8
Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field Service Checklist Page 6 Preliminary Circuit Analysis Page 7 Wiring Diagrams Sensitivity Adjustment Low Fire Start Time Adjustment Page 8 Temperature Calibration Valve Adjustments TABLE OF CONTENTS 1 Series 44 Installation Instructions and field service checklist © 2008 Maxitrol Company, All Rights Reserved SYSTEM COMPONENTS Amplifiers A1044U A1044 Amplifier A1044U (replaces all A1044L1, suitable re- placement for A1044 [C,D,E,H]) (includes 0, 10, or 20 second low fire start capability.) A1044UF (replacement for A1044FL1) A1044UG (replacement for A1044G[L1]) A1044 (min. 40° to 80° F/ max. 80° to 140° F) A1044C (min. 20° to 60° F/ max. 80° to 140° F) A1044D (min. 20° to 60° F/ max. 35° to 75° F) A1044E (min. 20° to 60° F/ max. 60° to 120° F) A1044G (min. 40º to 80º F / max. 160º to 210º F) A1044H (min. 40º to 80º F / max. 100º to 160º F) NOTE: Amplifier and Discharge Tempera- ture Sensor must have same temperature range to be compatible. Discharge Temperature Sensors: use with Mixing Tube Sensors compatible with A1044U: TS144 (min. 40° to 80° F/max. 80° to 140° F) TS144C (min. 20° to 60° F/max. 80° to 140° F) TS144D (min. 20° to 60° F/max. 35° to 75° F) TS144E (min. 20° to 60° F/max. 60° to 120° F) TS144H (min. 40º to 80º F / max. 100º to 160º F) Sensors compatible with A1044UF: TS144F (min. 40º to 80º F / max. 60º to 95º F) Sensors compatible with A1044UG: TS144G (min. 40º to 80º F / max. 160º to 210º F) Mixing Tubes: used with sensors MT1-9 or MT2-9 (9” length) MT1-12 or MT2-12 (12” length) MT1-23 or MT2-23 (23” length) MT1-28 or MT2-28 (28” length) MT1-57 (57” length) Valves M411 (3/8” & 1/2” pipe size) M511 (1/2” & 3/4” pipe size) M611 (3/4” & 1” pipe size) MR212D (1”, 1¼”, 1½ pipe size) MR212E (1½” & 2” pipe size) MR212G (2½” & 3” pipe size) MR212J (4” flanged) MR212D-2, E-2, G-2 & J-2 (same pipe sizes as MR212D-J except used for 2- speed blower or dual fuel operation) NOTE: M (Modulator) valve requires an upstream pressure regulator for low fire & high fire settings. MR (Modulator/Regula- tor) valve requires no upstream pressure regulator up to 5 psi inlet. Selectrastat (Senses and Selects) T244 (55° to 90° F) T244A (40° to 80° F) or optional pair to replace Selectrastat Space Temperature Selector TD244 (wall mount 55° to 90° F) TD244A (wall mount 40° to 80° F) TD244P (panel mount 55° to 90° F) TD244AP(panel mount 40° to 80° F) Space Temperature Sensor TS244 (55° to 90° F) TS244A (40° to 80° F) NOTE: Space Temperature Selector and Space Tem- perature Sensor must have same temperature range to be compatible.

Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

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Page 1: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field Service Checklist Page 6 Preliminary Circuit Analysis Page 7 Wiring Diagrams Sensitivity Adjustment Low Fire Start Time Adjustment Page 8 Temperature Calibration Valve Adjustments

Table of ConTenTs

1

Series 44 Installation Instructionsand field service checklist

© 2008 Maxitrol Company, All Rights Reserved

SyStem ComponentS

Amplifiers

A1044U

A1044 Amplifier

A1044U (replaces all A1044L1, suitable re-placement for A1044 [C,D,E,H]) (includes 0, 10, or 20 second low fire start capability.)A1044UF (replacement for A1044FL1)A1044UG (replacement for A1044G[L1])

A1044 (min. 40° to 80° F/ max. 80° to 140° F) A1044C (min. 20° to 60° F/ max. 80° to 140° F) A1044D (min. 20° to 60° F/ max. 35° to 75° F) A1044E (min. 20° to 60° F/ max. 60° to 120° F)A1044G (min. 40º to 80º F / max. 160º to 210º F)A1044H (min. 40º to 80º F / max. 100º to 160º F)

note: Amplifier and Discharge Tempera-ture Sensor must have same temperature range to be compatible.

