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SERVICE MANUAL T3.2

SERVICE MANUAL T3.2. Setup dimensions: 169X86X130 cm Fold Up dimensions: 116X86X141 cm Running Area: 45×130 cm Weight of product: 72 kg Fold Up: Manual

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SERVICE MANUAL T3.2

Setup dimensions: 169X86X130 cm

Fold Up dimensions: 116X86X141 cm

Running Area: 45×130 cm

Weight of product: 72 kg

Fold Up: Manual fold up with soft drop.

Swing Arm Suspension: Yes

Music Kit: No

Motion Control: No

Hand Pulse Sensor: Yes

Wireless Pulse Sensor: 5KHz Receiver and chest belt transmitter not include/optional

Power Requirement: 230vac ± 5% 50/60Hz 4Amps

Emergency Stop: Pull down the emergency stop key (lanyard)Speed Range: 0.8~16 kph (0.5~10 mph) in 0.1mph or 0.1kph increments Incline Range: 0~12 levels

Console: LCD display with blue back light with express INCLINE and SPEED button

16kph/10mph Model: LCD22E

Drive Motor: DC motor 4800rpm DC180V Model:GMD95-06-1B or GMD95-07-1B

Drive Motor Control Board: AC220v 5A Fuse:T10A/220v Model:GMC-TD15A-220V

Incline Relay Board: Model: PWM-SD-TR100-V9

Transformer: Primacy: AC220v Second: AC10v/700mA 17v/250mA

Model:AYY48-1007017250E

Elevation Motor: A220v model:JS15-420-230

Running Belt: 445X2668X1.6 mm Color: 11C Gray with Reebok logo

Maximum User Weight: 130 kg

T3.2 Technical Specifications

Parts List

Part No. Part name Bezeichnung Quantity/Menge

T32-101 Computer Computer 1

T32-102 Console housing-upper Console oben 1

T32-103 Water bottle holder-left Wasserflaschenhalter links 1

T32-104 Water bottle holder-right Wasserflaschenhalter rechts 1

T32-105 Console housing-lower Console unten 1

T32-106 Safety key base holder Halterung Sicherheitsschlüsselbasis 1

T32-107 Safety key base Sicherheitsschlüsselbasis 1

T32-108 Safety key Sicherheitsschlüssel 1

T32-110 Overlay Overlay 1

T32-201 Console support frame Verbindungsrahmen 1

T32-202 Upright-left Stütze links 1

T32-203 Upright-right Stütze rechts 1

T32-204 Handbar cover-left Handgriffverkleidung links 2

T32-205 Handbar cover-right Handgriffverkleidung rechts 2

T32-206 Hand pluse sensor cover-upper Handpulssensorabdeckung oben 1

T32-207 Hand pluse sensor cover-lower Handpulssensorabdeckung unten 1

T32-208 Handlebar Handgriff 2

T32-209 OD36-37X3X305MM foam grip OD36-37X3X305MM Griffschlauch 2

T32-210 OD38.1 handlebar end cap OD38.1 Handgriffendkappe 2

T32-211 Upright fix bolt cap Kappe Befestigungsbolzen Stütze 2

T32-301 Base frame Basisrahmen 1

T32-302 Base frame transport wheel locker Verriegelung Transportrolle Basisrahmen 1

