8
Page 2 Introduction and Dimensions Page 3 Specifications Installation of Components Page 4 & 5 Field Service Checklist Page 6 Preliminary Circuit Analysis Low Fire Start Time Adjustment Sensitivity Adjustment Page 7 Wiring Diagrams Page 8 Temperature Calibration Valve Adjustments TABLE OF CONTENTS 1 Series 14 Installation Instructions and field service checklist © 2008 Maxitrol Company, All Rights Reserved SYSTEM COMPONENTS Amplifiers (A1014 shown) A1014 (all temperature ranges) A1014U (replaces A1014L1, suitable replacement for A1014)(all temperature ranges - includes 10 or 20 second low fire start capability) Amplifier-Selectors (with integral temperature dial) (A1014U Amplifier / AD1014U Amplifier-Selector shown) AD1014U (replaces AD1014 and AD1014L1)(all temperature ranges - includes 10 or 20 second low fire start capability) Dual Temperature Amplifier-Selectors: (AD1214 shown) AD1214__ (integral dual selector - any comb. of 2 standard ranges avail.) Example1 - AD1214BC (120° to 170° F and 160° to 210° F, use w/TS214BC Example2 - AD1214AD (80° to 130° F and 200° to 250° F, use w/TS214AD Remote Temperature Selectors: TD114 (55° to 90° F w/override 0° to 40° over set point) TD114A (80° to 130° F) TD114A-1 (80° to 130° F w/ override 0° to 40° F over set point) TD114B (120 to 170° F) TD114C (160° to 210° F) TD114D (200° to 250° F) TD114E (100° to 250° F) TD114F (40° to 80° F w/override 0° to 40° over set point) TD114G (90° to 140° F) TD114-1 (55° to 90° F w/120° to 170° F override) * use w/TS114 TD114-2 (55° to 90° F w/two outputs) TD114G-2 (90° to 140° F w/two outputs) NOTE: Remote Selector and Discharge Temperature Sensor must have same temperature range to be compatible. Optional: ETD-1 enclosure, EFP-1 cover plate only - no enclosure Discharge Air Temperature Sensors: use with Mixing Tube TS114 (55° to 90° F) TS114A (80° to 130° F) TS114B (120° to 170° F) TS114C (160° to 210° F) TS114D (200° to 250° F) TS114E (100° to 250° F) TS114F (40° to 80° F) TS114G (90° to 140° F) TS114J (110° to 160° F) To be used w/ AD1014-1116 TS214__ (dual sensor - any combination of 2 standard ranges available) Example 1 - TS214G (55° to 90° F and 90° to 140° F, use w/TD114 & TD114G, or TD214G [selector w/switch], or AD1214G) Example 2- TS214AD (80° to 130° F and 200° to 250° F, use w/TD114A & TD114D, or TD214AD [selector w/ switch], or AD1214AD) Mixing Tubes: (and sensor) MT1-9 or 2-9 (9” length) MT1-12 or 2-12 (12” length) MT1-23 or 2-23 (23” length) MT1-28 or 2-28 (28” length) MT1-57 (57” length) Valves: M411 (3/8” & 1/2” pipe size) M511 (1/2” & 3/4” pipe size) M611 (3/4” & 1” pipe size) MR212D (1”, 1-1/4”, 1-1/2” pipe size) MR212E (1-1/2” & 2” pipe size) MR212G (2-1/2” & 3” pipe size) MR212J (4” flanged) MR212-2D, E, G, J (used for 2-speed blower or dual fuel operation) NOTE: M (Modulator) valve requires a pressure regulator for high fire setting. MR (Modulator-Regulator) valve requires no pressure regulator up to 5 psi. OPTIONAL SYSTEM COMPONENTS: Dual Temperature Selector: DOOR HEATERS -TD114HD use w/TS114 (door closed 55° to 90° F/open 90° to 140° F) PAINT SPRAY BOOTHS OR OTHER DUAL APPLICATIONS- TD214__ (dual selector w/switch - any comb. of 2 standard ranges avail.) Example 1- TD214G (55° to 90° F [spray] and 90° to 140° F [dry], use w/TS214G Example 2 - TD214AD (80° to 130° F and 200° to 250° F, use w/TS214AD TD214__X (same as TD214__, less enclosure) Inlet Air Temperature Sensors: use with Mixing Tube TS10765A (8:1 ratio) TS10765B (5:1 ratio) TS10765C (3.5:1 ratio) Override Stat: (use only with TD114, F ,-1, A-1) T115 (40° to 90° F)

