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REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
KINGDOM OF SAUDI ARABIAROYAL COMMISSION FOR JUBAIL & YANBU
ROYAL COMMISSION IN JUBAIL
CONTRACT NO : 641-C46REHABILITATION OF
COMMUNITYAREA INFRASTRUCTURE
WORK SEQUENCING AND CONSTRUCTIBILITY
WORKSHOP
FEBRUARY 2015
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
OUTLINE
1. PRECONSTRUCTION ACTIVITIES2. NON-ESSENTIAL CHILLED WATER SYSTEM3. HOT WATER SUPPLY AND RETURN SYSTEM4. STEAM SUPPLY AND CONDENSATE SYSTEM5. DEMOLITION OF PIPING FROM EXISTING TUNNEL6. ESSENTIAL CHILLED WATER SYSTEM7. CHILLED WATER SYSTEM (OPTION-2)8. CHILLED WATER SYSTEM CONTROL SYSTEM
2
PRE-CONSTRUCTION ACTIVITIES
3
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
4
OXYGEN STORAGE TANKS
CHILLER COMPOUND
FUEL TANKS
PRE-CONSTRUCTION ACTIVITIES
CHILLED WATER PUMPS & SWITCH
GEAR ROOMPOWER
PLANT AREA
OUT PATIENT DEPARTMENT
MAIN HOSPITAL
MED.GAS BOTTLE
STORAGE
PORTA CABINS
MAINTENANCE WORKSHOP
TEMPORARY LOCATION OF MED.GAS BOTTLE STORAGE
PRE-CONSTRUCTION:
ASBESTOS TESTING SHALL BE CARRIED OUT INSIDE TUNNEL AND UTILITY BUILDINGS BEFORE COMMENCEMENT OF ANY WORK
REMOVE EXISTING PORTA CABIN
REMOVE EXISTING MED.GAS BOTTLE STORAGE
RELOCATE EXISTING MED.GAS BOTTLE STORAGE TO TEMPORAY LOCATION AS SHOWN
NON-ESSENTIAL CHILLED WATER SYSTEM
5
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
6
RAMP
CHILLER COMPOUND
TUNNEL BELOW RAMP
CHILLER COMPOUND LAYOUTNE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
E-CH-1
E-CH-2
E-CH-3
E-CH-4
EXISTING EQUIPMENT IN GOOD CONDITION
EXISTING EQUIPMENT IN POOR CONDITION
EXISTING CHILLED WATER SUPPLY PIPE
EXISTING CHILLED WATER RETURN PIPE
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
7
RAMPCHILLED WATER
PUMP ROOMCHILLER COMPOUND
TUNNEL BELOW RAMP
NON-ESSENTIAL CHILLED WATER SYSTEM1. CONSTRUCT PIPE SUPPORT STRUCTURE ABOVE RAMP2. CONSTRUCT TRENCH-13. INSTALL NE.CHWS&R PIPING4. INSTALL HEADER IN PUMP ROOM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
5. DE-ENERGIZE CHILLER NO.5,6,7&9. DURING THIS PERIOD CHILLER NO. 8,10,11,12&13 WILL BE AVAILABLE FOR OPERATION WITH 1 BACKUP(CHILLER NO.14)
6. CLOSE ISOLATION VALVE OF CHILLER NO.5,6,7&9 7. REMOVE PIPING UPSTREAM OF VALVES8. REMOVE EXISTING CHILLER
CHWP-5 CHWP-6
CHWP-2CHWP-1
A
B
TO OPD
ESSENTIAL CHILLED WATER
SYSTEM NOT SHOWN HERE FOR CLARITY REASONS
EXISTING EQUIPMENT IN GOOD CONDITION
EXISTING EQUIPMENT IN POOR CONDITION
ESSENTIAL CHILLED WATER
PUMP SYSTEM NOT SHOWN HERE FOR CLARITY REASONS
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
8
RAMPCHILLED WATER
PUMP ROOMCHILLER COMPOUND
TUNNEL BELOW RAMP
NON-ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
