Service and Parts Manual Rexel Shredder P170 &190s Range 230V Issue 18

P170/P175/P190/P195 PERSONALSHREDDER - 230V MACHINES

ILLUSTRATED PARTS LISTSAND

SERVICE INSTRUCTIONS

Compiled by D Bird Issue No 18

Approved by P Aries (Technical Manager) Date 23/06/03

230V Machines 1 24/06/03

ILLUSTRATED PARTS MANUALP170/P175/P190/P195 PERSONALSHREDDER - 230V MACHINES

TABLE OF CONTENTSILLUSTRATED PARTS MANUALP170/P175/P190/P195 PERSONAL

SHREDDER 230V MACHINES

Contents Page 1-2

Preface Page 3

Illustrations and Parts Lists withRecommended Spares Pages 4 – 13

CUTTING HEADS

Model P170/P190(4mm), Straight Cut Diagram Pages 4 – 5

Model P175/P195(4 x 40mm), Cross Cut Diagram Pages 6 – 7

CABINETS AND ELECTRICAL

Models P170/P175 (No Door) Diagram Pages 8 – 10

Models P190/P195 (With Door) Diagram Pages 11 – 13

SERVICE INSTRUCTIONS Pages 14 – 21

Section 1 - Top Cover Page 14 – 15

Section 2 - Cutting Heads Page 16

Section 3 – Auto Start Mechanism Page 17

Section 4 – Gears Page 18

Section 5 – Electric Motor Page 19

Section 6 – Cutter Shafts, Strippers and Stripper Plates Page 20 – 21 Paper Shields and Tie Bars (Stripper Support Bars)

Section 7 – Internal Fuse Replacement Page 22

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SPECIFICATIONS Pages 23 – 26

Model P170 Page 23

Model P175 Page 24

Model P190 Page 25

Model P195 Page 26

WIRING DIAGRAMS Pages 28 – 31

Models P170, P190 (To S/No A739611) Page 28

Models P170, P190 (From S/No A739612) Page 29

Models P175, P195 (To S/No A739611) Page 30

Models P175, P195 (From S/No A739612) Page 31

AMENDMENT RECORD SHEET Pages 32 - 33

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PREFACE

This manual provides the instructions for the replacement of all the components that may become wornor damaged. Details of replacement parts and ordering information are given in associated illustratedparts list. For operating instructions see:-

OI-539

Illustrated Parts Lists

For each machine, these give full details of the replacement part numbers with supporting diagrams toshow the location of the components.

Service Instructions

For each machine, these give the recommended servicing procedure with supporting pictorial diagramsfor added clarity

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.2. Disconnect the electrical mains supply before removing any covers.3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its

connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD).4. The Shredder MUST have a sound Electrical Earth Connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT.

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MODEL P170/P190 (4MM) STRAIGHT CUTSHREDDER - CUTTING HEAD

No Description Part Qty Comments1 Gearcase – Cover Loc’n Plate Screw SCR707 72a Cover Location Plate D55538 1 To S/No A754919 – See Issue 172b Cover Location Plate D56070 1 From S/No A754920 – See Issue 173 Gearcase Cover D55533 14 Bearing BSH63 1 Assembled to item 25 Lost Motion Collar D55530 16 Main Gearwheel 48T D55529 17 1st Red’n Wheel/2nd Red’n Pinion D55527 18 2nd Red’n Wheel/3rd Red’n Pinion D55528 19 Motor Screw SCM125 410 Motor Insulator D55539 2 To S/No A627403 – See Issue 811 Gear Spigot 10mm dia D55532 112a Motor Side Frame D55522 1 From S/No A627404 – See Issue 812b Motor Side Frame D55566 1 To S/No A627403 – See Issue 812c Motor Side Frame D55599 1 From S/No A – See Issue 1613 Motor Side Frame – Gearcase Screw SCR707 514 Motor Drive Pin PEG77 115 Motor Pinion 15T D55526 116a Motor 230V-ATB SL20-311 1 To S/No A627403 – See Issue 816b Motor 230V-Rotamatika SL20-315 1 From S/No A627404 – See Issue 816c Electrical Warning Decal D000425 1 Attached to item16a/b, Euro variants only17 Tie Bar D55524 1 See Issue 218 Tie Bar Screw SCM15 2 See Issue 219 Tie Bar Shakeproof Washer SHK4 2 See Issue 220a Cutting Head Side Frame RH D55523 1 To S/No A – See Issue 1620b Cutting Head Side Frame RH D55598 1 From S/No A – See Issue 1621 Cutter Shaft Bearings BSH77 4 Assembled 2 off per side frame22 Cutter Shaft (Driven) – 4mm D55516 123a Stripper Plate – 4mm D55517 2 To S/No A733241 – See Issue 1423b Stripper Spotweld Assembly (Front) A56077 1 From S/No A733242 to S/No A739611 – See Issue 1423c Stripper Spotweld Assembly (Front) A56100 1 From S/No A739612 – See Issue 1523b Stripper Spotweld Assembly (Rear) A56087 1 From S/No A733242 to S/No A739611– See Issue 1423c Stripper Spotweld Assembly (Rear) A56099 1 From S/No A739612 – See Issue 1524 Cutter Shaft (Drive) – 4mm D55515 125 1:1 Gear D55531 226 Gear Spigot 12mm dia D55552 127 Rivets RTS19 828 Circlip TRU74 1 Not Shown – Secures 1:1 Gear on Item 22

