MODEL NUMBER 917.258661 OWNER'SMANUAL

AssemblyOperationCustomer Responsibilities

Service and AdjustmentsRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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SAFETY RULESSafe Operation Practices for Ride-On MowersIMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTSFAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATHI. GENERAL OPERATION Read, understand, and follow all instructions in the manual

and on the machine before starting. Only allow responsible aduIts, who are familiar with the

instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade.. Besuretheareaisclearofotherpeoplebeforemowing.. Stop

machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

Slow down before turning. Never Ieave a running machine unattended. Nways turn off

bfades, set parking brake, stop engine, and remove keysbefore d]smountingo

Turn off blades when not mowing Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificia_ light.. Do not operate the machine while under the influence of

abohol or drugs. Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into

a trailer or truck

II. SIrOPE OPERATIONSlopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury ordeath. All slopes require extra caution, if you cannot backup the slope or if you feel uneasy on it, do not mow it.DO:. Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc Watch for holes, ruts, or bumps.. Uneven terrain could

overturn the machine. Tafl grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Follow the manufactLtrer's recommendations for wheel

weights or counterweights to improve stability.. Use extra care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.. Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed slowly straight down theslope,

DO NOT: Donor turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The

mower could suddenfy turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could causesliding_

Do not try to stabilize the machine by putting your foot on theground,

Do not use grass catcher on steep slopes

2

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity,. Never assume thatchildren will remain where you last saw them. Keep children out of the mowing area and under the watchful

care of another responsible adultr" Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children Never carry children. They may falf off and be seriously

injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure visionIV. SERVICE Use extra care inhandling gasoline and other fuels. They are

flammable and vapors are explosive.Use only an approved container.Never remove gas cap or add fuel with the enginerunningr Allow engine to cool before refueling. Do notsmokeNever refuel the machine indoors.Never store the machine or fuel container inside wherethere is an open flame, such as a water heater

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition. Never tamper with safety devices. Check their proper

operation regularly.. Keep machine free of grass, _eaves, or other debris build-up.

CIean oil or fuel spillage. Allow machine to cool beforestoring

Stop and inspect the equipment if you strike an objectRepair, if necessary, before restarting

- Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage, and

deter oraton, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary.

Mower blades are sharp and can cut Wrap the bfade(s) orwear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service asrequired.

,Hiil l ii ,,,,ll,, ,,,i i i i

_1) kookforthissymboltopointoutimportant Isafety precautions,, It meansCAUTIONI!] BECOME ALERT!!! YOURSAFETY IS INVOLVED.

,,,,, i ,,IIIHHHIH

Always disconnect spark plug Ii

CAUTION:

wire and place wire where it cannot contact ispark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs. I

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IIIIIIIIIII II I IIIIIII III I

& WARNING &The engine exhaust from this product containschemicals known to the State of California tocause cancer, birth defects, or other reproduc-tive harm.

ii, llr i i iii iiiiiii

CONGRATULATIONS on your purchase of a SearsTractor It has been designed, engineered and manufac_tured to give you the best possible dependability andperformance,Should you experience any problem you cannot easityremedy, please contact your nearest Sears AuthorizedService Center/Department Department. We have com-petent, well-trained technicians and the proper tools toservice or repair this tractorPlease read and retain this manual The instructions wil!enable you to assemble and maintain your tractor properly.Always observe the "SAFETY RULES".MODELNUMBER 917.258661SERIALNUMBERDATE OF PURCHASETHE MODELAND SERIAL NUMBERS WILL BE FOUNDON A PLATE UNDER THE SEAT.YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP iN A SAFE PLACEFOR FUTURE REFERENCE.

MAINTENANCE AGREEMENTA Sears Maintenance Agreement is available on this prod-uct. Contact your nearest Sears store for detailso

CUSTOMER RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and

using your tractor.- Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws

PRODUCT SPECIFICATIONSHORSEPOWER: 19.5

GASOLINE CAPACITY 3.5 GALLONSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32F)SAE 5W-30 (below 32F)

OIL CAPACITY: 3,0 PINTS

SPARK PLUG: CHAMPION RJ19LM(GAP: 030")VALVE CLEARANCE: INTAKE: 004" -.006"

EXHAUST: 007" - ,009"

GROUND SPEED (MPH): FORWARD:1st 112nd 1.53rd 2.34th 3.55th 446th 5.7

REVERSE: t7

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTS

BATTERY: AMP!HR: 30MIN. CCA: 240CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS,

(if any), If a spark arrester is used, it should be maintainedin effective working order by the operator.,In the state of California the above is required by law(Section 4442 of the California Public Resources Code).Other states may have similar laws. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions In the owner's manual, Sears wilt repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover: Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manuaI Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective_in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN.HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROMTHE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TOYOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYSFROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLYWHILE THIS PRODUCT IS IN THE UNITED STATESThis Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179, i,

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TABLE OF CONTENTSSAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 17-19WARRANTY ................................. ;................................ 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY .......................... ,................................... 7-10OPERATION ........................................................... 11-15

MAINTENANCE SCHEDULE ...................................... 16SERVICE AND ADJUSTMENTS ............................ 20-26STORAGE ................................................................... 27TROUBLESHOOTING ............................................ 28-29REPAIR PARTS - TRACTOR ................................. 32--49REPAIR PARTS - ENGINE .................................... 50-55PARTS ORDERING/SERVICE .................. BACK PAGE

iNDEXA

Accessories ...........................................................5Adjustments:

Brake ....................................................22Carburetor ....................................... 25Mower:

Front-To-Rack ........................... 21Side-To-Side .......................... 21

Throttle Control Cable ................... 25Air Filter, Engine .............................................18Air Screen, Engine ............................. 18Assembly ..................................................7-109

BBattery:

Charging ....................................... 17Cleaning ....................................... 17Starting with Weak Battery ......... 24Storage .......................................... 27TeJminals ...............................................17

Belts:Motion Drive

Removal/Replacement .............22Mower Blade Drive

RemovaVReplacement ................22Blade:

Sharpening ................................. 17Replacement .........................................t7

Brake Adjustment ................................. 22C

Carburetor Adjustment ...........................25Controls, Tractor ..........................................13Customer Responsibilities ............3,17-19

Engine:Air Filter .........................................18Air Screen, Engine ..................... 18Battery ..................................................... 17Cooling Fins, Engine ..................19Engine Oil ............................. 18Fue! Filter .....................................19Spark Plugs ................................ 19

Tractor:. Blades ..................................................17.

Lubrication Chart ...................... 16Maintenance Schedule ............. 16Tire Care ................................8,17,23

Cutting Height, Mower ....................... 13

EElectrical:

Interlocks and Relays ....................24Schematic .........................................31Wiring Diagram ........................... 32

Engine:Air Filter ........................................... 18Air Screen ..............................................18Cooling Fins, Engine ..................... 19Oi! Change ...................................... 18Oit Level ............................................13,18Oil Type ......................................... 18Preparation ...........................................14Repair Parts ............................ 50-55Starting ...............................................14Storage ............................................ 27

FFilters:

Air .........................................................18Fuel ................. ; ................................... 19

Fuel:Type .......................................................14Storage ...................................................27

Fuse ........................................................ 24G

Gauge Wheels ..................................... 10H

Hood RemovaVlnstallation ....................24L

Leveling Mower Deck ..............................21Lubrication Chart ............................................16

MMaintenance Schedule ....................... '16Mower:

Adjustment, Front-to-Back .......... 21Adjustment, Side-to-Side ............ 21Blade Sharpening ........................ 17Blade Replacement ....................... 17Cutting Height ......................................13Installation ...........................................20

Operation ........................................ 11-15Operating Mower .............................. 13-14Options:

Accessories .................................................5Spark Arrester .....................................3,40 '

PParking Brake ...................................... 13Parts Bag ................................................... 6Parts, Replacement/Repair ..............32-49Product Specifications ..................................3

R

Repair Parts ..................................... 32_49S

Safety Rules ........................................................2Seat ............................................................ 8Service and Adjustments ............... 20-26

