm. One ounce equals
28 grams/0.03 kg. Contact Sealweldfor free valve
volume spreadsheets.
WELLHEAD GATE VALVES
Refer to original manufacturers manual or contact a Sealweldrepresentat
PLUG VALVES
4 & smaller: 1 ounce/ inch size
Example:4 plug valve x 1 ounce = 4 ounces lubricant/ sealant
6 to 14: 1.5 ounces/ inch size
Example:10 plug valve x 1.5 ounces = 15 ounces lubricant/ sealant
14 to 18: 2.5 ounces/ inch size
Example:16 plug valve x 2.5 ounces = 40 ounces lubricant/ sealant
18 & larger: 3.5 ounces/ inch size
Example:24 plug valve x 3.5 ounces = 84 ounces lubricant/ sealant
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VALVCLEANERS
LUBRICANT& SEALANT
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SEALWELDVALVECLEANER PLUSThis non-hazardous, environmentally friendly
product is designed to clean important valve seal
faces and internal sealant passages.
In many cases, simply cleaning the seat sealant
system and/or valve body will loosen seized metal
components and clean build-up and debris from
critical sealing surfaces. In many cases this maysolve the problem. Always start with cleaning.
DESCRIPTION
Valve Cleaner Plusis not a sealant, it is a
combination of solvent and semi-synthetic
lubrication oils formulated to be injected directly
into the seat sealant system to clean important
seal faces and sealant passages. Cycle the valve
(if permitted) to ensure complete coverage, to
allow the valve cleaner to soften old sealants and
remove residual build-up from seal points. Valves
with severe or persistent leakage may requiremore wait time. The best results are achieved by
displacing the valve cleaner with equal quantities
of lubricant/ sealant after cleaning. This product
is recommended for use in ball, gate or plug
valves and orifice fittings. Its also designed for
use at refineries, wellheads, pump or compressor
stations and in gas distribution systems.
Non-Flammable
Non-Carcinogenic
Non-Ozone Depleting
Product Specifications
Base Oil Semi-synthetic
Colour Black
Drop Point + 235C or + 455F
Texture Thin paste
Pressure 10,000 PSIASTM Penetration 250 340
Compatibility Dispersant
Solvent Resistance N/A
Special Additives Molybdenum Disulfide
Composition Semi-liquid
Temperature Range - 40C to + 204C
- 40F to + 400F
Order Details
10 Ounce Cartridge - 1 Single S-VCP-HG
14 Ounce Cartridge - 1 Single S-VCP-SG10 Ounce Cartridges - 16 per Case S-VCP-HGC
14 Ounce Cartridges - 12 per Case S-VCP-SGC
9 Pound Can S-VCP-9P
36 Pound Pail S-VCP-36P
110 Pound Drum S-VCP-110D
360 Pound Drum S-VCP-360D
BE PATIENT! LET VALVE CLEANER
SOAK OVERNIGHT IF NECESSARY.
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SEALWELDODYSSEYINDUSTRIAL CLEANING SOLVENT
Industrial cleaner.
DESCRIPTION
SealweldOdyssey Cleaning Solventis a synthetic
industrial cleaning solvent. This product is excellent
at removing heavy deposits of grease, lubricant, and
heavy oils, as well as sludge and dirt from metalparts. Odyssey Cleaning Solvent will not harm
metal, most types of rubber, plastic or concrete.
It is excellent for dissolving asphaltene build-up and
has many other uses in the industrial marketplace.
Odyssey Cleaning Solventdoes not contain water
and is not water-soluble, on the contrary, it leaves
behind a protective barrier that inhibits spot rust.
This non-flammable, non-hazardous, and non-
polluting solvent is as safe for the person using it as
it is for the environment.
Use as a valve body ushing solvent for siezed
or hard-to-turn valves Non-Flammable
Non-Hazardous
Non-Polluting
EQUA-LUBE EIGHTYOur most economical, light synthetic lubricant is
ideal for commissioning new pipeline valves. Use
in ball, gate and plug valves with little to no wear,
as well as orifice fittings.
Ideal for year-round use and in all climates.
DESCRIPTION
SealweldEqua-Lube Eightyprovides an insoluble
film of lubricant to protect critical seal faces and
reduce torque requirements. Extend valve service
life by injecting Equa-Lube Eightyimmediately after
the hydrostatic test at the valve factory or repair
facility. This will purge all test water from the seat
pockets where corrosion
commonly occurs. It protects
against damage from pipeline
contaminants, such as dirt,
sand, line scale and welding
slag at start-up. This product
is insoluble in water, crude oil,
natural gas, condensate and
related by-products.
This product is recommended
for use in new valves, wellhead
valves, at refineries, pump and
compressor stations and
in gas distribution systems.
Product Specifications
Temperature Range - 79C to + 81C
- 110F to + 178F
Order Details
Ordering Size Part No.
Spray Bottle K-OS-SB
Bottle - 4 Liters K-OS-4L
Pail - 5 Gallons K-OS-5G
Drum - 45 Gallons K-OS-45G
Product Specification
Base Oil Synthetic
Colour Amber/ Brown
Drop Point None
Texture Tacky
Pressure 10,000 PSI
ASTM Penetration 210 290
Compatibility Excellent
Solvent Resistance Excellent
Special Additives None
Particle Size N/A
Composition Semi-liquid
Temperature Range - 40C to + 149C
- 40F to + 300F
Order Details
Ordering Size Part No.
J Stick - 1-3/8 x 8-1/2 - 1 Stick S-EQ-JJ Stick - 1-3/8 x 8-1/2 - 16/Box S-EQ-16J
16 Ounce Brush Top Can S-EQ-BT
16 Ounce Brush Top Can - 12/Case S-EQ-BTC
11 Ounce Cartridge - 1 Single S-EQ-HG
15 Ounce Cartridge - 1 Single S-EQ-SG
11 Ounce Cartridges - 16/Case S-EQ-HGC
15 Ounce Cartridges - 12/Case S-EQ-SGC
10 Pound Can S-EQ-10P
40 Pound Pail S-EQ-40P
120 Pound Drum S-EQ-120D
400 Pound Drum S-EQ-400D
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SEALWELDTOTAL-LUBE #911Our superior grade synthetic lubricant/ sealant
is designed specifically for worn valves with minor
leakage problems.
DESCRIPTION
SealweldTotal-Lube #911provides an insoluble
film of lubricant to protect seal faces and reduce
torque requirements. Microscopic particlesof PTFE will seal minor scratches to sealing
sufaces and shallow corrosion pits up to 0.010.
It is designed specifically as an all-purpose seat
lubricant/ sealant to extend the maintenance
interval in severe and critical service valves. #911
is insoluble in water, oil, natural gas, related by-
products and suitable for use in sour service valves.
Total-lube #911is recommended for use in ball, gate,
and plug valves as well as orifice fittings. Use this
product at refineries, wellheads, pump or compressor
stations and in gas distribution systems.
Custom stick sizes are available by special request
and are subject to minimum order quantities.
Contact a Sealweldrepresentative for a quotation.
Product Specification
Base Oil Synthetic
Colour White
Drop Point None
Texture Tacky
Pressure 10,000 PSI
ASTM Penetration 170 250
Compatibility ExcellentSolvent Resistance Excellent
Special Additives PTFE
Particle Size Micronized
Composition Semi-liquid
Temperature Range - 29C to + 232C
- 20F to + 450F
Order Details
Ordering Size Part No.