Series 14 Installation Instructions - CaptiveAire

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Page 1: Series 14 Installation Instructions - CaptiveAire

Page 2 Introduction and Dimensions Page 3 Specifications Installation of Components Page 4 & 5 Field Service Checklist Page 6 Preliminary Circuit Analysis Low Fire Start Time Adjustment Sensitivity Adjustment Page 7 Wiring Diagrams Page 8 Temperature Calibration Valve Adjustments

Table of ConTenTs

1

Series 14 Installation Instructionsand field service checklist

© 2008 Maxitrol Company, All Rights Reserved

SyStem ComponentS

Amplifiers (A1014 shown)A1014 (all temperature ranges)A1014U (replaces A1014L1, suitable replacement for A1014)(all temperature ranges - includes 10 or 20 second low fire start capability)

Amplifier-Selectors (with integral temperature dial) (A1014U Amplifier / AD1014U Amplifier-Selector shown)

AD1014U (replaces AD1014 and AD1014L1)(all temperature ranges - includes 10 or 20 second low fire start capability)

Dual Temperature Amplifier-Selectors: (AD1214 shown)AD1214__ (integral dual selector - any comb. of 2 standard ranges avail.)

Example1 - AD1214BC (120° to 170° F and 160° to 210° F, use w/TS214BCExample2 - AD1214AD (80° to 130° F and 200° to 250° F, use w/TS214AD

Remote Temperature Selectors:TD114 (55° to 90° F w/override 0° to 40° over set point)TD114A (80° to 130° F)TD114A-1 (80° to 130° F w/ override 0° to 40° F over set point)TD114B (120 to 170° F)TD114C (160° to 210° F)TD114D (200° to 250° F)

TD114E (100° to 250° F)TD114F (40° to 80° F w/override 0° to 40° over set point) TD114G (90° to 140° F)TD114-1 (55° to 90° F w/120° to 170° F override) * use w/TS114TD114-2 (55° to 90° F w/two outputs)TD114G-2 (90° to 140° F w/two outputs)NOTE: Remote Selector and Discharge Temperature Sensor must have same temperature range to be compatible.Optional: ETD-1 enclosure, EFP-1 cover plate only - no enclosure

Discharge Air Temperature Sensors: use with Mixing TubeTS114 (55° to 90° F)TS114A (80° to 130° F)TS114B (120° to 170° F)TS114C (160° to 210° F)TS114D (200° to 250° F)TS114E (100° to 250° F)TS114F (40° to 80° F)TS114G (90° to 140° F)TS114J (110° to 160° F) To be used w/ AD1014-1116TS214__ (dual sensor - any combination of 2 standard ranges available)Example 1 - TS214G (55° to 90° F and 90° to 140° F, use w/TD114 & TD114G, or TD214G [selector w/switch], or AD1214G)Example 2- TS214AD (80° to 130° F and 200° to 250° F, use w/TD114A & TD114D, or TD214AD [selector w/ switch], or AD1214AD)

Mixing Tubes: (and sensor)MT1-9 or 2-9 (9” length)MT1-12 or 2-12 (12” length)MT1-23 or 2-23 (23” length)MT1-28 or 2-28 (28” length)MT1-57 (57” length)

Valves:M411 (3/8” & 1/2” pipe size)M511 (1/2” & 3/4” pipe size)M611 (3/4” & 1” pipe size)MR212D (1”, 1-1/4”, 1-1/2” pipe size)MR212E (1-1/2” & 2” pipe size)MR212G (2-1/2” & 3” pipe size)MR212J (4” flanged)MR212-2D, E, G, J (used for 2-speed blower or dual fuel operation)

NOTE: M (Modulator) valve requires a pressure regulator for high fire setting. MR (Modulator-Regulator) valve requires no pressure regulator up to 5 psi.

OPTIONAL SYSTEM COMPONENTS:Dual Temperature Selector:DOOR HEATERS -TD114HD use w/TS114 (door closed 55° to 90° F/open 90° to 140° F)PAINT SPRAY BOOTHS OR OTHER DUAL APPLICATIONS- TD214__ (dual selector w/switch - any comb. of 2 standard ranges avail.) Example 1- TD214G (55° to 90° F [spray] and 90° to 140° F [dry], use w/TS214GExample 2 - TD214AD (80° to 130° F and 200° to 250° F, use w/TS214ADTD214__X (same as TD214__, less enclosure)

Inlet Air Temperature Sensors: use with Mixing TubeTS10765A (8:1 ratio)TS10765B (5:1 ratio)TS10765C (3.5:1 ratio)

Override Stat: (use only with TD114, F ,-1, A-1)T115 (40° to 90° F)

Page 2: Series 14 Installation Instructions - CaptiveAire

INTRODUCTION AND DIMENSIONS

Selectra SERIES 14 electronic gas flame modulation systems are designed primarily for make-up air heating, as components of direct fired equipment. They may be field installed on existing equipment or specified for new equipment installation. Natural, manufactured, mixed, LP and LP gas air mixture are compatible gases.