9. INSTALL CHILLER NO.5,6,7&910. MAKE PIPING CONNECTION FROM NEW HEADER UPTO THE
CHILLERS11. CONNECT NEW PIPING TO EXISTING PIPING INSIDE THE HOSPITAL
BUILDING
CHWP-5 CHWP-6
CHWP-1 CHWP-2
TO OPD
EXISTING EQUIPMENT IN GOOD CONDITION
EXISTING EQUIPMENT IN POOR CONDITION
NEW EQUIPMENT
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
9LEVEL-1 EQUIPMENT ROOM-1
PIPING LAYOUT
SCHEMATIC SECTION SHOWING NEW PIPE CONNECTION TO EXISTING PIPING NETWORK
12. CLOSE ISOLATION VALVE OF EXISTING PIPING13. INSERT “T” CONNECTION WITH BUTTERFLY
VALVE UNDER DCN14. CONNECT NEW PIPING TO INSERTED “T”
NON-ESSENTIAL CHILLED WATER SYSTEM(ER-1)
NEW NE.CHWS&R PIPES FROM
ROOF TO ER-1
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
10
NON-ESSENTIAL CHILLED WATER SYSTEM(ER-1)
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
11
NON-ESSENTIAL CHILLED WATER SYSTEM(ER-1)
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
12
LEVEL-1 EQUIPMENT ROOM-1 PIPING LAYOUT
SECTION SHOWING NEW PIPE CONNECTION TO EXISTING PIPING NETWORK
15. CLOSE ISOLATION VALVE OF EXISTING PIPING16. INSERT “T” CONNECTION WITH BUTTERFLY VALVE17. CONNECT NEW PIPING TO NEW INSERTED “T”18. FLUSH, TEST AND COMMISSION THE COMPLETE NEW
PIPING NETWORK
NON-ESSENTIAL CHILLED WATER SYSTEM(PHARMACY AREA)
NEW NE.CHWS&R PIPES FROM ROOF
TO LEVEL-1 CEILING
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
13
NON-ESSENTIAL CHILLED WATER SYSTEM(PHARMACY AREA)
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
14
NON-ESSENTIAL CHILLED WATER SYSTEM(PHARMACY AREA)
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
15
RAMPCHILLED WATER
PUMP ROOMCHILLER COMPOUND
TUNNEL BELOW RAMP
NON-ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
19. DE-ENERGIZE AND CLOSE ISOLATION VALVE OF EXISTING CHWP-220. DURING THIS PERIOD NO REDUNDANCY WILL BE AVAILABLE FOR
PUMP
CHWP-5 CHWP-6
CHWP-1
21. REMOVE CHWP-2 AND PIPING UP TO THE VALVE22. INSTALL CHWP-2, CONNECT PIPING TO NEW HEADER
CHWP-2
TO OPD
B
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
16
RAMPCHILLED WATER
PUMP ROOMCHILLER COMPOUND
TUNNEL BELOW RAMP
NON-ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
CHWP-5 CHWP-6
CHWP-1 CHWP-2
17. MAKE NECESSARY PIPE CONNECTIONS TO NEW CHILLERS18. CLOSE ISOLATION VALVE FOR STANDBY CHILLER NO.14 AND REMOVE
CHILLER CONNECTION UP TO VALVE19. MAKE PIPE CONNECTION TO CHILLER NO.14 IN SUCH A WAY THAT IT
SHOULD CONNECT TO NEW HEADER AND OLD HEADER20. SIMILARLY MAKE PIPE CONNECTION AS CHILLER NO.14 TO CHILLER
NO.13
21. NOW THIS CONNECTIONS WILL ENSURE THAT TWO CHILLERS CAN WORK WITH OLD AND NEW SYSTEM
22. STOP THE OLD SYSTEM AND RUN THE NEW SYSTEM UNTIL IT PROVES TO HAVE RELIABLE OPERATION OTHERWISE