B Stick - 3/8 x 1-1/2 - 72/Box S-TL-72B
J Stick - 1-3/8 x 8-1/2 - 16/Box S-TL-16J
11 Ounce Cartridge - 1 Single S-TL-HG
15 Ounce Cartridge -1 Single S-TL-SG
11 Ounce Cartridges - 16/Case S-TL-HGC
15 Ounce Cartridges - 12/Case S-TL-SGC
10 Pound Can S-TL-10P
40 Pound Pail S-TL-40P
120 Pound Drum S-TL-120D
400 Pound Drum S-TL-400D
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SEALWELDBALL VALVESEALANT #5050A synthetic sealant recommended for use in pipeline
valves with more severe leakage problems.
DESCRIPTION
SealweldBall Valve Sealant #5050provides an
insoluble film of lubricant to protect seal faces and
reduce torque requirements. Specially processedparticles of PTFE will seal scratches to sealing
surfaces up to 0.030. It will not harden or plug off
conventional giant buttonhead sealant injection
fittings. #5050is ideal for use in natural gas, oil,
and related by-products. Use in ball, gate and plug
valves, orifice fittings, valve stems and seat seals
with minor to severe leakage problems. Use at
refineries, wellheads, pump or compressor stations
and in gas distribution systems. This product is
suitable for crude oil, sour gas, CO2, water/ brine
solutions, and refined petroleum product pipelines.
For best results, first inject SealweldValve Cleaner
Plus, then leave in the valve for 30 - 40 minutes (up
to 8 hours for problem valves). Purge the system
with SealweldTotal-Lube #911. Inject#5050if
#911fails to hold a reliable seal.
#5050is also available in heavier grades for
severely leaking valves and emergency valve
sealing conditions.
Extra heavy grades are blended with increasing
amounts of PTFE. #5050is designed for use by
qualified technicians ONLY. Contact Sealweldfor
consultation prior to application of these products.
Product Specification
Base Oil Synthetic
Colour Green
Drop Point None
Texture Tacky
Pressure 10,000 PSIASTM Penetration 200 250
Compatibility Excellent
Solvent Resistance Excellent
Special Additives PTFE
Particle Size Semi-micronized
Composition Semi-liquid
Temperature Range - 29C to + 232C
- 20F to + 450F
Order Details
Ordering Size Part No.11 Ounce Cartridge - 1 Single S-VS-HG
15 Ounce Cartridge - 1 Single S-VS-SG
11 Ounce Cartridges - 16/Case S-VS-HGC
15 Ounce Cartridges - 12/Case S-VS-SGC
10 Pound Can S-VS-10P
40 Pound Pail S-VS-40P
120 Pound Drum S-VS-120D
400 Pound Drum S-VS-400D
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EXTRA HEAVY BALL VALVESEALANT #5050This is a synthetic emergency sealant for ball and
gate valves with SEVERE leakage problems and
pipeline valve stems in extreme service conditions.
Always use the lightest grade sealant before
progressing to the heavier, more aggressive
sealants to avoid complications with the sealant
fittings and internal passages.
DESCRIPTION
Heavier grades of #5050are designed for use by
qualified technicians ONLY. Contact Sealweldfor
consultation prior to application of these products.
These heavy sealants are not recommended for use
in plug valves except in an emergency. The excellent
sealing ability of this compound may restrict internal
sealant passages and/ or plug them completely.
Purge sealant from the system after use. These
products are not recommended for use in small
diameter plug valves.
Order Details - XH #5050
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-XS-HG
15 Ounce Cartridge - 1 Single S-XS-SG
11 Ounce Cartridges - 16/Case S-XS-HGC
15 Ounce Cartridges - 12/Case S-XS-SGC10 Pound Can S-XS-10P
40 Pound Pail S-XS-40P
120 Pound Drum S-XS-120D
400 Pound Drum S-XS-400D
Order Details - XXH #5050
11 Ounce Cartridge - 1 Single S-XXS-HG
15 Ounce Cartridge - 1 Single S-XXS-SG
11 Ounce Cartridges - 16/Case S-XXS-HGC
15 Ounce Cartridges - 12/Case S-XXS-SGC
10 Pound Can S-XXS-10P
40 Pound Pail S-XXS-40P
120 Pound Drum S-XXS-120D
400 Pound Drum S-XXS-400D
Order Details - XXXH #5050
11 Ounce Cartridge - 1 Single S-XXXS-HG
15 Ounce Cartridge - 1 Single S-XXXS-SG
11 Ounce Cartridges - 16/Case S-XXXS-HGC
15 Ounce Cartridges - 12/Case S-XXXS-SGC
10 Pound Can S-XXXS-10P
40 Pound Pail S-XXXS-40P
120 Pound Drum S-XXXS-120D
400 Pound Drum S-XXXS-400D
Order Details - XXXXH #5050
11 Ounce Cartridge - 1 Single S-XXXXS-HG
15 Ounce Cartridge - 1 Single S-XXXXS-SG
11 Ounce Cartridges - 16/Case S-XXXXS-HGC
15 Ounce Cartridges - 12/Case S-XXXXS-SGC
10 Pound Can S-XXXXS-10P
40 Pound Pail S-XXXXS-40P
120 Pound Drum S-XXXXS-120D
400 Pound Drum S-XXXXS-400D
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Product Specification
Base Oil Synthetic
Colour Grey
Drop Point None
Texture Tacky
Pressure 10,000 PSI
ASTM Penetration 210 290
Compatibility Excellent
Solvent Resistance Excellent
Special Additives PTFE
Particle Size Micronized
Temperature Range - 40C to + 205C
- 40F to + 400F
Order Details
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-WL-HG
15 Ounce Cartridge - 1 Single S-WL-SG
11 Ounce Cartridges - 16/Case S-WL-HGC
15 Ounce Cartridges - 12/Case S-WL-SGC
10 Pound Can S-WL-10P
40 Pound Pail S-WL-40P
120 Pound Drum S-WL-120D
400 Pound Drum S-WL-400D
WINTER-LUBE #7030This all-purpose synthetic valve lubricant is
formulated to remain soft in sub-zero climates.
DESCRIPTION
SealweldWinter-Lube #7030is a synthetic-based
lubricant designed specifically for use in winter
climates where conventional sealants become
stiff and too hard to pump. Unique additivesprovide excellent low-temperature pumping ability
and lower operating torque in severe operating
conditions. #7030can be used year-round in
all types of service. It is formulated to remain
insoluble in water, oil and all types of hydrocarbon
services including natural gas, condensate, related
by-products and refined petroleum products.
Use in ball, gate and plug valves. #7030is also
recommended for use on: above ground valves
such as blow-down valves, pig launching and
receiving valves and in refineries, wellheads, pump
or compressor stations and in gas distribution
systems. It is also suitable for use in Sour Service.
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Order Details - XH / XXH
Ordering Size Part No.