Discharge Temperature Sensors: use with Mixing TubeSensors compatible with A1044U:TS144 (min. 40° to 80° F/max. 80° to 140° F)TS144C (min. 20° to 60° F/max. 80° to 140° F)TS144D (min. 20° to 60° F/max. 35° to 75° F)TS144E (min. 20° to 60° F/max. 60° to 120° F)TS144H (min. 40º to 80º F / max. 100º to 160º F)

Sensors compatible with A1044UF:TS144F (min. 40º to 80º F / max. 60º to 95º F)Sensors compatible with A1044UG:TS144G (min. 40º to 80º F / max. 160º to 210º F)

Mixing Tubes: used with sensorsMT1-9 or MT2-9 (9” length)MT1-12 or MT2-12 (12” length)MT1-23 or MT2-23 (23” length)MT1-28 or MT2-28 (28” length)MT1-57 (57” length)

ValvesM411 (3/8” & 1/2” pipe size)M511 (1/2” & 3/4” pipe size)M611 (3/4” & 1” pipe size)MR212D (1”, 1¼”, 1½ pipe size)MR212E (1½” & 2” pipe size)MR212G (2½” & 3” pipe size)MR212J (4” flanged)MR212D-2, E-2, G-2 & J-2 (same pipe sizes as MR212D-J except used for 2-speed blower or dual fuel operation)

note: M (Modulator) valve requires an upstream pressure regulator for low fire & high fire settings. MR (Modulator/Regula-tor) valve requires no upstream pressure regulator up to 5 psi inlet.

Selectrastat (Senses and Selects)T244 (55° to 90° F) T244A (40° to 80° F)or optional pair to replace Selectrastat

Space temperature SelectorTD244 (wall mount 55° to 90° F)TD244A (wall mount 40° to 80° F)TD244P (panel mount 55° to 90° F)TD244AP (panel mount 40° to 80° F)

Space temperature SensorTS244 (55° to 90° F)TS244A (40° to 80° F)

note: Space Temperature Selector and Space Tem-perature Sensor must have same temperature range to be compatible.

Page 2: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

IntroduCtIon and dImenSIonS

Selectra SERIES 44 electronic gas flame modulation systems are designed primarily for space heating, as components of direct fired equipment. They may be field installed on existing equipment or speci-fied for new equipment installation. All fuel gases are compatible.

The systems utilize Modulator or Modulator-Regulator valves to control gas pressure. Amplifiers are available with adjustable low-fire start duration.

A discharge air temperature sensor (and mixing tube) is a means of limiting the minimum and maximum discharge air temperature. The amplifier supplies output voltage to the modulating valve. A wall mounted Selectrastat senses space temperature and has an integral selector with either a 55° to 90° F or 40° to 80° F range. Optionally, a remote Temperature Sensor paired with a separate Temperature Selector can be substituted for the Selectrastat.

2© 2008 Maxitrol Company, All Rights Reserved

A1044 Amplifier

A1044U Amplifier

6.00(152.4 mm)

3.00(72.6 mm)

1.50(38 mm)

3.38(85.85 mm)

1.93(49 mm)

1.69(42.93 mm)

Page 3: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

3© 2008 Maxitrol Company, All Rights Reserved

Selectrastat, temperature Selector, Space temperature Sensor

Mixing Tube (TS144 attaches internally)

(Space Temperature Selector dimensions same) (Space Temperature Selector dimensions same except without front dial)

Page 4: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

4© 2008 Maxitrol Company, All Rights Reserved

SpeCIfICatIonS

Pressure Adjustment Ranges: (Maximum Fire)Standard (MR212) 2” to 5” w.c. / 5 to 12 mbarStandard (MR212-2) 2” to 5” w.c. / 5 to 12 mbar reduced 0” to 3” w.c. / 0 to 7.5 mbar

Vent: Model M411, M511, M611-vertical vent outlet 1/8” NPT-12A06 installed. MR212-two vents located in upper housing, both equipped with vent limiting means.