23. TURN ON THE OLD SYSTEM TO FIX THE NEW SYSTEM24. AFTER NEW SYSTEM PROVES TO BE IN OPERATIONAL AND RELIABLE
THEN
TO OPD
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
17
RAMPCHILLED WATER
PUMP ROOMCHILLER COMPOUND
TUNNEL BELOW RAMP
NON-ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
CHWP-5 CHWP-6
CHWP-1 CHWP-2
17. CONNECT CHWP-1 TO NEW PUMP HEADER18. REMOVE PIPING CONNECTION FROM CHILLER NO.11 19. PROVIDE NEW CONNECTION TO CONNECT TO NEW HEADER20. REMOVE EXISTING CHILLER NO.8,10&12 21. REMOVE EXISTING PIPING NETWORK
TO OPD
HOT WATER SUPPLY AND RETURN SYSTEM
18
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
19
HOSPITALBUILDING EDGE
TRENCH-2
HOT WATER CALORIFIER OUT OF SERVICE
BOILER-2 POOR CONDITION
BLOW DOWN VESSEL POOR CONDITION
BOILER FEED TANK NEW CONDITION
BOILER-1
HOT WATER CALORIFIER RECENTLY REPLACED
OLD STEAM PIPEOLD CONDENSATE PIPEOLD HOT WATER SUPPLYOLD HOT WATER RETURNNEW STEAM PIPENEW CONDENSATE PIPENEW LAUNDRY HOT WATER SUPPLYNEW LAUNDRY HOT WATER RETURNNEW DOMESTIC HOT WATER SUPPLYNEW DOMESTIC HOT WATER RETURN
BOILER ROOM
RECENTLY REPLACED PIPE
1. CONSTRUCT TRENCH-22. LAY DOWN STEAM, CONDENSATE,
HOT WATER, SUPPLY AND RETURN PIPES IN TRENCH-2 UP TO HOSPITAL BUILDING EDGE AND BOILER ROOM
3. REMOVE TWO CALORIFIERS WHICH ARE OUT OF SERVICE CURRENTLY WITHOUT DISTURBING THE OPERATION OF OTHER CALORIFERS
4. INSTALL NEW CALORIFERS5. CREATE SECONDARY PATHWAY FOR
DOMESTIC HOT WATER SUPPLY AND RETURN PIPING INSIDE BOILER ROOM UP TO CALORIFERS
6. FLUSH, TEST AND COMMISSION DOMESTIC HOT WATER PIPING
7. A SCHEDULE SHUT DOWN IS REQUIRED TO CONNECT NEW HOT WATER SUPPLY PIPE TO EXISTING AND NEW CALORIFERS(DOMESTIC)
8. CLOSE ISOLATION VALVE OF STEAM PIPE SUPPLYING STEAM TO CALORIFERS
9. DURING THIS PERIOD NO HOT WATER IS AVAILABLE FOR LAUNDRY AND DOMESTIC USE
10. REMOVE HOT WATER SUPPLY PIPE CONNECTIONS FROM DOMESTIC CALORIFIERS AND CONNECT TO NEW SUPPLY LINE
HOT WATER SUPPLY AND RETURN SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
20
HOT WATER SUPPLY AND RETURN SYSTEM
TRENCH-2
BOILER ROOM
BUILDING EDGE
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
21
HOSPITALBUILDING EDGE
TRENCH-2
HOT WATER CALORIFIER NEW INSTALLATION
BOILER-2 POOR CONDITION
BLOW DOWN VESSEL POOR CONDITION
BOILER FEED TANK NEW CONDITION
BOILER-1
HOT WATER CALORIFIER RECENTLY REPLACED
OLD STEAM PIPEOLD CONDENSATE PIPEOLD HOT WATER SUPPLYOLD HOT WATER RETURNNEW STEAM PIPENEW CONDENSATE PIPENEW LAUNDRY HOT WATER SUPPLYNEW LAUNDRY HOT WATER RETURNNEW DOMESTIC HOT WATER SUPPLYNEW DOMESTIC HOT WATER RETURN
BOILER ROOM
RECENTLY REPLACED PIPE
11. SIMILARLY REMOVE OLD HOT WATER RETURN PIPING CONNECTIONS FROM DOMESTIC CALORIFERS AND CONNECT TO NEW RETURN LINE
