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ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Sensors and Data Acquisition:Two-Can System
Prof. R.G. Longoria
Updated Summer 2012
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Electromechanical Sensors
• Resistive Sensors (thermistors, light, etc.)
• Capacitive Sensors
(stud sensor, humidity, …)
• Inductive and Magnetic Sensors
(proximity, distance, …)
• Piezolelectric Sensors (force…)
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Interested in measuring level
Many ways to measure level in the two-can system.
This is a resistive level sensor we’ve
built for the two-can system.
Height goes as the inverse of resistance
(or impedance) of the water between
the probes.
*As height drops, resistance goes up.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Many sensors are based on resistive
sensor concept
• The resistance of a uniform conductor is given by,
with ρ the resistivity, L the length and A the constant cross-sectional area through which current flows.
• Resistance changes either by a geometric (A, L) or material change (ρ) in the resistive element.
• Resistance can be directly measured (by an ohmmeter) or through a signal conditioning circuit (e.g., a voltage-divider)
R L Aρ=
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Resistive sensors are easy to
condition
• Signal conditioning refers to the devices and
processes we use to modify and/or improve
nature of a sensor signal.
• Examples: filters, amplifiers, etc.
Voltage divider2
1 2out in
Rv v
R R=
+
By using a voltage divider, we can
transform the resistance change into
a voltage change which is more
readily measured.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
We use a pressure sensor that relies
on strain gauges (resistive)Most pressure sensors
feature a diaphragm that
responds to applied
pressure.
A sensing mechanism of
some type converts the
response to a proportional
electrical signal.
This diaphragm contacts
a small beam with strain
gauges.
This diaphragm in the PX409
pressure sensor is micro-
machined to include
piezoresistive strain gauges.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Emptying can measured with
pressure sensorVolume vs. Time for Can1
0
100
200
300
400
500
600
700
800
900
1000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time [sec]
Vo
lum
e [
ml]
This is volume data during a one-can
emptying experiment collected using the
PX409 pressure sensor (calibrated for can
volume)
1 where
g AP gh Ah V C
A C g
ρρ
ρ= = = = ‘hydraulic capacitance’
1 psi ~ 28 in of water
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Most modern voltage measurements are
made using a A/D converter
From “Using Your Meter”
by A.J. Evans, Master
Publishing, Inc., 1994.
Even the most basic
electrical measurement
device, the digital
multimeter (DMM) is
formed by an analog-to-
digital (A/D) converter.
A/D converters are found
on many devices, included
as part of modern
microcontrollers.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
General purpose data acquisition (DAQ)
devices include other functions
• Analog Output (AO)
– Generate DC Voltages
– General waveforms (Function Generator)
• Digital I/O
– General low (0V) and high (5V) pulses
– Read digital pulses
• Timing I/O
– Generate pulse trains (square waves)
– Read frequency, time values
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
What do you need to know?
• Resolution and range
• How fast to sample*
• How many times to sample
• Device and configuration (MAX)
• Connecting the signals the right way
• What channels to sample
• How to deal with the data*
The lab experiments are meant to provide experience with these concepts.
General Concepts
Hardware Specific
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
A/D Conversion: QuantizationSignal entering a computer must be discretized in
amplitude and time (sampling).
Contrast n = 3 versus n = 16
3
16
10
2
10
2
1.25
0.152
V
FS
n V
VV
mV
=∆ = =
=
Resolution:
Full-scale
voltage
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Choosing a sampling
or scan rate (scans/sec, or Hz)
• The ADC samples according to a scan rate.
• How fast you sample should satisfy the Nyquist
sampling theorem.
• The sampling rate should be at least two times
the highest frequency present in the signal.
• Satisfying the Nyquist criterion helps ensure the
signal is ‘reconstructed’ properly.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Selecting a sample rate…Depending on your
objective, you
might choose scan
rate to satisfy
Nyquist criterion.
But you might also
want to have
accuracy in time
measurements.
You need to balance how fast you sample, how many samples
you store, etc.?
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Data Acquisition in 144L
• Build DAQ VIs to acquire and graph voltage
signals from sensors and to support calibration.
• The VI should save waveforms to a
measurement file for post-processing.
• Analyze the data; relate to physical system
modeling results
• Identify key system parameters
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
NI myDAQ
From NI myDAQ User Manual:
myDAQ works directly with NI ELVISmx Software Instruments
See: http://zone.ni.com/devzone/cda/tut/p/id/11420
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
•myDAQ can be used with LabVIEW to create data acquistion and control VIs.
•This simple VI shows how DAQ Assist can be used to read from the DMM terminals
of myDAQ.
•See: http://zone.ni.com/devzone/cda/epd/p/id/6407
Using NI ELVISmx as DMM
http://zone.ni.com/devzone/cda/tut/p/id/11213#GetStarted
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Using the Audio In/Out on
myDAQ
https://decibel.ni.com/content/docs/DOC-8435
This ‘power’ spectrum is computed using a digital Fourier transform. Essentially,
this power spectral density (PSD) gives a measure of signal power over frequency.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
myDAQ Equalizer Block Diagram
https://decibel.ni.com/content/docs/DOC-8435
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
NI myDAQ Guitar Tuner
PC with LabVIEW
USB
NI myDAQ
Yamaha Silent
Nylon Guitar
Headphone
jack
Headphones
myDAQ audio
input
myDAQ audio
output
Compare
to tuner
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Guitar Tuner Block Diagram
1. Select a time waveform
2. Send it to a tone
measurement VI (built-
in; slightly modified)
1
2
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
In lab, measure the angular
displacement waveform using
myDAQ analog input and process
data using peak detection.
Back to this week’s lab…
It is possible to infer ‘total stored energy’ by
measuring the angular position.
The change in peak angle from cycle to cycle
implies loss in system energy.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Summary
• Experience with using simple sensors (off-the-
shelf)
• Use a known physical problem for purposeful
learning of DAQ usage, signal processing, etc.
• Take opportunity to experiment with very basic
LabVIEW VI for data collection.
• Experiment with myDAQ for quick data
acquisition, testing, and model improvement
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Appendix
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
NI myDAQ SpecificationsTwo Differential Analog Input and Analog Output Channels
(200 kS/s, 16 bit, +/- 10 Volts)
Access matched analog input and output channels in a +/- 10 volt range through the
screw terminal connectors or +/- 2 volt range through the 3.5mm audio jacks.
+5 , +15, and -15 Volt Power Supply Outputs (up to 500m Watts of Power)
USB powered for maximum mobility, myDAQ supplies enough power for simple
circuits and sensors.
Eight Digital Input and Digital Output Lines (3.3 Volt TTL-Compatible)
Use software-timed digital lines for interfacing both Low Voltage TTL (LVTTL) and 5
volt TTL digital circuits. Each line is individually selectable for input or output.
60 Volt Digital Multimeter (DMM) for Measuring Voltage, Current, and Resistance
The isolated DMM includes the capability to measure both AC and DC voltage and
current as well as resistance, diode voltage, and continuity.
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
ME 144LDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Other Potentiometric
Sensors
sliding
contact
• • •
∆x
defines resolution
xsliding
contact
L
slidingcontact
Resistance wire
1 3
2
R =
ρ L
A
1
3
2input
voltage
output
voltage
Basic circuit
Resistive(conductive)
element•wire-wound
•cermet•conductive plastic
Angular slider
1 2 3