SECTION 1: CURRICULUM SUMMARY · Web view1. Occupational Purpose An Aircraft Structures Technician manufactures, inspects, modifies, dismantles, assembles, repairs and replaces the

Curriculum Document

Curriculum Code Curriculum Title [insert image here]

653202000 Aircraft Structures Technician

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Development Quality Partner

Transport Education and Training Authority (TETA)

[email protected] 011 5777017 [insert image here]

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Learner QDF Signature Date

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QDF Signature Date

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653202000 - Aircraft Structures Technician Page 1 of 88

Table of content

SECTION 1: CURRICULUM SUMMARY..........................................................................................

1. Occupational Information..............................................................................................................

1.1 Associated Occupation...........................................................................................................

1.2 Occupation or Specialisation Addressed by this Curriculum.............................................

1.3 Alternative Titles used by Industry.........................................................................................

2. Curriculum Information..................................................................................................................

2.1 Curriculum Structure................................................................................................................

2.2 Entry Requirements.................................................................................................................

3. Assessment Quality Partner Information....................................................................................

4. Part Qualification Curriculum Structure......................................................................................

SECTION 2: OCCUPATIONAL PROFILE........................................................................................

1. Occupational Purpose...................................................................................................................

2. Occupational Tasks.......................................................................................................................

3. Occupational Task Details............................................................................................................

3.1. Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)........

3.2. Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)............................................................................................................................................

3.3. Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)..........................................................................................................

SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS....................................................

SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS.......................................................

List of Knowledge Modules for which Specifications are included..................................................

1. 653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5........................................................................................................................................................

2. 653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25................

3. 653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10...............................................

4. 653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10................

5. 653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4........

6. 653202000-KM-06, Human factors , NQF Level 3, Credits 3..............................................


7. 653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4........................................

8. 653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32........................................................................................................................................

9. 653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10..........................................................................................................................................................

10. 653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30........................................................................................................................................

SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS...............................................

List of Practical Skill Module Specifications.......................................................................................

1. 653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16.........................................................................................................................

2. 653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8..........................................................................................................................................

3. 653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40................................................................

4. 653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8...............

5. 653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50......................................................................................................................................................

6. 653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26........................................................................................................................................

7. 653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12........................................................................................................................................

8. 653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8......................................................................................................................................

9. 653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12....................................................................................................................................

SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS..........................................

List of Work Experience Module Specifications.................................................................................

1. 653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24.........................................................................................................................

2. 653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103..................................................................................................................................

3. 653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106..............................................................

SECTION 4: STATEMENT OF WORK EXPERIENCE....................................................................



SECTION 1: CURRICULUM SUMMARY

1. Occupational Information

1.1 Associated Occupation

653202: Aircraft Structures Worker

1.2 Occupation or Specialisation Addressed by this Curriculum

653202000: Aircraft Structures Technician

1.3 Alternative Titles used by Industry

Aircraft Structures Mechanic

2. Curriculum Information

2.1 Curriculum Structure

This qualification is made up of the following compulsory Knowledge and Practical Skill Modules:

Knowledge Modules:

653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5

653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25

653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10

653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10

653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4

653202000-KM-06, Human factors , NQF Level 3, Credits 3

653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4

653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32

653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10

653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30

Total number of credits for Knowledge Modules: 133

Practical Skill Modules:

653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16

653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8

653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40

653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8

653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50


653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26

653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12

653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8

653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12

Total number of credits for Practical Skill Modules: 180

This qualification also requires the following Work Experience Modules:

653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24

653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103

653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106

Total number of credits for Work Experience Modules: 233

2.2 Entry Requirements

NSC at NQF Level 4 with a pass rate in Mathematics and Science

3. Assessment Quality Partner Information

Name of body: National Artisan Moderation Body (NAMB)

Address of body: Old Pretoria / Kempton Park Road, Olifantsfontein, 1665

Contact person name: Gerrie Van Staden

Contact person work telephone number: 011 206 1123

4. Part Qualification Curriculum Structure


SECTION 2: OCCUPATIONAL PROFILE

1. Occupational Purpose

An Aircraft Structures Technician manufactures, inspects, modifies, dismantles, assembles, repairs and replaces the components of aircraft structures using metal and carbon fibre composite materials.

2. Occupational Tasks

Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)

Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)

Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)

3. Occupational Task Details

3.1. Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)

Unique Product or Service:

Safe worksite and environment

Occupational Responsibilities:

Perform safety precautions on an aircraft and in the workshop

Check all flight components on an aircraft

Occupational Contexts:

Aviation safety process and procedures of aircraft structures

3.2. Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)


Manufactured aircraft structural components


Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs

Mix and apply protective coatings

Manufacture structural components for aircrafts

Dismantle and assemble, aircraft structural components


Aircraft dismantle and reassembly process and procedures

3.3. Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)653202000 - Aircraft Structures Technician Page 7 of 88


Working structural components of an aircraft


Identify, inspect and repair different aircraft materials

Identify, inspect and repair corroded structural components

Detect and repair cracks, dents, fatigue, and other damages


Processes for inspecting, examining and repairing structural components of the aircraft


SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS

SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS

List of Knowledge Modules for which Specifications are included

653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5

653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25

653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10

653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10

653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4

653202000-KM-06, Human factors , NQF Level 3, Credits 3

653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4

653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32

653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10

653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30


1. 653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5

1.1 Purpose of the Knowledge Modules

The main focus of the learning in this knowledge module is to build an understanding of the principals, fundamentals and techniques of using arithmetic symbols, terminology, fractions, decimal operations, weight and measurement conversions, ratio, capacity and geometry related to the operation of an aircraft

The learning will enable learners to demonstrate an understanding of:

KM-01-KT01: Principles of arithmetic symbols and terminology (10%)

KM-01-KT02 : The principles and techniques of fractions (10%)

KM-01-KT03: Techniques for decimal operations and formulae (20%)

KM-01-KT04 : Principles of weights measures and conversions (10%)

KM-01-KT05: Ratio and proportion (20%)

KM-01-KT06: Principles of volume, capacity and square roots (10%)

KM-01-KT07: Algebra and graphs of equation (10%)

KM-01-KT08: Geometry and trigonometry (10%)

1.2 Guidelines for Topics

1.2.1. KM-01-KT01: Principles of arithmetic symbols and terminology (10%)

Topic elements to be covered include:

KT0101 Fundamentals of arithmetic terms and definitions

KT0102 The concept of arithmetic operations sequencing

Internal Assessment Criteria and Weight

IAC0101 Discuss and explain some arithmetic definitions

IAC0102 Discuss and explain factors and multiples

IAC0103 Identify and explain the concept of Lowest common Multiples (L.C.M) and the Highest Common Multiples (H.C.M)

IAC0104 Discuss the sequencing of arithmetic operations

IAC0105 Identify the concept of power numbers and explain arithmetic sequences

(Weight 10%)

1.2.2. KM-01-KT02 : The principles and techniques of fractions (10%)


KT2 01 Concepts of fractions

KT2 02 The concept of multiplication and cancelling



IAC2 01 Discuss types of fractions and explain the concept of vulgar fractions and the theory of reducing a fraction to its lowest terms

IAC2 02 Discuss and explain the concept of the lowest common denominator

IAC2 03 Discuss the techniques of the addition and subtraction of fractions

IAC2 04 Discuss and explain combined addition and subtraction and the concept of multiplication and cancelling

IAC2 05 Discuss the operations with fractions and explain the division of fractions

(Weight 10%)

1.2.3. KM-01-KT03: Techniques for decimal operations and formulae (20%)


KT0301 Processes for the decimal system

KT0302 Concept of significant figures


IAC0301 Discuss and explain the decimal system and the multiplication and division of decimals

IAC0302 Explain the concept of long multiplication and long division

IAC0303 Discuss and the function of decimal places and explain the concept of significant figures

IAC0304 Explain the importance of rough checks for calculations

IAC0305 Discuss and explain fraction to decimal conversions and decimal to fractions conversion

IAC0306 Discuss and explain the evaluating and transposing of various formulae

(Weight 20%)

1.2.4. KM-01-KT04 : Principles of weights measures and conversions (10%)


KT4 01 Concepts of SI (Standard International) base units

KT4 02 The concept of conversions


IAC4 01 Discuss and explain the international system of units

IAC4 02 Discuss and explain the concepts of SI Base units and expressing them

IAC4 03 Discuss and explain the factors of multiples and sub multiples

IAC4 04 Explain the impact of space and time with regards to weights measurements and conversions


IAC4 05 Discuss and explain mechanics and heat with regards to weights measurements and conversions

IAC4 06 Identify and explain conversion factors

(Weight 10%)

1.2.5. KM-01-KT05: Ratio and proportion (20%)


KT0501 Fundamentals of ratio and proportion

KT0502 Importance of averages, percentages and area


IAC0501 Discuss and explain the fundamentals of proportion

IAC0502 Discuss proportion in relation to proportional parts, direct proportion and inverse proportion

IAC0503 Discuss and explain the importance of average speed

IAC0504 Explain the characteristics of percentage of a quantity

IAC0505 Discuss and explain the characteristics of area

(Weight 20%)

1.2.6. KM-01-KT06: Principles of volume, capacity and square roots (10%)


KT0601 Concept of volume

KT0602 Fundamentals of capacity


IAC0601 Discuss and explain the unit of volume

IAC0602 Discuss and explain the relevance of volumes and surface areas

IAC0603 Discuss and explain the calculations related to square numbers and roots

IAC0604 Discuss and explain the calculations related to cubed numbers and roots

(Weight 10%)

1.2.7. KM-01-KT07: Algebra and graphs of equation (10%)


KT0701 Concepts of adding and subtracting of algebraic terms

KT0702 The laws and principles of indices, powers and binary systems653202000 - Aircraft Structures Technician Page 12 of 88

KT0703 Concepts and laws of Indices and Logarithms


IAC0701 Explain the use of algebraic symbols and discuss the concepts of substitution and powers in algebra

IAC0702 Discuss the addition of algebraic terms and explain the multiplication and division of algebraic quantities

IAC0703 Discuss the use of brackets in algebra, and explain the addition and subtraction functions of algebraic fractions

IAC0704 Explain the meaning of M&C in the equation of a straight line

IAC0705 Discuss the laws of indices; multiplication, powers, negative indices, fractional indices and zero index

IAC0706 Discuss the concept of other number scales and explain octal binary systems and a hexadecimal

IAC0707 Discuss the concept of simultaneous equations and explain the elimination methods in solving simultaneous equations

IAC0708 Discuss the law of indices and explain logarithms in relation to multiplication and division

IAC0709 Discuss negative and fractional indices and explain a zero index and numbers in standard form

IAC0710 Explain the functions of logarithms and anti-logarithms and define the rules for the use of logarithms multiplication

(Weight 10%)

1.2.8. KM-01-KT08: Geometry and trigonometry (10%)


KT0801 The fundamentals of radians and angles

KT0802 Characteristics of graphs and graphics

KT0803 Principles of physics in aircraft mechanics


IAC0801 Discuss radian measures and the relation between radians and degrees

IAC0802 Discuss the various types of angles and explain the properties of angles and straight lines