Brake ............................................. 22Carburetor .................................... 25Fuse .......................................................... 24Hood Removal/installation ........... 24Motion Drive Belt

Removal/Replacement ........... 22Mower Blade Drive Belt

Removal/Replacement ........... 22Mower Adjustment:

Front-to-Back ................................21Side4o-Side ..................... 21

Mower Installation ............................20Mower Removal .......................... 20Tire Care ..................................8,t7,23

Slope Guide Sheet ........................................56Spark Plugs .......................................... 19Specifications .........................................................3Starting the Engine ...................... 14-15Steering Wheel ................................. 7,23Stopping the Tractor .................................. 13Storage ................................................... 27

TThrottle Control Cable Adjustment ..... 25

. Operation .................................... 11-15 Tires .........................................................8,17,23Removal ...............i.._i..i....i.-.'o..._..._. 2C1..... Tr0_uble Sh0oting Clidit ....: ...... L:.;1.:28o29

Mowing Tips ............................................ 15Muffler ..........................................................19

Spark Arrester ......................................3,40Mulcher Plate .............................................9

OOil:

Cold Weather Conditions ....... 14,t8Engine .........................................................18Storage ............................................ 27

Transaxle Repair Parts ................. 48-49W

Warranty ......................................................3Wiring Diagram ............................................32Wiring Schematic .................................. 31

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ACCESSORIES AN ATTACHMENTSiii1,,,,1111i,,i,1,,,, ii, i,, i i1,1,1........................................

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchasedMost Sears stores can order these items for you when you provide the model number of your tractor

ENGINESPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZEFI AIR FtLTER

%MAINTENANCE

BLADES I BELTS

PERFORMANCESears offers a wide variety of attachments that fit your tractor_ Many of these are listed below with brief explanations of how they can helpyou. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching

AERATOR promotes deep root growth for a healthy lawn. Ta-pered 2.5-inch steel spikes mounted on 10-inch diameter discspuncture holes in soil at close intervals to let moisture soak in.Steel weight tray for increased penetrationBAGGER lets you collect grass clippings and leaves for ahealthier, neater looking lawn. Two Permanex containers hold30-gallon plastic bags_BUMPER protects front end of tractor from damage.rCARTS make hauling easy_ Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and dolly.CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips. 150 lb. capacity weight tray.EASY OIL DRAIN VALVE makes oil changes easier, faster.FRONT NOSE ROLLER canters in front of mower deck to reducechances of "scarping" on uneven terrainGANG HITCH lets you tow 2 or 3 pull-behind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments)GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped.MULCH RAKE/DETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup. Twenty spring lineteeth. Useful to prepare bare areas for seeding. Available for frontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper. Mounts behind tractorMULCHING CLOSE-OUT PLATE KIT, once installed, lets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades.. For models not equipped as 3-in-1 Convertiblemowers. See "MOWER" in the Repair Parts section of thismanual. ......RAMP TOPS AND FEET let you load and unload tractor from apickup truck. Use with 2 x 8 or 2 x 10 lumber..ROLLER for smoother lawn surface. 36-inch wide, 18-inchdiameter water-tight drum holds up to 390 Ibsoof weighL Roundededges prevent harm to turf Adjustable scraper automaticallycleans drum.

SNOW BLADE for snow removal onty, 14-inch high, 48-inch wideblade cIears 42-inch path when angled left or right. Raises, lowerswith side Iever. Adjustable skids; replaceable, reversible scraperbar. (Use with tire chains and wheel weights and/or rear drawbarweight.)SNOWTHROWER has 40-inch swath Drum-type auger handlespowdery and wet/heavy snow Mounts easily with simple pinarrangemenL Discharge chute adjusts from tractor seat.. 6-inchdiameter spout discharges snow 10 to 50 feel Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight)SPRAYERS use 12-volt DC electdc motor that connects to thetractor battery or other 12-volt source.. Includes booms forautomatic spraying and hand held wand for spot spraying_ Wandhas adjustable spray Ibattern. For applying herbicides, insecti-cides, fungicides and liquid fertilizers.SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy.. Broadcast spreaders are also useful for granular de-icers and sandSWEEPERS let you collect grass clippings and leavesTILLER has 5 hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue. Tiller has its own buiit-inlift and depth control system and does NOT require a sleeve hitch,Fits any lawn, yard or garden tractor.. Simply hook up to the tractordrawbar and go! Optional accessories convert unit fordethatching, aerating, hilling..without tools_TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding traction_TRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility. Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl sides and windshields for use as sunprotector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;

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CONTENTS OF HARDWARE PAC........ i ,,i .....

Parts Bag contents shown full sizeF ) Large (1) Hex Bolt 8/8-16 x 1

lat

Washer r

1-t/4

(1) ShoulderBolt 5/16-18

(1) Lockwasher 318

@(1 ) Locknut

5/16-18

(1) Hex Bolt 1t2-13 x 1

(1) Washer17/32 x

1-3/16x 12Gauge

(1) Lock Washer 1/2

(4) Retainer Springs (single loop)i,ilunulu,,U,l,,,,i,i.......................

(2) Washers (2) Lock3116 x 3/4 _ Washers

x 16 Gauge _ #10(2) WeldNuts #10ws #10 x 5/8

(2) Hex Bolts jr_k (2) Hex

1/4_20 x 3/4 _ Nutst/4-20

(2) Washers _-_ (2) Lock9/32 x 8/8 x Washers16 Gauge _ t/4

i .......................

Parts packed separately in carton_L _,, ,,, ,,,,, ,, ,,,,,,, ,,,,,,,,,,, ,,,,,,,, ,,,,,,....

Seat

F-q

VideoCassette

SteeringWheel

Manual

SteeringBoot

MutcherPlate

""

Parts Bag

, ii,u ,111

Parts bag contents not shown full sizeUUl

_ (2)Washers 3t8(2) Shoulder @ -_-J x 7/8 x 14 Gauge

Bolts (2) Center-lock Nuts

Steering WheelAdapter

L,nk

(2) GaugeWheels

SteeringWheelInsert

Slope Sheet

(2) Keys

SteeringExtensionShaft

o

, hi,

HIlli .......................................

ASSEMBLYii,,,,,im u i NlUlHI'm I I

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposesTo ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assembly easier. Standardwrench sizes are listed.Pliers (1) 3/4" Socket w/drive rachet(2) 7/'16" wrenches Philfips Screwdriver(2) 1/2" wrenches Tire pressure gauge(1) 9/16" wrench Utility knifeWhen right or left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel).

TO REMOVE TRACTOR FROM CARTONUNPACK CARTON Remove all accessible loose parts and parts cartons

from carton (See page 6), Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts andinstall 5/t6 hex boft and locknuto Tighten secure

IMPORTANT= TIGHTEN BOLT AND NUT SECURELY TO18-22 FT. LBS TORQUE, Place tabs of steering boot over tab slots in dash and

push down to secure.iNSTALL STEERING WHEEL Position front wheels of the tracto r so they are pointing

straig ht forward, Slide steering wheeladapteronto steering shaft exten-

slono

Position steering wheel so cross bars are horizontal(left to right) and slide inside book and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hexbolt and tighten securely.

Snap steering wheel insert into center of steeringwheel,

Remove protective materials from tractor hood andgrill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID.

5/16 HEX BOLT

FIG. 1

TO ROLLTRACTOR OFF SKID (See Operationsection for location and function of controls) Press lift lever plunger and raise attachment lift lever to

its highest position,. Release parking brake by depressing clutch/brake

pedal. Place gearshift lever in neutral (N) position.o Roll tractor backwards off skid. Remove banding holding discharge guard up against

tractor_

7

ASSEMBLYHOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt. Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder boll Assembteadjustmentbolt, Iockwasherandffatwasher

loosely. Do not tighten. Tighten shoulder bolt securely.= Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the waydown,

Get off seat without moving its adjusted positiono Raise seat and tighten adjustment bolt securely.

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-nals by allowing a wrench or any otherobject to contact both terminals at thesame time. Before connecting battery,remove metal bracelets, wristwatchbands, rings, etc.

Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

Lift hood to raised position. Open terminal access doors, remove terminal protec-

tive caps and discard If this battery is put into service after month and year

indicated on label (label located between terminals)charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) batteryterminal with hex bolt, flat washer, lock washer and hexnut as shown. Tighten securely

Connect BLACK grounding cable to negative (-) bat-tory terminal with remaining hex bolt, flat washer, lockwasher and hex nut. Tighten securely.

Close terminal access doorsUse terminal access doors for: Inspection for secure connections (to tighten hard-

ware), Inspection for corrosion. Testing battery.o Jumping (if required)., Periodic charging.

LOCKHEX NUT WASHER

DISCARD TERMINAL

PROTECTIVE CAPS i_TERMtNAL*_;_ !ACCESS _ /I _ //._--_-_-_DOOR _, _ _ _--3_'_"_

FLATWASHER

(RED)CABLE

NEGATIVE(BLACK)CABLE

SEAT

SEAT PAN

SHOULDERBOLT

BOLT

FIG. 3

GE FLAT WASHER

WASHER

CHECK TIRE PRESSUREThe tires on your tractor were overinllated at the factory forshipping purposes, Correct tire pressure is important forbest cutting performance, Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEMAfter you learn how to operate your tractor, check to seethat the brake is properly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual

FIG. 2

8

INSTALL MOWER AND DRIVE BELT (SeeFigs. 6 and 24)Be sure tractor is on level surface and mower suspensionarms are raised with attachment lift control, Engage park-ing brake,, Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck. Slide mower under tractor with discharge guard to right

side of tractorIMPORTANT: CHECK BELT FOR PROPER ROUTING INALL MOWER PULLEY GROOVES INSTALL BELT INTOENGINE PULLEY GROOVE., Install one front link in top hole of the L,,H. front mower

bracket and L,H. front suspension bracket, Retain withtwo single loop retainer springs as shown,

Install second front link in Roll, front suspension bracketand retain with single loop retainer spring as shown,.

Slide right side of mower back and install link in top holeof R.H. front mower brackeL Retain with single loopretainer spring as shown.

Turn height adjustment knob counterclockwise until itstops

Lower mower linkage with attachment lift control, Place the suspension arms on outward pointing deck

pins, If necessary, rock and raise front of mower toalign deck pins with the holes in suspension armsRetain with double loop retainer springs with loopsdown as shown.

,, Connect anti-sway bar to chassis bracket under leftfootrest and retain with double loop retainer spring.

o Install clutch rod in clutch lever, Secure with retainerspring,

Turn height adjustment knob clockwise to removeslack from mower suspension.

Raise deck to highest position,o Assemble gauge wheels as shown using long shoulder

bolts, 3/8 washers, and 3/8-16 center lockn uts, Tightensecurely.

Adjust gauge wheels before ope rating mower as shownin the Operation section of this manual.

CHECK MOWER LEVELNESSFor best cutting resuits, mower should be properly feveled.See 'q'O LEVEL MOWER HOUSING" in the Service andAdjustments section of this manual,

CHECK FOR PROPER POSITION OF ALLBELTSSee the figures that are shown for replacing motion, mowerdrive, and mower blade drive belts in the Service andAdjustments section of this manual Verify that the belts arerouted correctly.

CLUTCHLEVER

CLUTCHROD

RETAINERSPRING FRONT

SUSPENSIONBRACKETS

DOUBLE LOOPRETAINER SPRING

CHASSIS (outward pointingBRACKET deck pins)

SUSPENSIONARMS

ENGINEPULLEY

FRONTLINK

SHOULDERBOLT

GAUGEWHEEL

/3/8 WASHER

USE PLIERS FORRETAINER SPRINGS

/318-16CENTERLOCKNUT

DOUBLE LOOPRETAINERSPRING ANT!-SWAY

BAR

IDLERPULLEY

FIG. 6

LOOPRETAINERSPRINGS

FRONTMOWERBRACKET

DISCHARGE GUARD

9

ASSEMBLYINSTALL MLILCHER PLATE (See Figs. 4 and 5) Install two latch hooks to muloher plate using screw,

washer, lock washer, and weld nut as shown.NOTE: Pre-assemble weld nut to latch hook by insertingweld nut from the top with hook pointing down.o Tighten hardware securely Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck

opening and slide into place, as shown, Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck.

I t_ CAUTION: Do not remove discharge

guard from mower. Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation.

, , i,i ................................i,

TO CONVERT TO BAGGING ORDISCHARGINGSimply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation ofoptional grass catcher accessory.NOTE: It is not necessary to change blades. The mulcherblades are designed for discharging and bagging also.

WELD NUTFROM THE TOP HOOK

POINTS

LOCKWASHER

WELDNUT

LATCH

LOCKWASHER WASHER

ROOK

WELDNUT

WASHER

MULCHER _"-'-_SCREWPLATE

FIG. 4

DEFLECTOR

_ ....................................... iii

,/'CHECKLISTBEFORE YOU OPERATE AND ENJOY YOUR NEWTRACTOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SA TISFA CTION FROMTHIS QUALITY PRODUCTPLEASE REVIEW THE FOLLOWING CHECKLIST:,/ All assembly instructions have been completed..,/ No remaining loose parts in carton,/ Battery is properly prepared and charged, (Minimum

1 hour at 6 amps).J" Seat is adjusted comfortably and tightened securely.,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must beproperly inflated for leveling).

v" Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers_

J Check wiring See that all connections are stilt secureand wires are properly clamped_

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAYEXTRA A TTENTION TO THE FOLLOWING IMPORTANTITEMS:,/ Engine oil is at proper level.,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline#' Become familiar with all controls - their location and

function. Operate them before you start the engine.v" Be sure brake system is in safe operating condition

LATCHHOOKS

FIG. 5 10

i.u.lu i i .i, ................. ii,.r, i i ..................

OPERATION,.., H'M "uml .............

"_t 'H ',', ' 'n' ' ,un,ulum

These symbols may appear on your tractor or in literature supplied with the product,, Learn and understand their meaning.

BATTERY CAUTION OR REVERSEWARNING

ENGINE ON ENGINE OFF OTL PRESSURE

FORWARD

CLUTCH

FAST SLOW

LIGHTS ON LIGHTS OFF

FUEL

\CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENTCLUTCH ENGAGED

LHIGH LOW

ATTACHMENTCLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Models only)

11

i , ii , n lul=,=,,i,, ii, ,i =1= n n

OPERATION_=LJl

KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTORCompare the illustrationswith your tractor to farniliarize yourself with the locations of various controls and adjustments, Savethis manual for future referenceo

THROTTLECONTROL

LIGHT SWITCHATTACHMENT IGNITION POSITIONCLUTCH LEVER SWITCH

AMMETER

" _ LIFT LEVERCHOKE ,," " "" " PLUNGER

ATTACHMENTLIFT LEVER

CLUTCH/BRAKEPEDAL

HEIGHTADJUSTMEN'IKNOB

PARKlNG BRAKE

GEARSHIFTLEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH LEVER: Used to engage themower blades, or other attachments mounted to yourtractor_

LIGHT SWITCH: Turns the headlights on and eff.THROTTLE CONTROL: Used to control engine speed.CHOKE CONTROL: Used when starting a cold engine.CLUTCH/BRAKE PEDAL: Used for declutching and brak-ing the tractor and starting the enginePARKING BRAKE: Locks clutch/brake pedal into thebrake position_,

GEARSHIFT LEVER; Selects the speed and direction oftractor.ATTACHMENT LIFT LEVER: Used to raise and lower themower deck or ether attachments mounted to your tractor.LIFT LEVER PLUNGER: Used to release attachment liftlever when changing its position.IGNITION SWITCH: Used for starting and stopping theengine.HEIGHTADJUSTMENT KNOB: Used to adjust the mowercutting heighLAMMETER: Indicates battery charging (+) or discharging(-).

