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Well head control
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Section 3: Wellhead Control, Test and Injection Units
Contents S3
© Copyright National Oilwell Varco, Inc. 2008
www.nov.com/Elmar
HYDRAULIC CONTROL UNITS:Portable Hydraulic BOP Unit ................................................ 49Portable Hydraulic Actuator .................................................. 50Dual Output 10,000 psi Control Unit ..................................... 51DHSV/MV/2-BOP/SB Control Unit ....................................... 52Mini Series 2 or 3-BOP Hydraulic Module ............................ 5315 Series 3-BOP Hydraulic Module ...................................... 54“Smart” Control Module ........................................................ 55
GREASE CONTROL UNITS:Single Pump Grease Unit ..................................................... 56Mini Series Grease Module .................................................. 5715 Series Grease Module ..................................................... 58
+ 5D+ Control Module ............................................................. 59+ 20,000 - 30,000 psi Diesel Driven Grease
Intensifier Module ................................................................. 60
COMBINED GREASE ANDHYDRAULIC CONTROL UNITS:5 Series 2-BOP Control Module ........................................... 6110 Series 3-BOP Control Module ......................................... 625 Series “E-Lite” Control Module .......................................... 63
+ “Smart Inject” Control Module ............................................... 64Truck Mounted 5 Series Control Module .............................. 65
N.B. The technical data contained within these pages was correct at thetime of publication but should not be used as operational guidelines.For operational guidelines please refer to the operation and maintenancemanual supplied with the equipment.
+ Indicates new product.
PRESSURE TESTING WORKSHOPS:+ Containerised Pressure Testing Workshop (Mobile) ............ 66
TEST AND INJECTION UNITS:Portable Glycol Injection and Pressure Test Unit ................. 67Portable 10,000 psi Pressure Test Unit ................................ 68700 Series Pressure Test Unit ............................................. 69800 Series Pressure Test Unit ............................................. 70900 Series Pressure Test Unit ............................................. 71“Maxsafe” Workshop Pressure Test Unit ............................. 72Wall Mounted Pressure Test Unit ......................................... 73Gas Booster Unit ................................................................. 74
ACCESSORIES:Air Driven Grease Injection Pumps and Accessories .......... 75/6Hand Pump Assemblies ....................................................... 77Stand Alone Mechanicaland Electronic Chart Recorders ........................................... 78Stand Alone "Wet Centre" Reelsand Remote Emergency Shutdown Units ............................ 79Hose End Fittings and Accessories ..................................... 80Grease Line Connectors and Accessories ........................... 81
Portable Hydraulic BOP UnitThis compact unit is ideal for opening and closing all sizes
from single to quad hydraulic BOP’s.
Hydraulic Control Units 49
© Copyright National Oilwell Varco, Inc. 2008
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PART NUMBER L-691050WEIGHTS AND DIMENSIONSWeights Dry 38kg (84lbs) Wet 52kg (114lbs) Dimensions cm (in) L 40 (16) W 47 (19) H 40 (16)
FEATURES:• Lightweight and economical • Positive control - leaves no doubt whether BOP is
open or closed • Air driven hydraulic pump • Machine engraved, stainless steel, colour coded
panel • High quality valves, gauges and fittings used
throughout • All stainless steel construction
OPTIONS:• Choice of hoses and fittings • Choice of pump ratios • Choice of controls from single to quad BOPs • Steel frame and tank • CE marked, ATEX approved
HOSE OPTIONS
Part Number Working Pressure Description
L-691000 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open
L-691100 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close
L-690760 5,000 psi 2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose
UNIT OPTIONS
Part Number Description
L-691050 Single BOP
L-691060 Dual BOP
L-690778 Dual BOP accumulator plus hand pump back-up
L-6901010891 Quad BOP accumulator plus hand pump back-up
Control panel for part number L-691050 single BOP
Control panel for part number L-691060 dual BOP
Dual BOP part number L-690778
Part number L-690778
Portable Hydraulic ActuatorThis portable hydraulic actuator is designed for those wireline pressure operations which do not require larger and more
expensive Elmar units.
Hydraulic Control Units
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PART NUMBER L-690170WEIGHTS AND DIMENSIONSWeights 95kg (210lbs) Dimensions cm (in) L 84 (33) W 33 (12) H 66 (26)
FEATURES:• 5 gallon reservoir • All stainless steel construction • 2.6 gallon (10 litre) accumulator • Machine engraved, stainless steel, colour
coded panel • Air driven hydraulic pump with back-up manual pump • High quality valves, gauges and fittings used
throughout
OPTIONS:• Choice of panel controls • Choice of hoses and fittings • Choice of pump ratios • Stainless steel back-up hand pump • CE marked, ATEX approved
This package offers a flexible, lightweight and cost effective means of
controlling various combinations of wireline pressure control equipment.
HOSE OPTIONS
Part Number Working Pressure Description
L-691080 5,000 psi 1 x 25ft (7.6m) 1/4” I.D. (6.4mm) Hose
L-690586 5,000 psi 1 x 50ft (15.2) 1/4” I.D. (6.4mm) Hose
L-690740L075 5,000 psi 1 x 75ft (22.8m) 1/4” I.D. (6.4mm) Hose
L-690740 5,000 psi 1 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose
L-690740L120 5,000 psi 1 x 120ft (36.5m) 1/4” I.D. (6.4mm) Hose
L-691000 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open
L-691100 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close
TYPICAL PANELS (more available on request)
L-690160 L-690170
Line Wiper Line Wiper
Tool Catcher Stuffing Box
BOP 3 Tool Catcher
BOP 2 BOP 2
BOP 1 BOP 1
L-690190 L-691110
Line Wiper Line Wiper
Tool Catcher Tool Catcher
Tool Trap BOP 3
BOP 2 BOP 2
BOP 1 BOP 1
L-691120 L-691130
Stuffing Box Line Wiper
Tool Catcher Stuffing Box
Tool Trap Tool Catcher
BOP 2 Tool Trap
BOP 1 BOP 1
L-690341
Stuffing Box
Tool Catcher
Tool Trap
Line Wiper
BOP 3
BOP 2
BOP 1
Control panelfor part numberL-690170
Dual Output 10,000 psi Control UnitThese multipurpose control units are used to actuate or pressure test master valves, sub surface safety valves, downhole
safety valves and other hydraulically actuated equipment.
Hydraulic Control Units 51
© Copyright National Oilwell Varco, Inc. 2008
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PART NUMBER L-691710WEIGHTS AND DIMENSIONSWeights 65kg (143lbs) Dimensions cm (in) L 70 (28) W 50 (20) H 58 (23)
FEATURES:• Dual outlets • Two air driven hydraulic pumps • All stainless steel construction • 10,000 psi maximum output pressure• Adjustable relief valves on each circuit • Tank mounted return filter with bypass valve• External drain facility to eliminate contaminated
hydraulic fluid • Stainless steel back-up hand pumps
OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be
accommodated • CE marked, ATEX approved
HOSE ASSEMBLY OPTIONS
Part Number Working Pressure Description
L-690183L010 10,000 psi 2 x 10ft (3.1m) 1/4” I.D. (6.4mm) Hose
L-690183L050 10,000 psi 2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose
L-690183L100 10,000 psi 2 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose
HOSE REEL OPTION
Part Number Working Pressure Description
L-690674 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose
Control panel c/w stainless steel back-up hand pumps
Stand alone reel assembly L-690674These stand alone reel assemblies can be used toconnect hydraulic lines between equipment.