10 Pound Can - Extra Heavy S-WSX-10P
10 Pound Can - Extra Extra Heavy S-WSXX-10P
Product Specifications
Base Oil Synthetic
Colour Dark Grey
Drop Point None
Texture Tacky
Pressure 10,000 PSIASTM Penetration 200 250
Compatibility Excellent
Solvent Resistance Excellent
Special Additives PTFE
Particle Size Semi-micronized
Temperature Range - 40C to + 205C
- 40F to + 400F
Order Details
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-WS-HG15 Ounce Cartridge - 1 Single S-WS-SG
11 Ounce Cartridges - 16 per Case S-WS-HGC
15 Ounce Cartridges - 12 per Case S-WS-SGC
10 Pound Can S-WS-10P
40 Pound Pail S-WS-40P
120 Pound Drum S-WS-120D
400 Pound Drum S-WS-400D
SEALWELDWINTER-SEAL#2525This synthetic valve sealant is designed for use
in extremely cold climates. Winter-Seal #2525is
similar to our #5050sealant in terms of sealing
ability and remains soft and pliable at cold
temperatures. It can also be custom blended into
XH, XXH, XXXH grades.
DESCRIPTION
SealweldWinter-Seal #2525utilizes the
same base formula as Winter-Lube #7030with
added PTFE particles that improve the sealing
characteristics.
#2525reduces torque and provides reliable
sealing in leak passages up to 0.030. This product
may also be used as a secondary stem sealant
when the ambient temperature makes pumping
conventional sealants difficult and time consuming.
#2525is designed to remain insoluble in all types
of hydrocarbon services including natural gas,condensate, related by-products, crude oil and
refined petroleum products. It is also suitable for
use in Sour Service.
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Product Specification
Base Oil Synthetic
Colour Brown
Drop Point None
Texture Tacky
Pressure 10,000 PSI
ASTM Penetration 320 - 380
Compatibility Excellent
Solvent Resistance Excellent
Special Additives None
Particle Size: n/a
Composition Semi-liquid
Temperature Range 0F or + 300F
- 18C to + 149C
Order Details With PTFE
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-MO-HG
15 Ounce Cartridge - 1 Single S-MO-SG
11 Ounce Cartridges - 16/Case S-MO-HGC
15 Ounce Cartridges - 12/Case S-MO-SGC10 Pound Can S-MO-10P
40 Pound Pail S-MO-40P
120 Pound Drum S-MO-120D
400 Pound Drum S-MO-400D
MOHAVE BODY FILLThis product is a good all-around lubricant designed
for use in a variety of operating conditions.
DESCRIPTION
SealweldMohave Body Fillis the best option
for wellhead gate valve body filling jobs. It is
a corrosion inhibiting grease that eases valve
operation by lubricating internal components andmoving parts. It is also designed to remain pliable
in all kinds of operating conditions and reduces
breakout torque on tight and hard-to-turn valves.
Mohave Body Fillcan be injected into valve stems
and seat sealant systems for additional protection
and is recommended for use in methane, ethane,
propane, butane, alkalis, dilute acids, and salt
water processing.
When using Mohave Body Fillto top up a wellhead
body cavity, make sure you dont exceed the
maximum operating pressure of the valve. If youre
unsure about the proper procedures please contact
a Sealweldrepresentative.
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Product Specification
Base Oil Synthetic
Colour Grey
Drop Point None
Texture Thin Paste
Pressure 10,000 PSI
NGLI Grade 1
ASTM Penetration 230 - 330Special Additives Graphite & PTFE
Flash Point + 221C or + 430F
Melting Point None
Temperature Range - 54C to + 204C
- 75F to + 400F
Order Details With PTFE
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-DS-HG
15 Ounce Cartridge - 1 Single S-DS-SG
11 Ounce Cartridges - 16/Case S-DS-HGC
15 Ounce Cartridges - 12/Case S-DS-SGC10 Pound Can S-DS-10P
40 Pound Pail S-DS-40P
120 Pound Drum S-DS-120D
400 Pound Drum S-DS-400D
Order Details No PTFE
11 Ounce Cartridge - 1 Single S-DSX-HG
15 Ounce Cartridge - 1 Single S-DSX-SG
11 Ounce Cartridges - 16/Case S-DSX-HGC
15 Ounce Cartridges - 12/Case S-DSX-SGC
10 Pound Can S-DSX-10P
40 Pound Pail S-DSX-40P
120 Pound Drum S-DSX-120D
400 Pound Drum S-DSX-400D
LOW-TEMPERATURELUBRICANT D-1014This synthetic valve lubricant has an extremely
light consistency and is designed for super-cold
LNG/LPG and similar applications. D-1014is
available with or without PTFE and in extra heavy
grade S-XD.
DESCRIPTIONSealweldLow-Temperature Lubricant D-1014
is a proprietary blend of synthetic materials
formulated with low-temperature additives.
D-1014 significantly reduces torque requirements,
counters the extreme drying effects produced by
liquefied petroleum gases and lubricates long after
other types of lubricants have been washed out.
It is recommended for use in LPG/ NGL services
including propane, butane, ethane, ethylene and
related by-products. It is also ideal for use in ball,
gate, plug, wellhead valves and other valves and
gearboxes left offline in extreme climate conditions
that must be available for actuation as in the case
of pig traps and launchers.
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ETERNA-LUBE #1000This anti-seize compound and high-temperature
lubricant is used in severe service conditions. Use
in gear boxes, stem extensions and steam service.
DESCRIPTION
SealweldEterna-Lube #1000is a superior multi-
use, anti-seize compound formulated to provide
rust and corrosion protection for all metal surfacesby forming a protective coating. It is enhanced with
additives that create an impenetrable barrier that
will withstand extreme heat, pressure and friction,
reduce torque requirements and eliminate wear.
Eterna-Lube #1000is waterproof, non-melting,
highly resistant to chemicals and gases (except
oxygen) and will not harden.
Eterna-Lube #1000is the recommended valve seat
lubricant in high-temperature services including
hydrocarbons, hot air and steam.
This product is recommended for use in: valve
stems, gear boxes, expansion joints, conveyor
belts, air motors, pumping mechanisms, all
threaded connections, hand and motor-operated
valves, gaskets, flanges, O-rings, bushings,
bearings, rollers, gears, transmission boxes,
chains, drives, automotive chassis, low speed
wheel bearings, universal joints, electric motors,
compressors, hoists, turbines, winches, furnaces,
burner assemblies, regulators, pumps, control
chests, headers, cylinder head assemblies, gasket
manifold assemblies, stud assemblies, fuel
injectors, pre-combustion chambers, valve cages,
turbo charger fittings, guides, fine thread tubing,
compressor cages, silencer piping, shaft couplingbolts, keyways, spark plugs, torque rod pins and
lubes, air cylinder assemblies, pneumatic cylinder
shafts, liquid fuel pumps, air slides and axle shafts.
NOT recommended for use in
high-speed bearings.
Product Specification
Base Oil Synthetic
Colour Silver Grey
Drop Point + 327C or + 621F
NLGI Grade 1
ASTM Penetration 240 - 330
Specific Gravity 1.30
Flash Point (Base Oils) + 302C or + 575F
Thermal Decomposition Point + 371C or + 700F
Spontaneous Ignition Point + 487C or + 910F
Freeze Point - 22C or - 8F
Temperature Range - 40C to + 1093C
- 40F to + 2000F
Order Details
Ordering Size Part No.
16 Ounce Brush Top Can S-EL-BT
16 Ounce Brush Top Can- 12/Case S-EL-BTC
11 Ounce Cartridge - 1 Single S-EL-HG
15 Ounce Cartridge - 1 Single S-EL-SG
11 Ounce Cartridges - 16/Case S-EL-HGC
15 Ounce Cartridges - 12/Case S-EL-SGC
10 Pound Can S-EL-10P
40 Pound Pail S-EL-40P
120 Pound Drum S-EL-120D
400 Pound Drum S-EL-400D
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Product Specification
Base Oil Synthetic
Colour Black
Drop Point + 327C or + 621F
Texture Tacky
NLGI Grade 1
ASTM Penetration 260 340
Compatibility Excellent
Water Resistance Excellent
Special Additive Moly
Particle Size < 4 Microns
Composition Semi-liquid
Temperature Range - 30C to + 400C
- 21F to + 750F
Order Details
Ordering Size Part No.