12

IOPERAT!O

.... i,,,i ,111,1 i i ...... ,................ ,,,,,,,,,,,, ,,,,, .... ..... ,,,,,,,,,,_, ,,,,,,,,, , .... ,, ,,,. ,

The operation of any tractor can result in foreign objects thrown into the eyes, which can resultIn severe eye damage. Always wear safety glasses or eye shields while operating your tractoror performing any adjustments or repairs, We recommend a wide vision safety mask over thespectacles or standard safety glasses.

i,,,i,,,,,,,11,,,i ' '' ,11 i,ii1,,i,1,, , i,, i,,,i ....

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 8)Your tractor is equipped with an operator presence sensingswitch, When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine_ Depress clutch/brake pedal into full "BRAKE" position

and hold. Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal shouldremain in "BRAKE" position.. Make sure parking brakewill hold tractor secure.

CHOKE ATTACHMENT CLUTCH LEVER"CONTROL "ENGAGED" POSITION

THROTTLE "DISENGAGED"POSITION

"BRAKE" PARKING BRAKEPOSITION "ENGAGED"

POSITIONMOTION

LEVER

"DISENGAGED"CLUTCHtBRAKE POSITIONPEDAL "DRIVE" HEIGHT ADJUSTMENTPOSITION KNOB

FIG. 8

STOPPING (See Fig. 8)MOWER BLADES - Move attachment clutch lever to "DISENGAGED" po-

sition.GROUND DRIVE - Depress clutch!brake pedal into full "BRAKE" position Move gearshift lever to neutral (N) position.ENGINEo Move throttle control to slow (,_) position.NOTE: Failure to move throttle control to slow (,II)position and allowing engine to idle before stopping maycause engine to "backfire". Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to preventunauthorized use.

. Never use choke to stop engineNOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas,1IA ..............CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to empty...... grass catcher, etc.

i,i

TO USE THROTTLE CONTROL (See Fig. 8)Always operate engine at full throttle. Operating engine at tess than full throttle reduces the

battery charging rate Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 8)Use choke control whenever you are starting a cold engine..Do not use to start a warm engine.- To engage choke control pull knob out, Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD (SeeFig. 8)The direction and speed of movement is controlled by thegearshift lever,o Start tractor with clutch/brake pedal depressed and

gearshift fever in neutral (N) position,.. Move gearshift tever to desired position Slowly release clutch/brake pedal to start movement,IMPORTANT: BRING TRACTOR TO A COMPLETE STOPBEFORE SHIFTING OR CHANGING GEARS. FAILURETO DO SO WiLL SHORTEN THE USEFUL LiFE OF YOURTRANSAXLE_

TO ADJUST MOWER CUTTING HEIGHT (SeeFig. 8)The cutting height is controlled by turning the heightadjustment knob in desired direction.o Turn knob clockwise ((_) to raise cutting heighLo Turn knob counterclockwise (1_)to lower cutting

heighLThe cutting height range is approximately 1-1/2" to 4". Theheights are measured from the ground to the blade tip withthe engine not running These heights are approximateand may vary depending upon soil conditions, height ofgrass and types of grass being mowed, The average lawn shouid be cut to approximately 2-1/2

inches during the coof season and to over 3 inchesduring hot months. For healthier and better lookinglawns, mow often and after moderate growth,

For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired heighL

TO OPERATE MOWER (See Fig. 9)Your tractor is equipped with an operator presence sensingswitch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged willshut off the engine, Select desired height of cuL Lower mower with attachment lift control- Start mower blades by engaging attachment clutch

control= TO STOP MOWER BLADES- disengage attachment

clutch controlii ,i,

i _ CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the dis-charge guard in place.

13

ATTACHMENTCLUTCH LEVER'=DISENGAGED"POSITION

"ENGAGED"POSITION

=l=

OPERATION,J,,,,, = ...................................

o

ATTACHMENTLIFT LEVERHIGH POSITION

o

o

POSITION

DISCHARGEGUARD

FIG. 9TO ADJUST GAUGE WHEELS (See Fig. 10)Gauge wheels are properly adjusted when they are slightlyoff the ground when mower is at the desired cutting height

Move gearshift lever to 1st gear. Be sure you haveallowed room for tractor to roll slightly as you restartmovement.To restart movement, slowly release parking brake andclutch/brake pedal.Make all turns slowly

TO TRANSPORT Raise attachment lift to highest position with attach-

ment lift control. When pushing or towing your tractor, be sure gearshift

tever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPH_NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closedand secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL (See Fig. 15) The engine inyour tractor has been shipped, from thein operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrainconditions. Adjust gauge wheels with tractor on aflat level surface.. Adjust mower to desired cutting height (See ,,TO AD-

JUST MOWER CUTTING HEIGHT" in the Operationsection of this manual).

With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer, and 3/8-16 locknut andtighten securely.

Repeat for opposite side installing gauge wheel insame adjustment hole.

GAUGEWHEELMOUNTINGBRACKET _,

318-16

SHOULDER3/8 WASHER BOLT

GAUGE WHEEL

FIG. 10

TO OPERATE ON HILLS

factory, already filled with summer weight oil. Check engine oil with tractor on level ground_ Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,remove and read oil level.. If necessary, add oit until"FULL" mark on dipstick is reached. Do not overfill

For cold weather operation you should change oil foreasier starting (See "OIL VISCOSITY CHART" in theCustomer Responsibilities section of this manual)..

To change engine oil, see the Customer Responsibili-ties section in this manual.

ADD GASOLINE Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce valve life), Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURESBELOW 32F(0C), USE FRESH, CLEAN WENTERGRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTINGWARNING: Experience indicates that alcohol blendedfuels (called gasohol or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the gas tank, start the

J _ CAUTION: Do not drive up or downhills with slopes greater than 15 anddo not drive across any slope.

,m=

Choose the slowest speed before starting up or downhills.

Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to

slower position. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parkingbrake,

engine and let it run until the fue! lines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur.

i

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

14

OPERATIONi ......................... ii, , i iiii1,1111ii ii , ,

TO START ENGINE (See Fig. 8)When starting the engine for the first time or if the enginehas run out of fue!, it will take extra cranking time to movefuel from the tank to the engine. Sit on seat in operating position, depress clutch!brake

pedal and set parking brake_, P_ace gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. Move throttle control to fast (,_) position Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control maynot be needed.

Note: Before starting, read the warm and cold startingprocedures below. Insert key into ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Donot run starter continuously for more than fifteen sec-onds per minute. If the engine does not start afterseveraI attempts, push choke control in, wait a fewminutes and try again, tfengine still does not start, pullthe choke control out and retry,

WARM WEATHER STARTING (50 F and above) When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine startsto run roughly, pull the choke control out slightly for afew seconds and then continue to push the control inslow[yo

= The attachments and ground drive can now be used Ifthe engine does not accept the load, restart the engineand allow it to warm up for one minute using the chokeas described above.

COLD WEATHER STARTING (50 F and below). When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to pushthe choke control in small steps allowing the engine toaccept small changes in speed and load, until thechoke control is fully in. If the engine starts to runroughly, pull the choke control out slightly for a fewseconds and then continue to push the control inslowly. This may require an engine warm-up periodfrom several seconds to several minutes, dependingon the temperature.

, The attachments can be used during the engine warm-up period and may require the choke control be pulledout slightly.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32 F) the carburetor fuel mixture mayneed to be adjusted for best engine performance, See "TOADJUST CARBURETOR" in the Service and Adjustmentssection of this manual.

When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences, driveways, etc. After one or two rounds, mowin the opposite direction making left hand turns untilfinished (See Fig. 11A )_

If grass is extremely tall, it shoutd be mowed twice toreduce load and possible fire hazard from dried clip-pings. Make first cut relatively high; the second to thedesired height.

Do not mow grass when it is wet, Wet grass will plugmower and teave undesirable clumps. Allow grass todry before mowing.

Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material Regulate ground speed by select-trig a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

When operating attachments, select a ground speedthat wilt suit the terrain and give best performance ofthe attachment being used.