Side view
DHSV/MV/2-BOP/SB Control UnitThis Elmar hydraulic unit has been developed to control a downhole safety valve, a master valve, two wireline BOPs,
test line and stuffing box.
Hydraulic Control Units
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PART NUMBER L-690267WEIGHTS AND DIMENSIONSWeights 855kg (1,881lbs) Dimensions cm (in) L 120 (47) W 85 (33) H 154 (61)
FEATURES:• Alarm system • Large hydraulic oil reservoir • Relief valves on each circuit • Machine engraved, stainless steel, colour coded
panel • Two 5 gallon (20 litre) accumulators • Air driven hydraulic pumps with back-up stainless
steel hand pumps • Emergency shutdown facility • Test line facility • Hoses on Elmar “wet centre” reels
OPTIONS:• Remote ESD system • CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area• 3-BOP version part number L-6901010507
The unit features an audible warning air horn which operates whenever the DHSV,
MV or air lines fall below their preset pressures.
Rear view
Control panel
Typical reel assembly
Mini Series 2 or 3-BOP Hydraulic ModuleThis module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system.
Either module may be used separately.
Hydraulic Control Units 53
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PART NUMBER L-696740WEIGHTS AND DIMENSIONSWeights 450kg (992lbs) Dimensions cm (in) L 137 (54) W 68 (27) H 135 (53)
This hydraulic module has been designed to operate various combinations of 2 or 3
wireline BOPs, a tool trap, tool catcher, line wiper and stuffing box. This module is
suitable for well pressure up to 10,000 psi.
Side view
Control panel
Typical reel assembly
FEATURES:• Air driven hydraulic pump • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel colour
coded panel • Back-up stainless steel hand pumps • Lightweight compact unit • Multiple choice of controls • Storage locker
OPTIONS:• Transport frame for pressure equipment• Glycol/chemical injection facility/pressure test facility • 5.3 gallon (20 litre) accumulator• CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area
15 Series 3-BOP Hydraulic Control ModuleThis module and the 15 series grease control module form the controls for the 15 series pressure equipment system for up to
15,000 psi maximum wellhead pressure.
Hydraulic Control Units
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Control panel
Typical reel assembly
Rear view
PART NUMBER L-697830WEIGHTS AND DIMENSIONSWeights 770kg (1,700lbs) Dimensions cm (in) L 137 (54) W 85 (33) H 137 (54)
FEATURES:• Air driven hydraulic pump• 5.3 gallon (20 litre) accumulator• Hoses on Elmar “wet centre” reels• Machine engraved stainless steel, colour
coded panel• Back-up stainless steel hand pumps• Glycol/chemical injection facility• Pressure test facility• Compliments 15 Series Grease Module
(part number L-695740 page 3/58 )
OPTIONS:• Transport frame for pressure equipment
(page 4/125)• Single stuffing box control and air reel
(part number L-695800)• CE marked, ATEX approved
This hydraulic module has been designed to
operate 3 wireline BOPs, a tool trap, tool
catcher, line wiper and a dual stuffing box.
“Smart” Control ModuleWell Control Module and Remote Control Unit with central processing unit and monitor. To operate (1) shear/seal BOP, (2)
wireline BOP's and grease injection to BOP.
Hydraulic Control Units 55
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PART NUMBER L-690544WEIGHTS AND DIMENSIONSWeights 3,400kg (7,480lbs) Dimensions cm (in) L 200 (79) W 180 (71) H 193 (76)
FEATURES:• Remote electronic operation and process monitoring
based on a Zone 1 membrane keypad P.C. with hard wire connector
• Full override operation of module using conventionalvalves
• Certified to DNV 2.7-1, Norsok and NPD requirements, with CE marking and ATEX approval for use in a Category 2 (Zone 1) hazardous area
• (2) Air-hydraulic pumps, 35:1 and 60:1(1) Air-grease pump 175:1
• (4) x 37 litre Accumulators to control a 6 3/8” ID 10k Triple BOP
• Back-up hand pump • Forklift pockets • Storage locker • Hoses on Elmar “Wet Centre” reels
OPTIONS:• Primary Well Control for Grease Injection Head/Line
Wiper/Stuffing Box/ Tool Catcher/Tool Trap etc • L-690579 Air rewind tool for hose reels
Control panel
Typical reel assemblyNote: UK pat. 2337545BUS pat. 6 305 471Australia pat. 30/10/3959Europe pat EPO959225BNorway pat. 317364Singapore pat. 90051
Zone 1 membrane keypad P.Cwith hard wire connector
PART NUMBER L-696810WEIGHTS AND DIMENSIONSWeights 550kg (1,212lbs) Dimensions cm (in) L 135 (53) W 71 (28) H 160 (63)
Single Pump Grease UnitThis Elmar air powered single pump grease injection unit supplies
grease at up to 10,000 psi to the grease head and BOP.
Grease Control Units
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FEATURES:• Bulkhead mounted outlet for grease injection to BOP• Storage facility for spare grease barrel • 96 gallon (363 litre) grease tank • 120ft (36.5m) grease supply and grease return
hoses mounted on Elmar “wet centre” reels
• Machine engraved, stainless steel, colourcoded panel
• Either 175:1 or 85:1 grease pumps
OPTIONS:• Grease transfer pump (part number L-698420
page 3/75)• CE marked, ATEX approved
Storage for spare grease barrel
Control panel
Typical Reel assembly
Mini Series Grease Control ModuleThis module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system.
Either module may be used separately.
Grease Control Units 57
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Control panel
Typical reel assembly
Rear view
PART NUMBER L-691420WEIGHTS AND DIMENSIONSWeights 1,400kg (3,080lbs) Dimensions cm (in) L 137 (54) W 72 (28) H 137 (54)
FEATURES:• Two air driven grease pumps 175:1• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour
coded panel• Large grease tank with divider• Lightweight compact unit• Multiple choice of controls
OPTIONS:• Transport frame for pressure equipment• Wellhead pressure monitoring facility• Two air driven 85:1 grease injection pumps
(part number L-840880)• Grease transfer pump (part number L-698420
page 3/75)• CE marked, ATEX approved
The grease module has been designed to
operate 2 grease pumps. This module is
suitable for well pressure up to 10,000 psi.
15 Series Grease ModuleThis module and the 15 series hydraulic control module form the controls for the 15 series pressure equipment system for up to
15,000 psi wellhead pressure. Either module may be used separately.
