23
SERVICE MANUAL & PARTS LIST MODEL: SKYLINE S5 First Edition:11 November 2020

SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

SERVICE MANUAL&

PARTS LIST

MODEL: SKYLINE S5

First Edition:11 November 2020

Page 2: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

36

PARTS LISTMODEL: SKYLINE S5

1

2

9

5

3

1010

4

6

7

77

7

7

72211

12

14

13

8

1518

19

20

21

23

1716

27

28

29

30

31

3233

3430

30

35

36

37

39

3840

41

42

24

26

25

Page 3: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

37

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

10111213141516

1718192021222324252627282930313233343536373839404142

863608036863016008863017A01863018A01863019A01861510207000120203863020005653507288000014306858502310858106000859525910860167006863609406863419027

863419038

852524000863022A01 863023A01863024A01863025A01000149301859216007000115205000114710000081005863605217863010A03850013005000161206851503103840602006859233000000081119861612004861024003861613005861073007861074008000017701000101116000081005

Front cover (unit)Front coverStart/stop buttonFunction button 1Function button 2Printed circuit board F (unit)Setscrew 3x8 (B)Speed control sliderSlide volume (unit)Snap ring CS-3Printed circuit board L1 (unit)LED cover 2Printed circuit board L2 (unit)Lamp cover 2Printed circuit board A casePrinted circuit board A (unit) (with Auto-off -timer)*must be used with: 863652208 switching ragulator (unit)Printed circuit board A (unit) (without Auto-off -timer)*must be used with: 863612000 switching ragulator (unit)Touch panel (unit)Touch panel sheetLCD panelDecorative plate 1Decorative plate 2Flange head screwCapSetscrew TP 4x6Setscrew TP 3x6Setscrew 4x8Face plate (unit) Face plateFace plate springSetscrew 3x10 (B)Face plate hinge (unit)Thread cutter (unit)SpringSetscrew 4x6Carrying handle supporter (unit)Carrying handle supporterSpring (unit)SpringSpring capSnap ring CS-3.5Setscrew 3x4Setscrew 4x8

Page 4: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

38

PARTS LISTMODEL: SKYLINE S5

32

3335

38

40

4041

38

30

31

3637

39

4546

47

43

42

44

34

1

2

4

3

5

6

87

910

15

12

11

1314

16

17

12

20

18

19

21222323

26

27

28

29

25

24

Page 5: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

39

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

Top cover (whole unit)Top cover (unit)Top coverQuick reference chartTop cover body (unit)Top cover bodySpool pinSpool pin shaftSpool pin springSetscrew 3x12 (B)Thread guide (unit)Setscrew 3x8 (B)Thread guide cover (unit)Spring pinBobbin winder thread guide (unit)Adjustable lock nut 4Bobbin winder thread guide coverBobbin winder stopperSetscrew 3x5Thread cutter (unit)Top cover hinge (right)Top cover hinge (left)Setscrew 3x10 (B)Top cover hinge (right)Setscrew 3x8 (B)Setscrew 4x20Setscrew 3x8Setscrew 4x12Spool holderCarrying handleSnap ring E-5Free arm coverPinSetscrew TP 3x6Bed cover (unit)Bed coverLeverSetscrew 4x8Rear coverSetscrew TP 4x6Setscrew 4x40Extension table (unit)Extension tableExtension table coverExtension table lidExtension table lid coverFoot tray

123456789

1011121314151617181920212223242526272829303132333435363738394041424344454647

863602007863603008863007006863008A01863604009863009008859052003822017002822018003000107204859541004000120203859648002000020202830503005000160102830011001861099009000103819830505007858023002858023105000161206859137003000120203000104119000066705000170507822020503861019005000001609861007217858165100000114710861604003861008001859040008000081005863002A01000115205000093402863613A01863003002863004003863005004863006005861012008

Page 6: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

40

PARTS LISTMODEL: SKYLINE S5

1

2

6

7

8

9

13

14

16

15

12 10

19

20

3435

32 36

37

38

31

48

45

43

46

30

3

21

29

28 28

22

23

2627

4

5

19

33

47

44

53

31

53

31

17

18

19

33

40

39

41

1211

12

4249

505145

52

12

48

2524

Page 7: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

41

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

1011121314151617181920212223242526272829303132333435363738394041424344454647484950515253