12. OPEN THE ISOLATION VALVE OF STEAM SUPPLY TO CALORIFIERS AND START THE SYSTEM WITH NEW DOMESTIC SUPPLY AND RETURN PIPING
13. REMOVE OLD DOMESTIC HOT WATER SUPPLY AND RETURN PIPING UP TO TUNNEL ACCESS
14. REPEAT SIMILAR PROCEDURE FOR LAUNDRY HOT WATER SUPPLY AND RETURN PIPING
HOT WATER SUPPLY AND RETURN SYSTEM
STEAM SUPPLY AND CONDENSATE SYSTEM
22
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
23
HOSPITALBUILDING EDGE
TRENCH-2
BOILER-2 POOR CONDITION
BLOW DOWN VESSEL POOR CONDITION
BOILER FEED TANK NEW CONDITION
BOILER-1
HOT WATER CALORIFIER RECENTLY REPLACED
OLD STEAM PIPEOLD CONDENSATE PIPEOLD HOT WATER SUPPLYOLD HOT WATER RETURNNEW STEAM PIPENEW CONDENSATE PIPENEW LAUNDRY HOT WATER SUPPLYNEW LAUNDRY HOT WATER RETURNNEW DOMESTIC HOT WATER SUPPLYNEW DOMESTIC HOT WATER RETURN
BOILER ROOM
RECENTLY REPLACED PIPE
HOT WATER CALORIFIER NEW INSTALLATION
STEAM SUPPLY AND CONDENSATE SYSTEM15. CREATE SECONDARY PATHWAY FOR
STEAM PIPE WITH NEW STEAM HEADER WITHOUT DISTURBING STEAM SUPPLY
16. SIMILARY CREATE SECONDARY PATHWAY FOR CONDENSATE PIPE
17. FLUSH, TEST AND COMMISSION STEAM AND CONDENSATE PIPING
18. DE-ENERGIZE BOILER-2 19. DURING THIS PERIOD NO
REDUNDANCY AVAILABLE FOR STEAM SYSTEM
20. REMOVE BOILER-2 COMPLETE
21. INSTALL BOILER-2 COMPLETE22. TEST AND COMMISSION23. CONNECT NEW STEAM PIPE TO NEW
BOILER-224. DURING OFF PEAK HOURS/OFF LOAD
HOURS25. KEEP READY WITH ALL FITTING
BLOW DOWN VESSEL26. REMOVE BLOW DOWN VESSEL
COMPLETE
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
24
HOSPITALBUILDING EDGE
TRENCH-2
BOILER-2 POOR NEW INSTALLATION
BLOW DOWN VESSEL NEW INSTALLATION
BOILER FEED TANK NEW CONDITION
BOILER-1
HOT WATER CALORIFIER RECENTLY REPLACED
OLD STEAM PIPEOLD CONDENSATE PIPEOLD HOT WATER SUPPLYOLD HOT WATER RETURNNEW STEAM PIPENEW CONDENSATE PIPENEW LAUNDRY HOT WATER SUPPLYNEW LAUNDRY HOT WATER RETURNNEW DOMESTIC HOT WATER SUPPLYNEW DOMESTIC HOT WATER RETURN
BOILER ROOM
RECENTLY REPLACED PIPE
HOT WATER CALORIFIER NEW INSTALLATION
STEAM SUPPLY AND CONDENSATE SYSTEM27. INSTALL NEW BLOW DOWN VESSEL
COMPLETE, TEST AND COMMISSION28. CONNECT TO THE TWO BOILERS29. ALSO CONNECT ALL CALORIFERS TO
NEW STEAM AND CONDENSATE PIPES
30. START NEW BOILER-2 31. REMOVE OLD STEAM PIPING FROM
BOILER-1 AND CONNECT TO NEW PIPING
32. REMOVE ALL OLD STEAM AND CONDENSATE PIPES UP TO TUNNEL ACCESS
33. RENOVATE BOILER-134. TEST AND COMMISSION
DEMOLITION OF PIPING FROM EXISTING TUNNEL
25
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
26
ᶲ250 E.CHWS
ᶲ400 NE.CHWS
OLD PIPE NOT IN SERVICEOLD PIPE IN SERVICE
1. AFTER COMPLETION OF NE-CHW, STEAM AND HOT WATER SYSTEM
2. MAKE DEMOLITION WORKS IN EXISTING TUNNEL
3. REMOVE TOP SLAB OF EXISTING TUNNEL TO FACILITATE REMOVAL AND INSTALLATION OF PIPING