The systems utilize Modulator or Modulator-Regulator valves. Am-plifiers are available with low-fire start, and with integral or remote temperature selection. A discharge air temperature sensor is mounted within a mixing tube housing.

SyStem optIonS

Option 1 - a room override thermostat provides space temperature control by raising the discharge air temperature to a pre-selected point - when used in conjunction with the remote temperature selector.

Option 2 - an inlet air sensor (and mixing tube) provides inverse change in discharge air for each degree change in inlet air - when installed in a convenient duct location upstream of the burner. Option 3- a dual temperature selector replaces TD114 to provide dual control for door heaters, or other applications such as paint spray booths (TD214_ or _X, or AD1214_).

TD114

A1014U, AD1014U

T115

2

(AD models have integrated temperature dial)

© 2008 Maxitrol Company, All Rights Reserved

2.25

1.503.00

2.62

2.62

.19

2.96

4.69

5

6

7

8

4

3

2

1

MOUNTING HOLES

6.00

3.38

3.001.50

(152.4)

(85.9)

(76.2)(38.1)

1.69

2.00

(42.9)

(50.8)

2.56

3.463.25

1.69

1.41

1.75

Page 3: Series 14 Installation Instructions - CaptiveAire

MIXING TUBES

ETD-1

AD1214

3

A1014

© 2008 Maxitrol Company, All Rights Reserved

DO NOT

tAmpeR

1 2 3 4 5 6 7 8

DECREASE INCREASE

SenSItIVIty

4.13

2.62

4.51

2.25

1.34

.50

1.03

1.03

1.34

4 3/16

2.50REF.

1.25

1.50

MOUNTING HOLE4-PLACES

4 3/16

3.00REF.

4 3/16

2.50REF.

1.25

1.50

MOUNTING HOLE4-PLACES

4 3/16

3.00REF.

2.62(66.5)

5.75(148.1)

4.85122.7)

.31(7.9)

1.88(47.6)

#10-12 X 1/2” LG.BINDING HD. SHMETAL SCR (2-REQ’D.)

#10-16 X 1/2” LG.BINDING HD. SHEET METAL SCREW (2-REQ’D.)

1.00 DIA.

LENGTH SEE PAGE 1)

19/16

Page 4: Series 14 Installation Instructions - CaptiveAire

4© 2008 Maxitrol Company, All Rights Reserved

SPECIFICATIONS

Power Requirements: 24 VAC, 50/60 Hz Class II transformer

NOTE: Transformer secondary must not be grounded in any portion of the circuit external to a Maxitrol amplifier. If exist-ing transformer is grounded, a separate isolated transformer must be used. Electrical interference may effect performance and/or damage equipment.

Ambient Limits: Operating..... -40o to 125o F / -40o to 52o C Non-operating..... -50o to 185o F / -46o to 85o C

Gases: Suitable for application in natural, manufactured, mixed gases, liquefied petroleum gases and LP Gas Air Mixture piping systems.

Remote (or Dual) Selector: Install in control cabinet or other chosen location. NOTE: Suffix letters must match, e.g. TS114A must be used with TD114A. For wiring runs longer than 200 ft. substitute ES261-1/ES261-2 for TD114. The ES261s are a 2-piece version of the TD114. ES261-1 is a temperature setting dial only, ES261-2 must be mounted at furnace location.

Discharge Temperature Sensor / Mixing Tube Assembly: sensor housed in mixing tube, install in discharge air stream.

Optional:

Dual Temperature Selector: see preceding Remote/Dual selector.

Room Override Stat: mount in heated area not in direct path of discharge air stream.

Inlet Air Sensor: install in convenient location upstream of burner, in intake air duct.

INSTALLATION OF COMPONENTS Control wires connected to the Override Stat, Discharge Air Sensor, or Remote Temperature Selector must not be run close to or inside conduit with power or ignition wires. Doing so may cause the unit to function erratically or may destroy the amplifier. If shielded wires are used, shield must be insulated and grounded at the amplifier location only.