11 Ounce Cartridge - 1 Single S-SS-HG
15 Ounce Cartridge - 1 Single S-SS-SG
11 Ounce Cartridges - 16/Case S-SS-HGC
15 Ounce Cartridges - 12/Case S-SS-SGC
10 Pound Can S-SS-10P
40 Pound Pail S-SS-40P
120 Pound Drum S-SS-120D
400 Pound Drum S-SS-400D
DESCRIPTION
SealweldSteam Shield 2000is a proprietary
blend of synthetic ingredients that, when combined,
exceed the ratings of the components. As a result,
Steam Shield 2000lubricant/ sealant withstands
temperatures up to + 398C or + 750F with minimal
thermal decomposition.
Steam Shield 2000 provides an insoluble film of
synthetic lubricant to protect valve seal faces and
reduce torque requirements. It is non-melting andinsoluble in water, steam and related by-products.
Steam Shield 2000was originally tested in
California and Albertas steam-enhanced recovery
projects as a valve and stuffing box sealant and
demonstrated excellent results. The viscosity allows
for ease of application using a brush, grease pump
or automatic injection equipment.
In cases of extreme valve leakage where regular
sealants do not achieve desired results, Sealweld
offers a full range of specialty sealants to assure
a reliable temporary seal.
SAGDSAGD is a thermal method for recovering
heavy oil. The process uses twin horizontal
wells drilled and extended into the base
of a reservoir with the horizontal steam
injector placed directly above the horizontal
production well. The mobilized oil drains by
gravity to the lower well and is produced to
the surface. The SAGD-based technology was
developed in Alberta, Canada.
STEAM SHIELD 2000SealweldSteam Shield 2000, is a unique specialty
synthetic valve lubricant tested and proven to
remain stable at extremely high temperatures.
Steam Shield 2000is recommended specifically for
use in valves used for steam injection and heavy oil
recovery. It is also recommended for use in building
steam-heating systems, geothermal service, etc.
This product is ideal for use in university, hospitaland other institution steam-heating systems.
CASE STUDY
The original field pilot began in spring of 2002. Several wellhead valves we
filled with Steam Shield 2000lubricant and then put into service. Steam w
injected into the formation at + 295C/ + 563F continuously for the first yeAt the first maintenance interval the same wellhead valves were re-lubrica
with additional lubricant.
Observations: Steam Shield 2000remained exceptionally stable with very lit
to no break down or hardening occurring. It helped to dissipate the heat cau
by the extreme high-temperature steam injection and hot oil production.
The presence of this inert lubricant helped prevent internal seat seal dama
wash-outs and cuts normally associated with this high-temperature and h
pressure service.
Wellhead valves protected by Steam Shield 2000will exhibit prolonged
valve service life. Wellhead valves in nearby fields, using the same SAGD
technology, were found to be exhibiting extensive seal damage and in many
cases severe seat leakage. These valves were injected with CONVENTIONAhigh-temp lubricants or none at all.
High-temperature wellhead repair costs become prohibitively expensive w
the cost of lost production revenue is taken into consideration. Protect you
comanys investment -- use Steam Shield 2000on all of the SAGD wellhea
at your facility.
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SLICK STICKSThis product is a moldable valve stem packing stick.
It is used in wellhead gate valves, plug valves and as
a supplemental pump gland packing.
DESCRIPTION
SealweldSlick Sticksare made of a moldable
packing putty with a proprietary blend of PTFEparticles which bond to form a durable yetreplaceable seal. Slick Sticksprovide maximumsealing and lubricating efficiency when injectedinto ball, gate, or plug valves, stems, stuffing boxes,pump and packing glands and expansion joints.Slick Sticks are insoluable in water, oil, sweet orsour natural gas and related by-products. Thisproduct is recommended for use at: refineries,wellheads, pump or compressor stations and ingas distribution systems.
Note: When using Slick Stickson centrifugal
pumps, the maximum surface speed of the shaftshould not exceed 1000 RPM. i.e. Maximum shaftsize and speed is 2.25 inch diameter shaft rotatingat 1800 RPM.
STEAM SHIELD STICKSThis product is an extreme high-temperature
valve stem and pump packing.
DESCRIPTION
Steam Shield Sticksare blended with specially
processed Vespel* particles for extremely
high-temperature sealing capablility.
* Vespel is the registered trademark of E.I. duPont de
Nemours and Co.
Product Specification
Temperature Range - 22C to + 400C
- 8F to + 750F
Order Details - High-Temperature Packing
Ordering Size Part No.
10 ounce Jar - approx/100 Sticks B P-HTS-100J
Pail - approx/7.5 Pounds 1000 B P-HTS-7.5
Order Details - Stem Packing
Ordering Size Part No.
10 Ounce Jar - approx/100 Sticks P-HTS-SP-100J
Pail - approx/7.5 Pounds P-HTS-SP-7.5
J Stick - 8 ounce P-HTS-SP-J
Product Specification
Temperature Range - 40C to + 260C
- 40F to + 500F
Order Details - High-Temperature Packing
Ordering Size Part No.J Stick - 1 Stick P-SP-J
Jar - approximately 100 B Sticks P-SP-100J
Pail - approximately 1,000 B Sticks P-SP-1MP
VALVE STEM PACKING
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PACK-IT PARTICLE PAKThis product is a multi-purpose, self-forming
packing made with specifically processed
granulated PTFE.
DESCRIPTION
SealweldPack-Itis a granular packing made withspecially processed PTFE. It compacts to form arigid but flexible self-sealing packing which willconform to any size or type of shaft, rod or stuffingbox. Simple in application and durable in service,this product ends the need for expensive inventoriesof various sizes of packing rings. Pack-Itwill notdecompose, oxidize, or deteriorate and compensatesfor wear simply by remolding itself when the packinggland is adjusted. It may also be used as a valve
stem packing on all valves, including ball, gate, plug,check, globe, motor and control valves regardlessof service. Use in conjunction with conventionalrope packings to extend packing life and eliminateleakage at start-up.
Product Specification
Temperature Range - 240C to + 250C- 400F to + 500F
Order Details - Stem Packing
Ordering Size Part No.
Jar - approx/10 ounce P-PK-10J
Pail - approx/6.25 Pounds P-PK-6.25
PACK KING #301Moldable plastic valve stem packing sticks.
Similar to Slick Stickswith a higher concentration
of PTFE.
DESCRIPTION
SealweldPack King #301is a putty-type PTFE
packing compound made from a 100% syntheticbase formulated as an injectable packing for valvestems, packing glands and stuffing boxes. It isdesigned to mold around valve stems and pumprods to form a drip-tight seal where other sealingprocedures prove ineffective. Pack King #301exhibits an extremely low coefficient of frictionand is resistant to most chemicals, solvents,exotic products and is ideal for condensateservice. Pack King #301is also available in bulkcontainers for use as a flange sealant.
