SERVICE MANUAL - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/09/A10-029.pdf · BMS-LSV6UL BACnet Server Software BMS-STBN09UL SERVICE MANUAL ... 1 Overview 1-1. Overview

FILE No. A10-029

Revised Nov. 2011 (2)

Model name:

BACnet System

Intelligent ServerBMS-LSV6UL

BACnet Server SoftwareBMS-STBN09UL

SERVICE MANUAL

PRINTED IN JAPAN, Feb. 2012, TDOC

2

ContentsSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Starting / Ending a BACnet System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4. Procedure and Checks Until The Test Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6. Product Replacement Procedure In Case of Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation Manual of Intelligent Server

Installation Manual of TCS-NET Relay Interface

Appendix 1

Appendix 2

Safety PrecautionsImportant safety-related information is described on the product and in this Service Guide.Read the following description on labels and symbols carefully and follow their directions.

[Explanation of labels]

(*): Property damage means expanded damages to assets, furniture, livestock and / or pets.

[Explanation of symbols]

Label Explanation

DANGER Indicates that the repair engineer and other third-party individuals in the vicinity may be exposed to immediate risk of death or serious injury if operation is not performed correctly.

WARNING Indicates that the repair engineer and other third-party individuals in the vicinity may be exposed to a risk of death or serious injury if operation is not performed correctly.

CAUTIONIndicates that the repair engineer and other third-party individuals in the vicinity may be exposed to a risk of injury or that property damage (*) may result if operation is not performed correctly or from failure of product after operation.

Symbol Explanation

Indicates prohibited activitySpecific prohibited actions are described in statements near the symbol.

Indicates enforced actionSpecific enforced actions are described in statements near the symbol.

Indicates caution (includes danger alert and warning)Specific content of caution is indicated in a picture or statement near the symbol.

DANGERTurn off breaker before performing work.Otherwise, one may receive electric shock from the high-voltage electricity, resulting in death or injury.

Do not turn on the breaker when the cover of the unit is removed.Otherwise, one may receive electric shock from the high-voltage electricity, resulting in death or injury.

WARNINGBefore fault diagnosis or beginning repair work, make sure that the ground wire is connected to the ground terminal of the unit.If not, ground leakage may result in electric shock hazard.

Do not alter the product.Components of the unit should also not be taken apart or altered.Otherwise, it may result in fire, electric shock or injury.

Use designated parts for replacement.Using parts other than those designated may cause fire or electric shock.

Turn off breaker

Prohibition

Check for ground wire

No alteration

Use designated parts

3

Do not allow unauthorized personnel other than repair engineers to enter areas where fault diagnosis and repair work is conducted.Unauthorized persons may suffer injury from tools and disassembled parts.

Connect lead wires with crimping terminals and turn the closed end upwards to avoid exposure to water.Failure to perform this post-connection treatment may cause disasters, such as electricity leakage and fire, on the client’s premises.

After repair, ensure that the assembly of disassembled parts and the connection and wiring of removed wires are completed so as to restore them to their former state. Be careful not to have the internal wires caught in the cover or other closures.A defect in assembly or wire connection may cause disasters in the client premise, such as electricity leakage and fire.

After repair, check for insulation between the charged part and non-charged metal part (ground terminal) using an insulation resistance tester (500 V) and ensure at least 2 MΩ resistance.If the insulation resistance value is low, it indicates the risk of disasters, such as electricity leakage and electric shock, on the client’s premises.

In case of performing circuit inspection while the circuit is connected to a power source (if such condition is necessary), use rubber gloves and other measures to prevent contact with the charged part.Otherwise, one will risk electric shock from contacting the charged part.

Upon completion of repair, ensure that there are no abnormalities.Risks of fire, electric shock or injury may be prevented by inspection.Turn off the breaker before performing inspection.

Test run the system after repair and make sure that there are no abnormalities including smoke.Risks of fire and electric shock may be prevented by inspection.

Repair and reinstallation must be performed by qualified professional.

WARNING

Restricted area

Insulation

Assembly wiring caution

Insulation check

Electric shock caution

Check after repair

Repair and Reinstall

4

Before InstallationNOTEBefore using the BACnet System, prepare the following software (sold separately):Software that can be usedBACnet Server Software BMS-STBN ( : 09 or higher)

5

1 Overview1-1. OverviewThe BACnet System (Intelligent Server and BACnet Server Software) is a product that relays the communication between the Central Monitoring system and multi air conditioner to monitor / control a multi air conditioner for building from the building central monitoring system. A protocol of communications between the BACnet System and Central Monitoring system is BACnet™, an open network protocol for building automation.

CAUTIONThe BACnet System consists of a hardware product, a box of the system, and a software product built in the system. Prepare the BACnet Server Software for each of the system.

CAUTION• Data is recorded on a CF card of BACnet Server Software in image format including software compatible with the

operating system BACnet Protocol. It is not a Windows format, so files in the CF card cannot be viewed even if it is inserted into a PC slot. In addition, an error may occur on the CF card. In this case, replace the CF card.

• It is required to register the device information on the air-conditioner. To configure the settings, use the BACnet Setting File Software.

• For specifications on communications and variables, see the annexes Protocol Implementation Conformance Statement and BACnet Server Software Specifications.

Item Product name1 Hardware product for BACnet System Intelligent Server (BMS-LSV6UL)

2 Software product built in BACnet System (CF card) BACnet Server Software (BMS-STBN09UL)

Open network protocolBACnet protocol (BACnet / IP)

TCC-LINK main busRS-485

TCS-NET Relay Interface

Equipment LAN

Central Monitoring SystemBACnet System

6

1-2. Trademarks* CompactFlash and CF are trademarks of SanDisk Corporation.* Ethernet is a registered trademark of Fuji Xerox Co., Ltd.

