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Series 70 ePODs: Type-XTechnical Specifications
2
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Series 70 ePODs: Type-X
Basic Purpose asic Purpose
The Series 70 ePODs: Type-X is a Power Distribution Unit for critical industries. It features an NFPA 70E friendly design, open layout,
and the IP-20 rated Finger-Safe SafePanel, to help protect operators and ensure safe operation. With an emphasis on reliability,
safety, connectivity, and power quality monitoring, the Series 70 ePODs: Type-X provides high-reliability power.
The Series 70 ePODs: Type-X is designed to be easy to work with,
featuring a large interior to minimize risk during installation, ideal
for growing or constantly changing environments.
Designed for operations with the critical reliability requirements,
the Series 70 ePODs: Type-X provides power distribution for
a variety of installations, from 150 – 300kVA to 500kVA. The
monitoring functionality of the Type-X offers revenue-grade
metering, and is compatible with most system management
software packages.
The LayerZero ePODs: Type-X contains advanced technology that
is exclusive to LayerZero Power Systems, such as InSight Portholes
for safe IR thermal scanning, black box forensics, and machined
hardware for the highest reliability.
3
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Main Circuit Breaker Section: MCB optionalMounting: Fixed, Plug-InType: Molded Case Switch65kA, 100kAElectronic Trip 65kAIC, 100kAICAccessories: CB Shunt-trip120VAC, 24VDCCB Position Indication: Open, Tripped, Closed
Distribution Section: Sub-feed distribution400A SafePanel™ 1200A SafePanel™
Transformer Section: Energy Efficient Transformer Optional
The Series 70 ePODs: Type-X is ETL and cETL listed to UL 60950
Agency Certification
Reliability
• Insulated, epoxy coated buswork
• Silver plated terminals
• Maintenance-free joints
• Machined cap screws & disc springs
• Screw thread inserts to retain torque
• Fanless operation
• Optical fiber based controls
Safety
• InSight™ IR portholes• SafePanel™ Distribution• Sectionalized Components• Dead-front hinged doors• NFPA 70E friendly
Connectivity
• Ethernet• Modbus/TCP• NTP time clock synchronization• Bluetooth
Information Centricity
• Waveform capture
• “Black box” forensic diagnostics
• Touch screen interface
Series 70 ePODs: Type-X
Monitoring Section: Color-Touch Screen Interface
4
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Maximizing Reliability Where Power Systems Require 100% Uptime
The Series 70 ePODs: Type-X is a PDU that is designed to maximize system availability, providing a high-reliability power distribution
foundation for operations that require uninterrupted electrical power. The Type-X brings distribution closer to the load, making
installations easier, simplifying cabling organization, and ensuring that IT systems have clean, reliable power so that mission-critical
systems are continuously available.
Series 70 ePODs: Type-X
The SafePanel™ Opening Will Not Allow Ingress Of 1/2” (12.5mm) Diameter Probe.
InSight™ IR Portholes Permit Safe IR Thermal Scanning
The Type-X Features Optional Energy Efficient Transformers
SafePanel™ Distribution Provides Room For Expansion With Zero Downtime
5
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Series 70 ePODs: Type-X
6
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Series 70 ePODs: Type-X
7
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
“Black box” forensic diagnostics
The black box capabilities of LayerZero equipment are extremely useful for analyzing root cause analysis, enabling operators to pinpoint exactly where a fault occurred. “Black box” forensics provide successive event information with ten microsecond resolution, supplies a brief snapshot of the event with a lead-in for further inquiry, and furnishes a real-time status indicator of all machine parameters at the time of the event.
The technology in our “black box” event history is one of the most useful recording schemes in the mission critical power machine industry.
Epoxy coated buswork
Our usage of epoxy coated buswork helps ensure safety, protecting operators from being exposed to live parts.
Silver plated terminals
LayerZero utilizes silver plating on all of its machine components to be able to provide the highest performance. Silver has high conductivity and low resistance - which makes for a great contact.
Brazed invisible joints
Electrical copper bus joints that cannot be accessed by the operator for thermal scanning and maintenance are brazed. This creates a maintenance-free joint.
LayerZero systems are durable, sturdy, and built to last.
Machined cap screws & disc springs
Our systems utilize machined cap screws and engineered disc springs with a flat pressure vs deflection profile to ensure that all bolted connections maintain constant torque through the life of the product.
Reliability
SafePanel™ Distribution
Guaranteed to be selective-trip coordinated with the main breakers, the SafePanel™ features fast-acting current-limiting branch circuit breakers.