Product Specification
Temperature Range - 29C to + 250C
- 20F to + 500F
Order Details - Stem Packing
Ordering Size Part No.J Stick - approx/8 ounce Stick P-301-J
B Sticks - approx/12 ounce Jar P-301-12J
VALVE STEM PACKING
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SEALANINJECTION
EQUIPMEN
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SEALWELDHIGH-PRESSURESEALANT INJECTION PUMPSSealweldSealant Injection Pumps are specifically
designed to safely inject viscous sealants into valves
operating under pressure. ALWAYS use a high-
pressure gauge and learn how to read it. Make
sure the hose assembly and all of the components
are rated to the maximum working pressure (MWP)
of the pump and are in good working order.Our pumps have been designed for years of
continuous service in demanding field conditions and
are preferred by professionals around the world.
The SealweldSuperGunPump is the best manual
sealant pump in the world and is designed for easy
field repair, quick sealant delivery and extremely
high injection pressure.
The SealweldUni-Seal and ACTIV-8pumps
utilize a unique air/ hydraulic motor and direct-
push technology to safely inject even the most
viscous and heavy sealants quickly and efficiently.
We recommend each crew have 2 pumps, onefor injecting cleaner and the other for sealant.
This eliminates having to empty the pump when
changing products and cuts overall maintenance
time considerably.
Sealweldcan repair all makes of high-pressure
sealant injection pumps. We carry a vast inventory
of parts and provide instructions for doing your own
repairs. Our pump technicians will do repairs and
pump repair training at your field location.
SEALANT INJECTION PUMP COMPARISONSPump Type Maximum Discharge Loaded Capacity Discharge Volume
(Approx.)
SuperGun Pump Manual 15,000 PSI 16 Ounces 1 Ounce/ 25 Strokes
Hydraulic Hand-Held Manual 10,000 PSI 12 Ounces 1 Ounce/ 50 Strokes
ACTIV-8 Pneumatic/ Hydraulic 10,000 PSI 160 Ounces 16 Ounces/ < 2 Minute
Uni-Seal Pneumatic/ Hydraulic 10,000 PSI 16 Ounces 16 Ounces/ < 2 Minutes
SuperSeal Series Pneumatic 6,500 10,000 PSI 40 Pounds (5 Gallon) Variable
Sealweldinjection pumps are designed to
pump all types of valve cleaners, lubricant/
sealants and emergency valve sealants.
The use of a gauge will assist you in
determining what is happening inside the
valve during injection.
ALWAYS keep your pump loaded and in top
working order in case of an emergency.
* Larger pumps available on request.
NEVER USE AN AUTOMOTIVE TYPE GREAPUMP FOR INJECTING INTO A VALVE
UNDER PRESSURE!
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SUPERGUNSCREW-PRIMED PUMPThe patented SealweldSuperGunPumpis
designed for many years of rugged use.
FEATURES INCLUDE:
Discharges 1 ounce of sealant easily with every
25 (approx.) strokes
Generates up to 15,000 PSI when required
Large capacity barrel holds 33% more than other
similar hand-held injection pumps
Field-replaceable piston head cartridge
Reloads easily with a 12 or 16 ounce cartridge
from EZ-Loader
Pumps K sticks, Gun-Packs and all types of
bulk lubricant/ sealants
G-SGUN-CThe SealweldSuperGunPumphas an extra long
lever handle that makes high-pressure injection easy.It is lightweight and very portable. The screw-primed
design indicates how much product remains in the
barrel and the high-pressure check valve system
prevents dangerous kicks caused by back pressure.
The SuperGunPump has been designed to
withstand the rigors of field use and every pump is
tested prior to shipment. Durability, easy to carry
and faster pumping make it the valve technicians
favorite hand-held, high-pressure sealant injection
pump for topping-up procedures when only small
quantities of lubricant are required.
Order DetailsDescription Part No.
SuperGun Screw-Primed Pump - Complete G-SGUN-C
Includes: 18 inch high-pressure hose assembly
with 15,000 PSI gauge.
Plastic Carrying Case - optional B-PC-SG
Linkage Assembly Kit #R-SG-17
This linkage kit contains all the replacement parts youll need keep your
pump operating like new.
Qty Part No. Ref.
2 Harness Links R-SG-17A 3A
1 Handle Pin R-SG-17B1 3B
1 Head Pin R-SG-17B3 3C5 NyLock Nut R-SG-17C 3D
1 Fulcrum Link R-SG-18A 3E
1 Fulcrum Bolt R-SG-18B 3F
Primer Rod Assembly #R-SG-19
This primer rod assembly kit contains all the replacement parts youll need
to ensure the piston operates efficiently.
Qty Part No. Ref.
1 End Nut R-SG-19A 9A
1 Bonded Seal - 3/8 R-SG-19B2 9B
1 Rod Bearing R-SG-06B 9K1 Small Cup Washer R-SG-19C 9C
1 Leather Cup R-SG-19D 9D
1 Large Cup Washer R-SG-19E 9E
1 Spring R-SG-19F 9F
1 Shaft R-SG-19G 9G
2 Shaft Body Nut R-SG-19H 9H
1 Shaft Bearings R-SG-19I 9I
1 Shaft End Nut R-SG-19J 9J
1 Primer Rod Crank R-SG-06A 12
SUPERGUNPUMP KITSSuperGunPump Repair Kit #R-SG-KIT
This kit contains all the replacement parts youll need to extend the service
life of our most popular hand-held pump.
Qty Part No. Ref.
1 Piston Cartridge Assembly R-SG-02 4
1 Barrel Gasket R-SG-07A 7
1 Bonded Seal - 3/8 R-SG-19B2 9B
1 Leather Cup R-SG-19D 9D
1 Spring R-SG-19F 9F
1 Piston O-Ring Nitrile R-SG-02D 4B
3 Piston Body O-Ring - Nitrile R-SG-02E 4C
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CHECK OUT OUR NGRAIN MODELED PUMPS AT:
WWW.SEALWELD.COM/NGRAIN/
SUPERGUNPUMP PARTS LIST
Illustration # Description Order Part # Qty. Req
1 FLOW WOLF Check Valve Nut R-SG-16 1
1A Check Valve Spring R-SG-01A 1
2 Ball - 1/2 R-SG-16A 1
3 Linkage Assembly R-SG-17 1
3A Harness Links R-SG-17A 23B Handle Pin R-SG-17B1 1
3C Head Pin R-SG-17B3 1
3D NyLock Nuts R-SG-17C 5
3E Fulcrum Link R-SG-18A 1
3F Fulcrum Bolt R-SG-18B 1
3G Handle Bushing R-SG-03A 1
4 Piston Cartridge Assembly R-SG-02 1
4A Body Nut R-SG-02C 1
4B Piston O-Ring - Nitrile R-SG-02D 1
4C Piston Body O-Rings - Nitrile R-SG-02E 3
5 Handle R-SG-03 1
6 Head - Bare R-SG-01 1
7 Barrel Gasket R-SG-07A 1
8 Sealant Barrel R-SG-07 1
9 Primer Rod Assembly R-SG-19 1
9A End Nut R-SG-19A 1
9B Bonded Seal - 3/8 R-SG-19B2 1
9C Small Cup Washer R-SG-19C 1
9D Leather Cup R-SG-19D 1
9E Large Cup Washer R-SG-19E 1
9F Spring R-SG-19F 1
9G Shaft R-SG-19G 1
9H Shaft Body Nut R-SG-19H 1
9I Shaft Bearings 5/16 Diameter R-SG-19I 2
9J Shaft End Nut R-SG-19J 1
9K Rod Bearing 3/8 Diameter R-SG-06B 1
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Illustration # Description Order Part # Qty. Reqd
9L Rod Nut R-SG-06C 1
10 End Cap R-SG-05 1
11 Handle Clasp and Ring R-SG-04 1
12 Primer Rod Crank R-SG-06A 1
13 SuperGun Pump Hose Assembly -
Complete
H-S-HOSE
13A Adapter 1/4 Male X 1/4 Male H-AD-4M4M 1
13B High Pressure TEE 1/4 F X 1/4 F X1/4 F
H-T-444 1
13C High Pressure Gauge Assembly
15,000 PSI
H-GD-01C 1
13D Z Swivel 1/4 Male X 1/2 - 27 Male H-SV-Z1 1
13E Extra High Pressure Hose - 18 H-HS-18XHP 1
13F Straight Swivel 1/4 Male X 1/2-27
Male
H-SV-ST1 1
13G Release Valve 1/4 Male X 1/4
Female
H-RVAB 1
13H SealweldGiant Buttonhead Coupler H-CPSG-2 1
Optional Accessories
Oversized Piston Assembly R-SG-02LP 1
Plastic Carrying Case B-PC-SG 1
SUPERGUNPUMP PARTS LIST(continued)
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HYDRAULIC HAND-HELDPUMP
The SealweldHydraulic Hand-Held Pumpis lightweight and very portable.