T32-303 Base frame transport wheel holder Halterung Transportrolle Basisrahmen 1

T32-304 Base frame transport wheel Transportrolle Basisrahmen 1

T32-305 2.0X∮14X4 spring 2.0X∮14X4 Feder 1

T32-306 OD28X12 round cushion OD28X12 runder Puffer 4

T32-307 Switch board holder Halter Steckerabdeckung 1

T32-308 Switch board Steckerabdeckung 1

T32-309 Electric outlet Stecker Stromkabel 1

T32-310 Electric protector Schutzeinrichtung Elektrik 1

T32-311 Power Switch An-/Ausschalter 1

T32-312 Base frame front transport wheel holder

Halterung vordere Transportrolle Basisrahmen 2

T32-313 ID19XOD66X24 transport wheel ID19XOD66X24 Transportrolle 2

T32-314 25X28X30 elliptical tube cushion 25X28X30 runder Rohrpuffer 2

T32-401 Motor hood Motorabdeckung 1

T32-402 Motor hood decorate cover -leftMotorabdeckung links

1

T32-403 Motor hood Decorate cover-right Motorabdeckung rechrs 1

T32-404 Elevation support tube Stützrohr Neigung 1

T32-405 Φ22 round end cap Φ22 runde Endkappe 2

T32-406 20X26X46 end cap 20X26X46 Endkappe 2

T32-407 Elevation motor Steigungsmotor 1

T32-408 Elevation motor gear sleeve Buchse Steigungsmotor 1

T32-409 Transformer Transformer 1

T32-410 Elevation control board Kontrolleinheit Steigung 1

T32-411 Control board Kontrolleinheit 1

T32-412 Soft drop shock holder Halterung Aufprallschutz 1

T32-413 Soft drop shock Aufprallschutz 1

T32-414 Soft drop locker Verriegelung Aufprallschutz 1

T32-415 Soft drop locker spring Feder Verriegelung Aufprallschutz 1

T32-416 22.5X28.2X22 Nylon bushing 22.5X28.2X22 Plastikhülse 1

T32-417 Dc motor Wechselstrommotor 1

T32-418 Driving belt Antriebsriemen 1

T32-419 Motor holder Motorhalter 1

T32-420 Motor cover-lower Motorabdeckung unten 1

T32-421 Side decorate cover-left Seitenabdeckung links 1

T32-422 Side decorate cover-right Seitenabdeckung rechts 1

T32-423 Elevation motor cover Abdeckung Steigungsmotor 1

T32-424 25.6X29.5X41.6XR17 Nylon cover -upper

25.6X29.5X41.6XR17 Plastikabdeckung oben 2

T32-425 25.6X25X41.6XR17 Nylon cover –lower

25.6X25X41.6XR17 Plastikabdeckung unten 1

T32-426 Elevation support tube fix holder Befestigung Neigungswinkelstütze 1

T32-427 54X24X10 power cable protect cover54X24X10 Schutzabdekcung Stromkabel 2

T32-428 Elevation motor cover -left Abdeckung Steigungsmotor links 1

T32-429 Elevation motor cover -right Abdeckung Steigungsmotor rechts 1

T32-501 Side rail Seitengehäuse 2

T32-502 Running belt Laufband 1

T32-503 Left Rear end cap –inside Linke hintere Endkappe innen 1

T32-504 Right Rear end cap -inside Rechte hintere Endkappe innen 1

T32-505 Left Rear end cap-outer Linke hintere Endkappe aussen 1

T32-506 Right Rear end cap-Outer Rechte hintere Endkappe aussen 1

T32-507 Side rail guider Führung Längsträger 8

T32-508 Running deckLaufdeck

1

T32-601 Main frame Hauptrahmen 1

T32-602 Front roller shaft Ache vordere Rolle 1

T32-603 Front roller Vordere Rolle 1

T32-604 Rear roller shaft Achse hintere Rolle 1

T32-605 Rear roller Hintere Rolle 1

T32-606 Base frame crash cushion Basisrahmen Puffer 2

T32-607 Rear Transport wheel cover-Left Abdeckung hintere Transportrolle links 1

T32-608 Rear Transport wheel cover-right Abdeckung hintere Transportrolle rechts 2

T32-609 OD30XID9XT2.0 cushion OD30XID9XT2.0 Puffer 1

T32-610 Transport wheel Transportrolle 2

T32-611 50X30 end cover 50X30 Endabdeckung 2

T32-612 Main frame cross bar Querstange Hauptrahmen 1

T32-613 ABS frame lower cover Untere Abdeckung ABS Rahmen 1

T32-615 EVA Foam sticker EVA Schaumsticker 1

T32-702 Elevation motor power wire(Black) Kabel Neigungsmotor (Schwarz) 1

T32-703 Elevation motor power wire(Red) Kabel Neigungsmotor (Rot) 1

T32-704 Elevation motor power wire(White) Kabel Neigungsmotor (Weiss) 1

T32-705 Elevation and control board connect wire (Blue)

Verbindungskabel Steigung und Kontrollboard (blau) 1

T32-706 Elevation and control board connect wire (Grey)