• “Windows XP”, “Windows Vista”, and “Windows 7” are either registered trademarks or trademarks of Microsoft Corporation in the United States and / or other countries.

• Adobe, the Adobe logo, Reader, and Acrobat are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and / or other countries.

• Install Shield is either a registered trademark or trademark of Flexera Software Inc. in the United States and / or other countries.

• All other company and product names are either registered trademarks or trademarks of the respective owners. In this manual such names are not indicated by ™, ® or © marks.

• BACnet: ASHRAE Building Automation Control Networks

7

2 System Configuration2-1. System configuration diagram

Up to 8 TCS-NET Relay Interfaces for a single BACnet System

Intelligent ServerRS-485

(A)

LAN

There is no upper limit for the number of BACnet Systems.

NOTEThe IP addresses need to be changed.

Central Monitoring system(product by another company)

Switching HUB

BACnet product by another company(Ex: For disaster prevention)

(B)

NOTESet the BACnet System in the same LAN subnet as that of the Central Monitoring system or a BACnet product by another company.(Ex)IP address of the Central Monitoring system: 192.168.1.2IP address of the BACnet System: 192.168.1.**** is a number assigned by Central Monitoring manufacturer

Up to 128 indoor units for a single BACnet System

NOTESuper Digital Inverter (including Twin and Triple)

TCC-LINK main bus (C)

TCS-NET Relay InterfaceBACnet Server

Software

8

3 Starting / Ending a BACnet SystemCAUTION

Cautions on starting a BACnet SystemThe Intelligent Server initializes the TCS-NET Relay Interface when the BACnet System is started. Confirm the following before turning on the Intelligent Server.1.The RS-485 Cable is correctly connected between the Intelligent Server and TCS-NET Relay Interface.2.The TCS-NET Relay Interface is electrified.3.The power source of the Intelligent Server is electrified.

Cautions on ending a BACnet System1.When turning off the Intelligent Server, perform the shutdown operation.

• The shutdown operation saves the information stored in the memory to a file in a CF card.• If the Intelligent Server is turned off without the shutdown operation performed, the following errors may occur:

The server cannot be restarted.The BACnet communication function does not work properly.

2.When the Intelligent Server is turned off, an alarm may be given on the Central Monitoring system. In this case, contact the administrator of the Central Monitoring system.

9

3-1. Activation and LED change1.Confirm that the TCS-NET Relay Interface is electrified.2.Confirm that a CF card (BACnet Server Software) is attached to the Intelligent Server.3.Turn off the Intelligent Server.

The following page describes the LED status change from turning on the Intelligent Server to activating the BACnet communication function normally.It takes approximately 10 minutes from turning on the Intelligent Server to activating the BACnet communication function normally. The time varies depending on the number of air-conditioners or the communication status to the Central Monitoring system.

Figure 1. LED change during activation

Normal operation

Turn on the Intelligent Server.

The OS starts up.

CAUTIONL3 lights up temporarily while the CF card is accessed.When L3 is blinking or lighting up, do not turn off the power or insert / remove the CF card.

During preparation for activating the BACnet communication function

During initialization of the BACnet communication function

Lights out

Red

Lights out

Lights out

Lights out

Red Red Green

Lights out

Red

Lights out

Lights out

Lighting

Red Red Green

Lights out

Red

Lights out

Lighting Lighting

Red Red Green

Lights out

Red

Lights out

Lights out

Lighting

Red Red Green

Blinking

Red

Lights out

Lights out

Lighting

Red Red Green

Lights out

Red

Blinking Lights out

Lighting

Red Red Green

Blinking

Red

Blinking Lights out

Lighting

Red Red Green

Lighting

Red

Lighting Lights out

Lighting

Red Red Green

Initialization failed due to setting file error

Initialization failedWaiting for the clock setting

(Activated normally)

Activated normally

10

3-2. Termination and LED change1.Press the SDR button of the Intelligent Server, and wait until the shutdown is complete.2.Turn off the Intelligent Server.

The following page describes the LED status change from pressing the SDR button of the Intelligent Server to the shutdown completion.It takes approximately 5 minutes from pressing the SDR button of the Intelligent Server to the shutdown completion. The time varies depending on the number of air-conditioners or the communication status to the Central Monitoring system.

Figure 2. LED change during termination

Operating normally

Press the SDR button of the Intelligent Server.

CAUTIONL3 lights up temporarily while the CF card is accessed.When L3 is blinking or lighting up, do not turn off the power or insert / remove the CF card.

Preparing for recording onto a CF card

Recording onto a CF card

Recording is complete.

Wait for approximately one minute and then turn off the power.

Blinking

Red

Blinking Lights out

Lighting

Red Red Green

Lights out

Red

Lights out

Lights out

Lighting

Red Red Green

Lights out

Red

Lights out

Lighting Lighting

Red Red Green

Lights out

Red

Lights out

Lights out

Lighting

Red Red Green

Blinking

Red

Blinking Lights out

Lighting

Red Red Green

Lights out

Red

Lights out

Lights out

Lighting

Red Red Green

11

4 Procedure and Checks Until The Test Operation

4-1. Preparation4-1-1. Installing the deviceFor how to install the device, see the Installation Manual.

Chapter 7Installation Manual of Intelligent ServerChapter 8Installation Manual of TCS-NET Relay Interface

4-1-2. Server settingsItem Description

1Create a setting file Create a setting file.