FEATURES INCLUDE:
Discharges 1 ounce of sealant easily with every
50 strokes
Generates up to 10,000 PSI when required
Self-priming hydraulic action makes manual
injection simple
Reloads easily with a 12 ounce cartridge from
EZ-Loader
Pumps liquids, ange sealants, stem packings,J sticks, Gun-Packs and all types of sealants
G-HGUN-CThe SealweldHydraulic Hand-Held Pumphas a locking handle to preven
piston damage. It is lightweight and very portable. The compact sizemakes it easy to keep one in your general toolbox or behind the seat of
your pickup for quick top-ups and emergency sealing jobs between regula
maintenance intervals.
This pump ships with an 18 inch long hose, buttonhead coupler and
high-pressure gauge and it is ready for loading and field use right out of th
box. It is perfect for pumping small quantities of valve cleaner, lubricant or
sealant. No toolbox is complete without one.
Order Details
Description Part No.
Hydraulic Hand-Held Pump - Complete G-HGUN-CIncludes: 18 inch high-pressure hose assembly with 15,000 PSI gauge
CHECK OUT OUR NGRAIN MODELED PUMPS AT:
WWW.SEALWELD.COM/NGRAIN/
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This complete kit includes all of the parts in the
O-Ring and Minor Repair Kits, plus body and pistonpump parts. This kit is ideal and you should keep
one on hand at all times.
Includes all of the O-Ring Repair Kit parts plus the
parts required to repair or replace the major
sub-assemblies quickly in the field.
HYDRAULIC HAND-HELDPUMP KITSThis kit contains all the o-rings youll need to extend
the service life of this hand-held pump.O-Ring Repair Kit #R-HG-OREP
Qty. Part No. Ref.
1 Piston O-Ring R-A8-20E 2G
1 Barrel O-Ring - Nitrile R-A8-19C 3B
1 Cylinder Neck O-Ring - Nitrile R-HG-11C 5A
1 Bottom Cylinder O-Ring - Nitrile R-HG-11D 5B1 Pump Piston O-Ring R-HG-08B 5D
1 By-Pass Valve O-Ring - Nitrile R-HG-31 7C
1 Hydraulic Relief O-Ring - Nitrile R-HG-11K 8A
Minor Repair Kit #R-HG-MIN
Qty. Part No. Ref.
1 Nylon Piston Cup R-A8-20C 2E
1 Piston O-Ring R-A8-20E 2G
1 Inner Leather Cup R-HG-08H 2H
1 Barrel Gasket R-HG-10A 2A
1 Barrel O-Ring - Nitrile R-A8-19C 3B
1 Cylinder Neck O-Ring - Nitrile R-HG-11C 5A
1 Bottom Cylinder O-Ring - Nitrile R-HG-11D 5B
1 Pump Piston O-Ring R-HG-08B 5D
1 Check Valve Assembly R-HG-11F 6
1 By-PassValve R-HG-11G 7
1 By-Pass Valve O-Ring - Nitrile R-HG-31 7C
1 Hydraulic Relief O-Ring - Nitrile R-HG-11K 8A
1 Hydraulic Fluid - One Pint R-HOPINT
1 Fluid Bag Assembly R-HG-15 12
Major Repair Kit #R-HG-MAJ
Qty. Part No. Ref.
1 Nylon Piston Cup R-A8-20C 2E
1 Piston O-Ring R-A8-20E 2G
1 Inner Leather Cup R-HG-08H 2H
1 Barrel Gasket R-HG-10A 3A
1 Barrel O-Ring - Nitrile R-A8-19C 3B
1 Hydraulic Pump Cylinder R-HG-11B 5
1 Cylinder Neck O-Ring - Nitrile R-HG-11C 5A
1 Bottom Cylinder O-Ring - Nitrile R-HG-11D 5B
1 Pump Piston R-HG-11E 5C
1 Pump Piston O-Ring R-HG-08B 5D
1 Check Valve Assembly R-HG-11F 6
1 By-Pass Valve R-HG-11G 7
1 By-Pass Valve O-Ring - Nitrile R-HG-31 7C
1 Hydraulic Relief O-Ring - Nitrile R-HG-11K 8A
1 Hydraulic Fluid - One Pint R-HOPINT
1 Fluid Bag Assembly R-HG-15 12
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HYDRAULIC HAND-HELD PUMP PARTS LIST
Illustration # Description Order Part # Qty. Req
1 Sealant Barrel Cap R-HG-07 1
2 Piston Assembly R-HG-08 1
2A Cap Screw R-HG-08A 1
2B Copper Washer R-HG-08BA 1
2D Washer Nut R-HG-08C 2
2E XX Nylon Piston Cup R-A8-20C 1
2F Piston Body R-HG-08E 1
2G X Piston O-Ring R-A8-20E 1
2H XX Inner Leather Cup R-HG-08H 1
3 Sealant Barrel R-HG-09 1
3A XX Barrel Gasket R-HG-10A 1
3B X Barrel O-Ring Nitrile R-A8-19C 1
4 Pump Body Assembly R-HG-11 1
4A Pump Body - Bare R-HG-11A 1
5 XXX Hydraulic Pump Cylinder R-HG-11B 1
5A X Cylinder Neck O-Ring - Nitrile R-HG-11C 1
5B X Bottom Cylinder O-Ring - Nitrile R-HG-11D 1
5C XXX Pump Piston R-HG-11E 1
5D X Pump Piston O-Ring R-HG-08B 1
6 XX Check Valve Assembly R-HG-11F 1
6A Copper Washer R-HG-11FA 1
6B Ball R-HG-11FB 1
6C Check Valve Spring R-HG-11FC 1
6D Check Valve Screw R-HG-11FD 1
6E Check Valve Screen R-HG-11FE 1
7 XX By-Pass Valve R-HG-11G 1
7A By-Pass Valve Stop R-HG-11H 1
7B Cap Screw R-HG-11I 1
7C X By-Pass Valve O-Ring - Nitrile R-HG-31 1
8 Hydraulic Relief Valve R-HG-11J 1
8A X Hydraulic Relief O-Ring - Nitrile R-HG-11K 1
9 Fulcrum Assembly R-HG-12 1
10 Handle R-HG-13 1
11 Linkage Assembly R-HG-14 1
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Please note:X includes all parts with a single X illustration number.XX includes all parts with a single X AND all parts with a double X illustration number.XXX includes all parts with a single X, double X and triple X illustration number.