AssembliesCutting Head assembly (Spares) A55567SP 1 Comprises items 11, 12a, 16b, 16c, 17, 18, 19, 20a, 21,

22, 23a, 24, 25, 26, 27 and 28 – See Issue 14Cutting Head assembly (Spares) A55608SP 1 Comprises items 11, 12c, 16b, 16c, 17, 18, 19, 20b, 21,

22, 23c, 24, 25, 26, 27 and 28 – See Issue 16

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MODELS P170/P190 (4MM) STRAIGHT CUTSHREDDER – CUTTING HEAD

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MODEL P175/P195 (4 X 40MM)CROSS CUT SHREDDER - CUTTING HEAD

No Description Part Qty COMMENTS1 Gear Case-Cover Loc’n Plate Screw SCR707 72a Cover Location Plate D55538 1 To S/No A754919 – See Issue 172b Cover Location Plate D56070 1 From S/No A754920 – See Issue 173 Gear Case Cover D55533 14 Bearing BSH63 15 Lost Motion Collar D55530 16 Main Gearwheel 48T D55529 17 1st Red’n Wheel/2nd Red’n Pinion D55527 18 2nd Red’n Wheel/3rd Red’n Pinion D55528 19 Motor Screw SCM125 410 Motor Insulator D55539 2 To S/No A627403 (Except EU Models) – See Iss 810 Motor Insulator D55539 2 To S/No A634377 (EU Models only) – See Iss 911 Gear Spigot 10mm dia D55532 1 Assembled to item 1212a Motor Side Frame D55522 1 From S/No A627404 (Except EU Models) – See Iss 812b Motor Side Frame D55566 1 To S/No A627403 (Except EU Models) – See Iss 812a Motor Side Frame D55522 1 From S/No A634378 (All Models) – See Iss 912b Motor Side Frame D55566 1 To S/No A6634377 (EU Models only) – See Iss 912c Motor Side Frame D55599A 1 From S/No A – See Issue 1613 Motor Side Frame-Gear Case Screw SCR707 514 Motor Drive Pin PEG77 115 Motor Pinion 15T D55526 116a Motor 230V-ATB SL20-311 1 To S/No A627403 (Except EU Models) – See Iss 816a Motor 230V-ATB SL20-311 1 To S/No A634377 (EU Models only) – See Iss 916b Motor 230V-Rotamatika SL20-315 1 From S/No A627404 (Except EU Models) – See Iss 816b Motor 230V-Rotamatika SL20-315 1 From S/No A634378 (All Models) – See Iss 916c Electrical Warning Decal D000425 1 Attached to item 16a/b, Euro variants only17a Paper Shield Rear D55564 1 To S/No A610113 – See Issue 1117b Paper Shield Rear D55580 1 From S/No A610114 to A – See Issue 1617c Paper Shield Rear D56083 1 From S/No A – See Issue 1618a Tie Bar Screw SCM15 5 Was 4 off – See Issue 1618b Tie Bar Countersunk Screw SCM156 3 From S/No A – See Issue 1619a Tie Bar Shakeproof Washer SHK4 5 Was 4 off – See Issue 1619b Tie Bar C/sunk Shakeproof Washer SHK13 2 From S/No A – See Issue 1620a Cutting Head Side Frame RH D55523 1 To S/No A – See Issue 1620b Cutting Head Side Frame RH D55598 1 From S/No A – See Issue 1621 Cutter Shaft Bearings BSH77 4 Assembled 2 off per side frame22 Tie Bar D55524 4 Was 2 off – See issue 1623 Rivets RTS19 824a Stripper D55513 60 To S/No A – See Issue 1624b Stripper D56079 120 From S/No A – See Issue 1625 Cutter Shaft (Driven) D55512 126 Cutter Shaft (Drive) D55511 127 1:1 Gear D55531 228 Gear Spigot 12mm dia D55552 1 Assembled to item 1229a Paper Shield Front D55554 1 To S/No A610113 – See Issue 1129b Paper Shield Front D55579 1 From S/No A610114 to A - See Issue 1629c Paper Shield Front D56082 1 From S/No A - See Issue 1630 Circlip TRU74 1 Not Shown – Secures 1:1 Gear to Item 25