• Air-conditioner data• BACnet system data• IP address of LAN1

2 Change the PC’s IP address Change the PC’s IP address to “192.168.0.98”.

3 Connect to LAN2 Connect a LAN cable between the PC and LAN2.IP address of LAN2: 192.168.0.99

4 Upload data Upload the setting file data.

12

4-2. Test operation procedureFollow the procedure blow to perform the test operation. If an error occurs in each step, see the failure diagnosis.

Start

Check the power cord wiring or breaker status.

Power on TCS-NET Relay Interface(All units)

Check the power cord wiring or breaker status.

An error has occurred during the BACnet System activation.

Is the “Power” LED (red) on the TCS-NET Relay Interface board lighting up?

Power on BACnet System

Is “RN” (green) on the BACnet System lighting up?

Check the LED blinking status of the BACnet System when 10 minutes have passed after power on.

Are the LED “L1” and “L2” blinking?

Wait a while if the BACnet System is being initialized.

Check the LED lighting status on the TCS-NET Relay Interface board.

(1) Check the LAN cable connection.(2) Check the IP address.

Is RS485 (green) blinking?

Is U1U2 (orange) blinking?

Are the communication, operation check, and connection possible with third party software for BACnet operations (commercially available*1)?(*1: BACnet Explorer (cimetrics))

Check the connection to the Central Monitoring system.(Contact the manufacturer of the Central Monitoring system.)

Yes

Yes

Yes

No

No

No

13

5 TroubleshootingNo. Failure Cause Check and action

1

The “L1” LED (red) does not blink even when 10 minutes have passed after powering on the BACnet System.

1.The CF card is not attached properly.

2.The CF card is broken.3.The OS does not start up.

• Check whether the OS of the BACnet System is starting.

• Send the PING command from a laptop PC and check whether the BACnet System responds.

2Both the “L1” LED (red) and “L2” LED (red) light up when 10 minutes have passed after powering on the BACnet System.

The content in the setting file of the BACnet System is not correct.

Check the content in the setting file.

3

The “RS485” LED (green) of the TCS-NET Relay Interface does not blink.

The RS485 communication is not established from the BACnet System.

Check whether the OS of the BACnet System is starting.Check the connection between the BACnet System and TCS-NET Relay Interface.• Pole of RS485• Communication cable disconnection• Terminating resistance setting of RS485

The address of the TCS-NET Relay Interface is not described in the setting file of the BACnet System.

• Check the content in the setting file.• Check the address setting of the TCS-NET

Relay Interface.

4The “U1U2” LED (orange) of the TCS-NET Relay Interface does not blink.

The content in the setting file of the BACnet System is not correct.(Wrong address information on the indoor unit)

Check the content in the setting file.

5

The BACnet System cannot be detected from the Central Monitoring system.

The BACnet System is not currently activating.

• Check whether the “L1” LED and “L2” LED of the BACnet System are blinking.

• Check whether the BACnet System is sending I-am frames of BACnet.

• Wrong LAN cable wiring• Wrong IP address setting• Wrong Subnet address setting

• Check whether communications can be established between the Central Monitoring system and BACnet System. (PING)

• Check the IP address of the BACnet System.

6The BACnet System does not respond to requests from the Central Monitoring system.

Wrong IP address setting of the communicating party

Check whether the IP address of the other party is registered as an IP address of another system in the setting file of the BACnet System.

14

6 Product Replacement Procedure In Case of Malfunction

6-1. Service componentsThere is no service component for this product.Send a malfunctioning product.

6-2. Replacement procedureFollow the procedure below to replace the hardware and software (CF card) of the BACnet System.

1 Power off the BACnet System.

2 Remove the LAN cable, RS485 communication cable, and power cord from their connectors on the box of the malfunctioning BACnet System.

3 Remove the malfunctioning BACnet System.

4 Attach a new CF card to a new BACnet System.

5 Install a new BACnet System.

6 See Chapter 4. “Procedure and Checks Until The Test Operation” to check the performance after replacement.

CAUTIONData is recorded on a CF card of BACnet Server Software in image format including software compatible with the operating system BACnet Protocol. It is not a Windows format, so files in the CF card cannot be viewed even if it is inserted into a PC slot. In addition, an error may occur on the CF card. In this case, replace the CF card.

Item Product name1 Hardware product for BACnet System Intelligent Server (BMS-LSV6UL)

2 Software product built in BACnet System (CF card)

BACnet Server Software (BMS-STBN09UL)

15

Installation Manual of Intelligent Server

• Save These Instructions!

ENGLISH

BACnet Server

Model name:

BMS-LSV6UL

Installation Manual

+00EH99881101_01EN.book Page 1 Friday, September 16, 2011 9:18 AM

BACnet Server Installation Manual

2-EN

NOTEThis product is designed exclusively for use in North America. Do not use it in a place other than North America.

ContentsPrecautions for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Names of each parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1 CF (Compact Flash) card installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Cable connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

• Thank you very much for purchasing this TOSHIBA / Carrier BACnet Server.• Please read this manual carefully beforehand for proper installation of the BACnet Server.



EN

3-EN

Precautions for safety• Read these “Precautions for Safety” carefully before installation.• The precautions described below include important items regarding safety. Observe them without fail.

Understand the following details (indications and symbols) before reading the body text, and follow the instructions.

• After the installation work has been completed, perform a trial operation to check for any problems. Explain how to use and maintain the unit to the customer.

• Ask customer to keep this Manual at accessible place for future reference.

Indication Meaning of indication

Text set off in this manner indicates that failure to adhere to the directions in the warning could result in serious bodily harm (*1) or loss of life if the product is handled improperly.