Grease Control Units
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PART NUMBER L-695740WEIGHTS AND DIMENSIONSWeights 1,100kg (2,425lbs) Dimensions cm (in) L 137 (54) W 98 (38) H 130 (51)
FEATURES:• Two air driven grease pumps 235:1 • Maximum grease output pressure 22,500 psi • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour
coded panel • Large grease tank • Two Grease Head and one BOP grease
injection lines • Individual pump stroke counters • Storage locker • Compliments 15 Series Hydraulic Module
(part number L-697830 page 3/54 )
OPTIONS:• Transport frame for pressure equipment
(page 4/125)• Grease transfer pump (part number L-698420
page 3/75)• CE marked, ATEX approved
It has been developed to eliminate problems which conventional
diesel driven intensifiers present when used on an offshore
installation.
Typical reel assembly
Control panel
5D+ Control Module
This diesel driven grease and hydraulic control module is designed to operate 3 BOPs, tool trap, tool catcher, stuffing box, line
wiper, grease injection and optional water/glycol pressure test.
Grease Control Units 59
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Control panel with throttle control lever
Typical reel assembly complete with optional test line
PART NUMBER L-690693-V03WEIGHTS AND DIMENSIONSWeights 3,250kg (7,165lbs) Dimensions cm (in) L 252 (99) W 130 (51) H 163 (64)
This module is suitable for well pressure up to 10,000 psi.
Throttle control lever
FEATURES FOR L-690693-V03:• Rigsafe, air cooled, electric start diesel engine • Two Elmar hydraulically driven grease intensifiers
each capable of delivering 0.6 US gal/min (2.3 l/min)at 40 strokes/min
• 5.3 gallon (20 litre) accumulator for BOPback-up supply
• Twin x 60 gallon (2 x 225 litres) grease tank fordifferent viscosities
• Low fuel consumption • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour
coded panel • Back-up stainless steel hand pumps• Cupboard for accessory storage
OPTIONS:• 60 gallon (225 litre) water/glycol pressure test
unit with hydraulically driven volume andpressure pumps
• Stainless steel panel covers with sounddeadening material
• Back-up air driven grease pump in place of oneintensifierVariant V04: As V03 but including (1) air driven
grease pump and (1) hydraulically driven grease intensifier
Variant V05: As V03 but including a hydraulicallydriven PTU and no cupboard
Variant V06: As V04 but including a hydraulicallydriven PTU and no cupboard
WEIGHTS AND DIMENSIONSPart Number L-6901017786-V01Weights 2,250kg (4,960lbs) Dimensions cm (in) L 158 (62) W 132 (52) H 190 (75)
Part Numbers L-6901017786-V02/V03/V04/V05Weights V02: 2,775kg (6,118lbs) V03: 2,650kg (5,842lbs) V04: 3,000kg (6,614lbs) V05: 3,000kg (6,614lbs)
Part Numbers L-6901017786-V02/V03/V04/V05Dimensions cm (in) L 250 (98) W 132 (52) H 190 (75)
20,000 - 30,000 psi Diesel Driven Grease Intensifier ModuleThis diesel driven grease control module features an Elmar high pressure grease intensifier pump in a compact package.
The intensifier delivers high flow rates at high pressures.
Grease Control Units
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FEATURES FOR L-6901017786-V01:• Maximum working pressure 30,000 psi
(limit can be specified)• Rigsafe, air cooled, electric start 44hp Deutz
diesel engine• Elmar hydraulically driven grease intensifier pump
capable of delivering 1.6 US gal/min (6 l/min) at 50 strokes/min
• Air driven back-up 235:1 grease pump• (2) grease supply outlets, 1 grease to BOP outlet,
1 grease return outlet• 120 USgal (454 litre) grease capacity in twin tanks• 53 USgal (200 litre) fuel tank capacity• Elmar mimic control panel for easy logical control• BS EN12079 frame with full drip pan• Operating temperature range -20°C to +50°C
OPTIONS:• Low temperature kit (-40°C)• Sound deadening panels for power pack
Variant V02: As standard but including powered grease hose reels and storagecupboard
Variant V03: As standard but including hydraulic control facility for quad BOP control, tooltrap, toolcatcher, dual stuffing box and line wiper. Accumulator storagefor emergency BOP operation
Variant V04: As V03 but including powered grease hose reels and manual hydraulichose reels
Variant V05: As V04 but suitable for use inhazardous areas up to ATEX category II (Zone 2)
Electronic switching and seal-less liquid ends ensure that the pump delivers
superior performance, reliability and longevity. The main intensifier is primed
using a charge pump.
The module features dual 60USgal (227litre) grease tanks or a single
120USgal (454litre) tank and a 53 USgal (200litre) fuel tank giving stand
alone grease control capacity for prolonged well site operations.
The compact dimensions allow transport on smaller vehicles reducing
transport and handling costs.
This module is suitable for controlling well pressures up to 25,000psi.
Part number L-6901017786-V04
Control panel
Standard ModulePart number L-6901017786-V01
5 Series 2-BOP Control ModuleThis combination module is designed to operate 2 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease
injection. It is suitable for well pressure up to 10,000 psi.
Combined Grease and Hydraulic Control Units 61
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Control panel showing optional accumulator panel (left)
Optional chemical injection control panel
Typical reel assembly
Rear view
WEIGHTS AND DIMENSIONSWeights 920kg (2,024lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)
FEATURES:• Air driven hydraulic pump• Two air driven grease pumps 175:1• 2.6 gallon (10 litre) accumulator• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour coded
panel• Back-up stainless steel hand pumps• Large grease tank with divider
OPTIONS:• Transport frame for pressure equipment
(page 4/122)• Glycol/chemical injection facility• Galvanised base skid (part number L-696670)• Grease transfer pump (part number L-698420
page 3/75 )• 85:1 grease pumps• CE marked, ATEX approved
OPTIONS - PUMP AND GLYCOL/CHEMICAL INJECTION
Part Number Pump Type Glycol/Chemical Injection Facility
L-690299 175:1 Pump No
L-696950 85:1 Pump No
L-690369 175:1 Pump Yes
L-690309 85:1 Pump Yes
10 Series 3-BOP Control ModuleThis combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper and grease
injection. It is suitable for well pressure up to 10,000 psi.
Combined Grease and Hydraulic Control Units
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PART NUMBER L-697200WEIGHTS AND DIMENSIONSWeights 1,200kg (2,645lbs) Dimensions cm (in) L 174 (69) W 112 (44) H 146 (57)
FEATURES:• Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour
coded panel • Back-up stainless steel hand pumps
OPTIONS:• Transport frame for pressure equipment
(page 4/123) • L-697210 c/w glycol/chemical injection • Galvanised base skid (part number L-699050) • 5.3 gallon (20 litre) accumulator • Grease transfer pump (part number L-698420
page 3/75)• CE marked, ATEX approved
Rear view
Optional chemical injection control panel
Control panel
Typical reel assembly
5 Series “E-Lite” Control ModuleThis combination grease and hydraulic control module is designed to operate 3 wireline BOP’s, a tool trap, tool catcher, stuffing
box, line wiper and grease injection during wireline intervention up to 10,000 psi maximum wellhead pressure.
