SERVICE MANUAL FOR:I-Bike SE

Set up dimension: 110X55X129mm

Fold up dimension: No

Weight of product: 29kg

Shipping Weight:

User weight limit: 120kg

Resistance Level: 1-16 levels

Incline Range: No

Hand Pulse Sensor: Yes

Wireless Pulse Sensor: No

Power Requirement: UM-3 AA 1.5v X 2

Motor: No

Emergency Stop: No

Specifications

Parts Explosive Drawing

Parts List

Part No. Part name Bezeichnung Quantity/Menge

IB Se-102 Console housing cover-upper Oberes Computergehäuse 1

IB Se-103 Console housing cover-lower Unteres Computergehäuse 1

IB Se-104 Upright upper cover-left Linkes Frontstützengehäuse oben 1

IB Se-105 Upright upper cover-right Rechtes Frontstützengehäuse oben 1

IB Se-108 Overlay Overlay 1

IB Se-110 M4X15 Screw M4x15 Schraube 15

IB Se-111 Adapter Adapter 1

IB Se-201 Handle bar Handgriff 1

IB Se-202 Handle pulse sensor-upper Oberer Handpulssensor 2

IB Se-203 Handle pulse sensor-lower Unterer Handpulssensor 2

IB Se-204 Foam grip Schlauchgriff 2

IB Se-205 Handle pulse sensor wire Handpulssensorkabel 2

IB Se-206 Handle bar end cap Handgriff Endkappe 2

IB Se-207 Handle bar foam grip-middle Handgriffschlauch Mitte 2

IB Se-209 7pin wire-upper 7 Pin Kabel oben 1

IB Se-210 Upright Frontstütze 1

IB Se-212 M3.5X16 Screw M3.5X16 Schraube 4

IB Se-213 M5X14 Screw M5X14 Schraube 6

IB Se-215 M8X20 Bolt M8X20 Stift 5

IB Se-216 Speed sensor wire Geschwindigkeitssensorkabel 1

IB Se-218 Speed sensor holder Halterung Geschwindigkeitssensor 1

IB Se-219 M6X50 Bolt M6X50 Stift 2

IB Se-220 6X10X2 Spring washer 6X10X2 Federscheibe 2

IB Se-221 M5X29 Bolt M5X29 Stift 1

IB Se-222 M4X10 Screw M4X10 Schraube 4

IB Se-301 M8X85 Bolt M8X85 Stift 2

IB Se-302 8X17X1.5 Washer 8X17X1.5 Scheibe 10

IB Se-303 Rear stabilizer tube adjustment foot Höhenverstellung hinterer Bodenrohrfuß 2

IB Se-304 Saddle post bottom cover Oberes Gehäuse Sattelstange 1

IB Se-306 Rear stabilizer tube Bodenrohrfuß hinten 1

IB Se-307 Rear stabilizer tube foot cover-right Abdeckung Bodenrohrfuß hinten rechts 1

IB Se-308 Rear stabilizer tube foot cover-left Abdeckung Bodenrohrfuß hinten links 1