Text set off in this manner indicates that failure to adhere to the directions in the caution could result in serious bodily injury (*2) or damage (*3) to property if the product is handled improperly.

*1: Serious bodily harm indicates loss of eyesight, injury, burns, electric shock, bone fracture, poisoning, and other injuries which leave aftereffect and require hospitalization or long-term treatment as an outpatient.

*2: Bodily injury indicates injury, burns, electric shock, and other injuries which do not require hospitalization or long-term treatment as an outpatient.

*3: Damage to property indicates damage extending to buildings, household effects, domestic livestock, and pets.

Symbols Meaning of symbols

“ ” Indicates prohibited items.The actual contents of the prohibition are indicated by a picture or text placed inside or next to the graphic symbol.

“ ” Indicates compulsory (mandatory) items.The actual contents of the obligation indicated by a picture or text placed inside or next to the graphic symbol.

• Ask an authorized dealer or qualified installation professional to install or reinstall this unit.Inappropriate installation may result in electric shock or fire.

• Electrical work must be performed by a qualified electrician in accordance with this installation manual. The work must satisfy all local, national and international regulations.Inappropriate work may result in electric shock or fire.

• Be sure to turn off all main power supply switches before starting any electrical work.Failure to do so may result in electric shock.

• Do not modify the unit.A fire or an electric shock may occur.

• Do not install this unit where flammable gas may leak.If gas leaks and accumulates around the unit, it may cause a fire.

• Perform wiring correctly in accordance with specified the current capacity.Failure to do so may result in short-circuiting, overheating or fire.

• Use predefined cable and connect them certainly. Keep the connecting terminal free from external force.It may cause an exothermic or a fire.

WARNING

CAUTION

WARNING

CAUTION



4-EN

Before installationNOTEPrepare the following software (sold separately) before using the server.

Available softwareBACnet Software BMS-STBN UL ( is 09 or higher)

Check the following package contents.

Use the following wiring materials to connect the communication cables and power cables. (locally procured)

Names of each parts

No. Item Quantity Remarks1 BACnet Server 1

2 Installation Manual 1

3 Manual 1

4 Cable 1 RS-485 cable for BACnet Server

5 Closed end wire joint 2

6 Clamp filter 2

7 Tie-wrap 2 For fixing the clamp filter

8 Power cable 1

No. Line Description

1 For RS-485

Type 2-core shield wire

Wire sizeAWG16 (1.25 mm2), 1600 ft (500 m) max. (total length)

Length

2 For ethernetType

LAN cable (higher than Category 5, UTP)The appropriate use of straight cable / cross cable should be done depending on your system used.

Length 320 ft (100 m) max.

VGALAN2PS/2LAN1USBCOM1

SDRRNL3OFFS1ONL2L1

L1 LEDL2 LEDS1 switch

RUN LEDShut down switch

POWER switch

AC inlet (AC IN)Ethernet port2 (LAN2)Ethernet port1 (LAN1)CF CARD slotSerial port1 (COM1)

L3 LED



EN

5-EN

1 CF (Compact Flash) card installationInsert the CF card (with the software sold separately)Push the CF card fully into the slot.

1 Remove two screws and the cover plate and the CF card slot appears.

2 Insert the CF card with its rating label attached surface upward.Confirm the CF card is surely pushed into the slot.

REQUIREMENT• Do not insert or remove the CF (Compact Flash) card during power on of the BACnet Server.

Doing so may cause a failure.• If the CF (Compact Flash) card is not inserted properly, the BACnet Server will not work.

2 SettingThe setting is not required.S1 is set to “OFF”.

Rating label

CF card



6-EN

3 Installation

BACnet Server installation method and orientationThere are 2 types of setting methods and directions available for the server. Use the fixing metal platesattached when installing the server.

Fixing screw hole positionsUnit : inch (mm)

REQUIREMENTDo not install the unit in any of the following places.• Humid or wet place• Dusty place• Place exposed to direct sunlight• Place where there is a TV set or radio within one meter• Place exposed to rain (outdoors, under eaves, etc.)

(1) Surface mount (2) Wall mountMount the server with the front face upward.

0.75

” (19

)

0.24” (6) 0.24” (6)

0.83

”(2

1)4.

13” (

105)

11” (280)

5.71

” (14

5)

4 - Ø23 / 128”(4 × Ø4.6)

AC inlet side



EN

7-EN

Installation space and maintenance spaceThe installation space and the maintenance space must be determined before installation.These spaces depend on installation method.

Installation spaceThe values in the following table are required for installation space in each direction.Select an installation place that allows good air ventilation.

Unit : inch (mm)

Maintenance space is required for installation and maintenance of the unit.Unit : inch (mm)

Item Direction Surface mount Wall mount

Installation space

Top 3.94” (100) 1.97” (50)

Bottom 0 0

Front 3.94” (100) 3.94” (100)

Rear Location adjacent to wall permitted (*1)

Right side 1.97” (50) 3.94” (100)

Left side 1.97” (50) 3.94” (100)(*1) “Location adjacent to wall permitted” means that the unit can be installed close to the wall on that side.

Top

Right side

Front

Rear

Left side

39.37” (1000)

39.37” (1000)

Rear

BACnet SERVER

Front

: Maintenance space

: Installation space



8-EN

4 Cable connection

AC power cable connectionREQUIREMENTPower cable is not supplied for the BACnet Server. Insert a three core power cable applicable to the standard of the country you use. Be sure to connect the earth line of the power cable securely.

• Confirm that the power supply switch of this unit is cut off.• Insert an AC power cable into the AC inlet of the unit.• Connect the power cord plug to an outlet (120 VAC).