Combined Grease and Hydraulic Control Units 63
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Typical reel assembly
Rear view
PART NUMBER L-6901010860WEIGHTS AND DIMENSIONSWeights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)
FEATURES:• Air driven hydraulic pump• Two air driven 175:1 grease injection pumps• Two x 10 litre accumulator• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour
coded panel• Back-up stainless steel hand pumps• Large grease tank with divider for use with two
grease types• Large bore grease return valve• Frame designed to BS EN 12079-1 (2006)
OPTIONS:• Transport frame for pressure equipment
(page 4/124). Note: L-6901010860-V02 notsuitable for transport frames L-690598/690665
• Grease transfer pump (L-698420 Wiwa 4:1 page3/75 or L-840689 Alemite 5:1)
• Two air driven 85:1 grease injection pumps(part number L-840880)
• CE marked, ATEX approved for use in a Category 2(Zone 1) hazardous area
“Smart Inject” Control ModuleAllows Automatic Grease Control during wireline operations. Primarily designed to be a bolt on feature to the
Elmar 5 Series E-lite Control Module.
Combined Grease and Hydraulic Control Units
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5 Series “E-Lite” Control Module Control panel
WEIGHTS AND DIMENSIONSPART NUMBER L-6901020153Weights 300kg (661lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 50 (20)
WEIGHTS AND DIMENSIONS5 Series “E-Lite” Control ModuleWeights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)
FEATURES:• Well pressure monitoring• Automatic grease injection• System automatically maintains grease pressure at
specified level above well pressure• Inject grease at 5-30% above well pressure• Instant reaction to changes in well pressure and
line speed• Auto control of individual or both grease pumps• Alarm system• Battery back up for power supply• Normal manual control of control module can be
taken at any time• Monitors well pressure at BOP and Injected Grease
pressure at grease control head
5 Series “E-Lite” Control Module reel assemblyNote: UK pat. 2337545BUS pat. 6 305 471Australia pat. 30/10/3959Europe pat EPO959225BNorway pat. 317364Singapore pat. 90051
“Smart Inject”Control ModuleL-6901020153
5 Series “E-Lite”Control ModuleOption: Control via remote PC
Bolt on design
• LCD screen to show system status• Automatic data logging - internal SD card
records job• Rated for Zone 1 and ATEX compliant
OPTION:• Control via remote PC - could be in logging cabin
Truck Mounted 5 Series Control ModuleThis combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper, grease
injection and glycol injection.
Combined Grease and Hydraulic Control Units 65
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PART NUMBER L-698711WEIGHTS AND DIMENSIONSWeights Dry 860kg (1,892lbs) Wet 1,100kg (2,420lbs) Dimensions cm (in) L 150 (59) W 65 (26) H 212 (83)
FEATURES:• Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour
coded panel • Back-up stainless steel hand pumps
OPTION:• Two air driven 85:1 grease injection pumps
(part number L-840880 page 3/75)• CE marked, ATEX approved
HOSES SUPPLIED LOOSE C/W QUICK COUPLINGS
BOP Hose (L-651192) Tool Trap Hose (L-651192)
25ft Twin Hose (7.6m) 25ft Twin Hose (7.6m)
2 x 3/16” I.D. (4.8mm) 2 x 3/16” I.D. (4.8mm)
5,000 psi W.P. (345 bar) 5,000 psi W.P. (345 bar)
Control panel
Accumulator control panel
Typical reel assembly
It is specifically designed for use on a wireline
mast truck and the control panel on the unit
replaces an existing cupboard on the truck,
with the module located on the rear bed.
It is suitable for well pressure up to 10,000 psi. Glycol injection control panel
Truck mounted wireline mast(section 2 page 47)
Truck mounted module in position
Containerised Pressure Testing Workshop (Mobile)This Elmar Pressure Testing Workshop has been designed to provide a safe and controlled environment for pressure testing
and maintenance operations.
Pressure Testing Workshops
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PART NUMBER L-6901013720WEIGHTS AND DIMENSIONSWeights 18,000kg (39,672lbs) Dimensions m (ft) L 9.15 (30.01) W 2.44 (8.00) H 2.85 (9.35)
The workshop allows testing to be carried out on
location or on a company base. The cabin gives
the operator full control of testing and monitoring
up to maximum 24,000 psi working pressure.
FEATURES:• Max-Safe (24,000 psi WP) pressure test unit• (4) x colour camera CCTV system and DVD
recorder • (3) x roof mounted air conditioners• 10ft work bench complete with vice• Removable Baker vice• Chain hoist rated to (1) tonne• 220V/110V electrical system• Removable steel blast panels (internal)• Door locks when pressure applied• Warning light• Operator’s control cabin• Designed, built and certified in accordance with
DNV.2.7-1 (2007)• Floor mounted test stump (removable)• Internals lined with wood• Fully load tested
Max-Safe pressure test unit
(24,000 psi) wall mounted panel
FEATURES:• Air driven high volume and high pressure pump
systems• 56.8 gallon (215 litre) stainless steel reservoir• Wall mounted Elmar “wet centre” reel• Diaphragm pump to return drained fluid to tank• Electronic chart recorder
MONITORING SYSTEM:• (4) x colour camera CCTV system • 24 hour DVD recorder• Flat screen monitor
Roof mounted air conditioners CCTV cameraWall mounted “Max-Safe” pressure test unit
Flat screen monitor and CCTV controls
Workshop with test unit, Baker vice and chain hoist
Portable Glycol Injection and Pressure Test UnitThis Elmar com pact stand-alone port able press ure test unit has been designed for gly col injec tion, or to pump water for
press ure test ing up to 10,000 psi.
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PART NUMBER L-697240-V02-001 (European CE compliant)WEIGHTS AND DIMENSIONSWeights Dry 60kg (132lbs) Wet 83kg (183lbs) Dimensions cm (in) L 89 (35) W 31 (12) H 43 (17)
FEATURES:• 5.3 gal lon (20 litre) stain less steel test fluid tank • Machine engraved, stain less steel, col our
coded panel • Air driven high press ure pump • Stroke counter to moni tor injec tion rate• CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area
OPTIONS:• Non CE marked and non ATEX approved version• 50ft hose assembly (part number L-690183-L050)
Typical 10,000 psi pump chart
Control panel for CE marked and ATEX approved version
Portable 10,000 psi Pressure Test UnitThis Elmar com pact stand-alone port able press ure test unit has been designed to pump water, or gly col for press ure test ing
up to 10,000 psi.