IB Se-309 Front stabiliser tube transport cover-left

Linkes Transportgehäuse vorderer Bodenrohrfuß 1

IB Se-310 Front stabliser tube transport cover-right

Rechtes Transportgehäuse vorderer Bodenrohrfuß 1

IB Se-311 Transport wheel Transportrolle 2

IB Se-312 Saddle post Sattelstange 1

IB Se-313 Saddle post plastic insert Plastikdübel Sattelstange 1

IB Se-314 Seat post height adjustment konb Sattelhöhenverstellknopf 1

IB Se-315 7 Pin Wire lower 7 Pin Kabel unten 1

IB Se-316 Saddle Sattel 1

IB Se-317 Main frame Hauptrahmen 1

IB Se-318 M6 spring M6 Feder 2

IB Se-320 Transport fix bolt M6X35X10 Transport Befestigungsstift M6X35X10 2

IB Se-321 M5X14 Screw M5X14 Schraube 8

IB Se-330 M8 Screw M8 Schraube 1

IB Se-403 Main chain cover-left Kettengehäuse links 1

IB Se-404 Saddle post cover Abdeckung Sattelstange 1

IB Se-405 Chain cover upper cover Obere Abdeckung Kettengehäuse 1

IB Se-407 Main chain cover-right Kettengehäuse rechts 1

IB Se-410 Pedal-left Pedal links 1

IB Se-411 Crank end cap Endkappe Kurbel 2

IB Se-412 M10X1.25 nut M10X1.25 Mutter 2

IB Se-413 Crank-left Kurbel links 1

IB Se-414 Crank-right Kurbel rechts 1

IB Se-415 Pedal-right Pedal rechts 1

IB Se-416 Upright lower cover-Left Unteres Gehäuse Frontstütze links 1

IB Se-417 Upright lower cover-Right Unteres Gehäuse Frontstütze rechts 1

IB Se-418 Front stabiliser tube cover Abdeckung Bodenrohrfuß vorne 1

IB Se-419 Rear stabliser tube cover Abdeckung Bodenrohrfuß hinten 1

IB Se-501 6004 Bearing 6004 Kugellager 2

IB Se-502 M18 Nut M18 Mutter 2

IB Se-503 20X30X2 Washer 20X30X2 Scheibe 2

IB Se-504 OD260X20 Driving belt large plastic pulley

OD260X20 Große Plastikrolle Antriebsriemen 1

IB Se-505 Driving belt Antriebsriemen 1

IB Se-506 Crank shaft Kurbelwelle 1

IB Se-507 M6X10 Screw M6X10 Schraube 4

IB Se-508 M6X12 Screw M6X12 Schraube 6

IB Se-509 M8X14 Screw M8X14 Schraube 1

IB Se-510 6300 bearing 6300 Kugellager 2

IB Se-511 φ8X23X2 washer φ8X23X2 Scheibe 1

IB Se-513 ID35XOD192X35.5 Flywheel ID35XOD192X35.5 Schwungrad 1

IB Se-514 OD255X3 Aluminium disk OD255X3 Aluminiumscheibe 1

IB Se-515 M8X15 screw M8X15 Schraube 4

IB Se-516 Small pulley OD28X84.3 Kleine Rolle OD28X84.31

IB Se-517 φ17.2X22.2X1.5 washer φ17.2X22.2X1.5 Scheibe 4

IB Se-519 Tension pulley bracketKlammer Spannungsrolle

1

IB Se-522 Spring 1.8X12X85X22 ∮ Feder 1.8X12X85X22 ∮ 1

IB Se-524M5X14 screw M5X14 Schraube

1

IB Se-525 M10 nut M10 Mutter 1

IB Se-526Aluminum disc OD75X11.5 Aluminumscheibe OD75X11.5

2

IB Se-527 ID18XOD35X12 One way bearing ID18XOD35X12 Einweglager 1

IB Se-5286003 bearing 6003 Kugellager

4

IB Se-535M10X78 bolt M10X78 Stift

1

IB Se-537 φ8X14X2 spring washer φ8X14X2 Federscheibe 11

IB Se-601φ10X26X2 washer φ10X26X2 Scheibe

1

IB Se-602 Spring 1.5X15X25X5∮ Feder 1.5X15X25X5∮ 1

IB Se-603Magnet bracket Magnetklammer

1

IB Se-604 M6 nut M6 Mutter 1

IB Se-605M6X70 bolt M6x70 Stift

1

IB Se-606 Motor Motor 1

IB Se-608M6 nut M6 Mutter

1

Remove Chain covers

Step 1: First use a flat screwdriver to remove crank discplastic covers, then use 14mm socket wrench to undocrank nut.

Step 2: Use a crank remover tool to undo crank arm.

Crank remover tool

Step 3: on the other side, again use a flat screwdriverto remove crank disc plastic cover then use 14mm socket wrench undo crank nut.

Step 4: Use a crank remover to undo crank.

Step 5: lift off Chain cover upper cover.Step 6: Remove Front stabilizer tube cover.

Step 6: Remove Rear stabilizer tube cover.Step 7: Use a Phillips screwdriver to undo Main chain Cover right screws x 4.

Step 8: Remove Main chain cover right. Step 9: Use a Phillips screwdriver to undo Main chain Cover left screws x 2.

Step 9: Remove Main chain cover left.

Remove flywheel set

Step 1: Follow Remove chain cover instruction to remove both chain covers.

Step 2: Remove belt tension spring. Step 3: Remove the driver belt.

Step 4: Use 3mm Allen wrench to undo flywheelfix bolts x 3 on the right side.

Step 5: Use 3mm Allen wrench to undo flywheelfix bolts x 3 on the left side.

Step 6: Flywheel can now be removed.

Disassemble flywheel

Step 1: Follow Remove chain cover instructions to remove both chain covers.Step 2: Follow Remove flywheel set instructions to remove flywheel set.

Step 3: Use 8mm Allen wrench to undo the centre bolt in the flywheel.

Step 4: Remove flywheel Aluminum support insert.