IAC0803 Discuss and explain the graphical representation in geometry and trigonometry

IAC0804 Discuss the use of graphs and explain nomograms, the notation for a right-angled triangle, trigonometrical ratios and the sine of an angle

IAC0805 Discuss the cosine of an angle , and explain the tangent of an angle

IAC0806 Discuss the fundamentals of trigonometry, trigonometrical ratios between 0 and 306 degrees, and explain the concept of polar co-ordinates


IAC0807 Discuss the nature and concept of matter and explain the chemical compounds of matter

IAC0808 Discuss the various states of matter and explain the changes between states of matter

(Weight 10%)

1.3 Provider Programme Accreditation Criteria

Physical Requirements:

Hand-outs, learning materials and resources

Human Resource Requirements:

Facilitator should have a qualification or proven experience that includes competencies related to mathematics in aircraft structures

Facilitator/learner ratio 1 to 15

Legal Requirements:

None

1.4 Exemptions

None


2. 653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25


The main focus of the learning in this knowledge module is to build an understanding of the use of aircraft materials and hardware under different circumstances such as corrosion, and to understand the use and functions of the various types of hardware


KM-02-KT01: Introduction to aircraft materials (30%)

KM-02-KT02: Corrosion (40%)

KM-02-KT03: Categories of aircraft hardware (30%)


2.2.1. KM-02-KT01: Introduction to aircraft materials (30%)


KT0101 The properties of aircraft material - ferrous

KT0102 The properties of aircraft materials - non ferrous

KT0103 Heat treatment on aircraft materials

KT0104 The importance of composite and non-metallic materials

KT0105 Managing damage and repairs on composite materials


IAC0101 Discuss the standards and properties of ferrous metals and explain the process of steel manufacturing

IAC0102 Discuss alloy steel standards and explain the various alloying agents

IAC0103 Discuss corrosion-resistant (stainless) steel and explain the heat treatment of steel using; annealing, normalising, hardening, tempering and case hardening processes

IAC0104 Discuss and explain the testing of ferrous materials with reference to Brunel, Rockwell and Vickers hardness systems

IAC0105 Discuss tensile and fatigue strength tests and explain the use of impact resistance tests

IAC0106 Discuss the properties and application process of aluminium as a raw material

IAC0107 Discuss the use of special alloys such as monel metal, magnesium and titanium

IAC0108 Discuss the process of the non-ferrous metal heat treatment of aluminium alloys and explain aluminium alloy temper designations

IAC0109 Discuss and explain the heat treatment of metals and explain the process of determining heat treatment requirements

IAC0110 Discuss the process of preparing metals for the heat treatment and describe the procedures for reporting problems, changes and/or malfunctions

IAC0111 Discuss the process of the non-ferrous metal heat treatment of aluminium alloys653202000 - Aircraft Structures Technician Page 15 of 88

IAC0112 Discuss and explain the heat treatment of steel using; annealing. normalising, hardening, tempering and case hardening processes

IAC0113 Discuss and explain the importance of ceramics and the use of plastics

IAC0114 Discuss and explain the use of composite materials, thermosetting resins and reinforcing materials

IAC0115 Explain the various woven products and the use of the chopped strand material

IAC0116 Discuss roving based products and explain the use of curing systems

IAC0117 Discuss the damage that can be done to sandwich structures and explain the visual inspection process

IAC0118 Discuss and explain the use of the coin tap test and the non-destructive testing (NDT)

IAC0119 Discuss the repair process of composite structures when cutting and sanding composite materials, vacuum bagging, and repairing honeycomb structures

IAC0120 Explain the water break test procedure and discuss the drying of composite panels and safety around composites

IAC0121 Discuss the various types of sealants and explain the identification of seals and seal installation and the importance of sealant compounds

(Weight 30%)

2.2.2. KM-02-KT02: Corrosion (40%)


KT0201 Chemical fundamentals and chemical corrosion

KT0202 Types of corrosion and corrosion control

KT0203 Methods for corrosion prevention


IAC0201 Discuss and explain electro chemical corrosion

IAC0202 Discuss the formation of corrosion and the effects of galvanic action, microbiological and stress on it

IAC0203 Discuss the effects and causes of corrosion on metals and describe the factors which influence metal corrosion

IAC0204 Discuss the various types of corrosion and explain methods of corrosion controls and anti-corrosion treatment

IAC0205 Discuss the susceptibility to corrosion and the locations that are susceptible to corrosion

IAC0206 Discuss corrosion prevention procedures the methods for carrying out the removal and/or repair to corroded steel and aluminium

IAC0207 Discuss the corrosion prevention control program (CPCP) and explain the rules of CPCP and the purpose of periodical review


IAC0208 Define for the various levels of corrosion and explain the process of corrosion removal techniques

IAC0209 Explain the process of determining rework limits and material thickness reducing

IAC0210 Discuss the protective treatment areas and explain the types of corrosion protection procedures

(Weight 40%)

2.2.3. KM-02-KT03: Categories of aircraft hardware (30%)


KT0301 Functions and standards of Screw Threads

KT0302 Functions of bolts, studs and screws

KT0303 Functions of locking devices

KT0304 Functions of aircraft rivets

KT0305 Functions of Pipes and Unions

KT0306 Functions of fluid line fittings

KT0307 Types of flexible pipes


IAC0301 Discuss the standards for iso-metric and unified inch threads and explain the dimensions and tolerances of thread fit

IAC0302 Discuss the measuring of screw threads and explain screw nomenclature

IAC0303 Discuss the various head types and explain the use of the 12 point head/double hexagon head bolt, the clevis bolt and eye bolt

IAC0304 Discuss the importance of aircraft bolt identification and describe the various nuts used

IAC0305 Differentiate between bolts and screws and describe the machine, structural and self- tapping screw

IAC0306 Discuss washers and explain the functions and use of plain and lock washers

IAC0307 Discuss the function of locking plates and explain the importance of the safe tying of various pins

IAC0308 Discuss safety in relation to wire locking, wiring methods and wire specifications

IAC0309 Discuss the various quick release fasteners and explain the use of circlip fasteners

IAC0310 Discuss the various blind rivets, aircraft solid shank rivets, rivet alloys and explain the methods used to determine the rivet length

IAC0311 Explain the concept of pipes and tubes and explain the use of rigid fluid lines materials, aluminium tubing and corrosion - resistant steel tubing

IAC0312 Discuss the size designations of pipes and tubingâ™s and explain rigid pipe connections �653202000 - Aircraft Structures Technician Page 17 of 88

IAC0313 Discuss and explain all the fluid line fittings and explain the functions of flexible fluid lines

IAC0314 Discuss the identification of flexible fluid line and explain the size designation

IAC0315 Discuss the types of flexible pipes available and explain the construction and materials of flexible hose

IAC0316 Discuss the purpose of a high pressure hose and explain the functions of Teflon hoses

IAC0317 Explain the purpose of fuel lines with reference to fuel system couplings and flexible couplings

IAC0318 Discuss the functions of pneumatic and air system pipes

(Weight 30%)





Facilitator should have a qualification or proven experience that includes competencies in aircraft materials and hardware related to aircraft structures


Legal Requirements:

None

2.4 Exemptions

None


3. 653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10


The main focus of the learning in this knowledge module is to build an understanding of the importance of safety on an aircraft, in the workshop, when conducting aircraft installations, doing soldering and bonding, balancing an aircraft, and understanding the processes for aircraft handling and storage


KM-03-KT01: Safety precautions on an aircraft and in the workshop (65%)

KM-03-KT02: Basic fire fighting in the aeronautical industry (35%)


3.2.1. KM-03-KT01: Safety precautions on an aircraft and in the workshop (65%)


KT0101 Safety with fuels, oils and chemicals

KT0102 Safety with electrical and compressed gases


IAC0101 Discuss the safety precautions with tools in a workshop and explain the importance of personal protective clothing and devices

IAC0102 Discuss the safety involved with various aviation fuels, oils and chemicals

IAC0103 Discuss flash point classification and explain the process of fire extinguishing under specially hazardous circumstances

IAC0104 Explain the purpose of electrical safety and the use of extension cords of adequate capacity

IAC0105 Explain the usage and safety of compressed gases

IAC0106 Discuss the purpose of the new colour coding on gas cylinders

IAC0107 Discuss and explain the consequences of spilled oil and grease

IAC0108 Discuss and explain safety with aircraft tyre mounting

IAC0109 Discuss and explain safety when welding

(Weight 65%)

3.2.2. KM-03-KT02: Basic fire fighting in the aeronautical industry (35%)


KT0201 Principles of fire fighting

KT0202 Safe Worksite Practices

KT0203 Abnormal Events



IAC0201 Discuss the types of fires its context and explain the appropriate fire-fighting procedures that must be used

IAC0202 Discuss the procedures used for different types of extinguishing equipment and explain the requirements for the appropriate fire-fighting safety equipment

IAC0203 Discuss the process for fighting containable/extinguishable fires and explain the procedures for reporting/recording the status of fire

IAC0204 Explain the importance of fire protection, the classification of fires

IAC0205 Discuss safe working practices the principles of personal and job safety on the worksite

IAC0206 Discuss the importance of adherence and conformance to store procedures and material handling

IAC0207 Discuss the effects of lighting strike on the aircraft structure and systems

IAC0208 Discuss zoning in relation to lightening and explain the indirect and direct effects of lightening

IAC0209 Discuss the inspection requirements resulting from lightening

IAC0210 Discuss the procedures for mitigation of damage to airplane systems

IAC0211 Define and explain hard and overweight landing

IAC0212 Explain the impact of a mercury spillage and a bird strike

(Weight 35%)





Facilitator should have a qualification or proven experience that includes competencies in aircraft safety related to aircraft structures


Legal Requirements:

None

3.4 Exemptions

None


4. 653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10


The main focus of the learning in this knowledge module is to build an understanding of the care and control in the use of basic hand and workshop tools including the procedures and techniques for using power, hand and measuring tools


KM-04-KT01: Hand tools (50%)

KM-04-KT02: Power tools (25%)

KM-04-KT03: Measuring tools (25%)


4.2.1. KM-04-KT01: Hand tools (50%)


KT0101 Care and control in the use of hand tools

KT0102 Importance of using hand tools safely


IAC0101 Discuss torque wrenches and explain the process of checking and handling of torque wrenches and chisels

IAC0102 Discuss the basic concepts of leverage, force and torque and explain the fundamental principles involved in shaping and cutting

IAC0103 Identify the names and explain the functions of all the various types of hand tools and accessories

IAC0104 Explain the process of selecting the correct engineering hand tools

IAC0105 Explain the fundamental principles involved in shaping and cutting

IAC0106 Discuss the potential hazards associated with the use of hand tools and explain the functions of all the relevant Personal Protective Equipment (PPE)

IAC0107 Discuss and explain the need to properly clean and care for hand tools

IAC0108 Identify and explain the consequences of using defective hand tools

IAC0109 Discuss and explain how the incorrect use of hand tools can cause injuries and damages to materials and tools

(Weight 50%)