Test and Injection Units
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PART NUMBER L-696820WEIGHTS AND DIMENSIONSWeights 217kg (477lbs) Dimensions cm (in) L 90 (35) W 95 (37) H 80 (31)
FEATURES:• 54 gal lon (200 litre) stain less steel test fluid tank • Machine engraved, stain less steel, col our
coded panel • 100ft test line hose on Elmar “wet centre” reel • Air driven high press ure pump
OPTION:• 15,000 psi unit (part number L-696830)• CE marked, ATEX approved
Rear view
Control panel
Test fluid tank and reel assembly
Typical reel assembly
Control panel
Typical 10,000 psi pump chart
700 Series Pressure Test UnitThis Elmar 700 series press ure test unit has been designed for press ure test ing up to 22,500 psi. Two air driven pumps are
provided; a vol ume pump for rapid fill ing and a high press ure pump. A chart recorder allows the press ure test to be rec orded.
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Side view
Control panel for part number L-690240 CE marked
Typical reel assembly
PART NUMBER L-690240 (European CE compliant option)WEIGHTS AND DIMENSIONSPart Numbers L-690268/L-690240/L-690250Weights 190kg (420lbs) Dimensions cm (in) L 69 (27) W 76 (30) H 102 (40)
FEATURES:• Machine engraved, stainless steel, col our
coded panel• 8” chart recorder with 2/8 hour mech anical clock• Air driven high vol ume and high press ure pumps• Hoses mounted on Elmar “wet centre” reels• 14 gal lon (53 litre) stain less steel res er voir tank• Stainless steel front pro tec tive covers
OPTIONS:• 0-10,000 and 0-22,500 psi high press ure pump• Galvanised 4 wheel trol ley• CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area
UNIT OPTIONS
Part Number Working Pressure Reservoir
L-690268 10,000 psi (690 bar) 52 Litre Tank
L-690240 15,000 psi (1,035 bar) 52 Litre Tank
L-690250 22,500 psi (1,552 bar) 52 Litre Tank
CHART OPTIONS
Part Number Description
L-570040 0-15,000 psi
L-570030 0-20,000 psi
L-571490 0-30,000 psi
CONVERSION FACTORS277 cu. in. = 1 Imp gallon
231 cu. in. = 1 U.S. gallon
800 Series Pressure Test UnitThis compact air driven pressure test unit is designed to operate horizontally or vertically in workshop or field environments
and will stow into a logging truck compartment.
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Rear view
WEIGHTS AND DIMENSIONSPart Number L-690646-V02Weights Dry 82kg (181lbs) Wet 112kg (247lbs) Dimensions cm (in) L 76 (30) W 45 (18) H 61 (24)
FEATURES:• Stainless steel frame• Lightweight, 110 pounds (50 kg) • Vertical or hori zon tal oper ation • 5 gal lon (19 litre) stain less steel res er voir tank • Air driven high vol ume and high press ure pumps • Machine engraved, stain less steel, col our
coded panel
OPTIONS:• 30ft long press ure hose • Free standing chart recorder with 10ft long hose• External suction • CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area
These units feature a high volume pump for
fast filling and a high pressure pump for testing
up to a maximum 10,000 psi (690 bar), 15,000
psi (1,035 bar) or 22,500 psi (1,550 bar).
UNIT OPTIONS
Part Number Working Pressure Reservoir Features
L-690535-V01 0-10,000 psi (690 bar) 19 Litre Tank
L-690535-V02 0-10,000 psi (690 bar) 30 Litre Tank CE
L-690646-V01 0-15,000 psi (1,035 bar) 30 Litre Tank
L-690646-V02 0-15,000 psi (1,035 bar) 30 Litre Tank CE/ATEX
L-690801 0-22,500 psi (1,552 bar) 19 Litre Tank
L-690802 0-22,500 psi (1,552 bar) 19 Litre Tank with chart recorder
L-692610-V01 0-15,000 psi (1,035 bar) 19 Litre Tank
L-692610-V02 0-15,000 psi (1,035 bar) 19 Litre Tank with external suction
L-697850 0-20,000 psi (1,379 bar) 19 Litre Tank with chart recorder
CONVERSION FACTORS277 cu. in. = 1 Imp gallon
231 cu. in. = 1 U.S. gallon
OPTIONAL EXTRAS
Part Number Description
L-690538 10,000 psi 6mm ID hose assembly x 50 ft, 10,000 psi WP, with quick couplings and (1) 1/2” NPT (M) adapter
L-691220 15,000 psi 8mm ID hose assembly x 30ft, 18,850 psi WP, with quick couplingsand (1) 1/2” NPT (M) adapter
L-691221 22,500 psi 8mm ID hose assembly x 30ft, 30,450 psi WP, with quick couplings and (1) 9/16” AE (M) adapter
Control panel CE marked version
Typic
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,000 p
si pu
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volum
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15,00
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,500 p
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900 Series Pressure Test UnitThese systems have been developed for oil or service company use. Each pumping unit has a large reservoir for injection fluids
such as water and glycol. The high volume and high pressure pumps allow rapid fill and pressure build up.
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Control panel for part number L-696902
Reel assembly for part number L-696902
Rear view
PART NUMBER L-696902WEIGHTS AND DIMENSIONSPart Numbers L-696902/L-696905Weights 770kg (1,700lbs) Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)
Part Numbers L-696903/L-696904Weights 850kg (1,870lbs) Dimensions cm (in) L 160 (60) W 130 (53) H 176 (69)
FEATURES:• 6,000 psi, 10,000 psi, 15,000 psi or 22,500 psi W.P.• Air driven high volume and high pressure pumps• Choice of reservoir capacity (1,000 litre/1,500 litre)• Stroke counter switchable between pumps• Output hose and reel• Air supply hose and reel
OPTIONS:• Free standing chart recorder c/w hose• Stainless steel frame• Stainless steel protective covers• Forklift runners• Methanol service• Gas driven• CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area• Reduced height version (part number L-696913)
suitable for use with mast truck• Test fluid return pump
Test fluid return pump for part number L-696902-V04
UNIT OPTIONS
Part Number Working Pressure Reservoir
L-696902 10,000 psi (690 bar) 1,000 Litre Tank
L-696903 6,000 psi (414 bar) 1,500 Litre Tank
L-696904 10,000 psi (690 bar) 1,500 Litre Tank
L-696905 6,000 psi (414 bar) 1,000 Litre Tank
L-690546 15,000 psi (1,035 bar) 1,000 Litre Tank
L-690554 22,500 psi (1,552 bar) 1,500 Litre Tank
“Maxsafe” Workshop Pressure Test UnitThis Elmar “Maxsafe” two piece workshop pressure test unit has been designed for mounting either side of a workshop
pressure test bay wall.