Ambient Limits:Operating -40° to 125° F / -40° to 52° CNon-Operating -50° to 185° F / -46° to 85° C

Power Requirements: 24 Volts, NEC Class ll transformer 20 VA

optional:

remote temperature Selector: Not temperature sensitive (selects space temperature). Remove cover to mount in any convenient location. Note: Temperature selector and sensor must have same temperature range to be compatible.

remote temperature Sensor: Senses space temperature. Remove cover to mount in area where representative space temperature is to be sensed.

InSTALLATIon of CoMPonenTS

Wiring Run: Control wires connected to the Selec-trastat, Discharge Air Sensor, Remote Temperature Selector/Sensor, Amplifier or Valve must not be run close to or inside conduit with power or ignition wires. Doing

so may cause the unit to function erratically or may destroy the amplifier. If shielded wires are used, shield must be insulated and grounded at the amplifier location only.

Amplifier: Install in any convenient location that is protected from the weather and contaminated atmosphere.

Selectrastat: This component selects and senses space tempera-ture. Remove cover to mount in heated area where representative space temperature can be sensed.

TyPICAL GAS TRAInS Modulator (M) or Modulator-Regulator (MR) Valve: Mount in upright position in horizontal run of pipe, downstream of other controls - a separate gas pressure regulator must be used with any modulator (M) valve.

MR Valve: Modulator-regulator valve

M Valve: Regulator upstream of modulator valve

noTe: Transformer secondary must not be grounded in any portion of the circuit external to a Maxitrol amplifier. If exist-ing transformer is grounded, a separate isolated transformer must be used. electrical interference may effect performance and/or damage equipment.

Gases: Suitable for application in natural, manufactured, mixed gases, liquefied petroleum gases and LP gas-air mixture piping systems.

Pressure Limits:Maximum M411, M511, M611 Outlet Pressure: 7.0” w.c./17 mbarMR212 Outlet Pressure Springs: 1” to 3.5” w.c. / 2.5 to 9 mbar, 2” to 5” w.c. / 5 to 12 mbar, and 3” to 8” w.c. / 7 to 20 mbar Static Pressure Rating (M411, M511, M611 ) 5.0 psi /345 mbarMaximum Operating Inlet Pressure (MR212) 5.0 psi/345 mbarMaximum Emergency Exposure *(MR212)...... 12.5 psi/862 mbar

*May not function properly at this pressure, but will suffer no internal damage.

AuTOMATIC SAFETy SHuT-OFF VALVE

AuTOMATIC SAFETy SHuT-OFF VALVE

Page 5: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

fIeL

D S

eRVI

Ce

Ch

eCk

LIST

Sym

pto

mPo

SSIB

Le C

AU

SefI

eLD

TeS

Tr

emed

yA

.n

o ga

s flo

w.

1. V

alve

impr

oper

ly in

stal

led.

1.

Arr

ow o

n si

de o

f val

ve s

houl

d po

int i

n di

rect

ion

of g

as fl

ow.

1.

Inst

all p

rope

rly.

B.

Con

tinuo

us

Low

fire

(ele

ctro

nics

ok

).2.

Ope

n ci

rcui

t in

mod

ulat

or c

oil.

3. P

lung

er m

issi

ng, j

amm

ed o

r im

prop

erly

ins

talle

d.4.

Rup

ture

d m

ain

or b

alan

cing

dia

phra

gm.

2.