AssembliesCutting Head assembly (Spares) A55568SP 1 Comprises items 11, 12c, 16b, 17c, 18, 19, 20b, 21, 22,

23, 24b, 25, 26, 27, 28, 29c and 30 – See Issue 16

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MODELS P175/P195 (4X40MM) CROSS CUTSHREDDER – CUTTING HEAD

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MODEL P170/P175 SHREDDER(NO DOOR) – CABINET AND ELECTRICS

No Description Part Qty Qty COMMENTSP170 P175

1 Bin D55502 1 12 Shredder Stand D55508 1 13 Bin Full Flap D55537 14 Plastic Base D55501 1 1 ABS UL94-V0 Matl to S/N A680835 – See Iss 134 Plastic Base D55501 1 1 HIPS UL94-HB Matl from S/N A680836 – See Iss 134 Plastic Base D55501B 1 1 From S/No A739612 – See Issue 155 Plastic Base-Shr Stand Rivet RTS19 4 46 Auto Start Cover D55548 1 1 To S/No A739611– See Issue 157 Auto Start Swing Arm D55547 1 1 To S/No A739611 – See Issue 158 Auto Start Lever D55546 1 1 To S/No A739611 – See Issue 159 Rotary Damper SL18-363 1 1 To S/No A739611 – See Issue 1510 Plastic Base-T/Cover Screw SCR707 3 311a Top Cover D55500 1 1 ABS UL94-V0 Matl to S/N A680835 – See Issue 1311b Top Cover D55500 1 1 ABS UL94-HB Matl from S/N A680836 – See Iss 1311c Top Cover D56095B 1 1 From S/No A739612 – See Issue 1512 Plastic Base-T/Cover Screw SCR661 2 213a Neon Indicator – Green SL10-67 1 In non FR Material to S/N A680835 – See Issue 1313a Neon Indicator – Amber SL10-68 1 In non FR Material to S/N A680835 – See Issue 1313b Neon Indicator – Amber SL10-71 1 In FR Material from S/N A680836 – See Issue 1313b Neon Indicator – Green SL10-72 1 In FR Material from S/N A680836 – See Issue 1314 Mains Switch D55526 1 115a Capacitor – 7MFD – 230V SL6-72 1 To S/No A627403 – See Issue 815a Capacitor – 7MFD – 230V SL6-72 1 To S/No A634377 (EU X Cut Models only) – See Iss 915b Capacitor – 8MFD – 230V SL6-75 1 From S/No A627404 – See Issue 815b Capacitor – 8MFD – 230V SL6-75 1 From S/No A634378 (All X Cut Models) – See Iss 916 Cable Tie SL18-362 1 1 For Securing Capacitor17 Micro Switch – Auto Start SL8-170 1 1 Ultra Light Force18 Micro Switch – Bin Full SL8-169 1 Low Force – See Issue 619 Micro Switch – Interlock SL8-172 1 3mm Gap19 Micro Switch – Interlock SL8-175 1 From S/No A634378 (All X Cut Models) – See Issue 919 Insulation Plate SL8-176 1 From S/No A634378 (All X Cut Models) – See Issue 920 Cable Clamp Screws SCR717 2 221 Cable Clamp SL18-361 1 122 Fused Terminal Block SL16-12 1 123 Fuse – 5A Ceramic SL15-21 1 124 Base D55509 1 125 Cord Set – UK SL4-115 1 1 Cord Set fitted depends on SKU ordered. Not shown.25 Cord Set – Euro SL4-116 1 1 Cord Set fitted depends on SKU ordered. Not shown.26a Wiring Lengths – S Cut EU/UK A55556 1 Not shown – See Note and issue 1026a Wiring Lengths – X Cut EU/UK A55558 1 Not shown – See Note and issue 1026b Wiring Lengths – S Cut EU/UK A55590 1 Not shown – See Note and issue 1526b Wiring Lengths – X Cut EU/UK A55591 1 Not shown – See Note and issue 1527 Cable Tie SL17-144 6 6 Not shown – Used to secure wiring. Was 5 off – See