Illustration # Description Order Part # Qty. Reqd
11A Link R-HG-14A 2
11B Bolts R-HG-14B 3
11D Lock Nuts R-HG-14C 3
11E Fulcrum Link R-HG-14E 1
XX Hydraulic Fluid R-HOPINT 1
12 XX Fluid Bag R-HG-15 1
12A Fluid Bag Seal Ring R-HG-15A 1
13 Fluid Bag Barrel R-HG-16 1
14 Fluid Bag Barrel Cap R-HG-17 1
16 Handle Latch Assembly R-HG-30 1
16A Stem & Knob R-HG-30A 1
16B Latch Screw R-HG-30B 1
16C Stem Spring R-HG-30C 1
16D Retainer R-HG-30D 1
16E Latch Arm R-HG-30E 1
16F Latch Spring R-HG-30F 1
16G Latch Sleeve R-HG-30G 1
16H Cap Screw R-HG-30H 1
17 Hydraulic Pump Hose Assembly H-H-HOSE 1
17A Adapter - 1/4 M X 1/4 M H-AD-4M4M 1
17B 15,000 PSI Gauge with Guard H-GD-01C 1
17C High-Pressure TEE - 1/4 H-T-444 1
17D Adapter - 1/4 M x 1/2 - 27 M H-AD-4M7M 1
17E Extra High-Pressure Hose - 18 H-HS-18XHP 1
17F Straight Swivel 1/4 M X 1/2-27M H-SV-ST1 1
17G Giant Buttonhead Coupler H-CPSG-2 1
X O-Ring Repair Kit R-HG-OREP 1
XX Minor Repair Kit R-HG-MIN 1
XXX Major Repair Kit R-HG-MAJ 1
HYDRAULIC HAND-HELD PUMP PARTS LIST(continued)
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ACTIV-8
The SealweldACTIV-8is the favorite pump of
professional valve technicians. It is capable of
drawing product directly from a 10 pound pail and
is capable of running on compressed air, bottled
air or natural gas in an emergency.*
Generates up to 10,000 PSI injection pressure
Controls the quantity of lubricant/ sealant being
injected; prevents over-lubrication Rugged steel frame and pneumatic tires make
this pump ideal for field and plant work
Simple design makes eld repairs quick and easy
Delivers lubricant/ sealant at up to 1 poundevery 70 seconds
High speed action cuts valve maintenance timeby up to 75% on large diameter valves and atfacilities with many valves
Delivers valve cleaners, lubricants and sealantsfaster than any other pump on two wheels
High-speed action and 10 pound (5 quart)capacity makes this pump ideal for pipelines andlarge plants
Complete with 10 foot sealant hose, swivelsand coupler. 15,000 PSI gauge and guard is alsostandard equipment. Longer hoses are availableon request
Built-in air lter/ lubricator system
Each pump comes complete with an ownersmanual and an 8 minute DVD describing safeoperating procedures
* Consult your companys safety policy BEFORE operating with
natural gas G-A8GUN-C
Order Details
Description Part No.
SealweldACTIV-8Pump - Complete G-A8GUN-C
Includes:
10 foot/ 120 inch High-Pressure Hose H-HS-120HP
15,000 PSI High-Pressure Gauge /w Guard H-GD-01C
Swivels H-SV-ST1
Coupler H-SV-L1
H-CPSG-2
Release Valve H-RVAB
8-Minute Operating Instructions on DVD D-VD-A8
Owners Manual A-M-A8
Product Specification
Maximum Inlet Air Pressure 120 PSI
Recommended Air Volume 20 CFM
Maximum Discharge Pressure 10,000 PSI
Delivery Rate 16 ounces/
+/- 70 seconds77% Fewer Moving Parts Less wear
Re-load Time 1-2 minutes
Sealant Capacity 10 pounds/ 5 quarts
Air/ Hydraulic Motor Serviceable world-wide
100% Guarantee 1 Year - Normal use
Repairable In the field or shop
2-Year Spare Parts #R-A8-SPARES-2Y
Qty Description Part No.
4 Loading Tube O-Ring R-A8-11B
2 Loading Plate O-Ring R-A8-09A
2 Relief Valve - 200 PSI R-A8-14F
2 Barrel Gasket R-A8-19A
2 Barrel O-Ring R-A8-19C
2 Nylon Piston Cup R-A8-20C
2 Piston O-Ring R-A8-20E
2 Inner Leather Cup R-HG-08H
4 Loading Plate O-Ring - Nitrile R-A8-09A
4 Check Valve R-A8-14D
4 Axle - 1/2 x 3-1/4 - New Style R-A8-03P5
2 Large Filter Element Kit R-A8-15H-KIT
2 Hydraulic Oil - One Gallon R-HOGALL
2 Mineral Oil - Pint Bottle R-MINPINT
2 OTC Model F - Major Repair Kit R-A8-OTC-300805
2 Release Valve Kit R-A8-OTC-200383
CHECK OUT OUR NGRAIN MODELED PUMPS AT:
WWW.SEALWELD.COM/NGRAIN/
NOTE: The air/hydraulic
motor may be powered by
natural gas in an emergency,
it is not recommended and
may void warranty.
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ACTIV-8PARTS BREAK-DOWN
Illus. # Description Order Part # Qty. Reqd
1 ACTIV-8Frame (bare) R-A8-01 1
1B 1-1/2 Frame Plugs R-A8-01B 4
T-Handle Assembly R-A8-02
2A T-Handle (bare) R-A8-02A 1
2B 1 Frame Plugs R-A8-02B 42C Capped Sealant Fitting Carbon Steel F-SC1/4-BH-CS 1
2D T-Handle Large Eye Hook R-A8-53 1
Washer R-A8-32 1
Nylock Lock Nut R-A8-33 1
3A Pneumatic Wheel R-A8-03P1 2
3B x 3-1/4 New Style Axle R-A8-03P5 2
Kick Stand Assembly R-A8-05
5A Kick Stand R-A8-05A 1
5B Kick Stand Set Screw R-A8-05B 1
5C Kick Stand Bolt R-A8-34 1
5D Washer R-A8-32 2
Nylock Lock Nut R-A8-33 1
7 Jack Assembly R-A8-07
7A Jack R-A8-07A 1
Jack Collar R-A8-07AC 1
Jack Handle with Grip Assembly R-A8-07B 1
7D Jack Handle with Grip R-A8-07B2 1
Washer R-A8-32 1
Jack Bracket Bolt R-A8-50A 1
7F Jack Pull Down Springs R-A8-07C 2
7G Jack Pull-Down Bar R-A8-07D 1
7I Upper Eye Bolts R-A8-29 2
7J Lower Eye Bolts R-A8-30 27K Washer R-A8-32 2
7L Nylock Lock Nut R-A8-33 2
7M Jack Bracket Bolts R-A8-50A 4
7N Jack Bracket R-A8-50B 4
8 Elevator Plate Assembly R-A8-08
8A Elevator Plate R-A8-08A 1
8B Elevator Plate Back-Stop R-A8-08B 1
8C Back Stop Bolt R-A8-37 1
8D Slide Rails R-A8-08C 2
8E Slide Rail Screw R-A8-52 4
Jack Extension Assembly R-A8-08D
ACTIV-8PARTS LIST PT1
continued on page 53 >
RENTAL UNITS AVAILABLE FOR SHORT OR
LONG-TERM CONTRACTS.