REQUIREMENT• Attached power supply wire is for AC 120 V.• Disconnect the appliance from the main power supply. Connect this appliance to the main power supply by a circuit

breaker or a switch with a contact separation of at least 0.118” (3 mm).• Make sure that the outlet is earthed.

Ethernet wire connectionInsert the Ethernet wire into the Ethernet port1 (LAN1).

Serial port (RS-485) connection• Confirm that the power supply for the BACnet Server is shut off.• Connect RS-485 cable (packaged with the BACnet Server) to Serial port 1 (COM1).

Fix the cable to the BACnet Server by the fixing screws (two locations on both sides) attached to the connector on RS-485 cable.

REQUIREMENTAttach the supplied clamp filter to the LAN cable and RS-485 cable.* Wind the LAN cable and RS-485 cable around the clamp filter as shown below when attaching the filter to the cable. After attaching the filter, fix it to the LAN cable and RE-485 cable using a supplied tie-wrap.* Attach the clamp filter as near the main unit as possible.

LAN cableRS-485 cable



EN

9-EN

Connection to the TCS-NET Relay Interface• TxRx(+) ConnectionConnect three of the four wires of RS-485 wire (red wire / orange wire / wire from the terminal board RS-485 A of the TCS-NET Relay Interface) together with the closed end wire joint. The red and orange wires can be connected directly to the terminal board RS-485 A of the Relay Interface.

• TxRx(-) ConnectionConnect three of the four wires of RS-485 wire (brown wire / yellow wire / wire from the terminal board RS-485 B of the TCS-NET Relay Interface) together with the closed end wire joint. The brown and yellow wires can be connected directly to the terminal board RS-485 B of the Relay Interface.

NOTEThe RS-485 signal wire has polarity. If connected with incorrect polarity, the unit will not work.Do not connect or disconnect the wire during control operation.Doing so may cause a malfunction.

AB

RS

-485A

BR

S-485

Close end wire joint

BACnet Server

TCS-NETRelay Interface

TCS-NETRelay Interface

Brown / Yellow

Shield wire open(insulated)

Connect the shieldwires of the 2 wires

Shield wire earthconnection

RS-485 cableRed / Orange

RS-485



10-EN

Specifications

External viewUnit : inch (mm)

Power Supply 120 VAC, 60 Hz

Current 0.2 A

Operating temperature / humidity 32 to 104 °F (0 to 40 °C), 10 to 90 % RH (no condensation)

Storage temperature -4 to 140 °F (-20 to +60 °C)

Dimension 9.84” (W) x 2.76” (H) x 5.71” (D) inch (250 (W) x 70 (H) x 145 (D) mm)(11.5” (292) (W) including the fixing metal plate)

Mass 3.31 lb (1.5 kg)

COM port RS-485 (9-pin, D-SUB)

LAN 10BASE-T / 100BASE-TX

2.76” (70)

2.74” (69.5)

0.75

”(1

9)

0.12

6” (3

.2)

5.71

” (14

5)

4.13

” (10

5)

0.35

4”(9

)4.

92” (

125)

0.43

3”(1

1)

9.84” (250)

11.5” (292)11” (280)

4 - Ø23 / 128”(4 × Ø4.6)

Trademarks:• BACnet is a registered trademark of ASHRAE (American Society of Heating, Refrigerating and Air-Conditioning

Engineers, Inc.).• Compact Flash and CF are trademarks of SanDisk Corporation.• Ethernet is a registered trademark of Xerox Corporation.



EN

11-EN


EH99881101


Installation Manual of TCS-NET Relay Interface

TCS-NET RELAY INTERFACE

Installation Manual

TCS-NET Relay Interface

Model name:

BMS-IFLSV4UL

Toshiba

+00DE93129101_01EN.book Page 1 Tuesday, October 4, 2011 6:09 PM

Toshiba XXXXXXX(<SanSerif1>X/X)

– 1 –

TCS-NET Relay Interface Installation Manual

Contents

1 Precautions for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3 Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5 Connection of power cables / earth wires / communication cables . . . . . . . . . . . . . 5

6 Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7 Test run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

• Thank you very much for purchasing this TOSHIBA / Carrier TCS-NET Relay Interface.

• Please read this manual carefully beforehand for proper installation of the relay interface.

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1 Precautions for safety• Read these “Precautions for Safety” carefully before installation.

• The precautions described below include important items regarding safety. Observe them without fail.

Understand the following details (indications and symbols) before reading the body text, and follow the

instructions.

• After the installation work has been completed, perform a test run to check for any problems. Explain how to use

and maintain the unit to the customer.

• Ask customer to keep this Manual at accessible place for future reference.

Indication Meaning of Indication

Text set off in this manner indicates that failure to adhere to the directions in the warning could result in serious bodily harm (*1) or loss of life if the product is handled improperly.

Text set off in this manner indicates that failure to adhere to the directions in the caution could result in serious bodily injury (*2) or damage (*3) to property if the product is handled improperly.

*1: Serious bodily harm indicates loss of eyesight, injury, burns, electric shock, bone fracture, poisoning, and other

injuries which leave aftereffect and require hospitalization or long-term treatment as an outpatient.

*2: Bodily injury indicates injury, burns, electric shock, and other injuries which do not require hospitalization or long-

term treatment as an outpatient.

*3: Damage to property indicates damage extending to buildings, household effects, domestic livestock, and pets.

Symbols Meaning of Symbols

“ " Indicates prohibited items.The actual contents of the prohibition are indicated by a picture or text placed inside or next to the graphic symbol.

“ " Indicates compulsory (mandatory) items.The actual contents of the obligation indicated by a picture or text placed inside or next to the graphic symbol.