Verbindungskabel Steigung und Kontrollboard (grau) 1

T32-709 Earth cable Erdungskabel 1

T32-710 Two female head power cable (Red) Stromkabel (Rot) 2

T32-711 Two female head power cable(White) Stromkabel (Weiss) 1

T32-712 Handle pulse wire Handpulskabel 2

T32-713 Blue-grey two core power wire Blaugraues zweiadriges Stromkabel 2

T32-715 LOP of elevation motor Schutzeinrichtung Steigungsmotor 1

T32-716 Transfer wire Transferkabel 1

T32-717 8 PIN computer connect wire 8 PIN Computerverbindungskabel 1

T32-801 M3X14 screw M3X14 Schraube 14

T32-802 M4X15 screw M4X15 Schraube 65

T32-803 M4X16 screw M4X16 Schraube 6

T32-804 M6X15 screw M6X15 Schraube 2

T32-805 M6 nut M6 Mutter 2

T32-806 M8X45 bolt M8X45Schraube 4

T32-807 Ø 8X14X2 spring washer Ø 8X14X2 Federscheibe 6

T32-808 Ø 8X20.5X2 curve washer Ø 8X20.5X2 geschwungene Scheibe 4

T32-809 M8X30 Allen bolt M8X30 Sechskantschraube 2

T32-810 M8X18 allen Bolt M8X18 Sechskantschraube 2

T32-811 M10X40 allen bolt M10X40 Sechskantschraube 3

T32-812 M10 Nylon nut M10 Plastikmutter 7

T32-813 ∮8X36 transport axle ∮8X36 Transportachse 1

T32-814 M8-C cliper M8-C Clipper 1

T32-815 ∮6X11.5 fixed bolt ∮6X11.5 Befestigungsbolzen 2

T32-816 M6-C cliper M6-C Clipper 2

T32-817 M5X14 screw M5X14 Schraube 6

T32-818 M10X53 allen bolt M10X53 Sechskantschraube 1

T32-819 M3X8 screw M3X8 Schraube 2

T32-820 M4.2X14 screw M4.2X14 Schraube 4

T32-821 M10X67 allen bolt M10X67 Sechskantschraube 1

T32-822 10.5X20X2 washer 10.5X20X2 Scheibe 3

T32-823 M10X33 allen bolt M10X33 Sechskantschraube 1

T32-824 M8X65 allen bolt M8X65 Sechskantschraube 1

T32-825 M8 Nylon nut M8 Plastikmutter 3

T32-826 Ø 8.5X16.5X1.5 washer Ø 8.5X16.5X1.5 Scheibe 6

T32-827 M8X20 allen screw M8X20 Sechskantschraube 4

T32-828 M10X115 Bolt M10X115 Schraube 1

T32-829 M16X80 Bolt M16X80 Schraube 2

T32-830 M8X48 Bolt M8X48 Schraube 1

T32-831 M8X85X20 motor holder fix BoltM8X85X20 Befestigungsschraube Motorhalterung

1

T32-832 Ø 9X35X8 curve washer Ø 9X35X8 geschwungene Scheibe 2

T32-833 8X26X11 PU CUSHION 8X26X11 Plastikpuffer 1

T32-834 M8X14-Screw M8X14-Schraube 2

T32-835 M4X19 Screw M4X19 Schraube 16

T32-836 M8X30 Screw M8X30 Schraube 10

T32-837 M6X65 allen screw M6X65 Sechskantschraube 1

T32-838 M6X55 allen screw M6X55 Sechskantschraube 2

T32-839 M6.5X12.6X1.25 screw M6.5X12.6X1.25 Schraube 3

T32-840 M6X10 screw M6X10 Schraube 2

T32-841 Ø 6.4X18X1.5 washer Ø 6.4X18X1.5 Scheibe 2

T32-842 M10X32 cap head bolt M10X32 Kopfschraube 1

T32-843 M4X12 Screw M4X12 Schraube 15

T32-844 Plastic insert Plastikdübel 4

Parts Explosive Drawing

Page 4

Page 5

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802 804 805

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804805

205

802202

201

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209210

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810

809809

211211

810

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835

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802607

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COM

+

717

716

716

713

706

713

705

ELE VR

704

702

703

715

110V

717

713717

712

720719

Tools require for service procedure

1. Digitize display multi meter2. 17mm wrench 2pcs3. 13mm wrench4. 10mm wrench5. Phillip screw driver6. 5mm Allen wrench7. 6mm Allen wrench8. 8mm Allen wrench9. 5mm Allen wrench with T

hand bar10. 6mm Allen wrench with T hand

bar11. Long nose plier

Remove the motor cover

Step 1: Use a Phillips screwdriver to undo bothnear side rail screws on motor cover.

Step 2: Use hands remove both Motor hood decorative covers – left and right.

Step 3: Use a Phillips screwdriver to undo bothfront side screws (4 in total) on motor cover.

Step 4: The motor cover can now be lifted off.

Step 1: Use a Phillips screwdriver to undoside rail end cap screws x 2.