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PART NUMBER L-6901003825WEIGHTS AND DIMENSIONSControl Panel UnitWeights 240kg (529lbs) Dimensions cm (in) L 103 (41) W 61 (24) H 179 (70)
Tank Pump UnitWeights 290kg (639lbs) Dimensions cm (in) L 111 (44) W 91 (36) H 110 (43)
Reel/BracketWeights 90kg (198lbs) Dimensions cm (in) L 66 (26) W 46 (18) H 58 (23)
Typical Hose Installation KitWeights 70kg (154lbs)
FEATURES:• Air driven high volume and high pressure
pump systems • Diaphragm pump to return fluid (drained from test
piece) back to tank • 56.8 gal lon (215 litre) stain less steel res er voir tank • 15,000 psi electronic strip chart recorder • Wall mounted Elmar “wet centre” reel with 12mm ID
x 75ft (23m) long hose • Installation kit options to suit clients test bay design
and dimensions • Safety features include:
- Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up
when personnel or test bay door is open - Automatic bleed-off if door is opened
OPTIONS:• (4) x Camera colour CCTV system • 24 hour VCR • Data aquisition software for PC or laptop • 0-24,000 psi unit (1,632 bar) (part number
L-6901003825-VO3)• CE marked, ATEX
approved
Pressure transducers have been used to remove all
fluid pressure from behind the operator panel making
this the safest most efficient hydrostatic pressure test
unit available.
Control panel
Reel assembly
Note: Installation kit needs to be confirmed at time oforder. Client to supply pressure test bay dimensions.
Rewind Mechanism
Wall Bracket Crank Handle
Complete assembly
Tank pump unit
Control panel unit
Wall Mounted Pressure Test UnitThis Elmar two piece pressure test unit has been designed for mounting either side of a workshop pressure test bay wall,
and includes features essential for safe and efficient hydrostatic pressure testing up to 22,500 psi.
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PART NUMBER L-690708WEIGHTS AND DIMENSIONSWeights Overall 140kg (309lbs)
Dimensions Frame and Reel cm (in) L 63 (25) W 77 (30) H 125 (49)
Dimensions Control Panel cm (in) L 28 (11) W 61 (24) H 61 (24)
FEATURES:• Air driven high volume and high pressure
pump systems • Diaphragm pump to return fluid (drained from test
piece) back to tank • Adjustable gauge cut-off pump at preset
test pressure • 0-30,000 psi 8” 2/8 hour chart recorder • Wall mounted Elmar “wet centre” reel with 8mm ID
x 82ft (25m) long hose • Installation kit options to suit clients test bay design
and dimensions• Safety features include:
- Flashing lights indicate when unit is in use- Door interlock relays prevent pressure build up
when personnel or test bay door is open- Automatic bleed-off if door is opened
OPTIONS:• (4) x Camera colour CCTV system • Electronic pressure recorder and digital display • 24 hour VCR • 8mm I.D. x 40ft (12m) hose • Charts (part number L-571490)• CE marked, ATEX approved
Control panel
Typical reel assembly
Note: Installation kit needs to be confirmed at time oforder. Client to supply pressure test bay dimensions.
Gas Booster UnitThe Elmar compact, stand-alone, portable gas booster unit has been designed for pressure testing/charging up to 5,000 psi
using nitrogen gas.
Test and Injection Units
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PART NUMBER L-6901003451WEIGHTS AND DIMENSIONSWeights 85kg (187lbs) Dimensions cm (in) L 85 (33) W 54 (21) H 40 (16)
FEATURES:• Air driven hydraulic pump • Machine engraved, stainless steel, colour
coded panel • Air driven gas booster pump • Stainless steel protective covers • Emergency shutdown and exhaust function • Supply hoses for air and gas, output gas hose • CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area
Control panel
Test Line Pressure
Start Button
Emergency Stop Button
Gas Inlet Pressure
Air Supply Pressure
Machine engraved, stainless steel,colour coded panel
Air Driven Grease Injection Pumps and AccessoriesElmar air-operated Grease Pumps, developed in conjunction with WIWA, are designed for use in Elmar's Grease Control
Modules. Elmar high-pressure Grease Pumps consist of a reciprocating air drive, coupled to a piston fluid pump.
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PART NUMBER L-840750
There are three pumps ratios available: 85:1, 175:1, and 235:1. With an air input of 100 psi the maximum
output pressure is respectively 8,500 psi, 17,500 psi and 22,500 psi, to suit well operations to 5,000, 10,000
and 15,000 psi. A 4:1 ratio pump is also available for fast transfers from a drum to grease reservoir on Elmar
modules. Driving the pump through an air regulator allows an infinitely variable control of the grease flow rate
and pump stall pressure. An Air Line Lubricator is required at the pump air input for reliable performance.
ELMAR WIRELINE GREASE Elmar Wireline Greases are polybutene base fluids,specially formulated for effective pressure control andwireline lubrication. Elmar Wireline greases containinhibitors, and provide protection during wirelineoperations against corrosion from hydrogen sulphide(H2S), acids, caustics and saline brines. ElmarWireline Greases have a clear amber colour, andbecause of their cohesive and adhesive propertiesminimise drip and spatter, thus reducing well sitecontaminations. Elmar Wireline Greases are suppliedin 55 US gallon (205 litres) drums and are available ina range of viscosities to cover applications in ambienttemperatures ranging from -20°C to in excess of+60°C. A Bio-Degradable version is available inselected viscosities. On special request, greases areavailable for temperatures down to -40°C, andspecially inhibited for well fluids with high CO2content.