Issue 1828a Model No Decal (Green) D000421 1 Not shown – Not Austr’n – See Issue 728b Model No Decal (Lilac) D000422 1 Not shown – See Issue 728c Model No Decal (Blue) D000427 1 Not shown – Austr’n only – See Issue 729 PCB/Sensor Assembly SL17-315 1 1 Not shown – From S/No A739612 – See Issue 1530 PCB/Sensor Assembly Screw SCR717 6 6 Not shown – From S/No A739612 – See Issue 1531 Blue Wire Loom (Used in D55603SP 1 1 Part of IR Auto Start Kit – See Issue 15

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A55601SP & A55602SP only)32 Grey Wire (Used in A55601SP

& A55602SP only)D55604SP 1 1 Part of IR Auto Start Kit – See Issue 15

33 White Wire (Used in A55601SP& A55602SP only)

D55605SP 1 1 Part of IR Auto Start Kit – See Issue 15

Shredder Stand & Base SpotWeld Assembly

A55507 1 1 Comprises items 2 & 24

IR Auto Start Kit – S/Cut(Spares)

A55601SP 1 Comprises items 11c, 13b, 16, 27, 28a, 29, 30, 31, 32& 33 – See Issue 15

IR Auto Start Kit – X/Cut(Spares)

A55602SP 1 Comprises items 11c, 13b, 16, 27, 28b, 29, 30, 31, 32& 33 – See Issue 15Note To S/No A739611 – See Issue 15. Included in theWiring Length drgs is a RC Network (SL18-373), tosatisfy EMC requirements and an Auto Start MicroSwitch (SL8-170). Refer Wiring Diagrams WD427 &WD428.From S/No A739612 – See Issue 15. Above RCN &AS M/Switch are replaced by PCB/Sensor Assembly(SL17-315). Refer Wiring Diagrams WD441 &WD442

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MODEL P170/P175 SHREDDER(NO DOOR) - CABINET AND ELECTRICS

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MODEL P190/P195 SHREDDER(WITH DOOR) – CABINET AND ELECTRICS

No Description Part Qty Qty COMMENTSP190 P195

1 Bin D55502 1 12 Hinge Pin D55542 2 23 Door A55575 1 1 See Issue 34 Bin Full Flap D55537 15 Shredder Stand D55505 1 16 Plastic Base D55501 1 1 ABS UL94-V0 Matl to S/N A680835 – See Issue 136 Plastic Base D55501 1 1 HIPS UL94-HB Matl from S/N A680836 – See Iss 136 Plastic Base D55501B 1 1 From S/No A739612 – See Issue 157 Plastic Base-Shr Stand Rivet RTS19 4 48 Plastic Base-T/Cover Screw SCR707 3 39 Auto Start Cover D55548 1 1 To S/No A739611 – See Issue 1510 Auto Start Swing Arm D55547 1 1 To S/No A739611 – See Issue 1511 Auto Start Lever D55546 1 1 To S/No A739611 – See Issue 1512 Rotary Damper SL18-363 1 1 To S/No A739611 – See Issue 1513a Top Cover D55500 1 1 ABS UL94-V0 Matl to S/N A680835 – See Issue 1313b Top Cover D55500 1 1 ABS UL94-HB Matl from S/N A680836 – See Iss 1313c Top Cover D56095B 1 1 From S/No A739612 – See Issue 1514 Plastic Base-T/Cover Screw SCR661 2 215a Neon Indicator – Green SL10-67 1 In non FR Material – to S/N A680835 – See Issue 1315a Neon Indicator – Amber SL10-68 1 In non FR Material – to S/N A680835 – See Issue 1315b Neon Indicator – Amber SL10-71 1 In FR Material – from S/N A680836 – See Issue 1315b Neon Indicator – Green SL10-72 1 In FR Material – from S/N A680836 – See Issue 1316 Mains Switch SL8-168 1 117a Capacitor – 7MFD –230V SL6-72 1 To S/No A627403 – See Issue 817a Capacitor – 7MFD – 230V SL6-72 1 To S/No A634377 (EU X Cut Models only) – See Iss 917b Capacitor – 8MFD – 230V SL6-75 1 From S/No A627404 – See Issue 817b Capacitor – 8MFD – 230V SL6-75 1 From S/No A634378 (All X Cut Models) – See Issue 918 Cable Tie SL18-362 1 1 For Securing Capacitor19 Micro Switch – Auto Start SL8-170 1 1 Ultra Light Force20 Micro Switch – Bin Full SL8-169 1 Low Force – See Issue 621 Cable Clamp Screws SCR717 2 222 Cable Clamp SL18-361 1 123 Fused Terminal Block SL16-12 1 124 Fuse – 5A Ceramic SL15-21 1 125 Micro Switch – Interlock SL8-172 1 3mm Gap25 Micro Switch – Interlock SL8-175 1 From S/No A634378 (All X Cut Models) – See Issue 925 Insulation Plate SL8-176 1 From S/No A634378 (All X Cut Models) – See Issue 926 Base D55506 1 127 Cord Set – UK SL4-115 1 1 Cord Set fitted depends on SKU ordered. Not shown.27 Cord Set – Euro SL4-116 1 1 Cord Set fitted depends on SKU ordered. Not shown.28a Wiring Lengths – S Cut EU/UK A55556 1 Not shown – See Note and issue 1028a Wiring Lengths – X Cut EU/UK A55558 1 Not shown – See Note and issue 1028b Wiring Lengths – S Cut EU/UK A55590 1 Not shown – See Note and issue 1528b Wiring Lengths – X Cut EU/UK A55591 1 Not shown – See Note and issue 1529 Cable Tie SL17-144 6 6 Not shown – Used to secure wiring. Was 5 off. See