Step 2: Use 5mm Allen wrench to undo rear rollerBolts x 2.

Step 3: The side rails can now be slid Backwards.

Step 4: Use 5mm Allen key to undo rear rollerfix bolts x 2

Step 5: Use 5mm Allen key to undo front rollerleft hand side bolt x 1.

Step 6: Use a Phillips screwdriver to undo fix runningdeck screws x 8.

Remove front roller, rear roller, running deck and belt

Step 7: Remove rear roller, front roller, drive beltand running deck.

Step 8: Use Phillips screwdriver to undo deck supporttube located under the running deck.

Step 7: Remove deck support tube and running belt.

Page 10

Install and adjust motor control board

When installing a new motor control board you must adjust the SPEED and AMP VR pots on the board before calibrating SPEED from the computer service set operation.

Before Installation check the replacement board is correct and the voltage is 230v AC. (see Fig.1 ).

Again before installation, adjust SPEED and AMP VR screws to half way. (see Fig.2) After install is complete and all wires have been connected, switch power on and insert the safety key. Press the start button and allow the machine to start and its lowest speed 0.8kph(0.5mph).

At this point a speed metre/RPM metre will be required to measure the actual belt speed. Adjust this via the SPEED VR screw on the Control Board until correctmeasure actual speed on running belt until the running belt speed is 0.8kph(0.5mph).

Once this is done the torque will need to be set. To do this, start the machine at its lowest speed 0.8kph(0.5mph). Hold both hands on the handlebars and stand on the side rails. From here push one foot on the running belt to see if the belt creates resistance (pushes your foot backwards). If not adjust the AMP VR screw on the control board clockwise and test again. If the running belt stops then adjust the AMP VR screw counter clockwise slightly, continue until the belt does not stop when stood on and your foot is moved backwards.

Attention:If the AMP VR is set too high the machines speed will suddenly change during use,*DO NOT ADJUST THIS TOO HIGH AS THE MOTOR WILL BE AFFECTED AND WILL NOT OPERATE CORRECTLY*

SPEED

AMP

Fig.1 Fig.2

Install and adjust elevation motor

Before installing a new elevation motor first confirm voltage and model are correct from theelevation motor lable.(see Fig.1).

When installing a new elevation motor, firstly only fix the new elevation motor rear body onto theMain frame and connect all wires onto the incline relay board. (see Fig.2). Next switchtreadmill power on, insert safety key then press START button, elevation motor will automaticallyturn to level “0” position.

Follow service set calibration incline instruction, while calibration incline level “0” then directpress INCLINE DOWN button continuous still elevation motor turning stop. Next switch treadmill power off.

Take elevation nut tube to turn in elevation spiral bar, (see Fig.3) still nut tube end frame bolthole to aim at elevation swing arm frame hole. Then insert the long bolt and use 17mm wrenchTo fix nut. (see Fig.4).

After complete elevation motor install follow service set instructions to calibrate incline.When calibrating incline level “0”, the distance must be 10~15mm from the circular rubber bufferto running deck main frame, and when calibration level “15” just pull up elevation nut tube to edge,(see Fig.5). Do not let elevation nut tube raech the elevation motor body end position. (see Fig.6).