Rem

ove

wire

s co

nnec

ted

to a

mpl

ifier

ter

min

als

6 &

7 a

nd m

easu

re

resi

stan

ce. M

R21

2 (6

0-80

ohm

s), M

611

(45-

55 o

hms)

.3.

In

spec

t -

plun

ger

shou

ld b

e in

stal

led

(as

in fi

gure

s on

pag

e 3)

and

op

erat

e fre

ely

in s

olen

oid

slee

ve.

4.

Dis

asse

mbl

e va

lve

for i

nspe

ctio

n of

inte

rnal

par

ts.

2.

If pr

oper

res

ista

nce

valu

es a

re n

ot o

bser

ved,

rep

lace

mod

ulat

or h

ead

or

repa

ir w

iring

.3.

C

lean

or r

epla

ce p

lung

er if

nec

essa

ry a

nd in

stal

l (as

in fi

gure

s on

pag

e 3)

.4.

R

epla

ce d

iaph

ragm

if ru

ptur

ed.

C.

Con

tinuo

us L

ow f

ire

(ele

ctro

nics

pro

blem

)5.

No

volta

ge to

the

ampl

ifier

.6.

Sho

rt in

mod

ulat

or c

oil c

ircui

t.7.

Sho

rt in

TS

144

circ

uit.

8. F

aulty

am

plifi

er

5.

Che

ck fo

r 24V

AC

at a

mpl

ifier

term

inal

s 8

& 9

.6.

M

easu

re re

sist

ance

per

item

2.

7.

Rem

ove

wire

s co

nnec

ted

to a

mpl

ifier

ter

min

als

1, 2

, &

3.

Mea

sure

re

sist

ance

acr

oss

wire

s 1

& 3

, the

n 2

& 3

. Met

er s

houl

d re

ad g

reat

er

than

250

0 oh

ms.

8.

Follo

w p

rece

dure

s ou

tline

d in

“P

RE

LIM

INA

Ry

CIR

Cu

IT A

NA

LyS

IS”

(Sec

tions

I &

II).

5.

Pro

vide

24V

AC

to a

mpl

ifier

. Ref

er to

item

24.

6.

If pr

oper

res

ista

nce

valu

es a

re n

ot o

bser

ved,

rep

lace

mod

ulat

or h

ead

or

repa

ir w

iring

.7.

If

read

ings

are

inco

rrec

t, re

plac

e th

e TS

144

or re

pair

wiri

ng.

8.

If po

wer

sou

rce

and

mod

ulat

or c

oil c

heck

ot (

item

s 5

& 6

) but

pro

per m

odu-

latin

g vo

ltage

s ca

nnot

be

obta

ined

, the

n am

plifi

er m

ay b

e as

sum

ed a

t fau

lt.

Inst

all r

epla

cem

ent a

mpl

ifier

.

D.

Inco

rrec

t Low

fire

9. I

ncor

rect

by-

pass

met

erin

g va

lve

adju

stm

ent.

10. E

xces

sive

neg

ativ

e bu

rner

pre

ssur

e. 9

. See

Val

ve A

djus

tmen

ts -

Pag

e 6.

10. C

lose

mai

n ga

s su

pply

and

mea

sure

man

ifold

pre

ssur

e w

ith b

low

er

oper

atin

g. S

houl

d be

less

than

1.5

” w.c

. neg

ativ

e pr

essu

re

9. A

djus

t to

prop

er lo

w fi

re.

10. I

f gre

ater

than

1.5

” neg

ativ

e pr

essu

re, c

heck

equ

ipm

ent f

or c

logg

ed fi

lters

&

oth

er in

let a

ir re

stric

tions

. For

oth

er s

olut

ions

, con

sult

Max

itrol

.

E.