• Ask an authorized dealer or qualified installation professional to install or reinstall this unit.

Inappropriate installation may result in electric shock or fire.

• Electrical work must be performed by a qualified electrician in accordance with this installation

manual.

The work must satisfy all local, national and international regulations.

Inappropriate work may result in electric shock or fire.

• Be sure to turn off all main power supply switches before starting any electrical work.

Failure to do so may result in electric shock.

• Do not modify the unit.

A fire or an electric shock may occur.

• Do not install this unit where flammable gas may leak.

If gas leaks and accumulates around the unit, it may cause a fire.

• Perform wiring correctly in accordance with specified the current capacity.

Failure to do so may result in short-circuiting, overheating or fire.

• Use predefined cable and connect them certainly. Keep the connecting terminal free from

external force.

It may cause an exothermic or a fire.

WARNING

CAUTION

WARNING

CAUTION

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2 Introduction

�Applications / functions / specifications

Applications

• The TCS-NET Relay Interface is used to connect air conditioners (with TCC-LINK installed) to the air

conditioning control system or BACnet system.

Functions

• The TCS-NET Relay Interface converts signals between TCC-LINK and RS-485.

Specifications

�External view

Unit: inch (mm)

Power supply 120 VAC, 60 Hz

Power consumption 3 W

Operating temperature / humidity 32 to 104 °F (0 to 40 °C), 10 to 90% RH (no condensation)

Storage temperature -4 to 140 °F (-20 to +60 °C)

Chassis material Galvanized sheet metal 0.8 t

Dimensions 2.59” (H) x 6.69” (W) x 7.87” (D) inch (66 (H) x 170 (W) x 200 (D) mm)

Mass 2.43 lb (1.1 kg)

5.7

8"

(14

6.9

)

6.6

9"

(17

0)

6.1

4"

(15

6)

7.87" (200)

3.07" (78)0.86"(22) 3.07" (78)

0.86"(22)

3.07" (78)0.86"(22) 3.07" (78)

0.86"(22)

2.5" (63.6)

2.59" (66)

6-Ø7/32” (6-Ø5.5)mounting holes

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3 Before installationCheck the following package contents.

Use the following wiring materials to connect the communication cables and power cables. (locally procured)

4 Installation

�TCS-NET Relay Interface installation method and orientation

There are five installation methods for this relay interface as shown below: surface mount and wall mounts. Use

the attached screws.

REQUIREMENT

Do not install the unit in any of the following places.

• Humid or wet place

• Dusty place

• Place exposed to direct sunlight

• Place where there is a TV set or radio within one meter

• Place exposed to rain (outdoors, under eaves, etc.)

� Installation space and maintenance space

A side space for connecting through cable inlets and an upper space for maintenance

must be reserved before installation.

The other sides can be adjacent to surrounding objects.

No. Item Quantity Remarks

1 TCS-NET Relay Interface 1

2 Installation Manual 1

3 Screw 4 5/32” x 0.47” (M4 x 12 mm) tapping screws

4 Cable clamp 1

No. Line Description

1 For TCC-LINK

Type 2-core shielded wires

Wire size AWG16 (1.25 mm2), 3200 ft (1000 m) max.AWG14 (2.00 mm2), 6500 ft (2000 m) max.(total length including air conditioner area)Length

2 For RS-485

Type 2-core shielded wires

Wire size AWG16 (1.25 mm2), 1600 ft (500 m) max.(total length)Length

3 For powerType UL, CSA approved power supply wire

AWG18 (0.75 mm2), 160 ft (50 m) max.Wire size

No good

3.94”(100)

7.87”(200)

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5 Connection of power cables / earth wires / communication cables

CAUTION

• The RS-485 communication cables have polarity. Connect A to A, and B to B. If connected with incorrect polarity, the unit will not work.

• The TCC-LINK communication cable have no polarity.

Connect power cables, earth wires, and communications cables to the specified terminals on the terminal block.

1.97"(50)

0.39"(10)

1.97"(50)

0.39"(10)

0.39"(10)

1.38"(35)

0.39"(10)

LN

2.17"(55)

0.39"(10)

Length of stripped RS-485 (address of other than 1) and TCC-LINK communication cable

Length of stripped RS-485 communication cable (address 1)

The RS-485 communication cable must be earthed on address 1 (Relay Interface address SW=1) TCS-NET Relay Interface. Fix the shielded wire of RS-485 communication cable with metal cable clamp and screw it to the chassis to earth it.

Length of stripped power cable

Do not connect the shield wire to the earth. It should be open and insulated.

Clamping communication cableClamping RS-485 communication cable (address 1)

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REQUIREMENT

Disconnect the appliance from the main power supply.

This appliance must be connected to the main power supply by a circuit breaker or switch with a contact separation of at least

3mm.

Fasten the screws to the terminal with torque of 0.5 Nm.

TC

C-L

INK

U1

U2

F

G

RS

-48

5

A

B

L

N

SW1

SW4

LED1LED2

LED3LED4

LED5

SW2

SW7SW6SW5

SW3

1 2 3 4

SG

Air conditioner

BACnet Server

Power supply120 VAC, 60 Hz

The RS-485 communication cable must be earthed on address 1 (Relay Interface address SW=1) TCS-NET Relay Interface. The shielded wires must be crimped with closed end connectors on interfaces with address of other than 1. The shielded wire ends must be insulated and left open.

The TCC-LINK communication cable must be earthed on the air conditioner. Do not connect the shield wire to the terminal block. It should be open and insulated.

Connect the earth wire to the earth terminal on the chassis.