Fig.1 Fig.2 Fig.3

Fig.4 Fig.5 Fig.6Page 11

Circuit Diagram

RE

D

6P

IN

WH

AC

IN

8PIN

M-

ho

le1

.6x

8

M+

C1

L781

2

17V10V

+

SP

EE

D

AM

P

C0

ho

le1

.6x8

D0-D3

R5

R5

FS

1h

ole

1.6

x8

D1

0

D8

D9

L1

L211

0VD

11L0

W2

R1

R2

C3

R4

78L

08A

2

hole1.6x8

Elevationmotor VR sensor 3pin

B R W

Motor

Board220v

ControlMain

COMPUTERMODEL: LCD 22E

SOCKET AC IN 230v 5%

Power Switch ON/OFF

BREAKERModel:Elevation Motor

3 SPEED

INCLINERELAYBOARD

DC

OU

T0V

~18

0v

5 4 3 2 1

8

654321

1 AC 12V2 AC 12V

5 INCLINE DOWN4 INCLINE UP

1 2 3 4 5 6 7

54321

AC OUT220V

AC IN12V

AC IN17V

ACIN230V

VR10K

BL

K

Transformer

B W R

1K ohm VRB UILD IN ELEVATIO N MO TOR

UP

Ground

DCV GND4SPEED5

AC 12V2AC 12V1

3

ELEVATION VR SENSOR6DCV GND7

7

6

8

6

8 RPM(not use)

AC IN 230v

6+8vDC

T3.2 treadmill

Model: EMO-J15-088-230

Yun YongINPUT AC 220V

+ ~~ GW

W06M

PW

M

AC IN 230v

Model:GMD95-06-1B4600 rpmDC 180v

+_

DOWN

COM

OUPUT AC 10v 17v

Ground

L2 10Amp

5K Hz pulse wireless receiver

Speed 0.8~16km/hHand pulse sensor

GMC-TD15A-220V

GMC-TD15A-220V

Model:

MODEL:AYY48-1007017250E

Model:PWM-SD-TR100-V9

AC 230V

Emergency Stop SwitchModel: SA-SK-T75

Lubricate Running belt and running deck

ATTENTION:It is essential that the running belt and deck are lubricated at regular intervals or after either are replaced. **FAILURE TO DO THIS WILL CAUSE THE MOTOR AND MOTOR CONTROL BOARD TO BURN OUT OR FAIL*

Regular maintenance lubrication:*Whenever lubrication is carried out an additional 20-25ml of lubricant must be applied*When the computer displays “ser” or an “oil can” lubrication is required between the running belt and deck. For first application use the oil provided. Firstly use a long screwdriver to carefully lift one side of the belt and apply approximately 10ml of lubricant all the way down the deck from front to rear. Then do the same for the other side. Apply the lubricant 2 – 3 inches in from the side of the belt.

Step 1: To lift up running one edge sidethen spray in 10ml silicon oil.

Step 2: To lift up running another edge sidethen spray in 10ml silicon oil again.

Lubricate after running belt replacement :*When replacing the belt 40-50ml of lubricant must be applied to it. Before the belt is fitted back onto the machine apply the lubricant as shown below*.

Step 1: Apply 20-25ml of lubricant toThe belt is an s-track as shown.

Step 2: Apply a further 20-25ml to the Other side as shown.

**NEVER APPLY OIL TO THE RUNNING SURFACE OF THE BELT**

Lubricate after running deck replacement :

When replacing the running deck

Step 1: pour down 20-25ml silicon oil In an S Track.

Step 2: Use a brush to evenly wipe silicon oilon deck top surface.

Step 3: Ensure the oil is spead as per the picture.

Error Codes

Computer shows “Err 2” when power is switched on.Switch power on and press INCLINE UP + INCLINE DOWN + STOP/ENTER buttons together and hold them. Then remove the safety key, the computer will show “1” blinking, use INCLINE UP and INCLINE DOWN until “2” is displayed, then press START button to enter the Incline Calibration Procedure.

Incline Level display shows “0”. Press the Incline up or Down button to adjust the deck to the horizontal position then press STOP/ENTER button to confirm this is level 0.

After level 0 (flat) is set the Incline Level display will show “12” The treadmill will automatically incline up. Wait for treadmill incline to stop, press Incline up and Down button to adjust incline level 12 to the correct position (highest). Press STOP/ENTER twice to confirm the level 12 position and return computer power on status.

Computer show s “ “ oil can: The computer can display the service maintenance mileage so an engineer can check this at any time. This cycle will repeat every 300km(186ml) to remind unit owner to lubricate the treadmill regularly. when displaying the maintenance mileage you can press SPEED DOWN button to reset.

Switch power on, press & hold SPEED UP and DOWN buttons while inserting the safety key. Press INCLINE UP or DOWN button until the computer display shows “3”, blinking. Then press START button, computer will display maintenance mileage, press SPEED DOWN button to reset maintenance mileage, then press ENTER button twice to return to power on status.

Enter the service Engineer ModeSwitch the power on, press and hold INCLINE UP, DOWN and STOP/ENTER buttons together and hold them, then insert the safety key to enter the ENGINEER MODE. The Time/Distance display shows “1” blinking.

Set and display, manufacture date and software versionPress START button, Time/Distance display shows the manufacture YEAR, Heart Rate display shows manufacture MONTH, Calories display shows manufacture DATE. Speed display shows software version. The service engineer can adjust the manufacture date by pressing Incline Up or Down buttons, follow the blinking display then press STOP/ENTER button after each adjustment to record the service date if necessary. After all the adjustment is done, press STOP/ENTER button again to exit the Engineer Mode.