4. REMOVE NE.CHWS PIPING INCLUDING SUPPORTS IN PIECES
BOILER ROOMPUMP ROOM
EXISTING TUNNEL
A
REMOVE SLAB OF TUNNELFOR PIPE REMOVAL AND INSTALLATION
SECTION-A
SHAFT AT LEVEL-1PHARMACY AREA
SHAFT AT LEVEL-1EQUIPMENT ROOM-1
DEMOLITION OF PIPING FROM EXISTING TUNNEL
EXISTING TUNNEL
SLAB OPENING
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
27
OLD PIPE NOT IN SERVICEOLD PIPE IN SERVICE
1. REMOVE NE.CHWS&R, STEAM, COND., HWS&R PIPING INCLUDING SUPPORTS IN PIECES
BOILER ROOMPUMP ROOM
EXISTING TUNNEL
SECTION-B
SHAFT AT LEVEL-1PHARMACY AREA
SHAFT AT LEVEL-1EQUIPMENT ROOM-1
DEMOLITION OF PIPING FROM EXISTING TUNNEL
EXISTING TUNNEL
SLAB REMOVAL
B
ᶲ250 E.CHWS
ᶲ250 E.CHWR
ᶲ200 CW
ᶲ150 CW
ᶲ50/100 LHWR&S
ᶲ400 NE.CHWS
ᶲ400 NE.CHWR
ᶲ100/50 HWS&R
ᶲ100/65 STEAM&CONDENSATE
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
28
OLD PIPE NOT IN SERVICEOLD PIPE IN SERVICE
1. REMOVE NE.CHWS&R, STEAM, COND., HWS&R PIPING INCLUDING SUPPORTS IN PIECES
BOILER ROOMPUMP ROOM
EXISTING TUNNEL
SHAFT AT LEVEL-1PHARMACY AREA
SHAFT AT LEVEL-1EQUIPMENT ROOM-1
DEMOLITION OF PIPING FROM EXISTING TUNNEL
SLAB REMOVALC
ᶲ200 E.CHWS
ᶲ200 E.CHWR
ᶲ150 CW
ᶲ50/100 LHWR&S
ᶲ400 NE.CHWS
ᶲ200 CW
ᶲ200 NE.CHWR
ᶲ100/65 STEAM&CONDENSATE
ᶲ10/50 HWS&R
SECTION-C
EXISTING TUNNEL
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
29
OLD PIPE NOT IN SERVICEOLD PIPE IN SERVICE
1. REMOVE NE.CHWS&R, STEAM AND COND. PIPING INCLUDING SUPPORTS IN PIECES
BOILER ROOMPUMP ROOM
EXISTING TUNNEL
SHAFT AT LEVEL-1PHARMACY AREA
SHAFT AT LEVEL-1EQUIPMENT ROOM-1
DEMOLITION OF PIPING FROM EXISTING TUNNEL
SLAB REMOVALD
ᶲ300 NE.CHWS
ᶲ300 NE.CHWR
ᶲ80 E.CHWS&R
ᶲ40/20 STEAM&CONDENSATE
SECTION-D
EXISTING TUNNEL
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
30
OLD PIPE NOT IN SERVICEOLD PIPE IN SERVICE
1. REMOVE STEAM, COND., HWS&R PIPING INCLUDING SUPPORTS IN PIECES
BOILER ROOMPUMP ROOM
EXISTING TUNNEL
SECTION-E
SHAFT AT LEVEL-1PHARMACY AREA
SHAFT AT LEVEL-1EQUIPMENT ROOM-1
DEMOLITION OF PIPING FROM EXISTING TUNNEL
EXISTING TUNNEL
SLAB REMOVAL
E
ᶲ80 E.CHWR&S
ᶲ40 E.CHWMU&NE.CHWMU
ᶲ65/100 COND.&STEAM
ᶲ200 CW
ᶲ150 CW
ᶲ100/50 HWS&R
ᶲ100/50 LHWS&R
ESSENTIAL CHILLED WATER SYSTEM
31
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
32
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
1. INSTALL E.CHWS&R HEADER AND PIPING THRU TUNNEL IN THE SPACE CREATED AFTER REMOVAL OF NE.CHWS&R, STEAM AND HOT WATER PIPING
A
ᶲ250 E.CHWS
SECTION-A
EXISTING TUNNEL
OLD PIPE IN SERVICE
ᶲ250 E.CHWS
NEW PIPE NOT IN SERVICE
A
NON-ESSENTIAL CHILLED WATER
SYSTEM NOT SHOWN HERE FOR CLARITY REASONS
NON-ESSENTIAL CHILLED WATER
PUMP SYSTEM NOT SHOWN HERE FOR CLARITY REASONS
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