Power quality monitoring data is captured by CTs mounted directly in-line with each pole, providing the ability to capture waveforms of every circuit breaker on every panel board 10 cycles before and after every power event.
This information is valuable when analyzing the power quality of power distribution systems.
8
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Selective Trip Coordination
LayerZero Series 70 ePODs: Type-X Power Distribution Units are selective trip coordinated. Selective Trip Coordination ensures that the main breaker will remain unaffected by the branch circuit breakers in the event of a downstream fault.
Reliability
The Fault Current Opens the Solenoid Magnet, Causing The Contacts To Part
Unequal Pressure on Each Side of The Arc Causes the Plasma Wave To Rotate
Away From The Contacts
The Plasma Wave is Driven into 12 Evenly Spaced Dividers
The Plasma is Rapidly Cooled Transient Voltage Attempts To Re-Strike The Arc, But The Plasma Is Again
Pushed Into The Dividers
When Sufficiently Cool, Charged Particles Recombine And The Fault Current Is Stopped Quickly & Safely
9
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
InSight IR Portholes
Strategically positioned IR-scan portholes to enable safe thermal scanning
of all bolted connections with the deadfront closed, without exposing the
operator to power circuit voltage.
The IR window swivels upward and unlocks with key-hole access to revel a
protective mesh, allowing the operator to point-and-shoot thermal cameras
to obtain accurate readings.
Sectionalized Components
Normal operator sections (breakers/switches) are physically separated from
the power electronics and control electronics sections, so that maintenance
on a section can be safely performed.
Insulated Parts
Operators are well-protected from exposed connections.
Energized parts are all insulated, covered, recessed, &/or internally mounted
for safer operation of the unit.
In addition, sections that isolate machine components are insulated.
NFPA 70E
Our Series 70 product line was developed to meet the requirements NFPA-
70E as easily as possible regarding operator safety, to help data centers
drastically reduce the risks of their energy distribution systems.
Safety
10
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
SafePanel™ distribution
The Series 70 ePODs: Type-X features an IP-20, finger-safe panel board, meaning that the opening will not allow ingress of ½” (12.5mm) diameter probe, for maximum operator safety.
An arc can form as two live conductors are separated – such as the removal of a circuit breaker from a panel board. The SafePanel design ensures that a potential arc would be contained in the connection well so that even if a branch breaker were to be removed, the arc would be contained in the connection well.
Insulated with the components deeply isolated, installation and removal of the breaker is safe and easy.
Safety
1”
Isolated, Non-Conducting Brass Screws
IP-20 Rated Finger-Safe Ingress
The Protective Cover Is Removed The Breaker Is Inserted Into The Opening
The Breaker Snaps Into The DIN Rail The Breaker Is Secured With An Isolated, Non Conducting Screw
Type-X 400A Circuit Breaker Installation Process
11
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Safety
IP-20 Rated Finger-Safe Ingress
The Breaker Is Inserted Into The SafePanel The Handle Is Unlocked
Screws Help Secure The Breaker For Maximum Safety, The SafePanel Has Recessed Bus Work And IP-20 Finger Safe
Lattice.
Type-X 1200A Circuit Breaker Installation Process
Secure Electrical Connections
12
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Open protocols
LayerZero utilizes open source protocols for its communications, which allows for:
- An enhanced ability to customize software- Flexible software development options - Lower total cost of ownership (no per copy fees)- Elimination of vendor lock-in- No proprietary limitations - Provides a stable, well developed foundation
The control path for the communications system gathers information from all aspects of the machine, isolated by fiber optics.
Connectivity to a WAN allows for the information to be accessible from any location, offering a variety of monitoring options.
Series 70 ePODs: Type-X
- Summary Alarm- Panel Setup
Dry ContactsStandard Ethernet
Bluetooth
Modbus/TCPSNMP http:// through a standard web browser
- Meters- Alarms - Waveforms- Setup - History/Event Log- Diagnostics
- Meters- Alarms
- Alarms
A variety of connectivity options provide operators with the ability to adapt LayerZero systems to fit existing networks without the complications of working with closed, proprietary systems.
The Series 70 ePODs: Type-X is designed to make it easy to transfer and exchange power usage data, which is very useful towards making smart corporate decisions and policies.
A Flexible Approach
Connectivity
13
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
User Interface
The circuit monitor used in the ePODs: Type-X is well suited for power monitoring functionality, offering an easy to use interface
where real-time information about the units can be accessed. This helps data centers accurately measure efficiency, helping to drive
down energy usage. In addition, the user interface integrates with existing system management software, and is designed to be
worked with remotely. Information such as alarms, current power usage, and set points can be accessed from the front of the unit
or in most cases, remotely. This enables data centers to make the most of their operations by being able to respond to incidents
immediately.