MOWING TIPS Tire chains cannot be used when the mower housing

is attached to tractor. Mower should be properly leveled for best mowing

performance. See'TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual,

The left hand side of mower should be used for trim-mingo

Drive so that clippings are discharged onto the areathat has been cut, Have the cut area to the right of thetractor. This will result in a more even distribution ofclippings and more uniform cutting.

FIG. 11A

MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH. CLEAN AFTER EACH USE. The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that asthey fall onto the lawn they will disperse into the grassand not be noticed. Aiso, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades,

o Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching action_The best time to mow your lawn is the early afternoon,At this time the grass has dried and the newly cut areawilt not be exposed to the direct sun.

For best resufts, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig, 1IB)_ For extremely heavy mulching,reduce your width of cut and mow slowly,

Certain types of grass and grass conditions may re-quire that an area be mulched a second time tocompletely hide the clippings_ When doing a secondcut, mow across or perpendicular to the first cut path,

Change your cutting pattern from weekto week, Mownorth to south one weekthen change to east to west thenext week. This will help prevent matting and grainingof the lawno

MAX !/3

15 FIG. 11B

CUSTOMER............................ i,,,,11

ESPONSIBILmES,,: , , _ , ,,_,

MAINTENANCE SCHEDULERLL IN DATESAS YOU COMPLETEREGULAR SERVICE

Check Brake Operation i/ if

Check Tfre Pressure if i_ #T Check for Loose Fasteners V'R S,arpe,vReplaco'uowerBlades

Lub r!cat!n, ch'a'rt"

T Check Battery LeveVRecharge .....................0 ,,,,,Clean Battery and Terminalsa Check Transaxle Cooling

Adjust BIade Belt(s) TensionAdjUst MOtion Drive Bett(s) TensionCheck Engine Oil Level _#_

Change Engine Oil

Clean Air F!IterE ..........

N Clean Air ScreenG Inspect Muffler/SparkArrester

Replace Oil Fiiter (If equipped)Cles_-------Enginecooi_ngFins

....Replace Spark P[Ug ..........Replace Afr Filter Paper Cartridge

Replace Fuel Fitter

V', v"v',v'v',v'v'

SERVICE DATES

_1,2,a

V'2

V'

v"

I_ .................

t - Change more o_ten when operating under a heavy load or tn high ambient temperalutea2 _Se_lce more ol_ienwhen epereting in ditty or dusty conditions3 - If equipped wlth oil tilter, change oil even./50 hours4 - Replace biades more often when mowing tn sandy soil

v"

v'5 - If equipped with adlustabie system6 - Not required it equtpped with malntenance..free bellery7 Tighten {rent axle pivotbolt to 35 It -Ibs maxlmt_m

Do not overtlghten

GENERAL RECOMIVlENDATIONSQsF

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence. Toreceive full value from the wa rranty, operator must maintaintractor as instructed in this manualSome adjustments will need to be made periodically toproperly maintain your tractor.All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season.. Once a year you shoutd replace the spark plug, clean

or replace air filter, and check blades and belts for (_)wear. A new spark plug and clean air filter assure CLUTCHproper air-fuel mixture and help your engine run better PIVOT(S)and last Ionger_

BEFORE EACH USE _ Check engine oJ] level Check brake operation. Check tire pressure. Check for loose fasteners,

LUBRICATION CHARTZERK (_

(_ "FRONT WHEEL (_BEARING ZERK BEARING ZERK

_EARSHIFT (_PIVOTS

(_)SAE 30 OR 10W30 MOTOR OIL(_)GENERAL PURPOSE GREASE(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTIONIMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTSWHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS, iF YOUFEEL THEY MUST BE LUBRICATED USE ONLY A DRY, POW-DERED GRAPHITE TYPE LUBR CANT SPAR NGLY

16

i i ii i,i i,,,,,,,i,i i

CUSTOM ESPO ILITIESi iii,i ,,i ,, ,,11 ,

TRACTOR TO SHARPEN BLADE (See Fig. 13)Always observe safety rules when performing any mainte- Care should be taken to keep the blade balanced An

unbalanced blade wilfcause excessive vibration and even-nanceo tual damage to mower and engine.BRAKE OPERATIONIf tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted(See 'q'O ADJUST BRAKE" in the Service and Adjust-ments section of this manual).TIRES Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)." Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.NOTE: To seal tire punctures and prevent flat tires due toslow leaks, tire sealant may be purchased from your localparts deaIer, Tire sealant also prevents tire dry rot andcorrosion,

o The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower

, To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebaJancer, follow the instructions supplied with bal-ancer).

o Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition. If either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not.

BLADE CAREFor best results mower blades must be kept sharp. Re-place bent or damaged blades

BLADE REMOVAL (See Fig. 12) Raise mower to highest position to allow access to

b_ades, Remove hex bolt, lock washer and flat washer securing

blade.

Install new or resharpened blade with trailing edge uptowards deck as shown.

Reassemble hex bolt, lock washer and flat washer inexact order as shown

Tighten bolt securely (30-35 Ft. Lbs. torque),,IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.NOTE: We do not recommend sharpening blade- but if youdo, be sure the blade is balanced.

BLADE MANDREL

TRAILING EDGE

LOCK _ [

(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SlX LINES ON THE BOLT HEAD.

CENTER HOLE

5/8" BOLT BLADE

OR PIN /

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-cient for normal use However, periodic charging of thebattery with an automotive charger wilt extend its life. Keep batteryand terminals clean.

Keep battery bolts tight. Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery and terminals can causethe battery to "leat' power. Remove terminal guard. Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor. Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire

brush until brighL Coat terminals with grease or petroleum jelly. Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG. 12

17

CUSTO BILITIESAIR SCREEN

V-BELTSCheck V-belts for dete rioration and wear after 100 hours ofoperation and replace if necessary. The betts are notadjustable. Replace belts if they begin to slip from wear.TRANSAXLE COOLINGKeep transaxle free from build-up of dirt and chaff whichcan restrict cooling.ENGINELUSRUCATIONOnly use high quality detergent oil rated with APt serviceclassification SF,SG or SH Seiect the oil's SAE viscositygrade according to your expected operating temperature,.

SAE VISCOSITY GRADES

, ]F -_o 0_ _o" 3'2;40_...................._oo 80" _c .3'o" .2oo .loo .o lo" soo _oo 40"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

OILDRAINPLUG

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32F. Check your engine oil level more frequently to avoidpossible engine damage from running low on oil.Change the oil after every 25 hours of operation or at ieastonce ayear if the tractor is not used for 25 hours in one year.Check the crankcase oil level before starting the engineand after each eight (8) hours of operation. Tighten oil fillcap/dipstick securely each time you check the oit level

TO CHANGE ENGINE OIL (See Fig,. 15)Determine temperature range expected before oil change.All oii must meet API service classification SF, SG or SH Be sure tractor is on level surface. Oil will drain more freely when warm.o Catch oiiin a suitable container. Remove oit filI cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil Remove drain plug. After oil has drained completely, replace oiI drain plug

and tighten securely. Refill engine with oil through oil filldipstick tube. Pour

slowly, Do not overfill. For approximate capacity see"PRODUCT SPECIFICATIONS" on page 3 of thismanual.

Use gauge on oil fill cap/dipstick for checking level. Besure dipstick cap is tightened securely for accuratereading. Keep oil at "FULL" line on dipstick..

OIL FILLCAP/DIPSTSICK

FIG. 15

CLEAN AIR SCREEN (See Fig. 15)Air screen must be kept free of dirt and chaff to preventengine damage from overheating. Clean with awire brushor compressed air to remove dirt and stubborn dried gumfibers.