GREASE FOR WIRELINE GREASE INJECTION SYSTEMS
Part Number Grease Type Operating Temp. Range (°C) Biodegradeable Grease Type Part Number
L-8871010730 OCR 767-VIS 10 -40°C to -15°C
L-8871010731 OCR 768-VIS 12 -23°C to +7°C OCR 780-VIS 12 L-8871010729
L-880194 OCR 770-VIS 16 +7°C to +30°C OCR 780-VIS 16 L-880284
L-880195 OCR 774-VIS 20 +18°C to +40°C OCR 780-VIS 20 L-880285
L-880102 OCR 776-VIS 24 +27°C to +55°C OCR 780-VIS 24 L-880104
L-880103 OCR 778-VIS 28 +32°C to >+55°C OCR 780-VIS 28 L-880101
L-880217 OCR 779-VIS 30 +35°C to >+60°C OCR 780-VIS 30 L-880286
L-880247 Poly Multi K -20°C to +5°C
L-882800 Poly Multi -5°C to +20°C
L-882802 Poly Multi HP-HT +5°C to +35°C
WIWA Pump Ratio: 175:1 Ratio: 85:1 Ratio: 235:1 Ratio: 4:1
WIWA GREASE INJECTION AND TRANSFER PUMPS
Part Number Ratio Air Motor Size Output per Cycle Max Cycles per Min. Max Air Pressure Maximum Pressure
L-840890 235:1 12” (30cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 23,500 psi (1,621 bar)
L-840750 175:1 8” (20cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 17,500 psi (1,207 bar)
L-8401005837* 175:1 8” (20cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 17,500 psi (1,207 bar)
L-840880 85:1 6” (15cm) 2.6 cu.in. (43cc) 75 115 psi (8 bar) 8,500 psi (586 bar)
L-698420 4:1 3” (7.5cm) 1.8 cu.in. (29cc) 75 100 psi (6.9 bar) 460 psi (32 bar)
FEATURES:• Air driven hydraulic pump • Relief valve on air motor to set maximum
working pressure • Oil bath above upper packing for long service life • Large built-in air silencer • High pressure pump tube of rugged construction • Replaceable packing sets in pump tube • Foot valve can be examined/replaced without pump
strip-down • ATEX approved versions are available*
L-840888 L-840890 L-698420
Filter
Air Lubricator
Air Driven Grease Injection Pumps
and Accessories Continued
Accessories
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AIR MOTOR KITS FOR 175:1 WIWA GREASE INJECTION PUMP L-840750
Part Number Description
L-660770 Air Motor Seal Kit
L-660340 Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITSL-660350 Fluid Section Repair Kit
L-838750 Upper Packing Mixed Assembly
L-838930 Lower Packing Mixed Assembly
L-838890 Bottom Valve Assembly
AIR MOTOR KITS FOR 85:1 WIWA GREASE INJECTION PUMP L-840880
Part Number Description
L-661430 Air Motor Seal Kit
L-661440 Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITSL-660350 Fluid Section Repair Kit
L-838750 Upper Packing Mixed Assembly
L-838930 Lower Packing Mixed Assembly
L-838890 Bottom Valve Assembly
GENERAL ITEMS
Part Number Description
L-661470 85:1 Pump Repair Kit (Kits L-661440 and L-660350 combined)
L-660360 175:1 Pump Repair Kit (Kits L-660340 and L-660350 combined)
L-661480 235:1 Pump Repair Kit (Kits L-661460 and L-660506 combined)
L-837241 Engineering Adhesive for Air Motor
L-837242 Lubricator Grease for Air Motor
L-880000 “Killfrost” Airline Lubricant
L-690207 Flow Test Unit for Grease Pump
AIR MOTOR KITS FOR 235:1 WIWA GREASE INJECTION PUMP L-840890
Part Number Description
L-661450 Air Motor Seal Kit
L-661460 Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITSL-660506 Fluid Section Repair Kit
L-830016 Upper Packing Mixed Assembly
L-831429 Lower Packing Mixed Assembly
L-838890 Bottom Valve Assembly
Ratio: 235:1PART NUMBER L-840890
WIWA Pump Ratio: 175:1PART NUMBER L-840750
WIWA Pump Ratio: 85:1PART NUMBER L-840880
Hand Pump AssembliesElmar lightweight portable hand pumps have been designed to
be used with wireline pressure control equipment.
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FEATURES:• 3,000 psi maximum working pressure on BOP
hand pump • 6,500 psi maximum working pressure on stuffing
box hand pump • 10,000 psi maximum working pressure on Quick
Test Sub and Wireline Cable Cutter hand pump • Lightweight portable construction • Aluminium base channel • Integral hydraulic reservoir
OPTIONS:• 15,000 psi maximum working pressure on Q.T.S.
(part number L-690676)
FEATURES:• Naval brass cylinder • All other parts stainless steel • “O” ring and PolyPak Seals • Improved check valve • Dust seal on top of cylinder • Easy to maintain • No more seized-up hand pumps
PART NUMBERS
Part Number Output Pressure Output Volume In Port Out Port
L-793400 0-3,000 psi 0.66 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-F Service Kit L-663820 (0-207 bar) (11cc)/stroke
L-790013 0-6,000 psi 0.36 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-F Service Kit L-663830 (0-414 bar) (5.9cc)/stroke
L-792000 0-10,000 psi 0.28 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-FService Kit L-663810 (0-690 bar) (4.6cc)/stroke
L-790008 0-15,000 psi 0.13 cu.in./stroke 1/4” N.P.T.-F 3/8” A.E.S.L.Service Kit L-660487 (0-1,035 bar) (2.1cc)/stroke
STUFFING BOX OR PACK-OFF HAND PUMP
Part Number Description
L-690730 Hand Pump Assembly 6,000 psi Working Pressure
HYDRAULIC HOSE ASSEMBLY
Part Number Description
QUICK TEST SUB & WIRELINE CABLE CUTTER HAND PUMP
Part Number Description
L-690573 Hand Pump Assembly 10,000 psi Working Pressure
HYDRAULIC HOSE ASSEMBLY
Part Number Description
SINGLE BOP HAND PUMP
Part Number Description
L-690750 Hand Pump Assembly 3,000 psi Working Pressure
HYDRAULIC HOSE ASSEMBLIESPart Number Description
PART NUMBER L-690730
Stuffing box or pack-off hand pump
Single BOP hand pumppart number L-690750
L-691080
L-690760
L-690740
25ft
50ft
100ft
Hose Assembly1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends
and Snaptite Male and Female Connectors
L-690587
L-690586
L-6901004505
25ft
50ft
100ft
Hose Assembly6mm ID, 10,000 psi Hose with
Quick Connectors and Dust Covers
L-691000
L-691100
“Y” Hose Assembly for BOP Opening
“Y” Hose Assembly for BOP Closing
L-691080
L-690760
L-690740
25ft
50ft
100ft
Hose Assembly1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends
and Snaptite Male and Female Connectors
STAINLESS STEEL HYDRAULIC HAND PUMPElmar-designed, stainless steel, modular hand pumps. These are now fitted to all ourhydraulic modules. They are completely interchangeable with the former steel handpumps.
Stainless steel hydraulichand pump
Stand Alone Mechanical and Electronic Chart RecordersThese chart recorders are designed as an “Add on” to existing Pressure Test Units to produce a paper or paper and
electronic pressure test record.
Accessories
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UNIT OPTIONS
Part Number Description
L-690772 for 6,000 psi Pressure Test Unit
L-690767 for 10,000 psi Pressure Test Unit
L-690696 for 15,000 psi Pressure Test Unit
L-690768 for 22,500 psi Pressure Test Unit
WEIGHTS AND DIMENSIONSWeights 45kg (99lbs) Dimensions cm (in) L 36 (14) W 26 (10) H 50 (20)
FEATURES:• Mechanical Chart Recorder • Paper type output • Mounted on anti-vibration mounts within a hand
portable stainless steel frame • Suitable for up to 22,500 psi test pressure • Complete with 10ft hose and quick connectors
OPTIONS:• CE marked, ATEX approved for use in a Category 2
(Zone 1) hazardous area • Transport “Peli” case (fully water proof) • Full range of adapters for connection to equipment
Electronic chart recorderpart number L-6901004669
ELECTRONIC CHART RECORDERPART NUMBER L-6901004669WEIGHTS AND DIMENSIONSWeights 15kg (33lbs) Dimensions cm (in) L 40 (16) W 23 (9) H 23 (9)
FEATURES:• Electronic Chart Recorder • Digital display • Record to memory function • Supplied c/w computer software for viewing
collected data • Anti tamper file transfer • CE marked • Supplied in stainless steel trimmed flight case • Suitable for up to 22,500 psi test pressure • 30,000 psi test pressure transducer included
OPTION:• Full range of adapters for connection to equipment
Mechanical chart recorder
Stand Alone “Wet Centre” Reels
and Remote Emergency Shutdown Units
Accessories 79
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PART NUMBERS
Part Number Working Pressure Description
L-690754 10,000 psi 1 x 150ft (45.7m) 1/2” I.D. (12.7mm) Hose
L-690728 10,000 psi 3 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose
L-690674 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose
L-690147 10,000 psi 3 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose
L-690166 5,000 psi 3” Reel No Hose
L-690167 5,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose
L-690588 150 psi 1 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose
L-690608 10,000 psi 1 x 50ft (15.2m) 1/2” I.D. (12.7mm) Hose
L-697560 10,000 psi 1 x 60ft (18.2m) 1/4” I.D. (6.4mm) Hose
PART NUMBERS
Part Number Working Pressure Description
L-690131 120 psi 1 x 150ft (45.7m) 3/8” I.D. (9.5.mm) Hose
L-690219 120 psi 1 x 100ft (30.4m) 3/8” I.D. (9.5mm) Hose
L-690319* 120 psi 1 x 82ft (25m) 3/8” I.D. (9.5mm) Hose
L-690321* 120 psi 1 x 197ft (60m) 3/8” I.D. (9.5mm) Hose
L-690403* 120 psi 2 x 82ft (25m) 1/4” I.D. (6.4mm) Hose
*Note: Positive shutdown version.
