34
Analysis of Thermal Transient Data ww w.analysistech.com 1 Semiconductor Package Synthetic Models Provide: Insight into the thermal performance of various package designs and improvements “Why isn’t the performance of this new package much better than that of the old design?” “Why has the change in die size had such a large effect on package ‘A’ and so little effect on package ‘B’?”

Semiconductor Package Synthetic Models Provide:

  • Upload
    clancy

  • View
    28

  • Download
    0

Embed Size (px)

DESCRIPTION

Semiconductor Package Synthetic Models Provide:. Insight into the thermal performance of various package designs and improvements. “Why isn’t the performance of this new package much better than that of the old design?” - PowerPoint PPT Presentation

Citation preview

Page 1: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 1

Semiconductor Package Synthetic Models Provide:

• Insight into the thermal performance of various package designs and improvements

“Why isn’t the performance of this new package much better than that of the old design?”

“Why has the change in die size had such a large effect on package ‘A’ and so little effect on package ‘B’?”

Page 2: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 2

Semiconductor Package Synthetic Models Provide:

• The basis for intelligent selection of alternate package thermal enhancement approaches

“Would a heat spreader or heat sink provide greater package enhancement?”

“Would a different die attachment provide significant enhancement?”

Page 3: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 3

Semiconductor Package Synthetic Models Provide:

• The basis for estimation of probable results for proposed enhanced package-designs

“What is the greatest improvement in thermal performance that can be expected from this new package enhancement?”

Page 4: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 4

Semiconductor Package Synthetic Models Provide:

• Direct simulation of the thermal behavior of devices to non-steady or cyclic powering conditions

“What is the thermal impedance of this device for a 50 hertz power waveform?”

“What is the peak junction temperature expected during the high-power start-up and initializing cycle?”

Page 5: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 5

Mock Empirical Data from Hypothetical Mechanical System

Page 6: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 6

Selected Candidate Model for Mechanical System Example

Optimal Assignments Based on Response Data:

• MASS: 0.03 grams• SPRING: 10 dynes/cm• DAMPER: 0.02 dynes/cm/sec

Page 7: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 7

Junction Temperature Step-ResponsePlotted Using Linear-Time Axis

Page 8: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 8

Junction Temperature Step-ResponsePlotted Using Log-Time Axis

Page 9: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 9

Candidate Thermal Model forSemiconductor Packages, Third Order

Page 10: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 10

Model Step-Response Expressed asImpedance Versus Log-Time

Page 11: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 11

Test Response of Plastic 24 Lead DIPwith Overlaid Synthesized Model

Page 12: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 12

Test Response of Ceramic 24 LeadDIP with Overlaid Synthesized Model

Page 13: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 13

Comparison of Plastic Packagevs. Ceramic Package

Page 14: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 14

Assumed Segmentation Boundaries

Page 15: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 15

Heat Capacity ComparisonEstimated Heat Capacities Relative to Synthetic Model Values

Page 16: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 16

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(good die attachment, second order model)

Page 17: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 17

Conditions Indicative of Model Degeneration:

• The multiple between two time constants is less than 3 - 4• One constituent resistance or heat capacitance is

insignificantly small• One time constant is larger than the duration spanned by the

test data

Solutions for Model Degeneration

• Reduce the order of the candidate model (number of RC pairs)

• Expand the test duration

Page 18: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 18

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(failed die attachment, third order model)

Page 19: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 19

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(failed die attachment, second order model)

Page 20: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 20

Comparison of Failed Die Attachto Good Die Attach

Page 21: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 21

TO-247 Test Response, Junction-to-Case,Thermocouple Under Tab

Page 22: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 22

Junction-to-Case Candidate Model

Page 23: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 23

Model Response of Junction & ThermocoupleNodes, Junction-to-Case Model

Page 24: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 24

TO-247 Test Response, Junction-to-Case,With Overlaid Synthetic Model

(thermocouple on center lead)

Page 25: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 25

Junction-to-Case Synthetic ModelOverlaid on TO-247 Test Response Data

(thermocouple under tab)

Page 26: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 26

TO-247 Test Response with Alternate Synthetic Model which Excludes the Bump Anomaly

Page 27: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 27

Model Response for Square Waves of Various Periods and Duty Cycles

Page 28: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 28

Test Response of Device #1 with Overlaid Model(3 Time Constants, Linear-Log Plot)

Page 29: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 29

Test Response of Device #1 with Overlaid Model (3 Time Constants, Log-Log Plot)

Page 30: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 30

Test Response of Device #1 with Overlaid Model(4 Time Constants, Linear-Log Plot)

Page 31: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 31

Test Response of Device #1 with Overlaid Model (4 Time Constants, Log-Log Plot)

Page 32: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 32

Test Response of Device #2 with Overlaid Model (3 Time Constants, Linear-Log Plot)

Page 33: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 33

Test Response of Device #2 with Overlaid Model (4 Time Constants, Linear-Log Plot)

Page 34: Semiconductor Package Synthetic Models Provide:

Analysis of Thermal Transient Data www.analysistech.com 34

Test Response of Device #2 with Overlaid Model (4 Time Constants, Log-Log Plot)