Connect the power supply cable and earth wire to the terminals using ring terminals with insulation sleeve.

To connect 2 cables, change the preset cable clamp to the provided one and fix the cables with the cable clamp as shown in the figure left.

Remove the grommet from the power supply wire hole. Attach the conduit pipe to the plate with a lock nut.Use 1/2 inch conduit pipe.

Lock nut

Conduit pipe

Power supply wire hole (Ø7/8” (22.2))

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�Wiring connection

The following describes a connection example when two or more TCS-NET Relay Interface units are used.

Terminator resistor setting (See “6 Setting” for the setting method.)

• Set the RS-485 terminator resistor to “120 ohm” for address1 (Relay Interface address SW1=1) TCS-NET Relay

Interface unit, and set to “open” for other units.

• Set the TCC-LINK terminator resistor to “open” as it is set on the air conditioner side.

Shield earthing

• The RS-485 communication cable must be earthed on address 1 (Relay Interface address SW=1) TCS-NET

Relay Interface. Fix the shielded wire of RS-485 communication cable with metal cable clamp and screw it to the

chassis to earth it. The shielded wires must be crimped with closed end connectors on interfaces with address

of other than 1. The shielded wire ends must be insulated and left open.

• Do not connect the shield wire to the terminal block. It should be open and insulated. The TCC-LINK

communication cable must be earthed on the air conditioner.

TC

C-L

INK

U2 U1

U4 U3

U2 U1

U4 U3 U4 U3

8

AB

SG

U1

U2

FG

RS

-48

5 SW6SW5

SW1

U2 U1 U2 U1 U2 U1

U2 U1

U4 U3

U2 U1

U4 U3 U4 U3

U2 U1 U2 U1 U2 U1

A B

LN

TC

C-L

INK

1

AB

SG

U1

U2

FG

RS

-48

5 SW6SW5

SW1

LN

Ind

oo

r u

nit

Do not connect the shielded wire of TCC-LINK communication cable to the earth.

Po

we

r su

pp

ly

Ind

oo

r u

nit

Ind

oo

r u

nit

Ind

oo

r u

nit

Ind

oo

r u

nit

Ind

oo

r u

nit

Ou

tdo

or

un

it

Ou

tdo

or

un

it

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tdo

or

un

it

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tdo

or

un

it

Re

mo

te

co

ntr

olle

r

Re

mo

te

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ntr

olle

r

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rem

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tra

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te c

on

tro

ller

TCC-LINK U1 and U2 have no polarity.

Set the RS-485 terminator resistor on the address1 unit (relay interface address SW1=1) and host system. Do not set it here.

BACnet SERVER

Crimp 3 wires with a closed end wire joint.

Orange Brown

YellowRed

Red/Orange

Brown/Yellow B

A

TCC-LINK terminator resistor is set on the air conditioner side. SW6 should be OFF.

Connect the shielded wires of the two cables.

The RS-485 communication cable must be earthed on address 1

CAUTION: RS-485 communication cables A and B have polarity. Be careful when connecting the RS-485 wires.

RS-485 terminator resistor is set by relay interface of address setting switch SW1=1 only.

Set the TCS-NET Relay Interface address with SW1. Assign 1 to C(12) to each address to avoid duplication.CAUTION: The SW1 setting is read when the power is turned on. Push the reset switch SW7 after changing the address.

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6 SettingThe following settings are necessary to use TCS-NET Relay Interface.

• SW1 TCS-NET Relay Interface address set switch

When two or more TCS-NET Relay Interface are used, set a different address for SW1 to avoid address

duplication.

Assign addresses in an ascending order.

CAUTION

• Set relay interface addresses according to the air conditioner address table.For the relay interface whose address SW1=1, perform terminator resistor setting.

• When the SW1 setting has been changed, push the reset switch SW7. The new address setting is read.

• SW2 Test switch Not used during operation.

Set these switches to zero (0) or “all OFF”.• SW3 Test switch

• SW4 Test switch

• SW5 RS-485 terminator resistor select switch

Set “120 ohm” only when the relay interface address SW=1, and set “open” for other relay interfaces.

• SW6 TCC-LINK terminator resistor select switch

The TCC-LINK terminator resistor is set on the air conditioner side. Set SW6 to “open”.

• SW7 Reset switch

When performing an address setting with SW1, push this reset switch after the address setting to read

the set value.

U1

U2

FG

AB

SG

LN

TC

C-L

INK

RS

-48

5

SW1

SW4

LED1LED2

LED3LED4

LED5

SW2

SW7SW6SW5

SW3

1 2 3 4

REQUIREMENT

• RS-485 terminator resistor select switch SW5.

Set “120 ohm” only when the TCS-NET Relay Interface address SW=1, and set “open” for other relay

interfaces.

• The TCC-LINK terminator resistor is set on the air conditioner side. Set SW6 to “open”.

SW1 Relay interface address set switch

1-C Relay interface address

0, D-F Not used

SW2 Test switch (0 usually)

SW3 Test switch (all OFF usually)

SW4 Test switch

SW5 RS-485 terminator resistor select switch

120 ohm Open

SW6 TCC-LINK terminator resistor select switch

100 ohm Open

SW7 Reset switch

LED1 Power indicator

LED2 RS-485 communication status indicator

LED3 TCC-LINK Communication status indicator

LED4 TCC-LINK Communication error indicator

LED5 Test indicator

ON ON

ON ON

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7 Test run

�Before starting test run

Complete the air conditioner test run.

Turn on the power of the TCS-NET Relay Interface after all cable connections and settings are completed.

Then turn on power of the BACnet Server.