Issue 1830a Model No Decal (Yellow) D000423 1 Not shown – Not Austr’n – See Issue 730b Model No Decal (Mauve) D000424 1 Not shown – See Issue 730c Model No Decal (Orange) D000428 1 Not shown – Austr’n only – See Issue 731 PCB/Sensor Assembly SL17-315 1 1 Not shown – From S/No A739612 – See Issue 15

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32 PCB/Sensor Assembly Screw SCR717 6 6 Not shown – From S/No A739612 – See Issue 1533 Blue Wire Loom (Used in

A55601SP & A55602SP only)D55063SP 1 1 Part of IR Auto Start Kit – See Issue 15

34 Grey Wire (Used in A55601SP& A55602SP only)


35 White Wire (Used in A55061SP& A55602SP only)


Shredder Stand & Base SpotWeld Assembly

A55504 1 1 Comprises items 5 & 24

IR Auto Start Kit – S/Cut(Spares)

A55601SP 1 Comprises items 13c, 15b, 18, 29, 30a, 31, 32, 33, 34& 35 – See Issue 15

IR Auto Start Kit – X/Cut(Spares)

A55602SP 1 Comprises items 13c, 15b, 18, 29, 30b, 31, 32, 33, 34& 35 – See Issue 15Note To S/No A739611 – See Issue 15. Included in theWiring Length drgs is a RC Network (SL18-373), tosatisfy EMC requirements and an Auto Start MicroSwitch (SL8-170). Refer Wiring Diagrams WD427 &WD428.From S/No A739612 – See Issue 15. Above RCN &AS M/Switch are replaced by PCB/Sensor Assembly(SL17-315). Refer Wiring Diagrams WD441 &WD442

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MODEL P190/P195 SHREDDER(WITH DOOR) - CABINET AND ELECTRICS

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IMPORTANT NOTE

ALWAYS:-

DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTSDISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS

SECURE COMPONENTS WITH NEW GRIP RINGSREPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN

PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARPEDGES.

ALWAYS THOROUGHLY TEST MACHINE BEFORE PLACING BACKINTO SERVICE

SECTION 1 – TOP COVER

Removal for VISUAL INSPECTION ONLY

1. Locate and unscrew top cover fixing screws – three under base moulding (open door firstwhere fitted and remove bin) and two at the rear of top cover.

2. Lift off cover and place to the side on non-abrasive material. Take care not to stretch ortwist internal wiring.

Removal for WORK INSIDE MACHINE(To S/No A739611)

1. Remove cover as above.

2. Disconnect push on connectors from on the blue wire connected to the Neon, the grey wireconnected to the Capacitor and the brown and black wires connected to the Rocker Switch(note wire positions on this switch).

3. Place cover to one side on non-abrasive material.

Removal for WORK INSIDE MACHINE(From S/No A739612)

1. Remove cover as above.

2. Disconnect push on connectors from on the blue wire connected to the Neon, the grey andblue wires connected to the Auto Start PCB and the brown and black wires connected to theRocker Switch (note wire positions on both switch and PCB).

3. Place cover to one side on non-abrasive material.

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Replacement of Top Cover (All Models)

1. Refit all push fit connectors to Neon, Capacitor, Auto Start PCB (where fitted) and RockerSwitch as previously marked.