4.2.2. KM-04-KT02: Power tools (25%)


KT0201 Importance of using power tools safely


KT0202 The fundamentals for the use of power tools


IAC0201 Discuss and explain the importance of working safely with due care

IAC0202 Explain the importance of the power supply connections to equipment

IAC0203 Discuss and explain the care for and maintenance of engineering power tools

IAC0204 Discuss some drilling hints and the required safety for the use of a guillotine in the work environment

IAC0205 Discuss the use of power tools and explain the use drills in the workshop

IAC0206 Explain the operations of work clamping and drill press clamping

IAC0207 Discuss the purpose of hand-held drill motors and explain using it with the flat offset drilling head and the drill press

IAC0208 Discuss the operations of drill grinding and point thinning and explain the procedures for operating and monitoring a drilling machine

IAC0209 Explain the procedures for cutting, drilling and punching material using power machinery

IAC0210 Discuss the functions of countersinking, standard countersink / plain counter and back countersinking

IAC0211 Identify the names and explain the functions of all the power tools and accessories use pneumatic pressure

(Weight 25%)

4.2.3. KM-04-KT03: Measuring tools (25%)


KT0301 The principles of measurement

KT0302 Principles of safety while measuring

KT0303 Functions of the various engineering measuring equipment


IAC0301 Explain the use of measuring instruments and the purpose of Vernier calliper readings, micrometre readings and micrometre handling

IAC0302 Explain the functions of the measurement dial indicator and discuss the depth measurement of small blend outs

IAC0303 Discuss and explain the radius gage, protractor and the thickness (feeler) gage

IAC0304 Discuss and explain the marking out tools and using dividers and the scriber

IAC0305 Discuss the implications related to using incorrect /accurate measuring units and symbols

IAC0306 Discuss and explain the safe use and care of measuring instruments and equipment


IAC0307 Discuss the difference between measuring and inspecting and explain why we prepare for measuring and what the implications of not preparing before measuring aref

IAC0308 Discuss the concepts of density, mass, circumference, leverage, torque, pressure, force and related symbols with relation to measuring

IAC0309 Discuss and explain safety and the possibly faults / malfunctions on measuring equipment

IAC0310 Discuss the materials and various measuring systems and explain the methods of unit conversion

IAC0311 Explain the methods of tolerances and general tolerances

IAC0312 Discuss calibration and explain the graduation of measuring instruments, the calibrating of micrometres and Verniers and weighing scales

(Weight 25%)





Facilitator should have a qualification or proven experience that includes competencies in basic hand and workshop tools related to aircraft structures


Legal Requirements:

None

4.4 Exemptions

None


5. 653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4


The main focus of the learning in this knowledge module is to build an understanding of the physics of the atmosphere and its effect on aerodynamics, the forces acting on the aircraft in flight and the concepts of operations of the primary and secondary systems on an aircraft


KM-05-KT01: Physics of the atmosphere (25%)

KM-05-KT02: Aerodynamic forces (25%)

KM-05-KT03: Theory of flight (25%)

KM-05-KT04: Flight stability (25%)


5.2.1. KM-05-KT01: Physics of the atmosphere (25%)


KT0101 Arrangement of the atmosphere and atmospheric conditions

KT0102 The standard atmosphere


IAC0101 Discuss the arrangement of the atmosphere relating to the troposphere, tropopause and stratosphere

IAC0102 Discuss pressure, density of air, air temperature, viscosity and humidity as atmospheric conditions

IAC0103 Discuss and explain air density and aircraft operations

IAC0104 Discuss pressure altitude and density altitude and explain the variations from standard days

(Weight 25%)

5.2.2. KM-05-KT02: Aerodynamic forces (25%)


KT0201 Fundamentals of air flow

KT0202 Airfoil contamination


IAC0201 Discuss Bernoulli's principle of free stream flow and airflow around a body the boundary layer and relative air flow

IAC0202 Discuss the history of air foils and explain the concept of lift in relation to air foil sections


IAC0203 Discuss the concept of aerodynamic forces such as; lift and drag and explain the development of lift and drag

IAC0204 Discuss and explain the process of lift calculation

IAC0205 Discuss and explain wing sections, area and lift, aspect ratio and washout of the wing

IAC0206 Discuss air foil contamination and explain contamination effects and ice accumulation

IAC0207 Discuss and explain the properties of air that affect aircraft control (atmosphere)

IAC0208 Discuss the concept of pressure and explain density and humidity

IAC0209 Discuss the characteristics , theories and operational application of aero foil

(Weight 25%)

5.2.3. KM-05-KT03: Theory of flight (25%)


KT0301 Forces acting on the aircraft in flight

KT0302 The phases of flight


IAC0301 Discuss the forces acting on the aircraft in flight and explain balancing the four forces

IAC0302 Discuss and explain the axes of rotation in relation to the

IAC0303 Discuss and explain the forces in a glide, glide ratio and the glide angle

IAC0304 Discuss and explain the various flight phases and explain the process of flight turns

IAC0305 Explain the effect of weight (Wing Loading) on the stall and discuss the load factor

IAC0306 Discuss and explain the effect of slats, flap on the stalling angle, and flap on the lift / drag ratio in relation to lift augmentation (high-lift devices)

(Weight 25%)

5.2.4. KM-05-KT04: Flight stability (25%)



IAC0401 Discuss the basic forces acting on an aircraft and explain flight stability relating to static, active, dynamic, longitudinal and lateral flight stability

IAC0402 Differentiate between the dihedral angle, the keel effect and high wings

IAC0403 Explain the terms and definitions used when discussing the mechanics and principles of flight


IAC0404 Discuss flight controls (low and high speed) and explain the impact of ice and rain on flight control systems

IAC0405 Discuss the operations of various flight control tabs, explain flight control around the vertical and lateral axis of an aircraft and describe the major stresses related to flight controls

(Weight 25%)





Facilitator should have a qualification or proven experience that includes competencies in the aerodynamics of flight and the theory of flight related to aircraft structures


Legal Requirements:

None

5.4 Exemptions

None


6. 653202000-KM-06, Human factors , NQF Level 3, Credits 3









Facilitator should have a qualification or proven experience that includes competencies in the human factors, human error and hazards in the workplace related to aircraft structures


Legal Requirements:

None

6.4 Exemptions


7. 653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4









Facilitator should have a qualification or proven experience that includes competencies in aviation legislation related to aircraft structures


Legal Requirements:

None

7.4 Exemptions


8. 653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32


The main focus of the learning in this knowledge module is to build an understanding of the process and procedures of the manufacture, dismantle and reassembly of the structural components of an aircraft and the principles to mechanically cut, drill and punch fabrication materials


KM-08-KT01: Fundamentals of the mechanical components on an aircraft (30%)

KM-08-KT02: Sheet metal work (30%)

KM-08-KT03: Welding, brazing, soldering and bonding (10%)

KM-08-KT04: Assembly and reassembly of aircraft structures (30%)


8.2.1. KM-08-KT01: Fundamentals of the mechanical components on an aircraft (30%)


KT0101 Process and procedures of the manufacture of structural components of an aircraft

KT0102 Engineering Drawings

KT0103 Standard practice in aviation transport

KT0104 The purpose of riveting

KT0105 Pipes and hoses


IAC0101 Discuss the manufacture of the structural components on an aircraft and explain the procedures for a mark off , cutting out of projects, drilling and bending materials

IAC0102 Discuss and explain how to roll and form materials

IAC0103 Discuss the process to finish and quality assure the cold working of holes in aeronautical aluminium alloys

IAC0104 Discuss aircraft production drawings and explain the importance of scale in drawings and the aircraft drawings dimensioning system

IAC0105 Explain the various types of aircraft drawings and discuss the methods of illustration

IAC0106 Discuss the various drawing practices and explain the general symbols used in drawings

IAC0107 Discuss the air transport association (ATA) and explain the importance of standards used in transport aviation

IAC0108 Discuss and explain the purpose of engineering/technical drawings and technical drawing conventions

IAC0109 Discuss the process of reading and interpreting basic engineering drawings and explain the procedure of producing a simple engineering drawing


IAC0110 Discuss and explain the reporting process when problems are identified on drawings

IAC0111 Discuss the purpose of the rivet layout and explain the rivet joint

IAC0112 Discuss the purpose of edge distance and explain pitch and gauge or transverse pitch

IAC0113 Discuss the process of hole preparation and drilling requirements for flush rivets

IAC0114 Discuss the selection of the proper rivet in relation to bearing and shear strength and determining the total length of a rivet

IAC0115 Explain the process of rivet installation and the stacking of sheets for flush riveting

IAC0116 Discuss the various tube fittings and explain the fabricating of rigid tubing, tube cutting, tube bending and the methods of joining rigid tubing

IAC0117 Discus and explain the purpose of inspections in reference to damage limitations and duct damages

IAC0118 Explain the purpose of clearances and the torquing procedure

IAC0119 Discuss flexible hose end fittings and explain the removal and installation of tubing and hoses

IAC0120 Explain the purpose of the V-band clamp couplings and the Janitrol T-bolt clamp

(Weight 30%)

8.2.2. KM-08-KT02: Sheet metal work (30%)


KT0201 Layout and forming of sheet metal

KT0202 Form aeronautical sheet metal by cutting


IAC0201 Define sheet metal terminology and explain the process for making the layout of a sheet-metal channel and making the bends

IAC0202 Discuss and explain the inspection process of sheet metal work

IAC0203 Explain the process of forming compound curves, bumping, joggling, shrinking and stretching

IAC0204 Discuss the importance of reparability of the sheet metal structure

IAC0205 Discuss the repair of negligible damage and explain the process for the assessment of damage

IAC0206 Discuss the process of preparation to form the aeronautical sheet metal by cutting

IAC0207 Discuss the assembly of aeronautical sheet metal using the folding process

IAC0208 Discuss and explain deburring and the special deburring tools used

(Weight 30%)


8.2.3. KM-08-KT03: Welding, brazing, soldering and bonding (10%)


KT0301 Types of welding

KT0302 Welding inspections


IAC0301 Discuss the types of welding and explain gas welding and fuel gases

IAC0302 Discuss the importance of gas storage cylinders and explain the use of pressure regulators, hoses, lighting and adjusting torches and the filler rod

IAC0303 Discuss the safety of compressed gas and explain the process of setting up and connecting the equipment

IAC0303 Discuss and explain welding positions and explain the process for shutting down the equipment

IAC0304 Discuss the control of expansion and contraction and the characteristics of a good weld

IAC0305 Discuss electric arc welding, shielding gases and the regulator and flowmeter

IAC0306 Explain the inspection process of the weld and discuss electrical resistance welding, spot and seam welding

IAC0307 Discuss the metal to metal bonding process and explain the process of brazing, soldering silver soldering and soft soldering

(Weight 10%)

8.2.4. KM-08-KT04: Assembly and reassembly of aircraft structures (30%)


KT0401 Processes and procedures to dismantle and reassembly an aircraft structure components

KT0402 Principles to mechanically cut, drill and punch fabrication materials


IAC0401 Discuss the general repair methods and explain the disassembly and reassembly techniques