Con

tinuo

us m

inim

um

Dis

char

ge A

ir Te

mpe

ratu

re11

. Fau

lty a

mpl

ifier

.12

. Sho

rt in

T24

4 or

TS

244/

TD24

4 ci

rcui

t.13

. Inc

orre

ct s

pace

tem

pera

ture

cal

ibra

tion

11. F

ollo

w p

rece

dure

s ou

tline

d in

“P

RE

LIM

INA

Ry

CIR

Cu

IT A

NA

LyS

IS”

(Sec

tions

I &

II).

12. R

emov

e w

ires

conn

ecte

d to

am

plifi

er te

rmin

als

4 &

5. S

et T

244

or T

D24

4 to

max

imum

set

ting.

Mea

sure

resi

stan

ce a

cros

s w

ires.

Met

er s

houl

d re

ad 6

000

ohm

s +

1000

(T24

4).If

TS

244/

TD24

4 ar

e us

ed, m

ete

shou

ld

read

450

0 oh

ms

+ 1

000

(TS

244)

and

210

0 oh

ms

+ 15

0 (T

D24

4).

13. F

ollo

w p

roce

dure

s ou

tline

d in

“P

RE

LIM

INA

Ry

CIR

Cu

IT A

NA

LyS

IS”

(Sec

tions

IV).

11. I

f am

plifi

er is

pro

ven

at fa

ult,

inst

all r

epla

cem

ent a

mpl

ifier

.12

. If r

eadi

ng is

inco

rrec

t, re

plac

e th

e T2

44, T

S24

4/TD

244

or re

pair

wiri

ng.

13. I

f pro

per

actio

n is

obt

aine

d, fi

rst c

heck

item

12.

Rec

alib

rate

if n

eces

sary

- P

g. 8

.

F.In

corr

ect M

ax. o

r Min

. D

isch

arge

Air

Tem

pera

ture

14. I

mpr

oper

TS

144

loca

tion.

15. I

ncor

rect

dis

char

ge a

ir te

mpe

ratu

re

c

alib

ratio

ns.

14. C

ompa

re s

ense

d te

mpe

ratu

re re

adin

g at

TS1

44 w

ith a

vera

ge d

isch

arge

ai

r tem

pera

ture

.15

. Fol

low

pre

cedu

res

outli

ned

in “

PR

ELI

MIN

AR

y C

IRC

uIT

AN

ALy

SIS

” (S

ectio

ns IV

).

14.

Mov

e TS

144

to lo

catio

n w

here

ave

rage

tem

pera

ture

can

be

sens

ed.

15.

If pr

oper

tem

pera

ture

s ar

e no

t obs

erve

d, re

fer t

o D

isch

arge

Air

Te

mpe

ratu

re c

alib

ratio

n pr

oced

ures

- P

age

8.

G.

Con

tinuo

us

hig

h fi

re (e

lect

roni

cs o

k).

16. F

orei

gn m

ater

ial h

oldi

ng v

alve

ope

n.17

. Plu

nger

jam

med

.16

. Rem

ove

botto

m P

late

and

insp

ect v

alve

and

sea

t17

. Ins

pect

- p

lung

er s

houl

d be

sm

ooth

and

cle

an a

nd o

pera

te fr

eely

in

sole

noid

sle

eve.

16.

Cle

an, r

epla

ce v

alve

and

/or s

eat i

f nec

essa

ry.

17.

Cle

an, o

r if n

eces

sary

, rep

lace

plu

nger

.

H.

Con

tinuo

us

hig

h fi

re (e

lect

roni

cs

prob

lem

).

18. O

pen

circ

uit i

n TS

144.

18. M

easu

re re

sist

ance

per

item

7.

18. I

f rea

ding

s ar

e in

corr

ect,

repl

ace

the

TS14

4 or

repa

ir w

iring

.

I.In

corr

ect h

igh

fire

.19

. Inl

et p

ress

ure

too

low

.

20. I

ncor

rect

out

let p

ress

ure

adju

stm

ent.