Monitoring
Waveform Capture
The Series 70 ePODs: Type-X provides real-time waveform capture functionality, enabling operators the ability to obtain a fingerprint
of the power quality at any given moment.
Rev: 5/18/11
14
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Drawings
8
A B
76
5
C
8
D
76
5
43
21
A B
43
2
C
1
D
FSC
M N
O.
AP
VD
CH
K
DW
N
DA
TE
DA
TE
DA
TE
FIRST ANGLE PRO
J.
DSC
ALE
SIZE
DW
G N
O.
SH
EE
T
RE
V
EC
NR
EV
RE
VIS
ION
S
DE
SC
RIP
TION
AP
PR
OV
ED
DA
TE
UNLESS OTHERW
ISE SPECIFIEDDIM
ENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES:
.XX±
.XXX±
ANGULAR
±
Copyright
© 2003, LayerZero P
ower S
ystems, Inc.
N/AA
NEW RELEASE
02/14/2011STEVE JANKO
.03.010
.1/2
OUTLINE, M
OUNTING, INSTALLATION DIAGRAM
250A-600A, 60Hz, SMR, 2 Source/
144KVA-300KVA Transformer w
ith QTY6 42Ckt Panelboard Distribution /Type X ePODs
90-62-102100-1B
SPJ
AJP
SPJ
02/14/11
02/14/11
02/14/11
1 = 41 OF 5
94-M4S-102100-1SHT1REVB
Notes:
1. Front access only required for operation and servicing of Type XControls, Transform
er and Transformer M
ains. Top or Bottom Access
is available. When top access is required for m
ain input feed specifyjunction box height for incom
ing main Circuit Breakers at the tim
e oforder.Right and left access only for operation and servicing of Panel BoardCircuit Breakers.
2. QTY 4 1/2-13UNC-2B threaded holes are provided in the top of the
Type X cabinet for eyebolts when lifting from
the top is desired intransport or rem
oval.
3. Sheets 2 through 4 will show
the assembly in various form
s with the
floor stand assembly not show
n in any views.
4. A separate outline of the floor stands is provided on Sheet 5.
5. For the Sub-Feed Cabinets with Panel Boards and Sub-Feed Circuit
Breaker the interconnection to the Transformer Cabinet is factory
provided as it will ship as a single unit.
6. Fork Lift provision from the side or front of the assem
bly isavailable as show
n.
7. See Sht 2 for Cable Access Areas and recomm
ended wire size
(Table 1)
8. See One Line Electrical Diagram for interconnection betw
eencabinets.
9. WARNING: A MINIM
UM
OF 4.0 INCHES IS REQUIRED BETW
EEN THE BACK OFTHE SYSTEM
AND ANY OBSTRUCTION OR W
ALL TO PERMIT THE PROPER
COOLING OF THE TRANSFORMER.
Type X Transformer / Control Cabinet
with Panel Board Circuit Breakers
Panel BoardDistribution Cabinet
Panel BoardDistribution Cabinet
Floor Stand
N/AB
GENERAL REVISION03/08/2011
STEVE JANKO
Specifications are subject to change w
ithout notice.
15
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Drawings
8
A B
76
5
C
8
D
76
5
43
21
A B
43
2
C
1
D
FSC
M N
O.
AP
VD
CH
K
DW
N
DA
TE
DA
TE
DA
TE
FIRST ANGLE PRO
J.
DSC
ALE
SIZE
DW
G N
O.
SH
EE
T
RE
V
EC
NR
EV
RE
VIS
ION
S
DE
SC
RIP
TION
AP
PR
OV
ED
DA
TE
UNLESS OTHERW
ISE SPECIFIEDDIM
ENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES:
.XX±
.XXX±
ANGULAR
±
Copyright
© 2003, LayerZero P
ower S
ystems, Inc.