Wiring Run: If control wiring is inside conduit with line voltage wiring, use shielded cable up to 100 ft. For best results up to 200 ft., run control wiring in separate conduit. For longer runs see Remote Selector below.

Amplifier / Amplifier-Selector: contains the wiring terminals and sensitivity adjustment - install in any convenient location that is protected from the weather and contaminated atmosphere.

typICAl GAS tRAInS Modulator (M) or Modulator-Regulator (MR) Valve: Mount in upright position in horizontal run of pipe, downstream of other controls - a separate gas pressure regulator must be used with any modulator (M) valve.

MR Valve: Modulator-regulator valve

M Valve: Regulator upstream of modulator valve

Vent: M411, 511, 611.....vertical vent outlet 1/8” NPT - 12A06 installed. MR212.....two vents located in upper housing, both equipped with vent limiting means

Pressure Limits: Maximum Discharge Pressure: (M411, 511, 611)................ 7” w.c. / 17 mbarStatic Pressure Rating: (M411, 511, 611).................5.0 psi / 345 mbarMaximum Operating Inlet Pressure: M411, 511, 611................. 1 psi / 70 mbar MR212.............................. 5.0 psi / 345 mbarMaximum Emergency Exposure*: M411, 511, 611.................. 3.0 psi / 210 mbar MR212............................... 12.5 psi / 862 mbar * May not function properly at this pressure, but will suffer no internal damage

Page 5: Series 14 Installation Instructions - CaptiveAire

FIEL

D S

ERVI

CE

Ch

ECk

LIST

Sym

pto

mPO

SSIB

LE C

AU

SEFI

ELD

TES

TR

EMED

YA

.N

o ga

s flo

w.

1. M

odul

atin

g va

lve

impr

oper

ly in

stal

led

(or s

ee S

ympt

om ‘L

’).1.

Arr

ow o

n si

de o

f Val

ve s

houl

d po

int i

n di

rect

ion

of g

as fl

ow.

1. In

stal

l pro

perly

.

B.

Con

tinuo

us

Low

Fire

(ele

ctro

nics

pr

oble

m).

2. S

hort

circ

uit o

r no

volta

ge to

the

ampl

ifier

.3.

Ope

n ci

rcui

t in

TD11

4. R

emot

e Te

mpe

ratu

re

Sel

ecto

r circ

uit o

r wiri

ng.

4.

Sho

rt ci

rcui

t in

TS11

4, D

isch

arge

Air

Sen

sor c

ircui

t or

wiri

ng.

5. F

aulty

am

plifi

er.

2. C

heck

for 2

4VA

C a

t am

plifi

er te

rmin

als

7 an

d 8.

3. In

spec

t for

loos

e or

bro

ken

wire

s be

twee

n am

plifi

er te

rmi-

nals

1an

d 2,

and

TD

114

term

inal

s 1

and

2, a

nd T

D11

4

term

inal

s 1

and

3.4.

Con

nect

test

resi

stor

as

desc

ribed

in P

relim

inar

y C

ircui

t A

naly

sis.

Fol

low

pro

cedu

re o

utlin

ed.

5. C

heck

item

s 2,

3 a

nd 4

.

2. P

rove

the

pow

er s

ourc

e.3.

Tig

hten

con

nect

ions

or r

epla

ce w

iring

.4.

If m

odul

atin

g vo

ltage

s ar

e ob

tain

ed, C

heck

TS

114

circ

uit f

or s

horts

. R

epla

ce

TS11

4 if

nece

ssar

y.5.

If it

ems

2, 3

, and

4 c

heck

out

and

mod

ulat

ing

volta

ges

are

still

not

obt

aine

d,

ampl

ifier

may

be

assu

med

faul

ty.

Rep

lace

.

C.

Con

tinuo

us L

ow F

ire

(ele

ctro

nics

6. S

hort

circ

uit o

r ope

n ci

rcui

t in

Mod

ulat

or C

oil.

7. P

lung

er m

issi

ng, j

amm

ed o

r im

prop

erly

inst

alle

d.6.

Mea

sure

resi

stan

ce a

cros

s m

odul

ator

term

inal

s w

ith c

on-

nect

ing

wire

s de

tach

ed.

7. In

spec

t. P

lung

er s

houl

d be

inst

alle

d pe

r dia

gram

s pa

ge

and

oper

ate

freel

y in

sol

enoi

d sl

eeve

.