Step 5: Use 4mm Allen wrench to undo the Aluminum disk bolts x 4.

Step 6: Flywheel can now be completed dismantled

Disassemble resistance bracket set

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Use a 5mm Allen wrench and 10mm Socket/spanner to undo magnet bracket top bolt and nut x 1.

Step 3: Remove magnet bracket axle and spring.

Step 4: Use a 6mm Allen wrench and 17mm Socket/spanner to undo magnet bracketbottom not and bolt x 1.

Step 5: Magnet bracket can now be removed.

Step 6: When reassembling the magnet bracket. You must ensureThat the spring , thin washer and thick washer are installed as above

Remove resistance motor set

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 3: Use 5mm Allen wrench, a 10mm and 13mm spanner/socket to undo magnet bracket Nuts and bolts.

Step 4: Disconnect all wires from the resistance motor then remove the resistance motor from machine.

Console overview

I-Bike SE Resistance motor

Engineer mode setting

Enter Engineer Mode:Press and hold RESISTANCE UP and DOWN together, whilst holding insert power cable.The computer wil enter Engineer Mode, the SPEED display window will display the computer software version and the RPM display window will show 1.

Set computer speed and distance based on wheel size:After entering Engineer Mode and SPEED display window is showing “1”, press START button. Use RESISTANCE UP and DOWN buttons to select between “78” and “56”, then STOP button to confirm and Press FITNESS button return power status.

Value “78” for I-Bike SE Value “56” for I-Trainer SE

Calibration resistance level Lo and Hi position:Attention: All console resistance ranges are factory default set, this function is for service technicians only, otherwise magnet bracket will stick or rub on the flywheel disk.After entering Engineer Mode use resistance up or down until SPEED display window shows “2”, then press START button. Computer TIME window will display “Lo”. Use RESISTANCE UP and DOWN buttons to adjust resistance Lo level magnet bracket position then press STOP button, after STOP is pressed computer will show “Hi”, then use RESISTANCE UP and DOWN button to adjust resistance Hi level magnet bracket position then press STOP button to confirm and Press FITNESS button return to power on status.

Converter display from Metric to English:After entering Engineer Mode use resistance up or down until SPEED display window shows “3”, then press START button, use RESISTANCE UP and DOWN button to select between “KM” or “ML”then press STOP button to confirm, KM/ML will disappear from screen, then Press FITNESS button return power status. – The setting is changed.

Select I-Bike SE or I-Trainer SE console:The console for I-Bike SE and I-Trainer SE hardware and software are the same, but because I-Bike SE resistance motor VR track reverse, so must connect “05” jump point beI-Bike SE console, disconnect “05” jump point be I-Trainer SE console.

GND

i-Bike SE and i-Trainer SE Wire Drawing

AC ADAPTOR

INPUT: 100-240VAC 50/60HzOUPUT: 9VDC 700mA

RESISTANCEADJUSTMOTORHSIANG NENGDC6V-1930T-57RPM

RPM SENSOR

SPU

JP 2

JP 1

COMPUTERModel: LCD 14E

GND+ 9v

1234567

1 +9v2 RPM3 Motor +4 Motor -5 VR+6 Position7 GND

VR MAIN BOARDModel: 156060

+-

ELECTRIC CAPACITY2A 104J

JP 5

JP 3

+ - Red

Black

Trouble shooting

There is no resistance after Start is pressed or

30 seconds? Computer does not display

RPM during workout?

Check 7pin connectorIn upright tube?

Check RPM sensor Is Within 5mm of the Magnet

on crank wheel.

Replace RPM sensor

YES

YES

GOOD

Reconnect

BAD

YES

Press START button then press Resistance UP buttonand test motor + and – voltage

At same time .

NO

DC 0V

Replace resistance motor

Press START Button then press

Resistance UP button and test VR PC board pin3 and pin4

motor + and – voltageAt same time .

DC ±6-9v

DC 0V

Replace resistance VR PC board

Check 7pins connectorIn upright tube?

Reconnect

BAD

GOOD

Replace computer

DC ±6-9v

NO RESISTANCE REPAIR

NO DISPLAY REPAIR

110/230 VACat outlet

Pull out Connector at unitIs adaptor has

output voltage at metalconnector ?

CHECK HOME CIRCUIT BREAKER

NO

YES

DC 0V

Replace Adaptor

DC 9-11V

does JP1 connectorhave voltage atVR PC board?

Replace DC powerCable from chain plastic cover to VR PC board

DC 0V

Check 7pins connectorIn upright tube?

Reconnect

BAD

GOOD

DC 9-11V

Replace resistance motor set