Incline CalibrationEnter Engineer mode (as above)Press INCLINE UP or DOWN button until the computer display shows “2” then press START button to enter the Incline Calibration Procedure.

Incline Level display shows “0”. Press INCLINE UP or DOWN button to bring the deck to horizontal position then press STOP/ENTER button to set the L0 level.

After level 0 is set, Incline Level display shows “12”. The treadmill will automatically incline up. Wait for treadmill incline to stop, press INCLINE UP or DOWN button to adjust incline L12 to the correct position , then press STOP/ENTER twice to set the L12 level and exit the engineer mode.

Speed CalibrationEnter Engineer mode (as above)Press INCLINE UP or DOWN button until the computer display shows “3” then press START button to enter the Speed Calibration Procedure.

Speed display shows “0.5”mph or “0.8”kph. Press SPEED UP or DOWN button to adjust the actual speed and measure the belt speed using a speed meter then press STOP/ENTER button to set the lowest speed.

After setting the lowest speed, the speed display shows “10”mph or “16”kph and the treadmill speed will start increase. Wait until the treadmill stop increasing speed, measure the belt speed using a speed meter and press SPEED UP or DOWN to adjust the actual speed then press STOP/ENTER button twice to exit the Engineer mode and save the settings.

Engineer mode Setting

Enter the service Engineer ModeSwitch the power on, press and hold INCLINE UP, DOWN and STOP/ENTER buttons together and hold them, then insert the safety key to enter the ENGINEER MODE. The Time/Distance display shows “1” blinking.

Set and display, manufacture date and software versionPress START button, Time/Distance display shows the manufacture YEAR, Heart Rate display shows manufacture MONTH, Calories display shows manufacture DATE. Speed display shows software version. The service engineer can adjust the manufacture date by pressing Incline Up or Down buttons, follow the blinking display then press STOP/ENTER button after each adjustment to record the service date if necessary. After all the adjustment is done, press STOP/ENTER button again to exit the Engineer Mode.

Incline CalibrationEnter Engineer mode (as above)Press INCLINE UP or DOWN button until the computer display shows “2” then press START button to enter the Incline Calibration Procedure.

Incline Level display shows “0”. Press INCLINE UP or DOWN button to bring the deck to horizontal position then press STOP/ENTER button to set the L0 level.

After level 0 is set, Incline Level display shows “12”. The treadmill will automatically incline up. Wait for treadmill incline to stop, press INCLINE UP or DOWN button to adjust incline L12 to the correct position , then press STOP/ENTER twice to set the L12 level and exit the engineer mode.

Speed CalibrationEnter Engineer mode (as above)Press INCLINE UP or DOWN button until the computer display shows “3” then press START button to enter the Speed Calibration Procedure.

Speed display shows “0.5”mph or “0.8”kph. Press SPEED UP or DOWN button to adjust the actual speed and measure the belt speed using a speed meter then press STOP/ENTER button to set the lowest speed.

After setting the lowest speed, the speed display shows “10”mph or “16”kph and the treadmill speed will start increase. Wait until the treadmill stop increasing speed, measure the belt speed using a speed meter and press SPEED UP or DOWN to adjust the actual speed then press STOP/ENTER button twice to exit the Engineer mode and save the settings.