861606016861013032861014000809134005809135006809137008000014306825016000825017001809044203000097613820374004859046004859047016859245005000169709859271000000102807859272104809136100863611009863028003767541202863504008000053101000081005745033002000115205000115009863001000000161206860003025810220106859270009000111201859247018859671107859524104755096004859246006000193001861601000861002005858162004605074008820350004000014409000148403861603002861003006000141107000119106647009002

Needle plate (unit)Needle plateHook cover plate supporterHook cover plate supporter baseGuide holderCutterSnap ring CS-3Hook cover plate release buttonSpringRotation stopperSetscrew 2x4Setscrew 2x2.3Needle plate sensor blockSpringSpring 2Setscrew 2x2.3Guide plateSetscrew 2x4Rubber sheetHook cover plateBelt cover (unit) Belt coverJack cord (unit) Ferrite core Cord binder Setscrew 4x8CapSetscrew TP 4x6Setscrew TP 3x8Base coverSetscrew 3x10 (B)Needle plate nut set plateSetscrewNeedle plate positioning pinHexagonal socket screw 4x4Needle plate adjusting plateNeedle plate sensor (unit)Switch (unit)SetscrewSwitch set plateSetscrew TP 4x6Arm sole (front side) (unit)Arm sole (front side)SpringRubber footAdjusting screwSnap ring CS-8Setscrew 6x12Arm sole (rear side) (unit)Arm sole (rear side)BushingSetscrew TP 4x10Rubber foot

Page 8: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

42

PARTS LISTMODEL: SKYLINE S5

17

1

3

4

6

5

8

8

9

7

10

2

13

18

1921

22

39

4042

11

41

11

24

25

26

11

29

32

11

20

23

16

11

12

1415

4

28

27

30

31

33

34

35

37

36

38

43

4445 46

47

4811

Page 9: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

43

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

101112131415161718192021222324252627282930313233343536373839404142434445464748

863606001861030013843625406000002105830057021000103808861031003000101105852502312853028002000081005844038018861665507859525817859232021000078319861616101861035007000014605830060005000001609861034006000061205000115629861617009652520099861029008000102900858136102858155004858028007861026005863614002863012004861028007000111500000002507827021200859801027859802006858274000 861078002863011003865049006859029001861067008859273002000188601

Front bracket (unit)Front bracketButtonhole lever (unit)Snap ring E-3Buttonhole lever guideSetscrew 3x5Sensor base plateSetscrew 3x4Printed circuit board G1 (unit)Insulation sheetSetscrew 4x8Needle bar supporter springLED cover (unit)Printed circuit board L2 (unit)LED coverSetscrew 3x6Presser foot actuator arm (unit)Presser foot actuator armSnap ring 6Presser foot actuator shaftSnap ring E-5BushingNut 4Setscrew TP 4x8Presser foot lifter switch (unit)Micro switch (unit)Micro switch set plateSetscrew 2x8Presser foot pressure adjusting dialPresser foot pressure adjusting camPresser bar bushingPresser bar springPresser bar supporter (unit)Presser bar supporterPresser bar linkHexagonal socket screw 4x8Snap ring E-4Presser barPresser foot holder (unit)Zigzag foot (unit)ThumbscrewCord guidePresser foot lifter leverSetscrewSpringTension release leverSetscrewNylon clip

Page 10: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

44

PARTS LISTMODEL: SKYLINE S5

1

2

3

4

56

7 5

8

910

11

14

15

16

17

18

19

20

21

22

23

3

24

25

32

3334

26

35

1312

29

37

30

31

36

17

27

28

38

39

40

40

40

37

37

41

42

44 43

45

46

47

3748

Page 11: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

45

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

101112131415161718192021222324252627282930313233343536373839404142434445464748

861664001846047005000111902735144006000002507000070609673022002846612100846048028000003508842090001000002105842096007842091002844036038859111001000078319000125105846588014829027006859647001861610002861052000858172007846515009861630008808015006827088009820373003678084007808074003000111201647814031827083004000216805861004007000081005861629004861055014000101105846615103843543007650040005650041006863607013834604308000103509850212017