6. R

epla

ce m

odul

ator

hea

d if

not a

ppro

xim

atel

y 45

-55

ohm

s fo

r M61

1 Va

lve

and

60-8

0 oh

ms

for M

R21

2 Va

lve.

7. C

lean

or r

epla

ce p

lung

er if

nec

essa

ry.

Inst

all a

s pe

r dia

gram

s pa

ge 3

.

D.

Cor

rect

Min

imum

Fire

Er

ratic

or P

ulsa

ting

Flam

e.8.

Inco

rrec

t by-

pass

met

erin

g va

lve

adju

stm

ent.

9. E

xces

sive

neg

ativ

e bu

rner

pre

ssur

e.

8. S

ee v

alve

adj

ustm

ents

on

page

8.

9. C

lose

mai

n ga

s su

pply

and

mea

sure

man

ifold

pre

ssur

e w

ith b

low

er o

pera

ting.

Rea

ding

sho

uld

be le

ss th

an

1.5”

w.c

. neg

ativ

e pr

essu

re.

8. A

djus

t to

prop

er m

inim

um fi

re.

9. If

read

ing

is g

reat

er th

an 1

.5” n

egat

ive

pres

sure

, che

ck fo

r clo

gged

filte

rs o

r ot

her i

nlet

air

rest

rictio

ns.

Con

sult

fact

ory

for o

ther

sol

utio

ns.

E.

Con

tinuo

us h

igh

Fire

(e

lect

roni

cs p

robl

em).

10. S

hort

circ

uit i

n TD

114

Rem

ote

Tem

pera

ture

Sel

ecto

r ci

rcui

t or w

iring

.11

. Ope

n ci

rcui

t in

TS11

4/TS

1076

5. D

isch

arge

or I

nlet

A

ir S

enso

r Circ

uit o

r wiri

ng.

12. J

umpe

r not

con

nect

ed a

cros

s am

plifi

er te

rmin

als

2 an

d 3.

(A10

14 o

nly)

10. I

nspe

ct fo

r sho

rts a

t or b

etw

een

Am

plifi

er te

rmin

als

1 an

d 2

or T

D11

4 te

rmin

als

1 an

d 3.

11

. Che

ck T

S11

4/TS

1076

5 fo

r ope

n in

tern

al c

ircui

t. C

on-

nect

test

resi

stor

as

desc

ribed

in P

relim

inar

y C

ircui

t A

naly

sis.

Fol

low

pro

cedu

re o

utlin

ed.

12. I

nspe

ct.

10. C

orre

ct w

iring

if s

horts

exi

st.

11. I

f mod

ulat

ing

volta

ges

are

obta

ined

, che

ck T

S11

4/TS

1076

5 fo

r ope

n ci

rcui

ts.

Rep

lace

TS

114/

TS10

765.

12. C

orre

ct th

e w

iring

.

F.C

ontin

uous

hig

h Fi

re

(ele

ctro

nics

13.

Fore

ign

obje

ct h

oldi

ng v

alve

ope

n.14

. P

lung

er ja

mm

ed.

13. R

emov

e bo

ttom

pla

te a

nd in

spec

t val

ve a

nd s

eat.

14. I

nspe

ct.

Plu

nger

sho

uld

be s

moo

th, c

lean

, and

ope

rate

fre

ely

in s

olen

oid

slee

ve.

13. C

lean

sea

t. C

lean

val

ve o

r rep

lace

if n

eces

sary

.14

. Cle

an, o

r if n

eces

sary

, rep

lace

plu

nger

.

G.

Inco

rrec

t Max

imum

Fire

.15

. Inl

et p

ress

ure

too

low

.

16. I

ncor

rect

out

let p

ress

ure

adju

stm

ent o

f Pre

ssur

e R

egul

ator

.

15. R

ead

pres

sure

at i

nlet

to m

odul

atin

g va

lve

usin

g a

ma-

nom

eter

with

uni

t ope

ratin

g at

full

fire.

Pre

ssur

e sh

ould

be

equ

al to

the

sum

of o

utle

t pre

ssur

e se

tting

plu

s pr

es-

sure

dro

p of

he

valv

e (s

ee M

axitr

ol C

apac

ity C

hart)

.16

. Rea

d m

anifo

ld p

ress

ure

usin

g m

anom

eter

and

com

pare

w

ith re

com

men

datio

n of

equ

ipm

ent m

anuf

actu

rer.

15. I

ncre

ase

inle

t pre

ssur

e if

poss

ible

.16

. See

val

ve a

djus

tmen

ts o

n pa

ge 8

.