IAC0402 Discuss the structural repair manual (SRM) and explain the manual overview and the procedure for manual usage

IAC0403 Discuss the concept of the aging aircraft and the aging aircraft structure and systems

IAC0404 Discuss the process of non-destructive testing inspection (NDT) and explain the inspection methods used when doing ; visual inspection, tap test, liquid penetrate inspection, magnetic particle inspection, eddy current inspection, ultrasonic inspection and x-ray inspection

IAC0405 Discuss and explain the purpose of mechanically cutting, drilling and punching fabrication materials in a production environment


IAC0406 Identify and state the parts and functions of hand and foot operated power punching machinery and explain the purpose of power drilling tools and machinery used in fabrication

IAC0407 Explain the reasons for conducting safety and maintenance checks before operating machinery

IAC0408 Discuss not planning and preparing the job and explain the implications of using damaged or un-maintained tools and machinery

IAC0409 Discuss the preparation involved for an integrated job/work piece which comprises cutting, drilling and punching according to specified criteria

IAC0410 Discuss the purpose of spot facing and explain the rules for countersinking

IAC0411 Discuss the process of dimpling and explain the use of dimpling tools

(Weight 30%)





Facilitator should have a qualification or proven experience that includes competencies in manufacture repair and assembly of aircraft structures


Legal Requirements:

None

8.4 Exemptions


9. 653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10


The main focus of the learning in this knowledge module is to build an understanding of the general concepts of airframe structures, the fundamentals of automatic flight and the principals of helicopter aerodynamics


KM-09-KT01: Airframe structures, general concepts (50%)

KM-09-KT02: Autoflight (ATA 22) (20%)

KM-09-KT03: Principals of helicopter aerodynamics (30%)


9.2.1. KM-09-KT01: Airframe structures, general concepts (50%)


KT0101 The airframe structural classification

KT0102 Importance of dimensions and locations


IAC0101 Discuss and explain the structural classification of airframe structures

IAC0102 Discuss and explain the importance of lightning strike protection

IAC0103 Discuss and explain electrical bonding in airframe structures

IAC0104 Discuss dimensions and locations related to station and zonal identification systems

IAC0105 Describe the construction methods of aeroplanes and discuss the evolution of aeroplane structures

IAC0106 Describe and explain the stressed skin construction method

(Weight 50%)

9.2.2. KM-09-KT02: Autoflight (ATA 22) (20%)


KT0201 Automatic flight fundamentals

KT0202 The role of the Flight Director (FD)

KT0203 The purpose of auto throttle/thrust


IAC0201 Discuss the fundamentals of automatic flight and the difference between integrating and differentiating in auto flight


IAC0202 Discuss the feedback controls and explain the synchronisation and the operations principles of flight controls

IAC0203 Discuss and explain the systems related to fail safe, fail passive and fail operational systems

IAC0204 Discuss operational modes and explain the concepts of take-off, landing, go-around, heading hold, heading select , altitude hold, altitude select, level change, vertical speed select, lateral and profile navigation

IAC0205 Discuss pitch trim and explain the function and the automatic stabilizer trim system

IAC0206 Discuss the purpose of auto throttle/thrust and explain the role of auto throttle and discuss thrust limit

IAC0207 Discuss the warnings that are given in auto flight related to a stall warning, stall prevention, altitude alert and wind shear

IAC0208 Explain the process of fault isolation and test, build in test the AFS maintenance panel and the role of the fault isolation detection system

(Weight 20%)

9.2.3. KM-09-KT03: Principals of helicopter aerodynamics (30%)


KT0301 The concepts of powered flight and hovering flight

KT0302 Transverse flow effect


IAC0301 Discuss the concepts of powered flight and hovering flight and explain the process of translating tendency or drift

IAC0302 Discuss pendula action and explain coning

IAC0303 Explain the Coriolis effect (law of conservation of angular momentum)

IAC0304 Discuss and explain ground effect and gyroscopic precession

IAC0305 Discuss translational lift and explain vertical flight and forward flight

IAC0306 Discuss induced flow and explain transverse flow effect

IAC0307 Discuss the dissymmetry of lift and explain the effects of sideward flight, rearward flight and turning flight

IAC0308 Discuss autorotation and explain autorotation (vertical flight) and autorotation (forward flight)

(Weight 30%)


Physical Requirements:653202000 - Aircraft Structures Technician Page 34 of 88



Facilitator should have a qualification or proven experience that includes competencies in aircraft aerodynamics, structures and systems related to aircraft structures


Legal Requirements:

None

9.4 Exemptions


10. 653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30


The main focus of the learning in this knowledge module is to build an understanding of the procedures for the inspection and repair of aircraft materials, the process of aircraft maintenance and the principles of airworthiness in aircrafts


KM-10-KT01: Aircraft inspections (50%)

KM-10-KT02: Aircraft maintenance (50%)


10.2.1. KM-10-KT01: Aircraft inspections (50%)


KT0101 Procedures for the inspection and repair of aircraft materials

KT0102 Procedures for the repair of structural components


IAC0101 Explain the reasons for unscheduled inspections and discuss inspection coverage and the sequence used

IAC0102 Discuss edge dimensions and explain, spacing and installing aircraft rivets and fasteners

IAC0103 Discuss aircraft maintenance inspections and techniques

IAC0104 Define the ATA inspection tasks codes and explain the procedures of an inspection

IAC0105 Discuss fault finding and diagnostics on aircraft structures

IAC0106 Discuss the examination of the damage process and explain the damage categories and classification

IAC0107 Discuss and explain airframe drainage

(Weight 50%)

10.2.2. KM-10-KT02: Aircraft maintenance (50%)


KT0201 Quality in the workplace

KT0202 Aircraft maintenance procedures

KT0203 Principles of airworthiness and certification


IAC0201 Explain the quality assurance system and procedures and discuss quality objectives, standards and elements in the work area


IAC0202 Explain the importance of the handle and care for instruments and gauges related to the quality processes

IAC0203 Discuss the procedure for identifying and reporting non-conformances on quality problems in the work area

IAC0204 Discuss and explain the emergence of MSG and the MSG-3 document

IAC0205 Discuss the importance aircraft maintenance management procedures and explain the development of a scheduled maintenance programme and maintenance task development

IAC0206 Discuss the maintenance review board procedures and explain the importance of a reliability program and check intervals

IAC0207 Discuss additional maintenance procedures such as ETOPS maintenance and Reduced Vertical Separation Minimum â“ RVSM�

IAC0208 Discuss the control of life/safe limited parts plus hours and cycles control

IAC0209 Discuss stores documentation and explain the basic rules for stores procedures, housing and facilities

IAC0210 Discuss the purpose of airworthiness approval tags and explain the purpose of the re-certification of parts

IAC0211 Discuss the use of bogus parts and explain the importance of certification of the airline and aircraft and the airworthiness certificate

IAC0212 Explain the purpose of post type certification activities/modifications, airworthiness directives (AD) and service bulletins (SB)

IAC0213 Discuss the certification of airline personnel and the maintenance technicians

IAC0214 Discuss the importance of the certification of maintenance, release to service and the certification of components

(Weight 50%)





Facilitator should have a qualification or proven experience that includes inspection and maintenance of aircraft structures


Legal Requirements:

None

10.4 Exemptions


SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS

List of Practical Skill Module Specifications

653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16

653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8

653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40

653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8

653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50

653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26

653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12

653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8

653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12


1. 653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16

1.1 Purpose of the Practical Skill Modules

The focus of the learning in this module is on providing the learner an opportunity to perform safety practices and assess the nature of risks when coming into contact with potential hazardous fires and risky power sources. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 20 days.

The learner will be required to:

PM-01-PS01: Work safely

PM-01-PS02: Assess potential fire hazards

PM-01-PS03: Prepare fire-fighting and safety equipment

1.2 Guidelines for Practical Skills

1.2.1. PM-01-PS01: Work safely

Scope of Practical Skill

Given bad connections, damaged air, hydraulic hoses, damaged electrical cables, cracked discs and worn or damaged blades, materials and appropriate personal protective equipment for a safe working environment, the learner must be able to:

PA0101 Identify and use personal protective equipment

PA0102 Identify risks and hazards related to the various power supply sources

PA0103 Identify risks and hazards related to leverage, force, pressure and torque

PA0104 Identify power supply problems, faulty and unsafe power tools

Applied Knowledge

AK0101 Safe working practises and operating procedures (SHEQ)

AK0102 Relevant section of the safety manual

Internal Assessment Criteria

IAC0101 Appropriate personal protective equipment is selected and used in accordance with safety standards

IAC0102 All relevant safety hazards related to power supply sources are identified in accordance with legal and specified safety requirements

IAC0103 The basic concepts of leverage, force, pressure and torque and the use of use of science and technology are adequately explained

IAC0104 Power supply is checked against following safety procedures

1.2.2. PM-01-PS02: Assess potential fire hazards



Given organic materials/fibre materials, flammable liquids and gases, live electrical equipment, combustible metal fires, the control of combustible materials and temperatures, compressed containers, electrical equipment, structure and the layout, the learner must be able to:

PA0201 Assess the types of fire

PA0202 Apply fire-fighting procedures

PA0203 Assess the fire context

PA0204 Determine the methods of fire transmission

PA0205 Identify combustible hazards

Applied Knowledge

AK0201 Fire-fighting procedures

AK0202 Handover procedures

AK0203 Retreat procedures for the types of fires at the fire sit


IAC0201 The assessment of various fires are conducted according to fire-fighting procedures

IAC0202 Adjacent hazards, structural materials and combustible hazards are identified according to fire-fighting procedures

IAC0203 The chemistry of fire and fire transmission processes, conducting, inducting and radiation of fire is identified in accordance with fire-fighting procedures

1.2.3. PM-01-PS03: Prepare fire-fighting and safety equipment


Given fire-fighting safety equipment, breathing apparatus, and handover procedures, the learner must be able to:

PA0301 Check fire-fighting equipment

PA0302 Check the safety equipment

PA0303 Report fire outbreaks

Applied Knowledge

AK0301 Fire-fighting safety equipment standards

AK0302 Fire-fighting process and procedures


IAC0301 Fire-fighting equipment (including breathing apparatus, fire blankets, protective clothing for fire fights and heat shields) is checked following the fire-fighting safety equipment procedures

IAC0302 Communication and reporting of fire outbreak procedures are explained according to fire-fighting procedures and information




The provider must have all the required fire-fighting and safety equipment to perform safety precautions on an aircraft and in the workshop environment


Facilitator should have a qualification or proven experience that includes competencies related to safety in a workshop environment


Legal Requirements:

Certificate of compliance to Health and Safety requirements

Compliant to SANS requirements

1.4 Exemptions

None


2. 653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8


The focus of the learning in this module is on providing the learner an opportunity to check the components on an aircraft, inspect for water entrapment, hinges and defects on the aircraft. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.