2. Fit lid, down at front initially then ease over rear flange, ensuring wiring loom is nottrapped between flanges.

3. Replace top cover fixing screws (three under base moulding and two at rear).

4. Test operation.

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SECTION 2 – CUTTING HEAD (ALL MODELS)

Removal

1. Remove top cover away from machine, as described in Section 1.

2. Mark wires to prove location and disconnect three wires from the Motor (two wires to theCapacitor and one wire to the loom).

3. Remove the Motor Earth Wire to the Side Frame (UK versions only) and the Mains EarthWire to the Side Frame.

4. Cut the cable ties securing Motor Wires to the base moulding.

5. Carefully prise back plastic lugs in base locating side frames and raise side frame clear oflugs.

6. Lift out the cutting head and place it on the workbench, supported so as not to place load onthe bin full flap (where fitted).

Replacement

1. Refit cutting head by locating the side frames onto the location lugs and press down untillugs latch into slots in the side frames.

2. Re-attach Motor Wires and Mains Earth Wire securely (noting previous marking).

3. Secure Motor Wires to base moulding with new cable ties.

4. Replace Top Cover as Section 1.

5. Test operation.

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SECTION 3 – AUTO START MECHANISM

Removal (To Serial No A739611)

1. Remove Top Cover as Section 1.

2. Remove the two screws securing the Auto Start Cover.

3. Lift out the Auto Start Swing Arm, Auto Start Lever, Rotary Damper and Auto Start MicroSwitch, noting the orientation of these components in their respective positions.

Removal (From Serial No A739612)

1. Remove Top Cover as Section 1.

2. Remove remaining white wire from Auto Start PCB noting its position.

3. Unclip 3 Starlok ‘push-on’ washers securing Auto Start wires.

4. Remove 6 screws securing PCB and Sensors to Top Cover and lift clear, noting sensor wirerouting.

Replacement (To Serial No A739611)

1. Re-assemble Micro Switch, Rotary Damper, Auto Start Lever and Auto Start Swing Arm inthe correct orientation as removed, ensuring all parts are clean and free from anycontamination likely to affect the operational characteristics of the Auto Start Mechanism.

2. Replace Auto Start Cover and secure using two screws removed previously.

3. Replace Top Cover (section 1).

4. Test operation of Auto Start Mechanism using single sheet of 80 gsm paper.

Replacement (From Serial No A739612)

1. Replace PCB and Sensors in Top Cover and secure using 6 Screws.

2. Route Sensor wires as previously noted and refit 3 Starlok ‘push-on’ washers. Note. Ifpillars were damaged in initial removal, cable tie the sensor wires to the web adjacent to thepaper entry.

3. Re-connect white wire to the Auto Start PCB at previously noted position.

4. Replace Top Cover (section 1).

5. Test operation of Auto Start Mechanism using single sheet of 80 gsm paper.

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SECTION 4 - GEARS

Removal

1. Remove top cover and cutting head as described in Sections 1 and 2.

2. Remove five screws securing gear case cover to side frame, and remove gear casecover/cover location plate complete.

3. Remove final reduction gearwheel (including lost motion collar) first followed thetwo compound gears.

4.TIMING OF GEARS – ALL CROSSCUT MACHINESBefore removing the 1:1 gears, mark which teethmesh including the spline mesh so that on re-assembly, their exact alignment can bereproduced – this is essential for machineperformance and safe operation.

5. Remove circlip from driven cutter shaft and then remove both1:1 gears (using puller)noting which gear came from each shaft and its mounting orientation on the shaft..

Replacement

1. Slide the 1:1 gears into place on their shafts, noting match marking for mesh on boththe spline and running teeth engagement for cross cut models and re-fit circlip todriven cutter shaft.

2. Install the second reduction compound gear first followed by the first reductioncompound gear and then the final reduction gear and lost motion collar.

3. Refit gear case cover/cover location plate assembly to side frame and secure usingfive screws.

4. Replace cutting head in to base moulding and re-connect motor wires as section 2.

5. Replace top cover as section 1.

6. Test machine operation.

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SECTION 5 – ELECTRIC MOTORS

Removal


2. Remove five screws fixing gear case cover and cover location plate to the motor side frame.

3. Remove the gear case cover, the cover location plate and reduction gear train (including lostmotion collar) as section 4.

4. Remove four countersunk screws securing the motor and two plastic motor insulators (oneeach side) to the motor side frame.

5. Note angular position of the motor wires, then pull the motor out of its location in the sideframe and lift out of the assembly.