PART NUMBER L-690403WEIGHTS AND DIMENSIONSWeights 35kg (77lbs) Dimensions cm (in) L 65 (26) W 25 (10) H 65 (26)
Remote ESD Unit
Stand Alone 4 x “Wet Centre”Reel Assembly
PART NUMBER L-690147WEIGHTS AND DIMENSIONSWeights 140kg (309lbs) Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)
OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be
accomodated • CE marked
These stand alone reel assemblies can be used to connect air/hydraulic lines
between equipment.
OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be
accomodated • CE marked
REMOTE EMERGENCY SHUTDOWN (ESD) UNITThe ESD System can be operated during an emergency either
by a pilot operated manual reset valve on the control panel of
the hydraulic control module, or by a push button valve on a
Remote Emergency Shut Down System.
Hose End Fittings and AccessoriesThe fittings shown are types of fittings most commonly used on Elmar equipment. Other fittings as specified by a client can
also be supplied.
Accessories
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80
Air Line ConnectorsCHICAGO CONNECTORS 250 PSI WORKING PRESSURE
Part Number Description
L-580200 1/2” I.D. 1/2” N.P.T. – M
L-583400 1/2” I.D. 1/2” N.P.T. – F
L-580300 3/4” I.D. 3/4” N.P.T. – M
L-583300 3/4” I.D. 3/4” N.P.T. – F
ARO CONNECTORS 250 PSI WORKING PRESSURE
Part Number Description
L-582800 1/4” I.D. 1/4” N.P.T. - M, Nipple
L-582700 1/4” I.D. 1/4” N.P.T. - F, Nipple
L-582900 1/4” I.D. 1/4” N.P.T. - F, Coupling
L-580100 1/2” I.D. 1/2” N.P.T. - M, Nipple
L-585400 1/2” I.D. 1/2” N.P.T. - F, Nipple
L-580000 1/2” I.D. 1/2” N.P.T. - F, Coupling
Hydraulic Line Connectors - Steel and Stainless SteelSNAPTITE H SERIES 6,500 PSI WORKING PRESSURE
Part Number Description
L-585200 1/4” I.D. 1/4” N.P.T. - M, Nipple
L-586800 1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Nipple
L-585300 1/4” I.D. 1/4” N.P.T. - M, Coupling
L-586700 1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Coupling
L-581000 1/4” I.D. 1/4” N.P.T. - F, Nipple
L-583800 1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Nipple
L-581100 1/4” I.D. 1/4” N.P.T. - F, Coupling
L-583700 1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Coupling
WALTHER CONNECTORS
Part Number Description
L-500165 6mm I.D. 3/4” Type - M, Nipple 30,000 psi Working Pressure - without check valve
L-580129 6mm I.D. 3/4” Type - M, Coupling 30,000 psi Working Pressure
L-582100 6mm I.D. 1/4” N.P.T. - F, Nipple 10,000 psi Working Pressure - with check valve
L-581870 6mm I.D. 1/4” N.P.T. - M, Nipple 10,000 psi Working Pressure - without check valve
L-582000 6mm I.D. 1/4” N.P.T. - F, Coupling 10,000 psi Working Pressure
BAYONET CONNECTORS 10,000 PSI WORKING PRESSURE
Part Number Description
L-580800 1/2” N.P.T. - F, Upper Element
L-580700 1/2” N.P.T. - M, Lower Element
Chicago Connectors
Aro Connectors
Snaptite H Series Connectors
Walther Connectors
Walther Connectors
Grease Line Connectors
and Accessories
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SNAPTITE STAINLESS STEEL COUPLINGS
Part Number Description
L-585600 1/2” I.D. 1/2” N.P.T. - F, Coupling
L-585700 1/2” I.D. 1/2” N.P.T. - F, Nipple
L-585800 3/4” I.D. 3/4” N.P.T. - M, Nipple
PIONEER COUPLINGS 10,000 PSI WORKING PRESSURE
Part Number Description
L-587940 3/8” I.D. 3/8” N.P.T. - M, Coupling
L-587930 3/8” I.D. 3/8” N.P.T. - M, Nipple
HEX UNION ASSEMBLY 10,000 PSI WORKING PRESSURE
Part Number Description
L-580900 Complete Assembly
L-587300 1/2” I.D. 1/2” N.P.T. - F, Insert
L-587500 2 1/4” Hex Nut
L-587400 1/2” I.D. 1/2” N.P.T. - F, Adapter
L-871500 Adapter “O” Ring
HIGH PRESSURE ADAPTERS 10,000 PSI WORKING PRESSURE
Part Number Description
L-202500 1/2” N.P.T. - M, Adapter
L-204900 1/2” - 1/4” N.P.T. - M, Reducing Adapter
L-202300 1/4” N.P.T. - M, Adapter
MANIFOLD VALVE AND CHECK VALVE
Part Number Description
L-500060 1/2” N.P.T. - M - F, 10,000 psi Working Pressure Manifold Valve
L-505590 1/2” N.P.T. - F, 10,000 psi Working Pressure Check Valve
MANIFOLD BLOCKS 10,000 PSI WORKING PRESSURE
Part Number Description
L-740300 4 Port 1/2” N.P.T. – F
L-740410 3 Port 1/2” N.P.T. – F
L-740510 2 Port 1/2” N.P.T. - F
WALTHER CONNECTORS 10,000 PSI WORKING PRESSURE
Part Number Description
L-582300 10mm I.D. 1/2” N.P.T. - F, Coupling
L-582400 10mm I.D. 1/2” N.P.T. - F, Nipple
Snaptite Stainless Steel Couplings
Pioneer Couplings
Hex Union Assembly
High Pressure Adapters
Manifold Blocks
Manifold Valve Check Valve
Walther Connectors