N/AA
NEW RELEASE
TAB
LE 1
DE
SC
RIP
TION
CA
BLE
SIZE
AN
D LU
GS
INP
UT/
CO
MP
RE
SS
ION
LUG
OU
TPU
T(75 D
EG
C W
IRE
MIN
)
TY
PE
X INP
UT
(2) 250MC
MNEM
A 2-HO
LE (1/2"DIA)
ON 1-3/4 CENTER
BUS LANDING
NEM
A 2-HO
LE (1/2"DIA)
GN
D B
US
250M
CM
ON 1-3/4 CENTER
BUS LANDING
PA
NE
LBO
AR
D
OU
TPU
TS
EE
BR
EA
KE
RM
ECHANICA
L LUG
RA
TING
ON INDIV
IDUAL CIRCUIT
BREAKER &
GND/NEU CO
MM
ON
CO
NTR
OL W
IRE
#16GA
CLEARANCES:FRONT: 42IN
REAR: 0INLEFT: 42INRIGHT: 42INTOP: 18IN
WEIGHT: 4700#
(MAX)
GUI
TRANSFORMER
SUCTIO
N INLET360 SQ IN TO
TAL(FRONT/BACK)
VIEWPORT
PANELBOARDCIRCU
IT BREAKER
02/14/2011STEVE JANKO
PANEL BOARD ACCESS PLATES(M
IRROR TO TOP)
7
44
O0.875 KNOCKOU
TS, 85PLFO
R 1/2" DIA CONDU
IT(M
IRROR TO TOPAND OPPOSITE SIDE)
INLETAIR
EXHAUST
AIR
INLETAIR
EXHAUST
AIR
4711
11
69REF
3.246 .000
80
36
47
TRANSFORMER
BASE
7 1244.6
4
29.8
INPUT FEED ACCESS PLATES
(MIRRO
R TO TO
P)
17.47934.000
1.3
24
6.00
36
.03.010
.1/2
OUTLINE, M
OUNTING, INSTALLATION DIAGRAM
250A-600A, 60Hz, TMR, 2 Source/
144KVA-300KVA Transformer w
ith QTY6 42Ckt Panelboard Distribution /Type X ePODs
90-62-102100-1B
SPJ
AJP
SPJ
02/14/11
02/14/11
02/14/11
1 = 42 OF 5
94-M4S-102100-1SHT2REVB
N/AB
GENERAL REVISION03/08/2011
STEVE JANKO
Specifications are subject to change w
ithout notice.
16
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Drawings
8
A B
76
5
C
8
D
76
5
43
21
A B
43
2
C
1
D
FSC
M N
O.
AP
VD
CH
K
DW
N
DA
TE
DA
TE
DA
TE
FIRST ANGLE PRO
J.
DSC
ALE
SIZE
DW
G N
O.
SH
EE
T
RE
V
EC
NR
EV
RE
VIS
ION
S
DE
SC
RIP
TION
AP
PR
OV
ED
DA
TE
UNLESS OTHERW
ISE SPECIFIEDDIM
ENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES:
.XX±
.XXX±
ANGULAR
±
Copyright
© 2003, LayerZero P
ower S
ystems, Inc.
N/AA
NEW RELEASE
02/14/2011STEVE JANKO
TRANSFORMER
EXHAUST AREA
360 SQ IN
SUB-FEED
DISTRIBUTIO
N CABINET(CB4- CB6)
SUB-FEED
CIRCUIT BREAKER
BANKTRANSFORM
ER TAPST620
CONTROLS SECTION
42 CKTPANELBO
ARD
.03.010
.1/2
OUTLINE, M
OUNTING, INSTALLATION DIAGRAM
250A-600A, 60Hz, TMR, 2 Source/
144KVA-300KVA Transformer w
ith QTY6 42Ckt Panelboard Distribution /Type X ePODs
90-62-102100-1B
SPJ
AJP
SPJ
02/14/11
02/14/11
02/14/11
1 = 43 OF 5
94-M4S-102100-1SHT3REVB
MAIN AND AU
X INPUT
BUS LANDING
GND
MAIN / AU
XINPU
T CB
REMOVABLE SU
PPORTFOR XFM
R SERVICING
N/AB
GENERAL REVISION03/08/2011
STEVE JANKO
Specifications are subject to change w
ithout notice.
17
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Drawings
8
A B
76
5
C
8
D
76
5
43
21
A B
43
2
C
1
D
FSC
M N
O.
AP
VD
CH
K
DW
N
DA
TE
DA
TE
DA
TE
FIRST ANGLE PRO
J.
DSC
ALE
SIZE
DW
G N
O.
SH
EE
T
RE
V
EC
NR
EV
RE
VIS
ION
S
DE
SC
RIP
TION
AP
PR
OV
ED
DA
TE
UNLESS OTHERW
ISE SPECIFIEDDIM
ENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES:
.XX±
.XXX±
ANGULAR
±
Copyright
© 2003, LayerZero P
ower S
ystems, Inc.