Replacement

1. Fit motor insulator onto the motor spigot, and insert into the side frame. Locate other motorinsulator over the motor shaft on other side of side frame and secure with four countersunkscrews

2. Re-build gear train (including lost motion assembly) as Section 4.

3. Re-assemble the cutting head into base moulding as section 2.


5. Test operation.

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SECTION 6 – CUTTER SHAFTS, STRIPPERS AND STRIPPERPLATES, PAPER SHIELDS AND TIE BARS (STRIPPERSUPPORT BARS).

Removal


2. Remove gear case cover, the cover location plate and reduction gear train (including lostmotion collar) as section 4.

Straight Cut Shredders

3. Remove the rivets securing the stripper plates to both side frames.

4. Support cutting head on motor side frame and remove tie bar screws.

5. Remove upper most side frame.

6. Supporting cutter shaft and stripper plate assembly remove motor side frame.

7. Place cutter shaft and stripper plate assembly horizontally on flat surface, and disengagestripper plates.

Cross Cut Shredders

3. Invert cutting head such that it is supported on the top of both side frames and removestripper support bar screws from the motor side frame only.

4. Remove rivets securing the paper shield to the opposite end side frame. 5. Supporting the cutting head assembly on the motor side frame remove the cutter shaft

assembly as one unit (including strippers, stripper support bars and non motor side frame).

6. Place the cutter shaft assembly horizontally on flat surface and remove stripper support barscrews, withdraw stripper support bars and remove strippers. Dismantle cutter shafts fromsmall side frame.

Replacement

Straight Cut Shredders

1. Engage stripper plate to the each cutter shaft and locate cutter shafts together.

2. Assemble cutter shaft assembly to motor side frame and rivet to stripper plates.

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3. Assemble small side frame to opposite end of cutter shafts and rivet to stripper plates.

4. Insert the tie bars between both side frames and secure using tie bar screws.

5. Re-assemble the reduction gear train (including lost motion collar), cover location plate andgear case cover as section 4.

6. Re-assemble cutting head assembly complete as section 2.


8. Test operation.

Cross Cut Shredders

1. Assemble cutter shafts to small side frame.

2. Locate strippers to cutter shafts and insert stripper bars into strippers. Align stripper barswith holes in small side frame and secure using stripper bar screws.

3. Place cutter shaft assembly (including strippers and stripper bars) into motor side frame andrivet paper shields to small side frame. Align stripper bars with holes in motor side andsecure using stripper bar screws.

4. Re-assemble the reduction gear train (including lost motion collar), cover location plate andgear case cover as section 4.

5. Re-assemble cutting head assembly complete as section 2.


7. Test operation.

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SECTION 7 – INTERNAL FUSE REPLACEMENT

All Models – (UK and Euro)

Removal

1. Remove the top cover as described in section 1.

2. The Fuse is assembled in the Fuse holder adjacent to the entry of the Mains Input cable.

3. Remove Fuse by removing plastic Fuse carrier from the Fuse holder assembly.

4. Replace Fuse in Fuse carrier with correct 5 Amp Fuse Replacement Type T5AH250VCeramic Fuse (Rexel Part No SL15-21).

5. Important - Do not use any other type of fuse, as the above fuse is a Time Delay fusespecific to this application.

6. Re-assemble Fuse carrier to Fuse holder.


8. Test operation.

230V Machines 23 24/06/03


MODEL P170

Power Supply 230V 50Hz

Height 515 mm (20.28 inches)

Width 400 mm (15.75 inches)

Depth 370 mm (14.57 inches)

Weight 17 kg (37.4 lbs)

Entry Width 240 mm (9.45 inches)

Shred Size Nominal 4mm (0.16 inches) straight

Cutting Capacity 15 sheets of 70 gsm at 230V

Motor Power 100W

Feed Rate 4 M/min single sheet

Power on Display None

Auto on Display Neon (GREEN)

Automatic Start/Stop Yes

Dimensions of Waste Container(HxWxD)

360mm x 365mm x 315mm

Waste Container Capacity 37 litres – See Issue 5

230V Machines 24 24/06/03


MODEL P175


Height 51.5 mm (20.28 inches)





Shred Size Nominal 4mm x 40mm (0.16 x 1.57 inches)

Cutting Capacity 7 sheets of 70 gsm at 230V

Motor Power 100W



Auto on Display None

Bin full/Bin removed Neon (AMBER)



360mm x 365mm x 315mm


230V Machines 25 24/06/03


MODEL P190


Height 605 mm (23.82 inches)





Shred Size Nominal 4mm (0.16 inches) straight

Cutting Capacity 16 sheets of 70 gsm at 230V – SeeIssue 4

Motor Power 100 watts

Feed Rate 4 M/mm single sheet


Auto on Display Neon (GREEN)


