Section 1 – Introduction - · Web viewMachine Preparation after Loading/Unloading Step 1 Step 2 This page intentionally left blank. CONSUMABLES procedures describing the replacement

Company Logo Graphic or Hand-created

Operation Manual

97449

Revision A

Date of distribution

(replace current company name with your company name in both locations)

The information furnished herein by CCC Inc. is proprietary and confidential to CCC Inc. personnel and is not to be duplicated, published, or disclosed to

any third party in whole or in part without permission from CCC Inc.

Thomas Henry James, 01/03/-1,

In areas where text is red type in your company and product information. It will then be placed in the headers, footers, and copywrite statement. When changing the areas of red text place the cursor in the middle of the word or number and then backspace over first part of word and type the new info. Then take the cursor and wipe out the second part of the original word or number. This insures that the paste link is not wiped out. EXMPLE“ABC Inc.” 1. place cursor between B and C 2. backspace over AB 3. Type in Intel 4. Move cursor and backspace over “C Inc.”

Copyright© 1997 CCC Inc. ALL RIGHTS RESERVED. Unpublished rights reserved under the copyright laws of the United States.

The information contained herein is provided pursuant to the terms of a License, Non-disclosure and/or Confidentiality Agreement and constitutes and contains valuable proprietary information and trade secrets of CCC

Inc. , embodying substantial creative efforts and confidential information, ideas, and expressions. Accordingly, strict compliance with the terms and conditions of the governing Agreement, including, without limitation, all restrictions on use and disclosure, is required as a condition to the use of the information contained herein. Except as may be permitted in the applicable Agreement, the information herein may not be reproduced or disclosed in whole or in part.

Restricted Rights Legend

Use, duplication, or disclosure by the Government is subject to restrictions as set forth in subparagraph <c> (1) (ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.277-7013.

CCC Inc.

StreetCity and Zip codeTelephone: Facsimile:

Contents

Contents

1. INTRODUCTION...........................................................................................................................

1.1. Structure of Manual...............................................................................................1.2. Textural Conventions............................................................................................1.3. Nomenclature of Data Entry..................................................................................1.4. Options available but not installed.........................................................................1.5. How to determine if Manual Revision matches software and hardware.................

2. SAFETY.........................................................................................................................................2.1. Alert Boxes............................................................................................................2.2. EMO’s, Interlocks, light stack, and other safety equipment...................................2.3. Reproduction of SEMI or CE Warning Labels......................................................

3. EQUIPMENT ORIENTATION.......................................................................................................

4. THEORY OF OPERATION...........................................................................................................

5. SOFTWARE..................................................................................................................................5.1. Hierarchy of Menu Screens...................................................................................5.2. Field Descriptions and Selectable Options.............................................................

6. EMERGENCY SHUTDOWN PROCEDURES.............................................................................6.1. Ways of Performing Emergency Shutdowns..........................................................

7. SET UP..........................................................................................................................................7.1. Logon Procedure...................................................................................................7.2. Logoff Procedure...................................................................................................7.3. Machine Preparation after Logon...........................................................................7.4. Machine Preparation after Loading/Unloading......................................................

8. CONSUMABLES..........................................................................................................................8.1. Printer Paper..........................................................................................................8.2. Epoxy....................................................................................................................

9. AUTOMATIC OPERATION..........................................................................................................

CCC Inc. 97449 Revision A Operation Manual iii

Introduction

10. ERRORS AND REMEDIES........................................................................................................

11. GLOSSARY.................................................................................................................................

12. APPENDIX A...............................................................................................................................(Place cursor here, then perform Insert, Index and Tables operation, select TOC, ensure you have included all levels to be included here to generate TOC). Check page breaks and include the statement below on a fresh page to make page count even only. If not needed, remove the statement and the page break.A.

iv CCC Inc. 97449 Revision A Operation Manual

Safety

B. INTRODUCTION

1.1 Structure of Manual

1.2 Textural Conventions

1.3 Nomenclature of Data Entry

1.4 Options available but not installed

1.5 How to determine if Manual Revision matches software and hardware

CCC Inc. 97449 Revision A Operation Manual 1

Equipment Orientation

This page intentionally left blank.

2 CCC Inc. 97449 Revision A Operation Manual

Theory of Operation

2 SAFETY

2.1 Alert Boxes

definitions of the easily distinguishable alert boxes used (WARNING, CAUTION, and NOTE) should be in bold type or otherwise highlighted. The alert boxes should be included in the general operating instructions as appropriate.

2.2 EMO’s, Interlocks, light stack, and other safety equipment

2.2.1.1 EMO Location (should refer to picture)

2.2.1.2 Interlock Location and Function (should refer to picture)

2.3 Reproduction of SEMI or CE Warning Labels

A description of the hazard and full size reproduction of any SEMI or CE pictorial warning label present on the equipment will be included.


Software



Emergency Shutdown Procedures

3 EQUIPMENT ORIENTATION

location and functional description of all major components of the machine (big picture) and location and function of all operator accessible controls, identified by color. Use photos, drawings and exploded view drawings wherever practical.

Location and Color Function Descriptionrefer to a photo or diagram for simplicity


Set Up



Consumables

4 THEORY OF OPERATIONwhat the product does and how it works (description of the function of each major assembly) focusing at the operator’s level of understanding. The description of proper operation is the goal of this section.


Consumables



Automatic Operation

5 SOFTWAREa hierarchy of the operations menu screens must be provided along with a description of the fields and available selectable options.

5.1 Hierarchy of Menu Screens

5.2 Field Descriptions and Selectable Options


Automatic Operation



Errors and Remedies

6 EMERGENCY SHUTDOWN PROCEDURES

6.1 Ways of Performing Emergency Shutdowns


Errors and Remedies



Glossary

7 SET UPadjustments or set-up procedures the operator must do to prepare the machine for production under normal circumstances including loading/unloading product, software considerations, etc. Instructions explaining how to log onto and off of the system should be included.

7.1 Logon Procedure

7.2 Logoff Procedure

7.3 Machine Preparation after Logon

1. Step 12. Step 2

7.4 Machine Preparation after Loading/Unloading

3. Step 14. Step 2


Glossary



Appendix A

8 CONSUMABLESprocedures describing the replacement of consumed materials during EVERY-DAY machine use.

8.1 Printer Paper

5. Step 16. Step 2

8.2 Epoxy


Appendix A



Appendix A

9 AUTOMATIC OPERATIONhow to place the machine into automatic production and pause machine.




Appendix A

10 ERRORS AND REMEDIESprocedures taken to correct common errors, clear jams, and re-initialize the machine after a malfunction.(If drawings, diagrams, or photos are needed and ³ B size place in an appendix)

Error Possible Cause RemedyProblem or symptom Possible cause(s) of problem Suggested procedure to fix the

problem

Re-initialization procedure

7. step 18. step 2




Appendix A

11 GLOSSARYalphabetized definitions of commonly used words.

Term DefinitionTerm DefinitionTerm Definition




Appendix A

12 APPENDIX AA photo, drawing or diagram should be referred to whenever a part of the machine is mentioned in this manual. Both the parts in the display and the display itself should be labeled so there is no ambiguity. If these displays are ³ B Size the section should refer you to an appendix.




Documents

Section 1 – Introduction - · Web viewMachine Preparation after Loading/Unloading Step 1 Step 2 This page intentionally left blank. CONSUMABLES procedures describing the replacement