33
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
1. INSTALL E.CHWS&R HEADER AND PIPING THRU TUNNEL IN THE SPACE CREATED AFTER REMOVAL OF NE.CHWS&R, STEAM AND HOT WATER PIPING
OLD PIPE IN SERVICE
NEW PIPE NOT IN SERVICE
B
SECTION-B
EXISTING TUNNEL
ᶲ250 E.CHWS
ᶲ250 E.CHWR
ᶲ200 CW
ᶲ150 CW
ᶲ250 E.CHWS
ᶲ250 E.CHWR
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
34
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
1. INSTALL E.CHWS&R HEADER AND PIPING THRU TUNNEL IN THE SPACE CREATED AFTER REMOVAL OF NE.CHWS&R, STEAM AND HOT WATER PIPING
OLD PIPE IN SERVICE
NEW PIPE NOT IN SERVICE
C
ᶲ200 E.CHWS
ᶲ200 E.CHWR
ᶲ150 CWᶲ200 CW
SECTION-C
EXISTING TUNNEL
ᶲ200 ECHWS
ᶲ200 ECHWR
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
35
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
1. INSTALL E.CHWS&R HEADER AND PIPING THRU TUNNEL IN THE SPACE CREATED AFTER REMOVAL OF NE.CHWS&R, STEAM AND HOT WATER PIPING
OLD PIPE IN SERVICE
NEW PIPE NOT IN SERVICE
D
ᶲ80 E.CHWS&R
SECTION-D
EXISTING TUNNEL
ᶲ80 E.CHWS&R
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
36
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
1. INSTALL PUMP HEADER IN PUMP ROOM AND CONNECT NEW PIPING WITH EXISTING PIPING INSIDE HOSPITAL
2. DE-ENERGIZE CHILLER NO.2, DURING THIS PERIOD CHILLER NO.1&3 WILL BE WORKING WITH 1 CHILLER AS BACK-UP(CHILLER NO.4)
3. CLOSE ISOLATION VALVE OF CHILLER NO.24. REMOVE CHILLER CONNECTION UP TO VALVE AND REMOVE CHILLER
NO.2
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
37
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
5. TEST COMMISSION AND FLUSH THE NEW PIPING NETWORK6. INSTALL CHILLER NO.2, TEST AND COMMISISON7. MAKE CHILLER PIPING CONNECTION IN SUCH A WAY THAT IT SHOULD
WORK WITH OLD AND NEW HEADER8. DE-ENERGIZE CHILLER NO.4 CONSIDERING CHILLER NO.1&2 WORKING
WITH CHILLER NO.3 AS BACK-UP9. REMOVE CHILLER CONNECTION UP TO VALVE AND REMOVE CHILLER
NO.4
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
10. INSTALL CHILLER NO.4, TEST AND COMMISSION11. MAKE CHILLER PIPING CONNECTION IN SUCH A WAY THAT IT SHOULD
WORK WITH OLD AND NEW HEADER12. DE-ENERGIZE CHILLER NO.3 CONSIDERING CHILLER NO.2&4 WORKING
WITH CHILLER NO.1 AS BACK-UP13. REMOVE CHILLER CONNECTION UP TO VALVE AND REMOVE CHILLER
NO.3
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
14. INSTALL CHILLER NO.3, TEST AND COMMISSION15. MAKE CHILLER PIPING CONNECTION IN SUCH A WAY THAT IT SHOULD
WORK WITH OLD AND NEW HEADER16. SIMILARLY DE-ENERGIZE CHILLER NO.1 CONSIDERING CHILLER NO.2&3
WORKING WITH CHILLER NO.4 AS BACK-UP17. REMOVE CHILLER CONNECTION UP TO VALVE AND REMOVE CHILLER
NO.3
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
40