19. R

ead

inle

t pre

ssur

e at

val

ve, u

sing

a m

anom

ete

with

hea

ter

oper

at-

ing

at fu

ll fir

e. P

ress

ure

shou

ld b

e at

leas

t eq

ual t

o th

e su

m o

f: ou

tlet

pres

sure

set

ting

and

pres

sure

dro

p of

the

valv

e (S

ee M

axitr

ol C

apac

ity

Cha

rt B

ulle

tin) p

lus

1.0”

w.c

.20

. Rea

d ou

tlet p

ress

ure

usin

g m

anom

ete

and

com

pare

with

reco

mm

enda

-tio

n of

equ

ipm

ent m

anuf

actu

re

19. I

ncre

ase

inle

t pre

ssur

e if

poss

ible

or c

hang

e to

larg

er v

alve

. Con

sult

Max

itrol

ab

out p

ossi

bilit

y of

usi

ng s

peci

al s

prin

g to

redu

ce p

ress

ure

drop

on

sele

cted

in

stal

latio

ns.

20. S

ee v

alve

adj

ustm

ents

- pa

ge 6

.

J.C

ontin

uous

Max

imum

D

isch

arge

AIr

Tem

pera

ture

21. F

aulty

am

plifi

er.

22. O

pen

circ

uit i

n T2

44 o

r TS

244/

TD24

4.23

. Inc

orre

ct s

pace

tem

pera

ture

cal

ibra

tion.

21. F

ollo

w p

rece

dure

out

lined

in “

PR

ELI

MIN

AR

y C

IRC

uIT

AN

ALy

SIS

” (S

ectio

ns I

& II

).22

. Mea

sure

resi

stan

ce p

er it

em 1

2.23

. Fol

low

pre

cedu

res

outli

ned

in “

PR

ELI

MIN

AR

y C

IRC

uIT

AN

ALy

SIS

” (S

ectio

n IV

).

21. I

f am

plifi

er is

pro

ven

at fa

ult,

inst

all r

epla

cem

ent a

mpi

fier.

22. I

f rea

ding

is in

corr

ect,

repl

ace

the

T244

, TS

244/

TD24

4 or

repa

ir w

iring

.23

. If p

rope

r aci

ton

is o

btai

ned,

firs

t che

ck it

em 2

2. R

ecal

ibra

te if

nece

ssar

y - p

age

8.

K.

Bur

ned

out T

rans

form

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. Inc

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to s

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t min

imum

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.27

. Che

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hig

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. Pla

ce th

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omet

er n

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44 o

r TS2

44. C

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re s

pace

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re

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ith T

244

or T

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al s

ettin

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25. I

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re is

not

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ched

, in

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se m

axim

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age

air

tem

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ting.

26. I

f des

ired

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e is

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f des

ired

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mpe

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re is

not

reac

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with

hea

ter a

t hig

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e, it

may

be

inde

rsiz

ed. C

onsu

lt eq

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ent m

anuf

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rer.

28. I

f tem

pera

ture

read

ing

is in

corre

ct, c

heck

item

s 25

, 26

& 27

, the

n re

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rate

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*Con

trol c

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nal t

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s 44

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l val

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© 2

008

Max

itrol

Com

pany

, All

Rig

hts

Res

erve

d5

Page 6: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

PReLIMInARy CIRCUIT AnALySIS

This Preliminary Circuit Analysis will provide identification of faulty components, improper wiring or calibration, and other difficulties when used with the tabulated Field Service Checklist (pages 4 & 5). note: All voltages and resistance readings are approximate.

Section I1.Wire the system (per Figure 1 below).2.Connect a DC voltmeter to amplifier terminals #6 & #7.3.Turn the Test-Potentiometer to minimum resistance.(2,000

ohms). The DC voltage should read 0 volts.4.Turn the Test-Potentiometer slowly to maximum resistance

(12,000 ohms). The DC voltage should gradually increase to at least 18 volts.If proper voltages are observed continue on with Section II.If proper voltages are not observed, the problem is identified with the Amplifier, the 24-volt AC power supply, or the circuit connected to terminals #6 & #7.