PM-02-PS01: Identify the symbols for rivets and bolts

PM-02-PS02: Inspect all joints on aircraft structure

PM-02-PS03: Inspect all water entrapment areas

PM-02-PS04: Inspect all quick release fasteners and all hinged components

PM-02-PS05: inspection instructions, and the structural repair manual (SRM),


2.2.1. PM-02-PS01: Identify the symbols for rivets and bolts


Given holes, rivets, bolts (HSFG on-site and off-site) includeincluding: nNot countersunk (c/sunk), c/sunk near side, c/sunk far-side, the symbols and fire checking procedures, the learner must be able to:

PA0101 Identify riveting and bolt symbols

PA0102 Check for smoking rings around rivets

PA0103 Inspect rivet heads and buck tails

PA0104 Inspect all rivet joints

PA0104 Inspect all rivet joints

PA0105 Complete inspection and service reports

Applied Knowledge

AK0101 Rivet standards requirements manual

AK0102 Aircraft inspection and repair procedures

AK0103 Illustrated Parts Catalogue (IPC)

AK0104 Sensory cues for damage or wear

AK0105 Inspection, testing, and cleaning techniques

AK0106 Reporting procedures


IAC0101 The application, standardisation, specifications and symbols for rivets and bolts are identified according to the rivet standards requirements manual


IAC0102 All rivets are checked for smoking and buck tails according to aircraft inspection and repair procedures

IAC0103 All relevant documentation for inspection and service reports are accurately completed

2.2.2. PM-02-PS02: Inspect all joints on aircraft structure


Given maintenance programme and inspection and checks procedures, the learner must be able to:

PA0201 Check both mating surfaces for flushness

PA0202 Check that there is no erosion of sealant

PA0203 Check that there is no accumulation of grime between parts

PA0204 Check for damage on protective coatings

PA0205 Complete inspection and service reports

Applied Knowledge

AK0201 Inspection Procedure Manual (IPM)




IAC0201 Inspections on the aircraft joint surfaces, sealants, grime accumulation, and damage are comprehensive in accordance with the IPM procedures


2.2.3. PM-02-PS03: Inspect all water entrapment areas


Given flight inspection instructions and inspection manual, the learner must be able to:

PA0301 Inspect grime deposits or anything similar in nature

PA0302 Inspect draining holes for water entrapment

PA0303 Complete inspection reports

Applied Knowledge

AK0301 Flight inspection procedures manual

AK0302 Flight inspection procedures manual





IAC0301 Inspections on the opening and clearing of all water holes from debris and water entrapment is comprehensive in accordance with the Inspection Procedure Manual (IPM)


2.2.4. PM-02-PS04: Inspect all quick release fasteners and all hinged components


Given illustrated parts catalogue and inspection procedure manual, the learner must be able to:

PA0401 Inspect locking functioning

PA0402 Inspect fasteners and hinges

PA0403 Complete inspection reports

Applied Knowledge

AK0401 Flight inspection procedures





IAC0401 Inspection of locking devices, fasteners, and hinged components for locking and security is comprehensive in accordance with the illustrated parts catalogue


2.2.5. PM-02-PS05: inspection instructions, and the structural repair manual (SRM),


Given inspection instructions, and structural repair manual (SRM), the learner must be able to:

PA0501 Inspect airframe for oil canning on surface and any deformation

PA0502 Check for any cracks or shaving mating surfaces

PA0503 Check for any cracks or shaving mating surfaces

Applied Knowledge

AK0501 Flight inspection procedures

AK0502 Structural Repair Manual (SRM)




IAC0501 Airframe inspections for surface defects are conducted against the procedures of the Structural Repair Manual (SRM)




The provider must have all the required aircraft components, power tools and hand tools for aircraft manufacturing


Facilitator should have a qualification or proven experience that includes competencies related to aircraft manufacturing


Legal Requirements:



2.4 Exemptions

None


3. 653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40


The focus of the learning in this module is on providing the learner an opportunity to effectively use power tools, hand tools and measuring tool safely within the working environment, and show a meticulous ability to care for and maintain the engineering equipment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 50 days.


PM-03-PS01: Clean, service, maintain and store engineering power tools

PM-03-PS02: Conduct safety precautions while using power tools

PM-03-PS03: Care for and maintain engineering hand tools

PM-03-PS04: Conduct safety precautions while using hand tools

PM-03-PS05: Select, use and maintain the engineering measuring equipment


3.2.1. PM-03-PS01: Clean, service, maintain and store engineering power tools


Given the process and procedures for using engineering power tools, drills (including pedestal drilling machines), grinders (including pedestal grinders), sanders, brushes, buffs, wrenches (including impact type), jacks, nibblers, saws (including power and band saws), and hand tools for aircraft manufacturing and repairs, the learner must be able to:

PA0101 guidelines on safe working procedures, power tools, appropriate equipment ,and the required material and consumables,

PA0102 Check power supply connections to equipment

PA0103 Replace wearing parts and lubricate power tools

PA0104 Clean and maintain power tools in a tidy workplace

PA0105 Lubricate power tools using synthetic and mineral lubricants

PA0106 Lubricate power tools using synthetic and mineral lubricants

Applied Knowledge

AK0101 Process and procedures for using power tools in aircraft manufacturing and repairs

AK0102 Process and procedures for using power tools in aircraft manufacturing and repairs

AK0103 Maintenance processes

AK0104 Quality system procedures and maintenance agreements


IAC0101 The appropriate use and functions of various power tools, their attachments and their names are explained in accordance with the illustrated parts catalogue (IPC)


IAC0102 Maintenance processes are explained and demonstrated following appropriate procedures in line with manufacturer specifications

IAC0103 All tools are inspected and reported on in accordance with housekeeping standards

IAC0104 Tools are cleaned, maintained and stored according to housekeeping standards and environmental requirements

IAC0105 Faults in power supply equipment in are rectified in accordance with the wiring diagram manual (WDM

3.2.2. PM-03-PS02: Conduct safety precautions while using power tools


Given guidelines on safe working procedures, power tools, appropriate equipment, and the required material and consumables, the learner must be able to:

PA0201 Identify and select appropriate PPE

PA0202 Identify and use the appropriate tool and attachment for a particular application

PA0203 Perform safety checks for bad connections, damaged air and hydraulic hoses, damaged electrical cables, cracked discs and worn or damaged blades

PA0204 Identify unsafe/faulty power tools and take corrective action

Applied Knowledge

AK0201 Workshop safety procedures



IAC0201 Appropriate personal protective equipment (PPE) is identified and used according to safe working procedures

IAC0202 Pneumatic and hydraulic tools, equipment and machinery are used correctly following safe working procedures

IAC0203 Function tests are performed on the tool before use in accordance with standard safety procedures

IAC0204 Equipment and tools are checked for damage and reported on in accordance with housekeeping standards

3.2.3. PM-03-PS03: Care for and maintain engineering hand tools


Given the maintenance management procedures and the hand tools materials; hand files, spanners, socket sets, specialised sockets, impact sockets, torque wrench, allen keys, screwdrivers, pliers, clamps, tin snips, hacksaws, chisels, metal shears, hammers, beating files, dollies, spoons, pullers, mallets, bench stakes, files, scrapers, hole punches, anvils and riveters spray guns, sanding blocks, body filler mixing application


tolls, textile scissors, the hand tools, instructions for selection and the procedures, the learner must be able to:

PA0301 Identify the hand tools

PA0302 Inspect tools for defects

PA0303 Clean, maintain and store hand tools and clean the work area

Applied Knowledge

AK0301 Process and procedures for using hand tools in aircraft manufacturing and repairs


AK0303 Maintenance programme requirements

AK0304 Manufacturers service information


IAC0301 All engineering hand tools and their functions are correctly identified, described and explained

IAC0302 Engineering hand tools and their rectificationare inspected in accordance with the manufacturers service information and non-conformities reported in accordance with workshop procedures

IAC0303 Hand tools are cleaned, maintained, sharpened, de-burred, resetted/calibrated, and free from rust and oil according to the manufacturers service information and stored according to housekeeping standards and environmental requirements

3.2.4. PM-03-PS04: Conduct safety precautions while using hand tools


Given safe working procedures guidelines, a range of hand tools, appropriate equipment, the required material and consumables, the learner must be able to:

PA0401 Measuring devices are inspected, not damaged during or after use, cleaned, maintained and stored in accordance with housekeeping standards and environmental requirements

PA0402 Take correct safety precautions while using power tools

PA0403 Select the appropriate attachments for a particular application

PA0404 Perform safety and function tests on the hand tool

Applied Knowledge

AK0401 Safety Health and Environmental (SHE) processes and procedures


AK0403 PPE processes and procedures



IAC0401 Tools and appropriate personal protective equipment are selected and used correctly and safely in accordance with the requirements of the given tasks

IAC0402 Function tests are performed before use in accordance with standard safety procedures

IAC0403 Equipment and tools are checked for defects according to safety procedures and reported on in accordance with housekeeping standards

3.2.5. PM-03-PS05: Select, use and maintain the engineering measuring equipment


Given verniers, callipers, tapes, rules, combination set, spirit level, plumb bob, micrometers, dial gauges, feeler, gauges, thermometers, scales, go/no go gauges, thread gauges, pressure gauges the basic units of measure, engineering measuring equipment , measuring instructions, deformities, breakages, stickiness, no zeroing and maintenance procedures for using; oiling, setting and calibration, the learner must be able to:

PA0501 Identify the basic units of measure and symbols

PA0502 Use a conversion table

PA0503 Use engineering measuring equipment

PA0504 Identify safety precautions while using measuring equipment

PA0505 Take measurements

PA0506 Maintain measuring equipment

PA0507 Inspect measuring equipment, check for defects and report findings

PA0508 Inspect measuring equipment, check for defects and report findings

Applied Knowledge

AK0501 Manufacturer specifications and service information

AK0502 Maintenance policies and standards



IAC0501 Basic units of measurements, including; length, mass, temperature, angle and pressure are correctly explained

IAC0502 Basic measurements are accurate, using appropriate measuring equipment and conversion tables according to the manufacturers specifications

IAC0503 The consequences of incorrectly using measuring equipment is explained accurately

IAC0504 The accurate validation of measurements is recorded in accordance with the scale of measuring device

IAC0505 Measuring devices are inspected, not damaged during or after use, cleaned, maintained and stored in accordance with housekeeping standards and environmental requirements




The provider must have all the required aircraft components, power tools and hand tools for aircraft manufacturing


Facilitator should have a qualification or proven experience that includes competencies related to aircraft manufacturing


Legal Requirements:



3.4 Exemptions

None


4. 653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8


The focus of the learning in this module is on providing the learner an opportunity to learn control of hazardous substances in the working environment especially when working with the heat treatment procedures for metals and applying sealants to surfaces. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.