Engineer mode Setting

CONSOLE PANEL

POWER IN – LINE CORD

MAIN CONTROLBOARD

DC DRIVER MOTOR

AC 230v

TRANSFORMER

AC12v

8pins CONTROL

CABLE

INCLINE RELAY BOARD

ELEVATION MOTOR

AC 230v

AC 230v

3pin VR SENSOR

WB

R

+-

6pins TRANS CABLE

AC12v

UP

DOWN

COM

Electric circuit overview

Treadmill circuit Diagram

RE

D

6P

IN

WH

AC

IN

8PIN

M-

ho

le1

.6x

8

M+

C1

L781

2

17V10V

+

SP

EE

D

AM

P

C0

ho

le1

.6x8

D0-D3

R5

R5

FS

1h

ole

1.6

x8

D1

0

D8

D9

L1

L211

0VD

11L0

W2

R1

R2

C3

R4

78L

08A

2

hole1.6x8

Elevationmotor VR sensor 3pin

B R W

Motor

Board220v

ControlMain

COMPUTERMODEL: LCD 22E

SOCKET AC IN 230v 5%

Power Switch ON/OFF

BREAKERModel:Elevation Motor

3 SPEED

INCLINERELAYBOARD

DC

OU

T0V

~18

0v

5 4 3 2 1

8

654321

1 AC 12V2 AC 12V

5 INCLINE DOWN4 INCLINE UP

1 2 3 4 5 6 7

54321

AC OUT220V

AC IN12V

AC IN17V

ACIN230V

VR10K

BL

K

Transformer

B W R

1K ohm VRB UILD IN ELEVATIO N MO TOR

UP

Ground

DCV GND4SPEED5

AC 12V2AC 12V1

3

ELEVATION VR SENSOR6DCV GND7

7

6

8

6

8 RPM(not use)

AC IN 230v

6+8vDC

T3.2 treadmill

Model: EMO-J15-088-230

Yun YongINPUT AC 220V

+ ~~ GW

W06M

PW

M

AC IN 230v

Model:GMD95-06-1B4600 rpmDC 180v

+_

DOWN

COM

OUPUT AC 10v 17v

Ground

L2 10Amp

5K Hz pulse wireless receiver

Speed 0.8~16km/hHand pulse sensor

GMC-TD15A-220V

GMC-TD15A-220V

Model:

MODEL:AYY48-1007017250E

Model:PWM-SD-TR100-V9

AC 230V

Emergency Stop SwitchModel: SA-SK-T75

Electro-meter icon test instruction:

Test AC voltage

Press START button at 0.8kph(0.5mph) speed.

Press START button then continuous adjust speed to top speed.

Test DC voltage Test electricresistance

Trouble Shooting

NO DISPLAY REPAIR-1

230 VACAT OUTLET

IS AC LIGHT ON SWITCH ?

CHECK 8PIN CONNECTION ON

RELAY BOARD

CHECK 6PIN CONNECTOR

FROM RELAY BOARD TO CONTROL BOARD

CHECK VOLTAGE L1 L2 ON CONTROL

BOARDFig. 4

CHECK VOLTAGE FROM PIN 17V 10V TEST

PIN 10V ON CONTROLBOARDFig. 5

CHECK 8PIN CONNECTOR AT

COMPUTER

IS POWER SWITCH ON ?

IS THE CIRCUIT BREAKER TRIPPED ?

Fig. 1

CHECK VOLTAGE ACROSS

CIRCUIT BREAKERFig. 2

CHECK VOLTAGE ACROSS SWITCH

CHECK WIRE CONNECTION

SWITCH ON

RESET

REPLACE CIRCUIT BREAKER

REPLACESWITCH

REPLACE COMPUTER

CHECK ASSEMBLE8PIN CABLE

RECONNECT

REPLACE TRANSFORMER

CHECK HOME CIRCUIT BREAKER

REPLACE 8PIN CABLE OR RECONNECT

RECONNECT

IS SAFETY KEY INSERTED?

INSERTSAFETY KEY OR REPLACE

NO

NO

NO

NO

YES

YES

YES

YES NOYES

230 VAC

230 VAC

0 VAC

0 VAC

230 VAC

GOOD

GOOD

GOOD

GOOD

0 VAC

0 VAC

10 TO 12 VAC

BAD

BAD

BAD

BAD

RECONNECT

CHECK VOLTAGE FROM POWER LEAD

REPLACE POWER CORD

0 VAC

230 VAC

Fig. 1: Is circuit tripped ? press andbutton to reset.

Fig. 2: Check voltage across circuit breaker.

Fig. 3: Check voltage across switch. Fig. 4: Check voltage L1, L2 on main control board.

Fig. 5: Check voltage from pin 17v 10v, test pin 10v on main control board.

NO DISPLAY REPAIR-2

NO BELT MOVEMENT REPAIR-1

IS COMPUTER SPEED DISPLAY 0.8kph(0.5mph)

WHEN START IS PRESSED?

CHECK COMPUTER BUTTON PC BOARDOR REPLACE COMPUTER

NO

CHECK DC VOLTAGE FROM 8PIN ACROSS

PIN3 AND PIN7 ON INCLINE RELAY BOARD LOOK FOR INCREASE

AS SPEED UP BUTTON IS PRESSED

Fig. 1

YES

CHECK 8PIN ASSEMBLE CONNECTOR AND

8PIN WIRE

INCREASE SPEED DC 1.3V TO ABOVE

VDC OUTPUT

CHECK DC VOLTAGE FROM 6PIN OF ACROSS

PIN5 AND PIN4 ON CONTROL BOARD LOOK FOR INCREASE

AS SPEED UP BUTTON IS PRESSED

Fig. 2

INCREASE SPEED DC 0.78V TO ABOVE

VDC OUTPUT

CHECK DC VOLTAGE ACROSS M+ M- ON CONTROL BOARD LOOK FOR INCREASE

AS SPEED UP BUTTON IS PRESSED

Fig. 3INCREASE SPEED 0 TO 180 VDC OUTPUT

OR DISCONNECT MOTOR POWER

CONNECTOR TEST M+, M- WITHDC 300V OR ABOVE OUTPUT

CHECK MOTOR BRUSH

CONDITION

REPLACE MOTOR BRUSHES

BADIS MOTOR TURNING ?