Needle bar supporter (unit)Needle bar supporterHexagonal socket screw 3x4Needle bar supporter pinSnap ring E-4Washer 6WasherThreader shaft (unit)Threader shaftKnock pinNeedle threader springSnap ring E-3Threader lever springThreader guide plateThreader lever plateThreader leverSetscrew 3x6PinThreader guard plate (unit)Supporter guide plateNeedle bar (unit)Threader position setting plate (unit)Threader position setting plateNeedle bar connecting stud springNeedle bar connecting stud (unit)Zigzag width rod (unit)Zigzag width rodZigzag width rod springSetscrewEccentric pinWasherHexagonal socket screw 4x4NeedleSupporter guide pinHexagonal socket screw 3x3Arm thread guideSetscrew 4x8Zigzag width motor (unit)Motor coverSetscrew 3x4Needle bar crank (unit)Needle bar crank pin (unit)FeltSpringThread tension (unit)Solenoid (unit)Setscrew 4x10Spring

Page 12: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

46

PARTS LISTMODEL: SKYLINE S5

132

4

31

15

29

14

1

7

7

3 5

8

67 9

1011

12

16

7

6

7

7

7

17

18

19

20

21

22

23

24

25 26

24

7

7

27

28

21

30

29

32

29

29

Page 13: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

47

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

1011121314151617181920212223242526272829303132

861633001861058006861059007861065006000001609861060001000002507860053008861061002000196406000061205861062003861063004861064005000103303686063005861632000861057005846297002861072006000101105858091001861154003000138503000002208861066007861628209859215006000081005000002105861631010861077001

Knee lifter link (unit)Knee lifter link (1)Knee lifter link (1) shaftKnee lifter link (1) springSnap ring E-5Knee lifter rod (1)Snap ring E-4Knee lifter link (2)Knee lifter link (3)Hexagonal socket screw 4x25Nut 4Knee lifter link (2) shaftKnee lifter middle linkKnee lifter link (4)Setscrew 3.5x12SetscrewKnee lifter shaft (unit)Knee lifter shaftStopperStopper plateSetscrew 3x4Knee lifter stopper springKnee lifter stopperHexagonal bolt 5x12Snap ring E-9Knee lifter shaft armFeed motor (unit)Feed balancing dialSetscrew 4x8Snap ring E-3Automatic thread cutter (unit)Cord guide (Free arm)

Page 14: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

48

PARTS LISTMODEL: SKYLINE S5

1

23

4

5

6

7

7

13

1920

21

22

37

40

39

38

41

42

44

43

34

36

3635

8 910

1111

12

14

17

15

16

18

23

24

25

26

27

28

29

31

32

18

33

3017

18

Page 15: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

49

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

1011121314151617181920212223242526272829303132333435363738394041424344

861619104000111706000110901670079201000040105767077006000111304859055006859033008000080406000032702767178101731312005861620201861039001807505304000101105000081005820511108650626001000002806000111201861636314861503034861096006000120203861091001861092002000001609861098008856512203000081706809619009858052000000004303000024206858647008858053001502065004858054002000030009858055106858118108846098104

Upper shaft (unit)Hexagonal socket screw 5x8Hexagonal socket screw 5x4Upper shaft front bushingWasherRingHexagonal socket screw 5x5Upper shaft shield plateWasherSetscrew 3x10Snap ring crescentBall bearing 6901ZZFeltUpper shaft sensor (unit)Sensor set platePrinted circuit board P (unit)Setscrew 3x4Setscrew 4x8Thread take-up lever (unit)Thread take-up lever pin (unit)Snap ring E-6Hexagonal socket screw 4x4Bobbin winder (unit)Bobbin winderClutch leverSetscrew 3x8 (B)Bobbin winder arm springBobbin winder set plateSnap ring E-5Guide plateLeaf switch (unit)Setscrew 2.5x5Thread cutter holder (unit)Upper shaft gearSpring pin 3x20Spring pin 3x30Belt wheel (unit)Clutch ringClutch springBelt wheelSnap ring E-10HandwheelTiming belt 168Timing belt 178

Page 16: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

50

PARTS LISTMODEL: SKYLINE S5

32

1

4 78656 9

22

13

14

15

44

58

53

16

5754

55

24

56

24

24

17

18

1011

13

13

15

9

1216

16

45

48 5049

52

4647

51

19

20

21

23

24

25

26

28

29

27

2630

31

32

33

2434

35

36

37

38

24

39

40

41

2439

43

42

Page 17: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

51

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

10111213141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758

861625103846629100861626104859639000859113003000104005825099007000111407825103005858138001000002105661018008000081005000070506738055008000111304858570009102261103861621006861040005650073007000004200650079003000111201822070003822112008861051009858058006000115700846379009000149600850687109808137005820161006846103000825093001820672005820166001000038502858060001735143005858177002000002806861627002861048003858129009858130003810207004000201302589040002000160102000177401820387000625144002650092002650175000823110009625508008