H.

Erra

tic o

r Pul

satin

g Fl

ame.

17.

Hun

ting.

18.

Err

atic

air

patte

rns

or im

prop

er T

S11

4 lo

catio

n.19

. W

iring

is ru

n ne

xt to

hig

h vo

ltage

sw

itchi

ng c

ircui

ts

caus

ing

indu

ced

volta

ges.

20.

Faul

ty A

mpl

ifier

or e

rrat

ic v

olta

ge s

uppl

y.

17. A

djus

t sen

sitiv

ity c

ontro

l cou

nter

-clo

ckw

ise.

18. C

onne

ct te

st re

sist

or a

s de

scrib

ed in

Pre

limin

ary

Circ

uit

Ana

lysi

s. T

urn

TD11

4 se

lect

or d

ial s

o he

ater

goe

s th

roug

h its

ent

ire m

odul

atin

g ra

nge.

19. T

empo

raril

y w

ire e

ach

of T

D11

4, T

S11

4, a

nd M

R21

2 ex

tern

ally

and

obs

erve

hea

ter/

equi

pmen

t ope

ratio

n.20

. With

test

resi

stor

con

nect

ed (p

er It

em #

18) a

nd T

D11

4 lo

cally

con

nect

ed (p

er it

em#1

9), t

urn

TD11

4 se

lect

or

dial

thro

ugh

entir

e m

odul

atin

g ra

nge.

Obs

erve

D.C

. vo

ltage

acr

oss

mod

ulat

or te

rmin

als.

17. I

f flam

e st

abili

zes,

adj

ust s

ensi

tivity

con

trol t

o m

aint

ain

an e

ven

flam

e.18

. If t

he fl

ame

is s

tead

y th

roug

hout

the

entir

e m

odul

atin

g ra

nge,

the

TS11

4 m

ust

be m

oved

.19

. If s

moo

th o

pera

tion

resu

lts, i

sola

te e

ffect

ed w

iring

from

sou

rce

of in

duce

d vo

ltage

.20

. If e

rrat

ic o

r uns

tabl

e D

.C. v

olta

ges

are

obta

ined

thro

ugho

ut th

e m

odul

atin

g ra

nge,

the

ampl

ifier

may

be

assu

med

faul

ty.

Rep

lace

. If

erra

tic o

pera

tion

is

note

d on

ly o

ver a

sm

all r

ange

of 2

or 3

vol

ts, t

he v

olta

ge s

ourc

e m

ay c

onta

in

surg

es.

Con

sult

Max

itrol

.

I.In

corr

ect D

isch

arge

Air

Tem

pera

ture

.21

. Inl

et A

ir S

enso

r is

used

.22

. Inc

orre

ct W

iring

.23

. Sys

tem

out

of c

alib

ratio

n.24

. Im

prop

er T

S11

4 lo

catio

n.25

. Roo

m O

verr

ide

Ther

mos

tat c

ircui

t clo

sed.

21. I

nlet

Air

Sen

sor c

hang

es 1

0 fo

r eac

h 3.

50 , 50 ,

or 8

0

outs

ide

tem

pera

ture

cha

nge

from

600 (

pred

eter

min

ed

– tu

rndo

wn

varie

s w

ith m

odel

use

d).

22. C

heck

wiri

ng d

iagr

ams

page

7.

23. S

ense

d te

mpe

ratu

re (t

herm

omet

er n

ext t

o TS

114)

doe

s no

t cor

resp

ond

to T

D11

4 se

tting

.24

. Sen

sed

tem

pera

ture

(the

rmom

eter

nex

t to

TS11

4) d

oes

not r

epre

sent

ave

rage

dis

char

ge a

ir te

mpe

ratu

re.

25. R

emov

e O

verr

ide

Ther

mos

tat l

ead

from

term

inal

2 o

f TD

114.

21. S

ense

d te

mpe

ratu

re w

ill v

ary

from

TD

114

dial

set

tings

. Th

is is

inte

ntio

nal.

22. C

orre

ct w

iring

.23

. See

cal

ibra

tion

proc

edur

e.24

. Mov

e TS

114

to lo

catio

n w

here

ave

rage

repr

esen

tativ

e te

mpe

ratu

re c

an b

e se

nsed

.25

. TD

114

dial

set

ting,

then

che

ck th

erm

osta

t set

ting

and/

or c

heck

wiri

ng fo

r sh

orts

.