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ACTIV-8PARTS LIST PT2
continued on page 54>
Illus. # Description Order Part # Qty. Req
8G Swing Bar R-A8-08D1 1
Dowel Pin 1/8 x R-A8-08E 1
8H Swing Bar Bolt 5/16 R-A8-39 1
8I Washer R-A8-32 1
8J Swing Bar Stop Bolt R-A8-39A 19 Loading Plate R-A8-09 1
9A Loading Plate O-Ring - Nitrile R-A8-09A 1
9B Bonded Seal 5/16 R-A8-09D 2
9C Loading Plate Cap Screws 5/16 x 1 R-A8-09C 2
11A Lower Loading Tube R-A8-11A 1
11B Loading Tube O-Rings - Nitrile R-A8-11B 2
11C Loading Tube Elbow R-A8-11C 1
11D Upper Loading Tube R-A8-11D 1
12 Vent Valve Assembly R-A8-12A 1
13 Loading Tube Gauge 200 PSI R-A8-13 1
14 Blow Down Assembly R-A8-14
14A Modified Air Nipple R-A8-14A 1
14B Elbow 45 Degree LP M x F R-A8-14B 1
14C Collar Low Pressure F x F R-A8-14C 1
14D Check Valve R-A8-14D 1
14E Low Pressure Tee R-A8-14E 1
14F Relief Valve 200 PSI R-A8-14F 1
14G Low Pressure Nipple R-A8-14G 1
Quick Coupler R-A8-14H 1
Filter / Lubricator Assembly R-A8-15
15A Air Nipple R-A8-15A 1
Air Swivel Elbow R-A8-15F3 1
Low Pressure Hose R-A8-15F4 1Elbow 90 Degree LP F x F R-A8-15F7 2
Pipe Nipple LP 3 NPT R-A8-15F8 1
Pipe Nipple LP 2 NPT R-A8-15F9 2
Pipe Bracket Screws R-A8-15G 4
Pipe Bracket Nylock Lock Nuts R-A8-15G2 4
Lubricator/Filter Pipe Brackets R-A8-15G3 2
15H Large Air Filter Unit R-A8-15H 1
15J Large Lubricator R-A8-15J 1
Lubricator/Filter Bracket Set R-A8-15K 1
16A2 Air / Hydraulic Motor OTC Pump R-A8-16A2 1
Bolts for Metal Pump Box R-A8-31 4
Washers R-A8-32 4
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ACTIV-8PARTS LIST PT3
Illus. # Description Order Part # Qty. Reqd
17C OTC Hydraulic Hose R-A8-17C 1
17D Elbow 90 Degree M x F R-A8-17D 1
18 Head Assembly R-A8-18
18A Head - Bare R-A8-18A 118C Steel Flag Ball for Head 1-1/4 R-A8-18C 1
18D Spring for Head R-A8-18D 1
18E Flow Wolf Cage for Head R-A8-18E 1
Sealant Barrel Assembly R-A8-19
19A Barrel Gasket R-A8-19A 1
19B Sealant Barrel R-A8-19B 1
19C Barrel O-Ring - Nitrile R-A8-19C 1
19D Barrel End Cap R-A8-19D 1
Piston Assembly R-A8-20
20A Piston Screw R-A8-20A 1
20B Piston Stop R-A8-20B 1
20C Nylon Piston Cup R-A8-20C 1
20D Piston Body R-A8-20D 1
20E Piston O-Ring R-A8-20E 1
20F Piston End Nut R-A8-20F 1
20G Leather Piston Cup R-HG-08H 1
Head and Barrel Assembly R-A8-21
22B U Bolts R-A8-22B 2
Washers R-A8-32 4
3/8 U Bolt - Nylock Nuts R-A8-45 4
High-Pressure Hose Assembly H-A-HOSE
23A Adapter M x M H-AD-4M4M 1
23B High-Pressure Tee F x F H-T-444 1
23C HP Gauge Assembly - 15,000 PSI H-GD-01C 1
23D L Swivel 1/4 M x 27M H-SV-L1 1
23E HP 10 foot Hose 3/8 10,000 PSI H-HS-120HP 1
23F Straight Swivel M x 27 M H-SV-ST1 1
23G Release Valve M x F H-RVAB 1
23H SealweldGiant Buttonhead Coupler H-CPSG-2 1
Pail Guard R-A8-24 1
Pail Guard Wing Nuts 5/16 R-A8-48 2
MINOR REPAIR KIT R-A8-25
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UNI-SEAL
TheUni-Sealis the fastest hand-held air/
hydraulic injection pump on the market.
Product Specification
Maximum Inlet Air Pressure 120 PSI
Recommended Air Volume 20 CFM
Maximum Discharge Pressure 10,000 PSI
Delivery Rate 16 ounces/2 minutes
Re-load EZ-LOADER
Sealant Capacity 10 or 15 ounce cartridgeWeight 25 pounds
100% Guarantee 1 Year - Normal use
Repairable In shop
G-UGUN-CThe Uni-Sealpump has an air/ hydraulic motor
that can be powered by compressed air, bottled air
or natural gas.*
Up to 10,000 PSI is quickly generated by stepping on
the foot pedal making this pump ideal for servicing
large diameter valves.
The high speed action of the Uni-Sealpump makes
it ideal for popping the plug out of its seat in
tapered plug valves that become hard-to-turn.
* Consult your companys safety policy BEFORE operating with
natural gas.
* May void warranty.
Features include:
Air over hydraulic hand-held pump for all makes
of sealants, lubricants and cleaners
Lightweight and portable
Pumps J sticks, Gun-Paks or bulk cleaner,lubricant or sealant
Pumps K sticks, Gun-Packs and all types of bulk
lubricant/ sealants
Use to lubricate, seal or clean: ball, gate or plug
valves in minutes
Makes valve maintenance simple
Reduces valve maintenance costs
Powered by the most reliable and easily serviced
pump manufactured
Will accept all types of grease containers including:
bulk, bag, stick or cartridge with EZ-Loader
Lubricant hose becomes carrying handle when
coupled to large buttonhead fitting at base of pump
Large buttonhead tting becomes a spare valve
fitting if needed
Order Details
Description Part No.
Uni-SealPump - Complete G-UGUN-C
High Pressure Hose Assembly H-U-HOSE
UNI-SEALPUMP KITS
This kit contains all the o-rings youll need to extend
the service life of this hand-held pump.
Uni-Seal Minor Repair Kit #R-UG-MIN
Qty. Part No. Ref.
1 Barrel Gasket R-A8-19A 4B
1 Nylon Piston Cups R-A8-20C 5C
1 Piston O-Ring R-A8-20E 5E
1 Barrel O-Ring - Nitrile R-A8-19C 4D
2 Hydraulic Oil - One Pint R-HOPINT
1 Inner Leather Cup R-HG-O8H 5G
1-Year Spare Parts Repair Kit #R-UGUN-1Y
Qty. Part No.
1 Uni-Seal Minor Repair Kit