Section II1.Turn power OFF, wire system (per Figure 2 below), turn

power ON.2.Turn Test-Potentiometer to minimum resistance, the voltage

should be 0 volts.3.Turn Test-Potentiometer slowly to maximum resistance, the

DC voltage should gradually increase to at least 18 volts.If proper voltages are observed in both Sections I & II, the amplifier is satisfactory. If proper voltages are not observed, continue testing to identify the difficulty. Faults may be identified with the amplifier, the 24V power supply, or the circuit connected to terminals #6 & #7. See Field Service Checklist.

Section III1. Observe burner flames and/or burner pressure as Test-Po-

tentiometer is turned through full range. note: From 0-5 volts, heater should be at by-pass or low, 5-15 volts, heater should respond with various input rates; beyond 15 volts, heater is at maximum input.

If proper operation is observed, continue procedure to check operation of sensing and selecting components. If proper operation is not observed, see Field Service Checklist to test M or MR valves and connecting wiring.

© 2008 Maxitrol Company, All Rights Reserved 6

Section IV1. With proper voltages observed thus far and modulator re-

sponding correctly, wire the system (see Figure 1 below), except have TS144 connected in place of jumper. Set MIN temperature selector at least 10° F above outdoor temperature. Set MAX temperature selector at mid-range. Heater is now under control by the TS144 Discharge Air Monitor.

2. Turn Test-Potentiometer to maximum resistance, delivered air temperature should be per MAX temperature setting. Turn Test-Potentiometer to minimum resistance, delivered air temperature should be per MIN temperature setting.

If proper delivered air temperatures are observed, the prob-lem is identified with the space temperature sensing and/or temperature selecting components and circuits. See Field Service Checklist, pg. 5.If proper delivered air temperatures are not observed, check calibration. See Field Service Checklist, pg.5.

Section V1. After test, remove all test equipment and reconnect all com-

ponents.

or

Model A1044U

Model A1044

Figure 1.(Terminal locations shown for A1044 [C, D, E] model amplifiers. For A1044u[F,G] models, terminal blocks 1-5 and 6-9 are at opposite ends of the board.)

Page 7: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

WIRInG DIAGRAMS

© 2008 Maxitrol Company, All Rights Reserved 7

(Terminal locations shown for A1044 [C, D, E] model amplifiers. For A1044u[F,G] models, terminal blocks 1-5 and 6-9 are at opposite ends of the board.)

Amplifier with Selectrastat Amplifier with remote temperature sensor and separate temperature selector

SenSItIVIty adjuStment

The sensitivity control will allow the user to control the response of the system. Caution should be exercised in the use of this adjustment. under normal usage the pointer should be located on the mark of the label.

If hunting is encountered (rapid oscillation), rotating the sensitivity control counterclockwise may dampen the oscillation, stabilizing the flame.

DO NOT adjust unless necessary, because decreasing the sen-sitivity will increase the temperature “DROOP” of the system.

LoW fIRe START TIMe ADjUSTMenT

On A1044u (F, G) amplifiers, the low fire start duration is select-able between 0, 10, or 20 seconds, and begins timing after the amplifier has been energized. Time delay is selected by installing supplied jumper across appropriate pins.

High fire is delayed, and the M/MR valve remains in the low fire setting position during the delay time period.

A1044 (C, D, e) model amplifier

Sensitivity Adjustment

A1044U (cover removed)

Sensitivity Adjustment

Time Delay

R23

VALVE: Green

POWER: Red

“POWER” lights when 24 VAC is applied to terminals 8 & 9.

“VALVE” lights when output from terminals 6 & 7 is approximately 2 VDC or greater.

20 Second10 Second 0 Second

J6 J5 J5

123

123

12

Page 8: Series 44 Installation Instructions...Page 1 System Components Page 2 & 3 Introduction and Dimensions Page 4 Specifications Installation of Components Typical Gas Trains Page 5 Field

Maxitrol Company23555 Telegraph Rd., PO Box 2230Southfield, MI 48037-2230

SEL44u_MI_EN_04.2008

www.maxitrol.com©2008 Maxitrol Company

All Rights Reserved

8

TeMPeRATURe CALIBRATIon

note: All electronic components are pre-calibrated to a base resistance. This permits field replacement without upsetting system calibration.