J.B

urne

d ou

t Tra

nsfo

rmer

.26

. Sho

rt ci

rcui

t in

mod

ulat

or c

oil.

27. S

hort

circ

uit b

etw

een

ampl

ifier

and

mod

ulat

or v

alve

.26

. Mea

sure

resi

stan

ce a

cros

s m

odul

ator

term

inal

s w

ith re

d le

ad w

ires

disc

onne

cted

.27

. Ins

pect

wiri

ng.

26. R

epla

ce m

odul

ator

hea

d if

less

than

40

ohm

s.27

. Cor

rect

wiri

ng is

sho

rt is

foun

d.

K.

Dis

char

ge A

ir Te

mpe

ratu

re

too

Low

whe

n T1

15 is

op

erat

ive.

28. T

oo lo

w a

n O

verr

ide

Tem

pera

ture

set

ting.

29. B

urne

r cap

acity

may

be

insu

ffici

ent.

28. C

heck

“Ove

rrid

e Te

mpe

ratu

re S

elec

tor”

of T

D11

4.

29. C

heck

for h

igh

fire

(Max

imum

man

ifold

pre

ssur

e sp

eci-

fied

for h

eate

r).

28. R

eset

to c

orre

ct te

mpe

ratu

re.

29. I

f on

high

fire

, con

trol c

an d

o no

mor

e. H

eate

r una

ble

to fu

rnis

h ad

ditio

nal

heat

to ra

ise

tem

pera

ture

.

© 2

008

Max

itrol

Com

pany

, All

Rig

hts

Res

erve

d5

Page 6: Series 14 Installation Instructions - CaptiveAire

10 SEC

20 SEC

PRELIMINARY CIRCUIT ANALYSIS

For ease in troubleshooting, it is advisable to wire the system as follows (this differs from the normal connection). The Discharge Air Sensor is disconnected and replaced with a 10,000 ohm, 1/2 watt test resistor (terminals 3 and 4). If inlet air sensor is being used, disconnect and replace with a jumper. On units where the Remote Temperature Selector is located a considerable distance from the heater, it may be advantageous to connect the selector at the heater location.

Connect a DC volt meter (capable of reading 0-24 V DC) on the Modulator or Modulator-Regulator Valve terminals. Set the temperature to the minimum dial setting. The DC voltage should read 0 volts. The DC voltage should gradually increase to at least 20 volts as you slowly rotate the dial to the maximum dial setting. If these voltages are obtained, the valve function can now be checked out.

The operation of the valve with regard to voltage is as follows: from 0 volts to approximately 5 volts, the modulating valve should be on bypass flow with the heater operating on low or minimum fire. From approximately 5 volts to 15 volts DC, the valve should be performing its modulating function, and the heater should be firing at a modulated flow rate between low and high fire, depending upon the voltage. Above approximately 15 volts DC, the valve should be delivering full flow to the heater and the unit should be on full fire. If the DC voltage is obtained on the valve terminals, but the heater does not respond as described, the problem can be isolated to the valve itself or to the gas control manifold of the heater (see check list, pages 4 and 5).

In the event proper voltages are obtained, and the valve responds correctly to these DC voltages, the problem could well be in the wiring leading to the Discharge Air Sensor or the Discharge Air Sensor itself. This should be also reviewed in the check list.

If the proper voltages are not obtained when wired as instructed, the problem can be isolated to the electronics and this may once again be reviewed in the check list.

After the troubleshooting test, remove the test resistor and recon-nect the Discharge Air Sensor to terminals 3 and 4. If Remote Tem-perature Selector has been moved return it to its original position.

SENSITIVITY ADjUSTMENT

The sensitivity control will allow the user to control the response of the system. Caution should be exercised in the use of this adjustment. Under normal usage the pointer should be located on the mark on the label (A1014).

If hunting is encountered (rapid oscillation), rotating the sensitivity adjustment (R23 on A1014U, AD1014U) counter-clockwise will dampen the oscillation - stabilizing the flame.

DO NOT adjust unless necessary, because decreasing the sensitivity will increase the temperature “DROOP” of the system.

DECREASE INCREASE

SenSItIVIty

© 2008 Maxitrol Company, All Rights Reserved 6

A1014U & AD1014U LOW FIRE START TIME ADjUSTMENT

The low fire start duration can be set to approximately 0, 10 or 20 seconds, and begins timing after the amplifier has been energized.

The time is set by placing the jumper over the appropriate jumper block pins.NOTE: When low fire start is desired the jumper must be removed from the J6 jumper block and placed on the J5 jumper block.