Feed rock shaft (whole unit)Feed rock shaft (unit)Hook race (unit)Feed base (unit)Feed dogSetscrew 3.5x8Feed base shaftHexagonal socket screw 4x6Feed base springDrop plateSnap ring E-3SpringSetscrew 4x8Washer 4Straight pinHexagonal socket screw 5x5Bobbin holder (unit)BobbinLower shaft (unit)Lower shaftLower gearPin 3x18Lower shaft bushing (rear)Hexagonal socket screw 4x4Felt (1)Felt holder(1)FeltLower shaft supporterSetscrew TP 4x10Feed camSetscrew 3x14Lower shaft gear (unit)Lower shaft gearFeed lifting pinFeed lifting camFeed lifting cam springLower shaft ring (unit)Lower shaft ringWasherLower shaft bushing (front)FeltLower shaft washerSnap ring E-6Feed shaft (unit)Feed shaftFeed arm (1)Feed arm (2)WasherSetscrew TP 3x10SpringAdjustable lock nut 4Hexagonal socket screw 4x12RingFeed shaft bushing (front)Feed shaft bushing (rear)WasherFeltFeed regulator (unit)

Page 18: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

52

PARTS LISTMODEL: SKYLINE S5

5

1

3

10

13

2

6

789

4

4

4

2

11

12

14

15

20

20

20

18

19

1716

16

Page 19: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

53

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

1011121314

151617181920

858145012000115607861075009000081005861089006860608004860021007625217100000002806858639100843518807858117004000115009863652208

863612000

862004000000119704000161206808108007863505308000103509

Cord guide plateSetscrew TP 4X8Carrying handle supporter (rear)Setscrew 4x8Cord guideIdler (unit)Idler baseIdlerSnap ring E-6DC motor (unit)DC motor DC motor bracketSetscrew TP 3x8Switching regulator (unit) (with Auto-off -timer)*must be used with: 863419027 printed circuit board A (unit)Switching regulator (unit) (without Auto-off -timer) *must be used with: 863419038 printed circuit board A (unit)Switching power supply caseSetscrew 3x14 (B)Setscrew 3x10 (B) Ferrite core TRS connector cordSetscrew 4x10

Page 20: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

54

PARTS LISTMODEL: SKYLINE S5

17

14

18

16

14

14

1

11

23

4

6

7

13

14

12

139

10

5

8

15

Page 21: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

55

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

123456789

101112131415161718

863610008863026001858142008000061803000066705858143009000002507823119008846513030000102900863027002858139002000002105000081005863503007858159019863029004626045407

Feed dog drop lever (unit)Feed dog drop lever baseFeed dog drop lever connecting plateNut 3-3-5.5Setscrew 3x8Feed dog drop leverSnap ring E-4SpringMicro switch (unit)Setscrew 2x8RodDrop connecting blockSnap ring E-3Setscrew 4x8Junction cableCord guide 2Base plateCap

Page 22: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

56

PARTS LISTMODEL: SKYLINE S5

2 4 5 6 7

8 9 11 12

1413 15 16 17

18

19 20 2122

10

3

23

25

26

27

24

3029 32

28

1

31

Page 23: SERVICE MANUAL PARTS LIST MODEL: SKYLINE S5 · 2020. 11. 23. · 37 key parts no. no. description parts list model: skyline s5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

57

KEY PARTS NO. NO. DESCRIPTION

PARTS LISTMODEL: SKYLINE S5

863870008859804008859805009859806011859807001859810007859814012859839002862822013859832016859811008202137009214015007859856005860194002846417011647808009809041004822020503822019509862408008102261103820832005802424004755802001862817118809136100858801002863801008863810000C-1036830335004858802058

123456789

1011121314151617181920212223242526272829

303132

Accessories setRolled hem foot DZipper foot ESatin stitch foot FBlind hemming foot GOveredge foot M1/4˝ Seam foot ODarning foot PD-HAutomatic buttonhole foot RStabilizer plateButton sewing foot TEven feed footQuilting barNeedle case (unit)Touch panel stylusKnee lifterSeam ripper (buttonhole opener)Extra spool pinSpool holder (large)Spool holders (small)Spool holders (special)BobbinScrewdriverLint brushQuilting guide barStraight stitch needle plateHook cover plateCaution cardInstructional DVDInstructional DVD (for Poland)Foot controlPower cable Cover