PM-04-PS01: Identify and control hazardous substances

PM-04-PS02: Perform heat treatment on engineering metals

PM-04-PS03: Apply sealants

PM-04-PS04: Prepare Alodine surfaces


4.2.1. PM-04-PS01: Identify and control hazardous substances


Given various hazardous substances associated with protective coating processes, the learner must be able to:

PA0101 Identify hazardous substances

PA0102 Identify risks associated with hazardous substances

PA0103 Control hazardous substances

Applied Knowledge

AK0101 Health and Safety procedures

AK0102 Types and risks of hazardous substance


IAC0101 Hazardous substances are correctly identified, and described and all associated risks explained

IAC0102 Hazardous substances are correctly and safelyy stored in accordance with health and safety procedures whilst using appropriate PPE

4.2.2. PM-04-PS02: Perform heat treatment on engineering metals


Given heat treatment equipment, consumables and PPE, the learner must be able to:

PA0201 Determine heat treatment requirements

PA0202 Prepare materials and equipment for the heat treatment process

PA0203 Prepare materials and equipment for the heat treatment process


Applied Knowledge

AK0201 Health and Safety procedures


AK0203 Testing and inspection procedures for hardness, fractures, crazing or distortion


IAC0201 Metal components are inspected and tested using appropriate testing equipment correctly and following standard operating procedures

IAC0202 The selection and preparation of heat treatment equipment, the lay out, stacking, suspending or loading for heat treatment is conducted safely and in accordance with workshop procedures

IAC0203 Heat treatment equipment is properly cleaned and stored

4.2.3. PM-04-PS03: Apply sealants


Given various types of sealants, application equipment, consumables, cleaners and manufacturers service information the learner must be able to:

PA0301 Identify the type of sealant required

PA0302 Prepare area for sealing

PA0303 Mix sealants

PA0304 Seal and mask area

PA0305 Conduct a brush coat touch up

Applied Knowledge

AK0301 Manufacturers specifications

AK0302 Processes and procedures for application of sealants

AK0303 Different types of sealants


IAC0301 Sealants are applied without any contamination and following the manufacturers service information

IAC0302 Sealants are mixed at The the appropriate temperatures and humidity that sealants are mixed at the appropriate temperatures and humidity as determined by the manufacturers service information

IAC0303 The application, cleaning and smoothing out (Edge Sealant) of sealants is in accordance with the QHB (Quality Handbook) requirements

IAC0304 A touch up is applied as per the QHB system procedures


IAC0305 The type and application of various types of sealants (including for: weatherproofing, tank sealing, pressure sealing) is applied in accordance with maintenance procedures for the specific sealant application

4.2.4. PM-04-PS04: Prepare Alodine surfaces


Given Alodine, application equipment, cleaning equipment and instructions for coating, manufacturer specifications, the learner must be able to:

PA0401 Prepare surface for application of Alodine

PA0402 Apply Alodine to surfaces

PA0403 Touch up/coat reworked areas on material

Applied Knowledge

AK0401 Manufacturers specifications

AK0402 Processes and procedures for preparation of Alodine surfaces


IAC0401 The methods of application of Alodine treatment, final coating and touch up is according to the quality system procedures and maintenance agreements



The provider must have all the required protective coatings for the preparation of surfaces and the performance of heat treatment


Facilitator should have a qualification or proven experience that includes competencies related to mixing and applying protective coatings on an aircraft


Legal Requirements:



4.4 Exemptions

None


5. 653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50


The focus of the learning in this module is on providing the learner an opportunity to interpret engineering drawings mechanically cut, work on cold holes, form and fold sheet metal and assemble fabricated components after manufacturing it. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 62.5 days.


PM-05-PS01: Interpret engineering drawings

PM-05-PS02: Mechanically cut, drill and punch material

PM-05-PS03: Cold work holes in aeronautical aluminium alloys

PM-05-PS04: Form aeronautical sheet metal by folding

PM-05-PS05: Fold aeronautical sheet metal

PM-06-PS03: Assemble aeronautical metal components and/or composites


5.2.1. PM-05-PS01: Interpret engineering drawings


Given isometric, oblique and first and third angle orthographic projection, and flanges components, dimensions and the required materials for assembly the learner must be able to:

PA0101 Identify components and assemblies



PA0104 Identify and interpret symbols and conventions

PA0105 Identify deviations and incorrect drawing procedures

PA0106 Check for deviations of components and assemblies in relation to the parts list

Applied Knowledge


AK0102 Material profiles compliance procedures

AK0103 Calculation of true lengths and formulae

AK0104 Drawing projection techniques

AK0105 Drawing views

AK0106 Drawing views

AK0107 Minimum Equipment List (MEL)


AK0108 Master Minimum Equipment (MMEL) List



IAC0101 The composition of the material of components in the assembly drawing are correctly determined as per the structural repair manual (SRM)

IAC0102 The transference of dimensions from the drawing/sample to the material and drawing compliance is as per the drawing specifications

IAC0103 The detailed instructions of dimensions for components in an assembly drawing are determined correctly and any deviations identified

IAC0104 Symbols and conventions in technical drawings are interpreted and identified in accordance with the Illustrated Parts Catalogue (IPC)

IAC0105 Components and assembly drawing are checked for deviations in accordance with disassembly and reassembly techniques parts list

5.2.2. PM-05-PS02: Mechanically cut, drill and punch material


Given mechanical cutting, drilling and punching machines include guillotines, croppers, cut-off saws, drop saws, punches and notchers, jig saws, band saws, bevellers, nibblers, pedestal drills and punch croppers, power tools and materials and cutting and measuring equipment, the learner must be able to:

PA0201 Prepare work area for activities

PA0202 Determine the basic concepts of leverage, force and torque

PA0203 Prepare materials for shaping, bending and cutting to specific dimensions

PA0204 Perform mechanical cutting, drilling and punching

PA0205 Inspect and measure cut materials for compliance

PA0206 Identify and report non conformances

Applied Knowledge

AK0201 Cutting, drilling and punching techniques and processes

AK0202 levverage and force

AK0203 Manufacturer specifications and service information


IAC0201 Selected tools, equipment and PPE is used safely for cutting drilling and punching material in accordance with standard operating processes and procedures

IAC0202 Components are cut, drilled and punched as per engineering drawings without any dame to equipment or components

IAC0203 Components are cut, drilled and punched as per engineering drawings without any dame to equipment or components


5.2.3. PM-05-PS03: Cold work holes in aeronautical aluminium alloys


Given tools, materials, heat treatment state, equipment, safety equipment, publications calibration equipment and resources for cold work holes the learner must be able to:

PA0301 Identify and report non conformances

PA0302 Calibrate cold working equipment

PA0303 Inspect hole for non-conformities

PA0304 Store work piece

PA0305 Clean and restore the work area and dispose of all waste materials

Applied Knowledge



AK0303 Cold working procedures


IAC0301 Cold working equipment is calibrated following correct procedures

IAC0302 Cold working holes are properly prepared according to aircraft specifications and SRM (Structural Repair Manual) procedures followed

IAC0303 Non conformity tests and inspections are conducted in accordance with the IPM (Inspection Procedure Manual) procedures

IAC0304 Equipment and work piece cleaned and stored according to storage prescripts

5.2.4. PM-05-PS04: Form aeronautical sheet metal by folding


Given plate, pipe, structural sections, hydraulic press, bender, crimper, stretcher and slip roller sheet metal, and instructions for forming and shaping and resources which include tools, materials, heat treatment state, equipment, safety equipment and publications, the learner must be able to:

PA0401 Form and shape sheet metal using hand or power operated machines

PA0402 Obtain resources and check for serviceability or status

PA0403 Prepare the material to meet task requirements

Applied Knowledge

AK0401 Aircraft Maintenance Manuals (AMM)

AK0402 Processes and procedures for forming aeronautical sheet metal


AK0403 Forming techniques and processes


IAC0401 Folded aeronautical sheet metal according tmeets specificationso following the quality system procedures

IAC0402 Fabricated items are checked for conformance following the quality system procedures and maintenance agreements

IAC0403 Machines are properly set up and shut down whilst adhering to all safety requirements

5.2.5. PM-05-PS05: Fold aeronautical sheet metal


Given PPE, folders, bend brakes, bend bars, unused items, parts and materials which are categorised as: serviceable, unserviceable, surplus, waste, scrap, hazardous sheet metal and instructions on forming, and documentation including labels, work cards, work orders, release notes and, log books, the learner must be able to:

Applied Knowledge



AK0503 Folding tehniques and procedures


IAC0501 Machine is properly and safely set-up for the given task following the AMM (Aircraft Maintenance Manuals) procedures

IAC0502 Non-conformities are identified in accordance with the IPM procedures and sheet metal folded to specifications as per the AMM (Aircraft Maintenance Manuals) procedures

IAC0503 Equipment and work piece cleaned and stored according to storage prescripts

IAC0504 The work area is clean, free from all waste and unused items, parts and materials and meet safety requirements



The provider must have all the required the structural components of an aircraft that needs to be manufactured


Facilitator should have a qualification or proven experience that includes competencies related to manufacturing an aircraft

Facilitator/learner ratio 1 to 15653202000 - Aircraft Structures Technician Page 57 of 88

Legal Requirements:



5.4 Exemptions

None


6. 653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26


The focus of the learning in this module is on providing the learner an opportunity to interpret the procedures for the structural repair of an aircraft, and to be able to dismantle and assemble the aeronautical components. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 32.5 days.


PM-06-PS01: Assemble and disassemble aircraft components

PM-06-PS02: Assemble aircraft metal components using fasteners


6.2.1. PM-06-PS01: Assemble and disassemble aircraft components


Given rivets and special fasteners and, structural components, the learner must be able to:

Applied Knowledge


AK0102 Fastening methods and procedures

AK0103 Inspection Procedure Manual (IPM) Assembling methods


IAC0101 Rivets are removed without enlarging the holes or damage to components using appropriate tools correctly according to the SRM (Structural Repair Manual) instructions

IAC0102 Fasteners are removed without damaging to the hole or any other components around it using appropriate tools correctly according to the SRM (Structural Repair Manual) instructions

IAC0103 Component/skin is removed without damage according to SRM (Structural Repair Manual) instructions

IAC0104 Selected rivets and fasteners are appropriate for the given task and properly secured

IAC0105 Fasteners and rivets are inspected as per the CMM (Component Maintenance Manual)

6.2.2. PM-06-PS02: Assemble aircraft metal components using fasteners


Given manufacturers service information, resources which include;; publications, materials, fasteners, heat treatment state, tools, safety equipment, jigs, patterns, fixtures, assembly components , preparation materials including: cleaning, inspection, marking out, alignment the MEL including; drilling, reaming, ensuring clearance, countersinking, deburring, dimpling; surfaces of parts that include: cleaning, chemical conversion and application of jointing compound, procedures that include adjustment to fit, fitting of skin clips and/or alignment rivets:; non-conformities that include: misalignment, deflections, malformation of fasteners


and stress raising factors; preparation that includes: locking, inhibiting, blanking and packing, the learner must be able to:

Applied Knowledge




AK0204 Safety procedures


IAC0201 Components are marked according to specifications using various marking-off tools correctly

IAC0202 The serviceability or status of resources are determined and checked against the AMM (Aircraft Maintenance Manuals) for set up in accordance with enterprise procedures

IAC0203 Component parts and fastener holes are cleaned, prepared and checked for assembly in accordance with the manufacturers service information

IAC0204 Component parts are set up, positioned and aligned in accordance with the SRM (Structural Manual Procedures)

IAC0205 Components are assembled and sealed using appropriate tools and equipment correctly and safely

IAC0206 The working area is clean and safe and all unused items, parts and materials (serviceable, unserviceable, surplus, waste, scrap, hazardous) are disposed of according to safety standards



The provider must have all the required structural components of an aircraft that needs to be dismantled and assembled


Facilitator should have a qualification or proven experience that includes competencies related to manufacturing an aircraft


Legal Requirements:



6.4 Exemptions

None


7. 653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12


The focus of the learning in this module is on providing the learner an opportunity to fabricate and mould composite products, identify common engineering fabrication materials and their characteristics and profiles. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 15 days.