N/AA
NEW RELEASE
02/14/2011STEVE JANKO
AB
C
PHASE
SOURCE 2
FRONT VIEW
AB
CPHASE
SOURCE 1
INPUT
PHASELANDING
TOP VIEW
RIGHT SIDE VIEW
INPUT
GROUND
AREA
2.00TYP
BETWEEN PHASES
INPUT PHASE
LANDING
CB1,2,3
5
11 17
NEU
PANEL BOARDCIRCU
IT AREA
PANEL BOARDCIRCU
IT AREA
17.23
17.2317.23
PANEL BOARDCIRCU
IT AREA
GNDGND
NEU
8.2
15.6
31.3
38.8.03.010
.1/2
OUTLINE, M
OUNTING, INSTALLATION DIAGRAM
250A-600A, 60Hz, TMR, 2 Source/
144KVA-300KVA Transformer w
ith QTY6 42Ckt Panelboard Distribution /Type X ePODs
90-62-102100-1B
SPJ
AJP
SPJ
02/14/11
02/14/11
02/14/11
1 = 44 OF 5
94-M4S-102100-1SHT4REVB
NOTES:1. LEFT SIDE VIEW
SAME AS RIGHT SIDE VIEW
SHOWN AS
SUB-FEED CABINET IS ROTATED 180 DEGREES ON LEFT.
72
1.750
1117
56 14
19
27
13GND
INPUT
PHASELANDING(TOP)
1147
69
N/AB
GENERAL REVISION03/08/2011
STEVE JANKO
Specifications are subject to change w
ithout notice.
18
© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications
Drawings
8
A B
76
5
C
8
D
76
5
43
21
A B
43
2
C
1
D
FSC
M N
O.
AP
VD
CH
K
DW
N
DA
TE
DA
TE
DA
TE
FIRST ANGLE PRO
J.
DSC
ALE
SIZE
DW
G N
O.
SH
EE
T
RE
V
EC
NR
EV
RE
VIS
ION
S
DE
SC
RIP
TION
AP
PR
OV
ED
DA
TE
UNLESS OTHERW
ISE SPECIFIEDDIM
ENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES:
.XX±
.XXX±
ANGULAR
±
Copyright
© 2003, LayerZero P
ower S
ystems, Inc.
2396A
NEW RELEASE
02/10/2011STEVE JANKO
.03.010
.1/2
FLOOR STAND,Type X ePODs
SPJ
WCS
SPJ
02/14/11
02/14/11
02/14/11
NOTES:
1. THIS DRAWING DEFINES THE M
ACHINING / FABRICATION O
F ITEM#
'S 3 AND 9AND W
ELDING AND FINISHING WITH ITEM
S 4 THROUGH 8 AND ASSEM
BLY WITH
ITEM #
'S 1 AND 2 TO M
AKE PART NUM
BER LISTED.NOTE: SEE 42-21-401307-01 FOR DEFINITION OF ITEM
S 4 THROUGH 8.
2. MATERIAL (ITEM
#S 3 AND 4): AS DEFINED ON SHEETS 3 AND 4.
3. UNLESS OTHERW
ISE SPECIFIED:REM
OVE ALL BURRS AND SHARP EDGES 0.015RAD M
IN.BREAK ALL CORNERS.
4. MACHINE AND FORM
PARTS AS DEFINED ON SHEETS 3 AND 4.
5. WELD COM
PONENTS AS DESCRIBED ON SHEET 2. PAINT WELDED ASSEM
BLYPER ANSI 61 GREY.
6. ASSEMBLE ITEM
#S 1 THROU
GH 3 TO WELDM
ENT FROM SHEET 2 AS SHOW
N ONSHEET 1.
ITEM
NO
.P
AR
T NO
.
1
DE
SCR
IPTION
MA
TER
IAL
QTY
BILL O
F MATE
RIA
LS
209-22-01401501
ZnPl STL
8
109-92-01900201
LEV
ELIN
G FO
OT A
SS
EM
BLY
STL4
54
SC
REW
, #10-32 (TAP
TITE)
342-06-401307B
B1
PLA
TE, A
CC
ES
S (S
EE
SH
T 3)
6 7 8 9
14PL
3
28PL
42-06-401307ATU
BIN
GS
EE
NO
TE 1
4
42-06-401307BA
NG
LES
EE
NO
TE 1
2
42-06-401307CA
NG
LES
EE
NO
TE 1
2
42-06-401307DP
LATE
SE
E N
OTE
18
42-06-401307EP
LATE
SE
E N
OTE
14
42-06-401307AA
PLA
TE (S
EE
SH
EET 4)
SE
E N
OTE
21
SE
E N
OTE
2
SCALE1.25:1
SET TO24.00
36.00
46.50
90-62-102100-1B
1 = 45 OF 5
94-M4S-102100-1SHT5REVB
N/AB
GENERAL REVISION03/08/2011
STEVE JANKO
Specifications are subject to change w
ithout notice.