AIR FILTER (See Fig. 16)Your engine will not run properly using a dirty air filter.Clean the foam pre-cleaner after every 25 hours of opera-tion or every season Service paper cartridge every 100hours of operation or every season, whichever occurs first.Service air cleaner more often under dusty conditions. Remove knob(s) and cover.TO SERVICE PRE-CLEANER SIide foam pre-cieaner off cartridge.. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth.- Saturate it in engine oil.. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil If very dirty or damaged, replace pre-cleaner. Reinstall pre-cleaner over cartridge_ Reinstall cover and secure with knob(s).TO SERVICE CARTRIDGE Remove wing nuts and cartridge plate Carefully remove cartridge to prevent debris from

entering carburetor. Clean cartridge by tapping gentiy on flat surface tf very

dirty or damaged, replace cartridge. Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).IMPORTANT: PETROLEUM SOLVENTS, SUCH ASKEROSENE, ARE NOT TO BE USED TO CLEAN 3"HECARTRIDGE, THEY MAY CAUSE DETERIORATION OFTHE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOTUSE PRESSURIZED AIR TO CLEAN OR DRYCARTRIDGE,

18

KNOB

WING

FOAMPRE-CLEANER

iiiiii,it i,ii 1,1,1111,, ii i IIIM "1'11

CUSTOM RESPONSIBILITIESrl ii1,11,iir L ,,i i i i

COVER

PLATE

A1RSCREENCARTRIDGE

FIG. 16

ENGINE COOLING FINS (See Fig. 17)Remove any dust, dirt or oil from engine cooling fins toprevent engine damage from overheating_ Air guide coversmust be removed. Remove side panels and hood (See 'q'OREMOVE HOOD AND GRILL ASSEMBLY" in the Serviceand Adjustments section of this manual).

TOP AIRGUIDE

ENGINECOOLING FINS

AIR GUIDE COVER (BOTH SIDES)FIG. 17

MUFFLERinspect and replace corroded muffler and spark arrestor (ifequipped) as it could create a fire hazard and/or damage.SPARK PLUGSReplace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug type and gap setting are shown in"PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER (See Fig. 18)Replace the engine oi! filter every season or every other oitchange if the tractor is used more than 100 hours in oneyear.o Unscrew old filter by turning counterclockwise. Use a

suitable container to catch oil- Apply a thin coating of new engine oil to rubber gasket

on replacement oil rifler.o Install replacement oil filter by turning c{ockwise until

rubber gasket contacts mounting surface, then tightenfilter an additional 1/2 to 3/4 turn_

Fill crankcase with new oil (See '_TO CHANGE EN-GINE OtL" in this section of this manual). For approxi-mate capacity see "PRODUCT SPECIFICATIONS" onpage 3 of this manual

o Start engine and check for oil leaks. Correct any leaksbefore placing engine into full operation.

"___ /_".;_%/ OIL FILTER

FIG. 18

IN-LINE FUEL FILTER (See Fig. 19)The fuel fiftershould be replaced once each season If fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required.o With engine coot, remove filter and plug fuel line

sections. Place new fuel filter in position in fuel line with arrow

pointing towards carburetor_ Be sure there are no fuel line leaks and clamps are

properly positioned. Immediately wipe up any spilled gasolineo

FUEL / \ /// !_"-------JFILTER -

FiG. 19

CLEANING Clean engine, battery, seat, finish, etc. of all foreign

matter.

Keep finished surfaces and wheels free of all gasoline,oil, etc,.

Protect painted surfaces with automotive type wax_We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out. Water in engine

19 can result in a shortened engine life_

i ,i. ...111...1111. . i1..11IMI I'1 I

$ERVIC AND ADJUSTMENTS i . ..i.i ........ i,...,

iii.....i.1..1 ..... .......=i .......... ......i...................... , ......................... ' ..... i_..1.._.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

o Depress clutch/brake pedal fully and set parking brake.= Place gearshift lever in neutral (N) position,o Place attachment clutch in "DISENGAGED" position.o Turn ignition key "OFF" and remove key,o Make sure the blades and all moving parts have completely stopped.= Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.,11 .... i.................... i,,, , ,111, i1,1 i ,i,iii1,11 ii i,,, i ,,11

TO REMOVE MOWER (See Fig. 20) Place attachment clutch in "DISENGAGED" position, Turn height adjustment knob to lowest setting.= Lower mower to its lowest position. Disconnect clutch rod from clutch lever by removing

retainer spring. Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket. Remove retainer springs from suspension arms at

deck and disengage arms from deck. Raise attachment lift to its highest position. Remove two retainer springs from each front link and

remove links.

SUSPENSIONARMS ADJUSTMENT

NUTS

CLUTCHROD

LIFTLINKS

CLUTCHLEVER

Slide mower forward and remove belt from enginepulley.

Slide mower out from under right side of tractor.IMPORTANT; iF AN ATTACHMENT OTHER THAN THEMOWER DECK iS TO BE MOUNTED ON THE TRACTOR,REMOVE THE FRONT LINKS.

TO INSTALL MOWERFollow procedure described in "INSTALL MOWER ANDDRIVE BELT" in the Assembly section of this manual.

RETAINER FRONTSPRING SUSPENSION

BRACKET

ENGINEPULLEY

CHASSIS

LINKS

RETAINER"-,SPRINGS

RETAINERSPRING

ANTI-SWAYBAR

RETAINERSPRINGS

FRONT MOWERBRACKET

FIG. 20

20

lUlUllnnn i fluln nlll , ,,=,= ,, , ,,,,, , ..................... I n u,,i,

SERVICE AND ADJUSTMENTS11111111ii i , i , n ...................

TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parked on levet ground ordriveway Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual),iftires are over or underinflated, you will not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs, 21 and 22) Raise mower to its highest position Atthe midpoint of both sides of mower, measure height

from bottom edge of mowerto ground. Distance"A" onboth sides of mower should be the same or within 1/4"of each other,

if adjustment is necessary, make adjustment on oneside of mower only.

, To raise one side of mower, tighten lift link adjustmentnut on that side.

To lower one side of mower, loosen lift link adjustmentnut on that side_

NOTE: Each full turn of adjustment nut wilt change mowerheight about 1/8". Recheck measurements after adjusting,

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TOGROUND GROUND

GROUND LINE

FIG. 21

SUSPENSIONARM

LIFT LINKADJUSTMENT NUT

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs,, 23 and 24)IMPORTANT: DECK MUST BE LEVEL S1DE-TO-StDE_ IFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE,TO obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/8" to1/2" lower than the rear when the mower is in its highestposition_Check adjustment on right side of tractor. Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown.o Before making any necessary adjustments, check that

both front links are equal in length Both links shouldbe approximately 10-3/8"o

- If links are not equal in length, adjust one link to samelength as other link.

, To lower front of mower loosen nut "E" on both frontlinks an equal number of turns.

- When distance "D" is 1/8" to 1/2" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks.

, To raise front of mower, loosen nut"F"from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns

- When distance "D" is 1/8" to 1/2" lower at front thanrear, tighten nut"F" against trunnion on both front links.

Recheck side-to-side adjustment,

MANDREL

FIG. 23BOTH FRONT LINKS MUST BE EQUAL tN LENGTH

NUT "E"

FRONT LINKS TRUNNION

21 FIG. 24

m===_=m_m=_L II Ul,l,,j, i i i

SERVICE AN, UllUl iiiiiir

TO REPLACE MOWER DRIVE BELTMOWER DRIVE BELT REMOVAL (See Fig,. 25) -o Park tractor on a level surface Engage parking brake,.

Disengage attachment clutch control. Remove four screws from LH. mandrel cover and

remove cover.

Roll belt over the top of LHomandrer pulley_ Remove belt from engine pulley,,o Remove belt from idler pulleys_ Remove any dirt or grass clippings which may have

accumulated around mandrers and entire upper decksurface,,

- Check primary idler arm and two idlers to see that theyrotate freely.

MOWER DRIVE BELT INSTALLATION (See Fig. 25) -, Install belt in both idlers,, Make sure belt is in both belt

keepers at the idlers as shown. Install new belt onto engine pulley,o Roll belt into upper groove of L.H. mandrel pulley.o Carefully check belt routing making sure bert is in the

grooves correctly and inside belt keepers.o Reassemble L,H. mandrel cover.

SCREWSENGINE

iDLER PULLEYPULLEYS

L,H,

MANDREL

COVER _\

LJMANDREL

MOWERDRIVEBELT BELT

KEEPERS

FIG. 25

ADJUSTMENTS, i UlUlll....

TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 26)Park the tractor on level surface. Engage parking brake.= Remove mower drive belt (See"TO REPLACE MOWER

DRIVE BELT" in this section of this manual). Remove mower (See 'q'O REMOVE MOWER" in this

section of this manual)= Remove four screws from R.H. mandrel cover and

remove cover..

* Disconnect secondary clutch rod from pivot rod byremoving retainer spring.

. Carefully roll belt off Roll. mendrei pulley- Remove belt from center mandrel pulley, idler puliey,

and LH. mandrel pulley.. Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.o Check secondary idler arm and idler to see that they

rotate freely.o Be sure spring is hooked in secondary idEer arm and

sway-bar bracket* Install new belt in lower groove of LH. mandrel pulley,

idler pulley, and center mandrel pulley as shown,.. Roll belt over R,H mandrel pulley. Make sure belt is in

all grooves properly.,. Reconnect secondary clutch rod to pivot rod with

retainer spring.,* Reinstall RH,,mandrel cover.o Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of thismanual),

Reassemble mower drive belt (See 'q'O REPLACEMOWER DRIVE BELT" in this section of this manual),

MOWER CENTERBLADE MANDREL

LHMANDREL DRIVE BELTSECONDARYIDLER ARM

SPRING

SWAY BARBRACKET IDLER

PULLEY SCREW

FIG. 26

22

TO ADJUST BRAKE (See Fig. 27)Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxfe.if tractor requires more than six (6) feet stopping distanceat high speed inhighest gear, then brake must be adjusted. Depress clutch/brake pedal and engage parking brake_ Measure distance between brake operating arm and

nut "A" on brake to& Ifdistance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jamnut against nut "A".

Road test tractor for proper stopping distance as statedabove Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary. Contact your nearest au-thorized service center/department,

WITH PARKING BRAKE "ENGAGED"

NUT

tG ARM

FIG. 27

TO REPLACE MOTION DRIVE BELT(See Fig. 28)Park the tractor on level surface. Engage parking brake,For assistance, there is a belt installation guide decal onbottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this

section of this manual.) Remove upper belt keeper_ Remove belt from stationary idler and clutching idler..

Pul_ belt slack toward rear of tractor. Remove beltupwards from transaxle pulley by deflecting belt keep-erso

Pull belt toward front of tractor and remove downwardsfrom around engine pultey_

Install new belt by reversing above procedure.IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABS,

PULLEY

IDLERTABS

IDLER

KEEPER

PULLEY

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENTIf steering wheel crossbars are not horizontal (left to right)when wheels are positioned straightforward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual..

FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber are not adjustable onyour tractor. If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center/department.

TO REMOVE WHEEL FOR REPAIRS(See Fig. 29). BIock up axle securely_,, Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Donot lose)..

Repair tire and reassemble, On rear wheels only: align grooves in rear wheel hub

and axleo Insert square key,. Replace washers and snap retaining ring securely in

axle groove. Replace axle cover,NOTE: To seat tire punctures and prevent flat tires due toslow leaks, tire sealant may be purchased from your localparts dealer. Tire sealant also prevents tire dry rot andcorrosion.

WASHERS

RETAINING

RING

AXLE COVER "_SQUARE KEY(REAR WHEELONLY)

23 FIG. 29

SERVICE AN ADJUSTMENTSTRANSAXLE SHIFTER LINKAGE AND AD-JUSTMENT (See Figs. 30 and 31)The transaxle should be in neutral when the gear shift leveris in the neutral (N) (lock gate) pesition_ The adjustment ispreset at the factory; however, if adjustment is needed,proceed as follows:o Make sure transaxle is in neutral (N)o Loosen two locknuts on tie rod. Turn center rod until gearshift lever falls into neutral

lock gate on fender console. Tighten Iocknuts securely.

LOCKGATE

FIGo 30

LOCKNIJTS

CENTER ROD

TRANSAXLE

FIG. 31

TO START ENGINE WITH A WEAK BATTERYSee Fig. 32)

CAUTION: Lead-acid batteries gener-ate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protectionwhen around batteries.

If your battery is too weak to start the engine, it should berecharged_ If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: YOUR TRACTOR IS EQUIPPED WITHA12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES.TO ATTACH JUMPER CABLES -= Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to shortagainst chassis,

Connect one end of the BLACK cable to the NEGA -TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -. BLACK cable first from chassis and then from the fully

charged battery RED cable last from both batteries.

O

L,H. PANELBOLT

FIG. 32

24

Pull bulb holder out of the hole in the backside of thegrill.

* Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill.

Close hood.

i , ,111111, i, ,,,,,Ul i , .......

RV!CE AND ADJUSTMENTS,i ,,11 ,i,lu ul i ii i ii u ,i i,,,,,i,1,,,i,,,11,1,,u,

TO REPLACE HEADLIGHT BULB TO ADJUST CHOKE CONTROL (See Fig. 35), Raise hood. The choke control has been preset at the factory and

adjustment should not be necessary. Check adjustment asdescribed below before loosening cableo If adjustment is

INTERLOCKS AND RELAYSLoose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting. Check wiring See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSEReplace with 30 amp automotive-type plug-in fuse_ Thefuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 33) Raise hood. Unsnap headlight wire connector.. Stand in front of tractor.. Grasp hood at sides, tilt toward

engine and lift off of tractor. To replace, reverse above procedures.

HEADLIGHTWIRECONNECTOR

HOOD

ENGINE

FIG. 33

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 34)The throttle control has been preset at the factory andadjustment should not be necessary Check adjustment asdescribed below before loosening cable. If adjustment isnecessary, proceed as follows: With engine not running, move throttle control lever to

fast (,1_) position. Check that swivel is against side of quarter circle. If it

is not, loosen cable clamp screw and pull cable backuntil swivel is against quarter circle Tighten cableclamp screw securely..

necessary, proceed as follows: With engine not running, move choke control (located

on dash panel) to fuil choke (N) position Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (see "AIR FILTER" in theCustomer Responsibilities section of this manuat)o

o Choke should be closed. If it is not, loosen casingclamp screw and move choke cable until choke iscompletely closed. Tighten casing clamp screw se-cure

Reassemble air cleaner.

QUARTERCIRCLE

SWIVEL

FIG. 34

CHOKE

CLOSE

CASING'CLAMP I _ , _'-_ _._

SCREW _ || __,'__'_k,,_"_%\"'/"_ t::::::__

FIG. 35

CHOKELEVER

/

25

........ ,........ __ Ji,,ij

$ RVICE ANTO ADJUST CARBURETOR (See Figs, 36 &37)The carburetor has been preset at the factory and adjust-ment should not be necessary. However, minor adjust-ment may be required to compensate for differences in fuel,temperature, altitude or load. If the carburetor does needadjustment, proceed as follows:in general, turning the mixture screw in (clockwise) de-creases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclock-wise) increases the supply of fuel to the engine giving aricher fuel/air mixture.IMPORTANT: DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT IF SCREW ISTURNED IN TOO TIGHT.

i ii, ,11,,111,

NTSIMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED. OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS_ iF YOU THINK THE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS.

PRELIMINARY SETTING - Be sure you have a clean air filter, and the threttle

control cable and choke are adjusted properly (seeabove).

, With engine off turn idle mixture screw in (clockwise)closing it finger tight and then turn out (counterclock-wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING - Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motioncontrol lever in neutral (N) position.

,' With throttle control lever in stow (,_) position, holdthrottle lever against idle speed screw and adjust idlespeed screw to obtain 1200 to 1400 RPM.

, While stitl holding throttle Iever against id{e speedscrew, turn idle mixture screw in (clockwise) untilengine begins to die and then turn out (counterclock-wise) until engine runs rough_ Turn screw to a pointmidway between those two positions.

Continue to hold throttle lever against idle speed screwand adjust idle speed screw to obtain 900 to 1200RPM. Release throttle lever.

ACCELERATION TEST -o Move throttle control lever from slow (,_,) to fast (,_)

positfon. If engine hesitates or dies, turn idle mixturescrew out (counterclockwise) 1/8 turn. Repeat testand continue to adjust, if necessary, until engine accel-erates smoothly.