�Test run

Check the TCC-LINK and RS-485 communication status of the TCS-NET Relay Interface by checking the blinking

of the LEDs.

Trademarks

• BACnet is a registered trademark of ASHRAE (American Society of Heating, Refrigerating and Air-Conditioning

Engineers, Inc.).

LED Normal operation Abnormal operation

LED1 Power indicator ON OFF

LED2 RS-485 communication status indicator Blinking OFF

LED3 TCC-LINK communication status indicator Blinking OFF

LED4 TCC-LINK communication error indicator OFF ON

LED5 TEST indicator OFF ON

LED1 Power indicator

ON: While power is on

OFF: When power is not turned on

LED2 RS-485 communication status indicator

Blinking: When RS-485 communication with the host system is normal

OFF: When RS-485 communication with the host system is disabled

LED3 TCC-LINK communication status indicator

Blinking: When TCC-LINK communication with any of the air conditioners is normal

OFF: When TCC-LINK communication with all air conditioners is disabled

LED4 TCC-LINK communication error indicator

ON: This LED will be turned on, when there is no reply from the air conditioner response to

signals from the Relay Interface.

OFF: This LED will be turned off, when there is reply from the air conditioner response to signals

from the Relay Interface.

LED5 Test indicator

Not used in normal operation

Displayed only in the test mode


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DE93129101

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Appendix 1

1

PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT

(NORMATIVE)

Model Name

BMS-STBN09UL

1 February 2012

2

ANNEX A - PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT (NORMATIVE)

BACnet Protocol Implementation Conformance Statement

Date 1 February 2012Vender Name Toshiba Carrier Corporation Product Name Toshiba BACnet Server Product Model Number BMS-STBN09ULApplication Software Version - Firmware Revision - BACnet Protocol Revision ANSI/ASHRAE Standard 135-2004

Product Description:

1. Applicable air conditioner

1) VRF System

- Super Modular Multi System - i

2) Light Commercial model

- Super Digital Inverter Series(*)

(*) TCB-PCNT31TLUL is necessary except High wall Series.

2. System Configuration

2.1 Sample Control Wiring diagram

Toshiba Products

Ethernet : BACnet IP

Building Management System

BACnet Server /BACnet Software

TCS-Net Relay Interface

Air Conditioners

3

2.2 System Configuration and Limits

Item Model Name Specification Connectable Q’ty

BACnet Server BMS-LSV6UL Hardware for BACnet Software -

BACnet Software BMS-STBN09UL Protocol transformation RS-485 to BACnet IP

One BACnet software per one BACnet Server

TCS-Net Relay Interface BMS-IFLSV4UL Protocol transformation TCC-

LINK to RS-485

Max. 8 units per one Intelligent Server Max. 64 indoor units per one Relay I/F

Indoor unit Max. 128 units per one BACnet System

BACnet Standardized Device Profile (Annex L):

BACnet Operator Workstation (B-OWS)

BACnet Building Controller (B-BC)

BACnet Advanced Application Controller (B-AAC)

BACnet Application Specific Controller (B-ASC)

BACnet Smart Sensor (B-SS)

BACnet Smart Actuator (B-SA)

List all BACnet Interoperability Building Blocks Supported (Annex K):

Data Sharing Event & Alarm Management Scheduling Trending Device & Network

Management DS-RP-B

DS-RPM-B DS-WP-B

DS-WPM-B DS-COVU-B

AE-N-B DM-DDB-B DM-DOB-B DM-DCC-B

Segmentation Capability:

Segmented requests supported Window Size

Segmented responses supported Window Size

4

Standard Object Types Supported:

Object-Type Supported DynamicallyCreatable

Dynamically Deletable

Accumulator

Analog Input

Analog Output

Analog Value

Binary Input

Binary Output

Binary Value

Calendar

Command

Device Yes N/A N/A

Event Enrollment

File

Group

Loop

Multi-state Input

Multi-state Output

Notification Class

Program

Schedule

5

Data Link Layer Options:

BACnet IP, (Annex J)

BACnet IP, (Annex J), Foreign Device

ISO 8802-3, Ethernet (Clause 7)

ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8)

ANSI/ATA 878.1, RS-485 ARCNET (Clause 8), baud rate(s) ____________

MS/TP master (Clause 9), baud rate(s):

MS/TP slave (Clause 9), baud rate(s):

Point-To-Point, EIA 232 (Clause 10), baud rate(s):

Point-To-Point, modem, (Clause 10), baud rate(s):

LonTalk, (Clause 11), medium: __________

Other:

Device Address Binding:

Is static device binding supported? (This is currently necessary for two-way communication with MS/TP slaves

and certain other devices.) Yes No

Networking Options:

Router, Clause 6 - List all routing configurations, e.g., ARCNET-Ethernet, Ethernet-MS/TP, etc.

Annex H, BACnet Tunneling Router over IP

BACnet/IP Broadcast Management Device (BBMD)

Does the BBMD support registrations by Foreign Devices? Yes No

Character Sets Supported:

Indicating support for multiple character sets does not imply that they can all be supported simultaneously.

ANSI X3.4 IBM™/Microsoft™ DBCS ISO 8859-1

ISO 10646 (UCS-2) ISO 10646 (UCS-4) JIS C 6226

If this product is a communication gateway, describe the types of non-BACnet

equipment/networks(s) that the gateway supports:

____________________________________________________________________________________________

____________________________________________________________________________________________

____________________________________________________________________________________________

Appendix 2

1 /

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SERVICE MANUAL - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/09/A10-029.pdf · BMS-LSV6UL BACnet Server Software BMS-STBN09UL SERVICE MANUAL ... 1 Overview 1-1. Overview