REPLACE MOTOR

NOGOOD

REPLACE MAIN CONTROL BOARD0 VDC

REPLACE 8PIN CABLE OR RECONNECT

BAD

GOOD

NO

NO BELT MOVEMENT REPAIR-2

Fig. 2: Check DC voltage from 6pin wire across pin4 and pin5 on main control board. Check for increase voltage as speed up button is pressed.

Fig. 1: Check DC voltage from 8pin wire across pin3 and pin7 on incline relay board. Check for increase as speed up button is pressed.

Fig. 3: Check DC voltage across M+, M- on main control board check for increase as speed up button is pressed.

ELEVATION MALFUNCTION

A UNIT INCLINE WILL NOT REACH UPPER LIMIT ?

IS INCLINE CN10,11,9 PLUGS SECURE ON INCLINE

RELAY BOARD CONNECTION ?

CHECK VOLTAGE PIN CN7,8 IN ON INCLINE RELAY

BOARD

B UNIT INCLINED TOO FAR OR

NOT ABLE TO CONTROL

C UNIT INCLINE HAS NO

MOVEMENT OR CONTROL

HAS ELEVATION MOTORSTOP PED WORK ING OR

THE TEMPERATURE IS TOO HIGH

CHECK VR 3PIN CN4 CONNECTION ON

INCLINE RELAY BOARD

CHECK VR 3PIN CN4CONNECTION ON

INCLINE RELAY BOARD

YES RECONNECT

GOODGOOD CHECK WIRE AND

CONNECTOR

0 VAC

REPLACE INCLINE RELAY BOARD

230 VAC

YES RECONNECT

YESBAD

REPLACE COMPUTER

GOOD

REPLACE ELEVATION MOTOR

NOT FIXED

REST AND COOL DOWN

GOOD

YES

BAD

RECONNECT

BAD

STILLNOT WORK

NO NO

CHECK 8PIN CABLE AND AIR CONNECTOR FROM

COMPUTER IN LEFT SIDEUPRIGHT TUBE

RECONNECT

BAD

CHECK 8PIN CABLE AND AIR CONNECTOR FROM

COMPUTER IN LEFT SIDEUPRIGHT TUBE

CHECK 8PIN CABLE AND AIR CONNECTOR FROM

COMPUTER IN LEFT SIDEUPRIGHT TUBE

RECONNECT

RECONNECT

BAD

BAD

GOOD

GOOD

NOT FIXED

HEART RATE(HR) NOT FUNCTIONING/ERRATIC READING

AHAND PULSE

NOT FUNCTIONING

CBOTH HEART RATE NOT FUNCTIONING

COMPUTER ANDWIRELESS

BWIRELESS CHEST BELT

NOT FUNCTIONING

CHECK HAND PULSECONNECTORS - BOTH SIDES

CHECK CABLE FROM HAND PLUSE SENSORS

TO COMPUTER

IS CHEST BELT BATTERY LOW ?

DOES HR RECEIVER PICK UP

HR SIMULATOR ?

DOES RECEIVER FROM 3PIN TEST PIN1 GND AND

PIN2 SIGNAL ?

IS THERE A LOOSE CONNECTION

ON HEART RATE RECEIVER ?

IS THERE A LOOSE CONNECTION

ON HEART RATE PC BOARD ?

RECONNECT

BAD

GOOD

0 OHM

CHECK CABLE AND RECONNECT

OL OHMS

REPLACE BATTRY

REPLACE CHEST STRAP

YES

YES

NO

HIGH LOW OUT DC VOLTAGE

REPLACE RECEIVER

NO

NO

RECONNECT

RECONNECT

BAD

GOOD

BAD

GOOD

REPLACE COMPUTER

LIFT RECEIVER AWAY FROM PANEL

NO HR

CHECK FOR SOURCES OF INTERFERENCE

HR GOOD

YES YES YES

NO NO