Minimum Discharge Air Temperature1. Install a thermometer or other temperature measuring device at

a point adjacent to the tip of the TS144.2. Connect a wire jumper between terminals #4 and #5. Be sure

minimum temperature setting is at least ten degrees higher than outdoor temperature.

3.Turn the minimum calibrating potentiometer (A), until the reading of the thermometer adjacent to the TS144 agrees with the minimum setting of the Discharge Air Temperature Selector. Clockwise rotation increases temperature (A1044u model adjusted from blue side).

4. Remove jumper.

Maximum Discharge Air Temperature1.Install a thermometer or other temperature measuring device at a

point adjacent to the tip of the TS144.2.Disconnect wires from terminals #4 & #5. Connect 12K resistor

across terminals #4 & #5.3.Turn the maximum calibrating potentiometer (B), until the reading of

the thermometer adjacent to the TS144 agrees with the maximum setting of the Discharge Air Temperature Selector. Clockwise rotation increases temperature (A1044u model adjusted from blue side). Be sure temperature setting does not exceed the design temperature rise of the heater.

4.Remove resistor and reconnect wires.

Space temperature1. Install a thermometer or other temperature measuring device at

a point adjacent to the T244 or the TS244. Set the T244 or the TD244 (whichever is used) for the desired room temperature. Because of the large space being heated, wait at least one half hour* to determine if adjustment is needed.

2. If the temperature reading is different from the temperature setting, turn space calibrating potentiometer (C), clockwise for an increase in space temperature and counterclockwise for a decrease in temperature. Each increment on adjustment C is approximately 2.5 degrees (A1044u model adjusted from silver side). After an adjustment has been made, give the room temperature at least one half hour* to settle out before rechecking.* One half hour is only a time estimate. Longer or shorter periods may be required for the temperature to stabilize. Be sure space temperature is stabilized before attempting calibration!

M411, 511, 611 VALVe

high fire Manifold Adjustments: 1. Disconnect wires from amplifier terminal #2 and #4, this

causes the valve to call for continuous high fire.2. Adjust the pressure regulator to obtain the desired manifold

pressure (7” w.c. maximum).3. Reconnect the wires to amplifier terminal #2 and #4.

Low fire or Bypass Adjustments:1. Disconnect wire from amplifier terminal #8, this causes the

valve to call for continuous low fire.2. Remove cap (A), and turn

adjusting screw (B) to desired low fire adjustment. (Clockwise rotation reduces minimum flow rate.)

3. Replace cap (A), and reconnect wire to amplifier terminal #8.

MR 212 VALVe

high fire Manifold Adjustments:1. Disconnect wires from amplifier terminal #2 and #4.This

cause the valve to call for continuous high fire.2. Remove seal cap (A), and turn regulator pressure adjust-

ing screw to obtain desired manifold pressure. (Clockwise rotation increases pressure.)

3. Reconnect the wires to amplifier terminal #2 and #4. note: If low fire bypass is on maximum, the desired high

fire outlet pressure may not be achieved.

Low fire or Bypass Adjustments:1. Disconnect wire from amplifier

terminal #8, this causes valve to call for continuous low fire.

2. Remove cap (B), and loosen lock screw (C). Turn (D) to desired low fire adjustment. (Clockwise rota-tion reduces minimum flow rate.)

3. Tighten set screw (C), replace cap (B) and reconnect wire to amplifier terminal #8.

B

a

1

2

MoDULAToR

a B

d

C

VALVe ADjUSTMenTS

(See bulletin M/MR_MT_EN for additional M/MR valve information)note: Low fire adjustment should be checked whenever the high fire adjustment is changed.

A1044U (cover removed)

a1044

a

B

C

VALVE: Green

POWER: Red

R23