PM-07-PS01: Fabricate and prepare mould for a polymer composite product

PM-07-PS02: Identify common engineering fabrication materials

PM-07-PS03: Determine information and characteristics of steel sections and profiles


7.2.1. PM-07-PS01: Fabricate and prepare mould for a polymer composite product


Given polymer and fabrication materials, consumables and instructions, the learner must be able to:

PA0101 Prepare damaged polymer composite product for repairs

PA0102 Prepare mould for polymer composite fabrication.

Applied Knowledge

AK0101 Polymer properties

AK0102 Polymer moulding preparation techniques and processes


IAC0101 Damaged polymer composite produc is removed without any dame thereto or adjacent components

IAC0102 Mould for fabrication of polymer product is accurate and according to manufacturers service information

7.2.2. PM-07-PS02: Identify common engineering fabrication materials


Given fabrication materials, and industry requirements and specifications instructions, the learner must be able to:

PA0201 Identify fabrication materials

PA0202 Select and apply fabrication materials

Applied Knowledge



AK0202 Physical properties of engineering fabrication materials


IAC0201 The different types of engineering fabrication is explained accurately in terms of its physical properties and usability

IAC0202 Selected fabrication material is appropriate for the required purpose and in accordance with the AMM (s Aircraft Maintenance Manuals) specifications

7.2.3. PM-07-PS03: Determine information and characteristics of steel sections and profiles


Given metals, alloys and non-metals (Stainless-types, aluminium, mild steel, copper, bronze, brass, galvanized or coated), rolled steel sections (RSJ, channel, angle, I and H-beam, etc.), solid and hollow profiles (T-bar, Z-bar, square, round, rectangular-bar/tubing, etc.), types of metal sheet and plate (Flat, checker, etc.) steel sections and profiles used in fabrication , the steel section and profiles that include: back-marks, gauges, drill sizes, drill-pitch, height and breadth, the learner must be able to:

PA0301 Identify steel sections and profiles used in fabrication and welding

PA0302 Interpret information

PA0303 Analyse information

Applied Knowledge

AK0301 Manufacturers Service Information

AK0302 SAE and AISI standards and classification of steels


IAC0101 The classification and uses of different types of steel is correctly explained

IAC0102 Maintenance requirements in terms of the type of steel to be used is correctly interpreted and meets the manufacturer specifications



The provider must have all the required fabrication materials for inspecting and repairing and aircraft


Facilitator should have a qualification or proven experience that includes competencies related to using fabricated aircraft materials


Legal Requirements:




7.4 Exemptions

None


8. 653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8


The focus of the learning in this module is on providing the learner an opportunity to repair and conduct corrosion prevention and treatment on an aircraft. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.


PM-08-PS01: Identify corrosion

PM-08-PS02: Remove corrosion

PM-08-PS03: Prevent corrosion


8.2.1. PM-08-PS01: Identify corrosion


Given samples of different types of corrosion including; pitting, galvanic action, scaling, electrolytic action, corrosion fatigue, trapped chemicals, moisture trapped during welding, aircraft structure design, salt air and water corrosion and, environmental agents, the learner must be able to:

PA0101 Identify the types of corrosion

PA0102 Identify the cause of corrosion

Applied Knowledge

AK0101 Types of corrosion

AK0102 Corrosion Prevention Control Program (CPCP)


IAC0101 Different types of corrosion is identified and explained, (including effects, cause and appearance) in accordance with the CPCP (Corrosion Prevention Control Program)

8.2.2. PM-08-PS02: Remove corrosion


Given corrosion removal materials and equipment the learner must be able to:

PA0201 Identify the severity of the corrosion

PA0202 Remove corrosion

Applied Knowledge

AK0201 Corrosion removal techniques and procedures

AK0202 Levels of corrosion

AK0203 Corrosion Prevention Control Program (CPCP)



IAC0201 The severity of the corrosion affected area is correctly determined and the removal method is determined in accordance with the CPCP (Corrosion Prevention Control Program)

8.2.3. PM-08-PS03: Prevent corrosion


Given attachments, paint brush, drill, sealer, grommets, anti-corrosive fluid, underseal, weld through primer, metal conditioner, anticorrosive and primers the learner must be able to:

PA0301 Use corrosion protective material

PA0302 Apply protective primers, paint coatings, and sealers when repairing

PA0303 Conduct anti corrosion repairs

PA0304 Use corrosion prevention tools

Applied Knowledge

AK0301 Corrosion prevention techniques and procedures


IAC0301 Appropriate corrosion preventive measures and materials identified in accordance with the CPCP (Corrosion Prevention Control Program) criteria

IAC0302 Appropriate protective primers, paint coatings, and sealers used according to specifications



The provider must have all the required corrosion prevention materials and tools to be able to repair and conduct corrosion prevention on an aircraft


Facilitator should have a qualification or proven experience that includes competencies related to corrosion prevention and treatment on an aircraft


Legal Requirements:



8.4 Exemptions

None


9. 653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12


The focus of the learning in this module is on providing the learner an opportunity to repair and modify aircraft metal structures. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 15 days.


PM-09-PS01: Detect damage on the aircraft

PM-09-PS02: Repair and modify aircraft metal structures


9.2.1. PM-09-PS01: Detect damage on the aircraft


Given an aircraft containing dents, fatigue and, cracks, the learner must be able to:

PA0101 Inspect and identify aircraft for damage

PA0102 Classify damages

Applied Knowledge

AK0101 Inspection techniques

AK0102 Structural Repair Manual (SRM) specifications



IAC0101 Aircraft is inspected for dents, fatigue and cracks in accordance with IPM (Inspection Procedure Manual) and all areas requiring repair is clearly indicated in accordance with the Structural Repair Manual (SRM) specifications

IAC0102 Severity of damages is reported as either minor or major according to the IPM (Inspection Procedure Manual) procedures

9.2.2. PM-09-PS02: Repair and modify aircraft metal structures


Given repair requirements and modification instructions, the learner must be able to:

PA0201 Assess the repair requirements

PA0202 Conduct repairs

PA0203 Identify the type of modification

PA0204 Conduct modification on an aircraft

Applied Knowledge653202000 - Aircraft Structures Technician Page 66 of 88

AK0201 Repair and modification techniques

AK0202 Modification Specifications Manual (MSM)



IAC0201 The prepared repair scheme contains all the required is repair and modification specifications requirements as per the Structural Repair Manual (SRM)

IAC0202 All repairs and modifications are executed with precision and in accordance with the Modification Specifications Manual (MSM) and Structural Repair Manual (SRM)



The provider must have all the required repairs and modifications equipment and specifications for aircraft metal structures


Facilitator should have a qualification or proven experience that includes competencies related to the repairs and modification of aircraft metal structures


Legal Requirements:



9.4 Exemptions

None


SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS

List of Work Experience Module Specifications





1. 653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24

1.1 Purpose of the Work Experience Modules

The focus of the work experience is on providing the learner an opportunity to:

Define the parameters of manufacturers operating procedures related to ensuring that the machine is in working order and to follow the procedures for cleaning it. The learning contract time for this module is 30 days.


WM-01-WE01: Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period

WM-01-WE02: Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period

1.2 Guidelines for Work Experiences

1.2.1. WM-01-WE01: Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period

Scope of Work Experience

The person will be expected to engage in the following work activities:

WA0101 Determine that the machine guards/emergency stops are in operational working order

WA0102 Clarify that the machine and surroundings are clean

WA0103 Arrange and handle tools with care

WA0104 Verify the safe storage of the tools

WA0105 Determine the requirements for the calibration of tools

WA0106 Verify the correct tool for the correct job instruction

WA0107 Determine the care of hand tools

WA0108 Use the correct hand tools safely

WA0109 Check if tool is calibrated when required

Supporting Evidence

SE0101 A check list on the workshop machinery is signed off by the artisan

SE0102 Record of a competency test on machine safety checking by the artisan

SE0103 A hand tools check list is signed off by the artisan

SE0104 Record of a hand tools competency test by the artisan during the process of using the hand tools

SE0105 Job cards with instructions outlining the scope and confirming the job requirements is signed off by the artisan


SE0106 A hand tools check list to determine safe use in accordance with manufactures operating safety procedures

SE0107 Record and results of a hand tools competency test

1.2.2. WM-01-WE02: Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period



WA0201 Operate with Personal Protective Equipment (PPE) for ear protection when working with noisy equipment

WA0202 Operate with Personal Protective Equipment (PPE) safety glasses when working with rotating machinery

WA0203 Operate with Personal Protective Equipment (PPE) clothing when trimming composite structures, wear disposable overalls that fit comfortably with no loose hanging clothing

WA0204 Operate with Personal Protective Equipment (PPE) including; safety shoes, and gloves when carrying sharp edged materials

WA0205 Operate with Personal Protective Equipment (PPE) when working with chemicals/sealants by using latex gloves and a respirator

WA0206 Operate with Personal Protective Equipment (PPE) when working in a dusty environment by using a dust mask

WA0207 Confirm that no foreign objects (FOD) are in hanger and on aircraft

WA0208 Clean any oil spills or leaks on aircraft

WA0209 Report any damaged or loose hanging electrical cabling

WA0210 Report all faulty/expired fire-fighting equipment

WA0211 Report any fused lights and roof leakages

Supporting Evidence

SE0201 A Signed PPE acknowledgement form by the supervisor indicating that the appropriate PPE were used

SE0202 A check list on potential hazards signed off by the supervisor for every job card

SE0203 A completed hazard report register

SE0204 A fault report record signed off by the supervisor

1.3 Contextualised Workplace Knowledge

1 Manufacturer operating safety procedures

2 Manufacturer operating process and procedure documents


3 General and workplace safety policies and procedures (OHS)

4 Aviation maintenance engineering practices

5 Aviation stores procedures

1.4 Criteria for Workplace Approval


PPE (Personal Protective Equipment)

Machine safety guarding and emergency cut off

Access to safe working procedures

Access to safety documentation

Hand tools

Workshop machinery

Machine Guards

Chemicals/sealants

Aircraft hangar access

Fire-fighting equipment

Access to aircraft sites


Maximum artisan/leaner ratio of 1:3

A qualified artisan with minimum 3 years relevant industry experience and qualified as an Internal Moderator

Legal Requirements:

Workshop must have a certificate of compliance to Health and Safety requirements

1.5 Additional Assignments to be Assessed Externally

None


2. 653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103



Remove part/skin on the aircraft using the maintenance manual as a guide including removing fasteners and cleaning the mating surface. The learning contract time for this module is 129 days.