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
18. INSTALL CHILLER NO.1, TEST AND COMMISSION19. MAKE CHILLER PIPING CONNECTION TO NEW HEADER 20. DE-ENERGIZE CHWP-4, DURING THIS PERIOD NO BACK-UP AVAILABLE
FOR PUMP21. REMOVE CHWP-4 CONNECTION UP TO VALVE AND REMOVE CHWP-4
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
41
RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4CHWP-3
22. INSTALL CHWP-4, TEST AND COMMISSION23. MAKE CHWP-4 PIPING CONNECTION TO NEW HEADER 24. STOP THE SYSTEM WITH OLD PIPING NETWORK AND START THE
SYSTEM WITH NEW PIPING NETWORK UNTIL IT PROVES TO BE IN RELIABLE OPERATION OTHERWISE
25. STOP THE NEW PIPING SYSTEM AND RUN THE SYSTEM WITH OLD PIPING SYSTEM THEN FIX THE NEW PIPING SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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RAMP
CHILLED WATER PUMP ROOM
CHILLER COMPOUND
TUNNEL BELOW RAMP
ESSENTIAL CHILLED WATER SYSTEM
EXISTING TUNNEL
TRENCH-1
HOSPITALBUILDING EDGE
E-CH-1
E-CH-2
E-CH-3
E-CH-4
CHWP-4
26. ONCE THE NEW SYSTEM PROVES TO BE IN RELIABLE OPERATION27. DE-ENERGIZE CHWP-3 28. REMOVE CHWP-329. INSTALL CHWP-3, TEST AND COMMISSION30. CONNECT CHWP-3 TO NEW HEADER31. REMOVE EXISTING PIPING NETWORK
CHWP-3
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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FINAL CHILLER COMPOUND LAYOUT
CHILLED WATER SYSTEM (OPTION-2)
44
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
45
RAMP
CHILLER COMPOUND
TUNNEL BELOW RAMP
CHILLED WATER SYSTEM (OPTION-2)
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
E-CH-1
E-CH-2
E-CH-3
E-CH-4
1. CONSTRUCT PIPE SUPPORT STRUCTURE ABOVE RAMP2. CONSTRUCT TRENCH-13. INSTALL NE.CHWS&R PIPING UP TO BUILDING AND MAKE TIE-IN
CONNECTIONS 4. REMOVE CHILLER NO.2, DURING THIS PERIOD ONLY 50% BACK-UP
AVAILABLE FOR ESSENTIAL CHILLER SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
46
RAMP
CHILLER COMPOUND
TUNNEL BELOW RAMP
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
E-CH-1E-CH-3
E-CH-4
NE.CHWP-1
NE.CHWP-2
NE.CHWP-3
NE.CHWP-4
E.CHWP-1
E.CHWP-2
E.CHWP-3
E.CHWP-4
NEW CHILLED WATER PUMP ROOM
5. CONSTRUCT NEW CHILLED WATER PUMP ROOM IN THE SPACE CREATED AFTER REMOVAL OF CHILLER NO.2
6. INSTALL NE.CHWP-1 TO 4(2 WORKING AND 2 STAND-BY)7. INSTALL NE.CHW HEADER IN NEW PUMP ROOM AND CONNECT PIPING TO PUMPS8. SIMULTANEOUSLY INSTALL E.CHWP-1 TO 4(2 WORKING AND 2 STAND-BY)
CHILLED WATER SYSTEM (OPTION-2)
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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RAMP
CHILLER COMPOUND
TUNNEL BELOW RAMP
NE-CH-13 NE-CH-5
NE-CH-6
NE-CH-7
NE-CH-8
NE-CH-9NE-CH-11
NE-CH-10NE-CH-12NE-CH-14
E-CH-1E-CH-3
E-CH-4
NE.CHWP-1
NE.CHWP-2
NE.CHWP-3
NE.CHWP-4
E.CHWP-1