Dimensions of Waste ContainerHxWxD)

360mm x 365mm x315mm


230V Machines 26 24/06/03


MODEL P195


Height 605mm (23.82 inches)



Weight 20 kg (44 lbs)


Shred Size Nominal 4mm x 40mm (0.16 x 1.57 inches)

Cutting Capacity 9 sheets of 70 gsm @ 230V

Motor Power 100 watts



Auto on Display None

Bin full/Bin removed Neon (AMBER)



360mm x 365mm x 315mm


230V Machines 28 24/06/03


WIRING DIAGRAM P170/P190.To S/No A739611

230V Machines 29 24/06/03


WIRING DIAGRAM P170/P190From S/No A739612

230V Machines 30 24/06/03


WIRING DIAGRAM P175/P195To S/No A739611

230V Machines 31 24/06/03


WIRING DIAGRAM P175/P195From S/No A739612

230V Machines 32 24/06/03


AMENDMENT RECORD SHEET

ISSUE DECRIPTION SERIALNO

CARONO

2 Page 4 - item 17, Tie bar (drg No D55524) quantity reduced from 2 to1, item 18 tie bar screw (SCM15) reduced from 4 to 2, and item 19 tiebar shakeproof washer (SHK4) reduced from 4 to 2.

A583489 324

3 Page 10 – item 3, now supplied as a complete assembly incorporatingMagnet and Magnet cover

- 350

4 Sheet Capacity for P-190 in Specifications amended from 17 sheetsto 16 sheets of 70 gsm

- 369

5 Waste Container Capacity for P170/P175 & P190/P195 increasedfrom 35 Litres to 37 & 40 Litres respectively.

- 380

6 Pages 8 and 10 – Items 18 and 20 respectively. Part no changed fromSL8-171 to SL8-169

- 413

7 Pages 8 and 10 – Model No Decals, Item 28 and Item 30 addedrespectively.

- 408

8 ATB Motor + Insulators + 7MFD capacitor replaced by RotomatikaMotor + 8MFD capacitor on all models except EU Cross Cut models

A627404 433

9 ATB Motor + Insulators + 7MFD capacitor replaced by RotomatikaMotor + 8MFD capacitor with Double Interlock Switch on all CrossCut models. Wiring Diagram updated.

A634378 461

10 Wiring looms A55557 and A55559 have been combined into A55556and A55558 respectively, by deleting earth wire.

A634378 455

11 Page 6 – Additional part no D55580 and D55579 added to items 17and 29 respectively

- 384

12 Pages 8 and 10 – EMC suppression parts namely ‘X2 Capacitor,680Kand 82 Ohm resistors’ are now contained in a single RC Network(SL18-373) within Wiring Loom

A657391 485

13 Pages 8 and 10 – Items 4 and 6 resp – Plastic Base (D55501) Matlchanged from ABS UL94-V0 to HIPS UL94-HB. Items 11 and 13resp – Top Cover (D55500) Matl changed from ABS UL94-V0 toABS UL94-HB. Items 13 and 15 resp – Flame Retardent neonsadded.

A680836 506

14 Page 4 - Part No D55517 – Stripper Plate x 2 off, now included as 1off each in Part No A56077 – Stripper Spotweld Assembly (Front)and A56087 – Stripper Spotweld Assembly (Rear).

A733242 637

15 Auto Start function changed from Mechanical Rotary Damper toElectronic Infra Red Sensor/PCB Assembly resulting in changes tothe Top Cover, Plastic Base and Wiring Lengths on all Models, andStripper Spotweld Assemblies on Straight Cut Models only.

A739612 638

16 Pages 4 & 6 – Changes to both Side Frames and Cutter Shafts (on allmodels), Paper Infeed Chutes only (on x/cut models) with increasednumber of Tie Bars and associated fixings (on x/cut models), as aresult adopting Slimline improvements to the P Range models.

A751308 642

17 Page 4 – Part No D55538 – Cover Location Plate replaced byD56070 as used on Slimline Models. Pages 4 & 6 - All spares

A754920 671

230V Machines 33 24/06/03


assemblies other than replacement cutting heads deleted.18 Pages 8 and 11, Part No SL17-144 - Cable Tie used to secure wiring

increased from 5 off to 6 off, to meet Approval requirements. WiringDiagrams on Pages 29 and 31 updated accordingly.

- 667

Documents

Service and Parts Manual Rexel Shredder P170 &190s Range 230V Issue 18