WM-02-WE01: Remove part/skin on the aircraft over a period of 10 weeks

WM-02-WE02: Replace part/skin on the aircraft over a period of 15.8 weeks


2.2.1. WM-02-WE01: Remove part/skin on the aircraft over a period of 10 weeks



WA0101 Check the review dates of the maintenance manual

WA0102 Compare and check repair work to be done

WA0103 Remove fasteners

WA0104 Split the part/skin from the aircraft structure

WA0105 Clean the mating surface

Supporting Evidence

SE0101 A workplace work pack signed off by both the artisan and learner

SE0102 Records of the repair work signed off by both the artisan and learner

SE0103 Job card and documentary evidence of the completion of assigned activities signed off by the artisan

2.2.2. WM-02-WE02: Replace part/skin on the aircraft over a period of 15.8 weeks



WA0201 Determine the review dates for maintenance

WA0202 Compare and check the repair work to be done

WA0203 Align part/skin with temporary fasteners, back drill the part/skin to the aircraft and clean the mating surfaces



WA0206 Permanently assemble the parts with the relevant fasteners




WA0210 Select the correct sealant for the specific job, mix the sealants as per the required ratio, apply the sealant to the mating surfaces and clean excess sealant on the job


Supporting Evidence

SE0201 Records of review dates checked for maintenance signed by learner

SE0202 Records of repair work signed by learner and artisan




1 Structural repair manual

2 Material Data Sheet

3 Manufacturer operating procedure

4 Maintenance Manual



Workshop and hanger facilities

Hand, workshop and power tools

Measuring equipment

Aircraft

Aircraft jigs

Treatment and painting plant

Drill

Sealants

Solvents

Consumables



Maximum supervisor/worker ratio of 1:3


Legal Requirements:



None


3. 653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106



Examine, assess, disassemble and manufacture parts of a damaged aircraft and assemble the aircraft with new manufactured parts. The learning contract time for this module is 132.6 days.


WM-03-WE01: Examine and assess the damage to the aircraft over a period of 2 weeks

WM-03-WE02: Identify and treat corrosion on an aircraft over a period of 10 weeks

WM-03-WE03: Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks

WM-03-WE04: Manufacture required components of an aircraft over a period of 10 weeks

WM-03-WE05: Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks


3.2.1. WM-03-WE01: Examine and assess the damage to the aircraft over a period of 2 weeks



WA0101 Assess and report on the damage on an aircraft

WA0102 Determine the manufacture or purchase of a new part

WA0103 Inspect all aircraft major components for damages

Supporting Evidence

SE0101 Written report on the damage of an aircraft signed off by the supervisor

SE0102 A work pack completed by the leaner signed off by the Artisan

3.2.2. WM-03-WE02: Identify and treat corrosion on an aircraft over a period of 10 weeks



WA0201 Inspect aircraft for corrosion

WA0202 Identify type of corrosion and removal methods

WA0203 Remove corrosion

WA0204 Determine the applicable repair scheme for corrosion beyond repair

WA0205 Surface treat the area to prevent further corrosion


Supporting Evidence


SE0202 Record of corrosion removal by means of mechanical or chemical methods and procedures

SE0203 Records of corroded areas beyond repairable limits, referred to applicable repair scheme for repairs

3.2.3. WM-03-WE03: Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks



WA0301 Check review dates of the maintenance manual

WA0302 Compare and check repairs done

WA0303 Remove fasteners in accordance with the repair scheme

WA0304 Split part/skin from aircraft structure without damaging any part/skin during the removal process


Supporting Evidence


SE0302 Records of comparisons and checking of repair work against maintenance manual

3.2.4. WM-03-WE04: Manufacture required components of an aircraft over a period of 10 weeks



WA0401 Select the correct material and mark it out

WA0402 Cut out part as per drawing or as per example and File and deburr the part



WA0405 Send part to treatment

WA0406 Check and adjust part to final dimensions

WA0407 Back drill part from aircraft

WA0408 Send part to final surface treatment for corrosion prevention

Supporting Evidence

SE0401 A work pack and job cards completed by the leaner and signed off by the Artisan


SE0402 Documentation of selected material marked out

SE0403 Completed manufactured component signed off by the supervisor

3.2.5. WM-03-WE05: Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks





WA0503 Back drill new manufactured part/skin to aircraft

WA0504 Clean mating surfaces and excess sealant on the job

WA0505 Select correct sealant for the specific job, mix sealants as per the required ratio and apply sealant to the mating surfaces

WA0506 Align part/skin with temporary fasteners

WA0507 Permanently assemble parts with relevant fasteners

Supporting Evidence

SE0501 Assembled piece signed off by the Artisan

SE0502 A work pack completed by the leaner and signed off by the Artisan


1 Laid-down company and related aircraft procedures


3 Aircraft Maintenance Manuals (AMM)

1 Illustrated Parts Catalogue (IPC)



Workshop and hanger facilities

Hand, workshop and power tools

Measuring equipment

Aircraft

Aircraft jigs

Treatment and painting plant


Aircraft materials and fasteners

Sealants

Solvents

Consumables


Maximum supervisor/worker ratio of 1:3


Legal Requirements:



None


SECTION 4: STATEMENT OF WORK EXPERIENCE

Curriculum Number: 653202000

Curriculum Title: Aircraft Structures Technician

Learner Details

Name:

ID Number:

Employer Details

Company Name:

Address:

Supervisor Name:

Work Telephone:

E-Mail:



WM-01-WE01 Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period

Scope Work Experience Date Signature

WA0101 Determine that the machine guards/emergency stops are in operational working order

WA0102 Clarify that the machine and surroundings are clean

WA0103 Arrange and handle tools with care

WA0104 Verify the safe storage of the tools

WA0105 Determine the requirements for the calibration of tools

WA0106 Verify the correct tool for the correct job instruction

WA0107 Determine the care of hand tools

WA0108 Use the correct hand tools safely

WA0109 Check if tool is calibrated when required

Supporting Evidence Date Signature

SE0101 A check list on the workshop machinery is signed off by the artisan

SE0102 Record of a competency test on machine safety checking by the artisan

SE0103 A hand tools check list is signed off by the artisan

SE0104 Record of a hand tools competency test by the artisan during the process of using the hand tools

SE0105 Job cards with instructions outlining the scope and confirming the job requirements is signed off by the artisan


SE0106 A hand tools check list to determine safe use in accordance with manufactures operating safety procedures

SE0107 Record and results of a hand tools competency test

WM-01-WE02 Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period


WA0201 Operate with Personal Protective Equipment (PPE) for ear protection when working with noisy equipment

WA0202 Operate with Personal Protective Equipment (PPE) safety glasses when working with rotating machinery

WA0203 Operate with Personal Protective Equipment (PPE) clothing when trimming composite structures, wear disposable overalls that fit comfortably with no loose hanging clothing

WA0204 Operate with Personal Protective Equipment (PPE) including; safety shoes, and gloves when carrying sharp edged materials

WA0205 Operate with Personal Protective Equipment (PPE) when working with chemicals/sealants by using latex gloves and a respirator

WA0206 Operate with Personal Protective Equipment (PPE) when working in a dusty environment by using a dust mask

WA0207 Confirm that no foreign objects (FOD) are in hanger and on aircraft

WA0208 Clean any oil spills or leaks on aircraft

WA0209 Report any damaged or loose hanging electrical cabling

WA0210 Report all faulty/expired fire-fighting equipment

WA0211 Report any fused lights and roof leakages



SE0201 A Signed PPE acknowledgement form by the supervisor indicating that the appropriate PPE were used

SE0202 A check list on potential hazards signed off by the supervisor for every job card

SE0203 A completed hazard report register

SE0204 A fault report record signed off by the supervisor

Contextualised Workplace Knowledge

Date Signature

1 Manufacturer operating safety procedures

2 Manufacturer operating process and procedure documents

3 General and workplace safety policies and procedures (OHS)

4 Aviation maintenance engineering practices

5 Aviation stores procedures

Additional Assignments to be Assessed Externally

Date Signature


WM-02-WE01 Remove part/skin on the aircraft over a period of 10


weeks


WA0101 Check the review dates of the maintenance manual


WA0103 Remove fasteners

WA0104 Split the part/skin from the aircraft structure




SE0102 Records of the repair work signed off by both the artisan and learner


WM-02-WE02 Replace part/skin on the aircraft over a period of 15.8 weeks


SE0201 Records of review dates checked for maintenance signed by learner

SE0202 Records of repair work signed by learner and artisan





WA0201 Determine the review dates for maintenance








WA0210 Select the correct sealant for the specific job, mix the sealants as per the required ratio, apply the sealant to the mating surfaces and clean excess sealant on the job



Date Signature


2 Material Data Sheet

3 Manufacturer operating procedure

4 Maintenance Manual



Date Signature


WM-03-WE02 Identify and treat corrosion on an aircraft over a period of 10 weeks


WA0201 Inspect aircraft for corrosion

WA0202 Identify type of corrosion and removal methods

WA0203 Remove corrosion

WA0204 Determine the applicable repair scheme for corrosion beyond repair

WA0205 Surface treat the area to prevent further corrosion



SE0202 Record of corrosion removal by means of mechanical or chemical methods and procedures

SE0203 Records of corroded areas beyond repairable limits, referred to applicable repair scheme for repairs

WM-03-WE01 Examine and assess the damage to the aircraft over a period of 2 weeks


WA0101 Assess and report on the damage on an aircraft

WA0102 Determine the manufacture or purchase of a new part

WA0103 Inspect all aircraft major components for damages



SE0101 Written report on the damage of an aircraft signed off by the supervisor


WM-03-WE03 Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks



WA0302 Compare and check repairs done

WA0303 Remove fasteners in accordance with the repair scheme

WA0304 Split part/skin from aircraft structure without damaging any part/skin during the removal process




SE0302 Records of comparisons and checking of repair work against maintenance manual

WM-03-WE04 Manufacture required components of an aircraft over a period of 10 weeks


WA0401 Select the correct material and mark it out





WA0405 Send part to treatment

WA0406 Check and adjust part to final dimensions

WA0407 Back drill part from aircraft

WA0408 Send part to final surface treatment for corrosion prevention


SE0401 A work pack and job cards completed by the leaner and signed off by the Artisan

SE0402 Documentation of selected material marked out

SE0403 Completed manufactured component signed off by the supervisor

WM-03-WE05 Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks




WA0503 Back drill new manufactured part/skin to aircraft

WA0504 Clean mating surfaces and excess sealant on the job

WA0505 Select correct sealant for the specific job, mix sealants as per the required ratio and apply sealant to the mating surfaces

WA0506 Align part/skin with temporary fasteners

WA0507 Permanently assemble parts with relevant fasteners



SE0501 Assembled piece signed off by the Artisan

SE0502 A work pack completed by the leaner and signed off by the Artisan


Date Signature

1 Laid-down company and related aircraft procedures


3 Aircraft Maintenance Manuals (AMM)

1 Illustrated Parts Catalogue (IPC)


Date Signature


Documents

SECTION 1: CURRICULUM SUMMARY · Web view1. Occupational Purpose An Aircraft Structures Technician manufactures, inspects, modifies, dismantles, assembles, repairs and replaces the