E.CHWP-2
E.CHWP-3
E.CHWP-4
NEW CHILLED WATER PUMP ROOM
9. REMOVE AND INSTALL NE.CHILLERS AS EXPLAINED IN PREVIOUS SLIDES 10. COMMISSION AND RUN NE.SYSTEM11. REMOVE AND INSTALL ESSENTIAL CHILLERS ALONG WITH NEW PIPING AS
EXPLAINED IN PREVIOUS SLIDES12. COMMISSION AND RUN ESSENTIAL SYSTEM AND REMOVE OLD PIPING
CHILLED WATER SYSTEM (OPTION-2)
CHILLED WATER SYSTEM CONTROL SYSTEM
48
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
49
NON-ESSENTIAL CHILLED WATER CONTROL SYSTEM
OPTION:1 CONSTANT VOLUME CHILLED WATER SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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NON-ESSENTIAL CHILLED WATER CONTROL SYSTEM
OPTION:1 CONSTANT VOLUME CHILLED WATER SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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TYPICAL EXISTING AHU CONNECTION DETAIL
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
52
ESSENTIAL CHILLED WATER CONTROL SYSTEM
OPTION:2 VARIABLE VOLUME CHILLED WATER SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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ESSENTIAL CHILLED WATER CONTROL SYSTEM
OPTION:2 VARIABLE VOLUME CHILLED WATER SYSTEM
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
54
TYPICAL NEW PROPOSED AHU CONNECTION DETAIL
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
55
CONSTANT vs VARIABLE CONTROL SYSTEM COST ANALSYSCONSTANT VOLUME NON-ESSENTIAL SYSTEM FOR HOSPITAL + OPD
KW @ 100% FLOW = 143 KWTOTAL KW-HR (ANNUAL) = 143 KW X 8760
= 1252680 KW-HR
CONSTANT VOLUME ESSENTIAL SYSTEM FOR HOSPITAL
KW @ 100% FLOW = 50 KWTOTAL KW-HR (ANNUAL) = 50 KW X 8760
= 438000 KW-HR
TOTAL NON ESSENTIAL + ESSENTIALSYSTEM KW-HR = 1690680 KW-HR
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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CONSTANT vs VARIABLE CONTROL SYSTEM COST ANALSYSVARIABLE VOLUME NON-ESSENTIAL SYSTEM FOR HOSPITAL + OPD
KW @ 75% FLOW = 73 KWKW @ 50% FLOW = 33 KW
CONSIDERING 25% LOAD @ 100% SPEED, 50% LOAD @ 75% SPEED & 25% LOAD @ 50% SPEED
KW-HR = 713940 KW-HR
VARIABLE VOLUME ESSENTIAL SYSTEM FOR HOSPITAL
CONSIDERING 25% LOAD @ 100% SPEED, 50% LOAD @ 75% SPEED & 25% LOAD @ 50% SPEED
KW-HR = 256668 KW-HR
TOTAL NON ESSENTIAL + ESSENTIALSYSTEM KW-HR = 970608 KW-HR
REHABILITATION OF COMMUNITY AREA INFRASTRUCTURECONTRACT NO : 641-C46 SEQUENCING AND CONSTRUCTIBILITY WORKSHOP
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CONSTANT vs VARIABLE CONTROL SYSTEM COST ANALSYSTOTAL KW-HR FOR NON-ESSENTIAL + ESSENTIAL CONSTANT SYSTEM
= 1690680 KW-HR
TOTAL KW-HR FOR NON-ESSENTIAL + ESSENTIAL VARIABLE SYSTEM= 970608 KW-HR
SAVINGS IN KW-HR (ANNUAL) = 720072 KW-HRSAVINGS IN SAR (ANNUAL) = 185,000 SAR/YEAR