The M/MR valve remains in the low fire setting position during the low fire start time period.

Sensitivity adjustment

A1014 model amplifier

0 second low-fire start jumper block

A1014U and AD1014U model amplifier-selector (cover removed) (AD1014U Shown)

4

3

2

1

5

6

7

8

10 or 20 second low-fire start jumper block

J6

J5

Sensitivity adjustment

1 2 3 4 5 6 7 8

DO NOT

tAmpeR

Discharge Air Temp Set

TIMER

R23

20 Second

10 Second

0 Second

J6 J5 J5

123

123

12

123

Page 7: Series 14 Installation Instructions - CaptiveAire

1 2 3 4 5 6 7 8

WIRING DIAGRAMS

A1014 model amplifiers AD1214 model amplifiers

A1014U model amplifiers

WITH OPTIONAL ROOM OVERRIDE STAT

AD1014LU model amplifier-selectors

WITH OPTIONAL ROOM OVERRIDE STAT

© 2008 Maxitrol Company, All Rights Reserved 7

5

6

7

8

4

3

2

1

A1014U

VALVE

TRANSFORMER

TS114 & MIXING TUBE

TD114 SELECTOR

T115 OVERRIDE

WITH OPTIONAL INLET AIR SENSOR

4

3

2

1

TS114 & MIXING TUBE

TD114 SELECTOR

TS10766 & MIXING TUBE

5

6

7

8

4

3AD1014U

VALVE

TRANSFORMER

TS114 & MIXING TUBE

4

3

TS114 & MIXING TUBE

TS10766 & MIXING TUBE

TS214 & MIXING TUBE

VALVE

A1014

LOW FIRE SWITCH

24 VAC20VA

#1 #2

3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8

TRANSFORMER

TS114& MIXING TUBE

T115 OVERRIDE

TD114 SELECTOR

VALVELOW-FIRE SWITCH

(NOT SUPPLIED BY MAXITROL)

A1014

WITH OPTIONAL INLET AIR SENSOR

WITH OPTIONAL INLET AIR SENSOR

TD114 SELECTOR

VALVE

TS114& MIXING TUBE

TS10766 & MIXING TUBE

Page 8: Series 14 Installation Instructions - CaptiveAire

Maxitrol Company23555 Telegraph Rd., PO Box 2230Southfield, MI 48037-2230

SEL14_MI_EN_04.2008

www.maxitrol.com©2008 Maxitrol Company

All Rights Reserved

8

M411, 511, 611 VALVE

high Fire Manifold Adjustments: 1. Disconnect wires from amplifier terminal #4 (see page 7),

this causes the valve to call for continuous high fire.2. Adjust the pressure regulator to obtain the desired manifold

pressure (7” w.c. maximum).3. Reconnect the wires to amplifier terminal #4.

Low Fire or Bypass Adjustments:1. Disconnect wire from amplifier terminal #8, this causes the

valve to call for continuous low fire.2. Remove cap (A), and turn adjusting screw (B) to desired

low fire adjustment. (Clockwise rotation reduces minimum flow rate.)

3. Replace cap (A), and reconnect wire to amplifier terminal #8.

TEMPERATURE CALIBRATION

NOTE: The components of this system are individually calibrated and are not part of a matched set. It is necessary to place an accurate temperature measuring device as near the Discharge Air Sensor as possible.

Set the Remote Temperature Selector at least 10 degrees above outside air temperatures.

VALVE ADjUSTMENTS

(See bulletin MT2035 for additional M/MR valve information)NOTE: Low fire adjustment should be checked whenever the high fire adjustment is changed.

MR 212 VALVE

high Fire Manifold Adjustments:1. Disconnect wires from amplifier terminal #4 (see page 7).

This cause the valve to call for continuous high fire.2. Remove seal cap (A), and turn regulator pressure adjust-

ing screw to obtain desired manifold pressure. (Clockwise rotation increases pressure.)

3. Reconnect the wires to amplifier terminal #4. NOTE: If low fire bypass is on maximum, the desired high fire outlet pressure may not be achieved.

Low Fire or Bypass Adjustments:1. Disconnect wire from amplifier terminal #8, this causes

valve to call for continuous low fire.2. Remove cap (B), and loosen lock screw (C). Turn (D) to

desired low fire adjustment. (Clockwise rotation reduces minimum flow rate.)

3. Tighten set screw (C), replace cap (B) and reconnect wire to amplifier terminal #8.

B

A

1

2

MODULATOR

A B

D

C