High speed stop is factory ad._ustedo Do not adjustdamage may result.

tDLE SPEEDSCREW

IDLE MIXTURESCREW

THROTTLELEVER

FIG. 36

1DLE SPEED (___*'_

LEVERIDLE MIXTURESCREW

FIG. 37

26

I"II'H' "1'"1'I'1'1II I "1......................

STORAGii,,i,ii,ll,ii,i ,111i1,1 .... i,,, ,i , ,,i, ill

Immediately prepare your tractor for storage at the end of ENGINEthe season or if the tractor wii! not be used for 30 days ormore.

i, i,rl,l,ll,,,i ,,, i_JCAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

TRACTORRemove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc. Store in aclean, dry area. Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).. Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustmentssection of this manual).

Lubricate as shown in the Customer Responsibilitiessection of this manual.

Be sure that all nuts, botts and screws are securelyfastened. Inspect moving parts for damage, breakageand wear_ Replace if necessary.

o Touch up all rusted or chipped paint surfaces; sandlightly before painting.

BATTERY. Fully charge the battery for storage.. After a .period of time in storage, battery may require

rechargrng. To help prevent corrosion and power Ieakage during

long periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" in the Cus-tomer Responsibilities section of this manual).

o After cleaning, teave cables disconnected and placecables where they cannot come in contact with batteryterminals

Be sure battery drain tube is securely attached. tf battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE iNDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE.. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE iN STORAGE Drain the fuel tank. Start the engine and let it run until the fuel lines and

carburetor are empty..- Never use engine or carburetor cleaner products in the

fuet tank or permanent damage may occur. Use fresh fuel next season..

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age. Add stabilizer to gasoline in fuel tank or storagecontainer_ Always follow the mix ratio found on stabilizercontainer, Run engine at least 10 minutes after addingstabilizer to allow the stabilize r to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OILDrain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual).CYLINDERS Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into

cylinder(s). Turn ignitionkey to"START" position for a few seconds

to distribute oil. Replace with new spark ptug(s).

OTHER Do not store gasoline from one season to another.. Replace your gasoline can if your can starts to rust

Rust and/or dirt in your gasoline will cause problems If possible, store your tractor indoors and cover it to

give protection from dust and dirt. Cover your tractor with a suitable protective cover that

does not retain moisture,. Do not use plastic, Plasticcannot breathe which aJlows condensation to form andwill cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

27

m i_ ,, ii ,i,1,1 i,iii1,11, ,,11111, i,,nl.................. ii i nl

TROUBLESHOOTING POINTSCAUSE CORRECTIONPROBLEM

iiii i,,, 1i,,,11,,11

Will not start

i

Hard to start

,11,,11,,,,i

Engine will not turn over

Engine clicks but will notstart

Loss of power

i

Excessive vibration

1.. Out of fuel2 Engine not "CHOKED" properly.3. Engine flooded4 Badspark plug.5. Dirtyair filter6. Dirty fuel filter7. Water in fuel.

8.. Loose or damaged wiring9. Carburetor out of adjustment..

10. Engine vaives out of adjustment

1 Dirty air filter2 Bad spark plug3 Weak or dead battery.4. Dirty fuel filter.5.. Stale or dirty fuel.6. Loose or damaged wiring.7 Carburetor out of adjustment

8 Engine valves out of adjustment.

1 C{utchforake pedal not depressed.2.. Attachment clutch ts engaged3 Weak or dead battery4 Blown fuse.5 Corroded battery terminals..6 Loose or damaged wiring7. Faulty ignition switch.8. Faulty solenoid or starter.9 Faulty operator presence swifch(es).

1 Weak or dead battery.2 Corroded battery terminals.3 Loose or damaged wiring4, Faulty solenoid or starter.

1. Cutting too much grass/too fast.2. Throttfe In =CHOKE" position.3. Build-up of grass, leaves and trash under mower4 Dirty air filter.5 Low oil levelfdidy oil6 Faulty spark plug,7 Dirty fuel filter..8 Stale or dirty fuel9 Water in lust

101 Spark plug "wire loose11. Dirty engine air sereentfins12 Dirtyldogged muffler13 Loose or damaged widng,14 Carburetor out of adjustment

15. Engine valves out of adjustment, i, i ,i,l,,lll,n1,111 .........................

1. Worn. bent or loose blade2 Bent blade mandrel.3 Loose/damaged part(s).

t. Fill luet tank2. See "TO START ENGINE" in Operation section.3 Wait several minutes before attempting to start..4. Replace spark ptug5 Cleanlreplace air filter6 Repiace fuel filter.7 Drain fuel tank and carburetor, refiI{ tank with fresh

gasoline and replace fuel filter.8. Check all wiring9 See "To Adjust Carburetor" in Service Adjustments

section10. Contact an authorized service center/department.

I Clean/replace air filter..2 Replace spark plug3 Recharge or replace battery4 Replace fuel filter5 Drain fuel tank and refill with fresh gasoline6 Check all wiring7. See "To Adjust Carburetor" in Service Adjustments

section8 Contact an authorized service center/department

1 Depress clutch/brake pedal2 Disengage attachment clutch3 Recharge or replace battery4. Replace fuse5 Clean battery terminals.6 Check nil wiring7 Check/replace ignition switch8 Check/replace solenoid or starter9. Contact an authorized service center/department

1 Recharge or replace battery2 Clean battery terminals3 Check a!l wiring.4 Check!replace solenoid or slarter

1. Set in "Higher Cut" position/reduce speed.2.. Adjust throttle conlrol.3. Clean underside of mower housing4 Cleanlreplace air filter.5 Check oil level/change oil6. Clean and regap or change spark plug7 Replace fuel filter8. Drain fuel tank and refi!I with fresh gasoline9 Drain fuel tank end carburetor, refill tank with fresh

gasoline and replace fuel filter.10. Connect and tighten spark plug wire11 Ctean engine air screen/fins12. Clean/replace muffler

_:13 Check aIEwiring.14 See '`To Adjust Carburetor' in Service Adjustments

section15 Contact an authorized service center/department

1. Replace blade. Tighten b{ade bolt.2 Replace blade mandrel.3 Tighten loose part(s). Repface damaged parts

28

TROU HOOT!PROBLEM CAUSE

i

Engine continues to runwhen operator leaves seatwith attachment clutchengaged

Poor cut-uneven

ii

Mower blades will notrotate

Poor grass discharge

Headlight(s) not working(if so equipped)

inll

Battery will not charge

Engine "backfires"when turning engine"OFF"

,,llllll,ll,,ini ,,i i,n i, ii i

t Faulty operator-safety presence control system

, i ,u,, i uun I i

1 Worn, bent or loose blade2 Mower deck not level3 Buildup of grass, {eaves, and trash under mower4 Bent blade mandrel5 Clogged mower deck vent holes from buildup of

grass, feaves, and trash around mandrels

1. Obstruction in clutch mechanism.2 Worn/damaged mower drive belt3. Frozen idler pulley4. Frozen btade mandrel

1 Engine speed too slow.2 Travelspeed too fast3 Wet grass4 Mower deck not level5 Low/uneven tire air pressure.6. Worn, bent or loose blade.7. Buildup of grass, 1eaves and trash under mower8 Mower dnve belt worn.9. Blades improperly installed

10. Improper biades used1 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

...................--ii i ,un iiii n

1 Switch is "OFF'.2 Bulb(s) bumedout3. Faulty llght switch4. Loose or damaged wiring.5. Blown fuse

1 Bad battery ceil(s),2 Poor cable connections,3 Faulty regulator (if so equipped)4 Fauity altemator

1, Engine throttle control not set at "SLOW"position for 30 seconds before stopping engine

n.....................................

Check widng, switches and connections If notcorrected, contact an authorized service center/department

1 Replace blade, Tighten blade bolt2 Level mower deck,,3 Clean underside of mower housing4 Replace btade mandrel5 Clean around mandrels to open vent holes

1 Remove obstruction,,2 Replace mower drive belt3 Replace idler puEJey4 RepFace blade mandrel

I Place thrott