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Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun wouxun wouxun wouxun

Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

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Page 1: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

Service Manual

Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1

QUANZHOU WOUXUN ELECTRONICS CO., LTD

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Page 2: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 1 of 33

KG-689 transceiver service manual

Contents Introduction……………………………………………………………………………………2 Personal safety……………………………………………………………………. ………….2 Disassembly for repair......…………………………………………………….........................3 Circuit description……………………………………………………………………………..5 Parts list………………………………………………………………………………………..14 LCD part list..............................................................................................................................20 Exploded view...……………………………………………………………………………....21 Packing……………………………………………………………………………...................21 Adjustment……………………………………………………………………………………..22 Schematic…………………………………………………………………………....................25 LCD Schematic...........................................................................................................................26 LCD Board..................................................................................................................................27 Layout Board………………………………………………………………………...................28 PCB Board……………………………………………………………………………………...30 Block digaram……………………………………………………………….………………….32 Specification…………………………………………………………………………………….33

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Page 3: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 2 of 33

Introduction

Scope of this manual This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information the equipment and is current as of the publication date. This manual almost correct and complete, if there is something oversight, WOUXUN company keeps the right of explanation. And we also keep the right of change the design and the specification.

Personal Safety:

▣ Do not transmit, if you don’t check all transmitting pins or one of the opening pins hasn’t connect

to the correspond port.

▣ Switch off power when you are on flammability gas condition.

▣ Do not take it apart, or have it repaired by a nonprofessional.

▣ Turn off the radio before of detonator and blasting area.

▣ In order to avoid the problem arising by Electromagnetic interference and/or Electromagnetic

Compatibility, please turn off the radio where there has a mark: Turn off radio, such as hospital or other health care place and enplane.

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Page 4: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 3 of 33

Disassembly for repair

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Page 5: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 4 of 33

Disassembly for repair

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Page 6: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Circuit Description

1. Frequency association Frequency association is shown in Chart 1. Chart 1

AF AMPMIX.IF.DET

38.850MHz1ST MX

RF AMPANT SW

PA AMP TX AMP(2)(1) PLL VCO MIC AMP MIC

SP

MCF

450KHzCF

2nd LO

LPF

ANT

T:136-174MHz R:136-174MHz

2. Receive system (1). RF amplifier is shown in Chart 2.

LPF

ANT SW

BPF

Chart 2

PF AMP

SP

BPF XF1MIXERMCF

IF AMP

MIX.IF.DET

AF AMP

VCOPLL

ANT

The radio wave enter by antenna, through a low-pass and a transmit/receive switch circuit(D215,D216), then input to RF amplifier, blow up by T220, the disturb signal will be unchained by band-pass filter. (2). The first mixer The receive signal and the first PLL unit output root flap signal will mix on the first mixer T233, then give birth to the first intermediate frequency(IF) signal, except that all disturb signals will be unchained by crystal filter..

Version: KG-689-0801-V1 Page 5 of 33

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Page 7: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 6 of 33

APO

BEEP/CTCSS

ARX

AN SQL

RXI

14

9

U261T463

U460

T451

SB

T453AFC

SP MUTE

15

20

7271

T455

SP

Chart 3

U811MCU

Circuit Description (3). Intermediate amplifier As Chart 3 show, the first intermediate frequency blow up by T253, then enter U261(FM signal frequency modulation integrate circuit). At time signal will mix with second root flap, switch to second IF signal. Through 450K filter, except that all disturb signals will be unchained, then be blew up and inspected. Audio frequency amplifier The audio frequency signal comes from inspected filter and be aggravated, then input to MCU(U811), then through adjust potentiometer, blow up by U460, get the audio frequency power, contact with MIC via T463. Squelch circuit and signal intensity list Check by U261: Output yawp signal, then put it into CPU (U811) and deal with it by the 25 feet interior. According to the electricity level signal which MCU get, one side, it can control SP MUTE, APX and AFC, to completed to control audio frequency output circuit (The level of CPU inside control system is from 1 to 9 grade, it can program by software or by keyboard). On the other side, it can control the signal strong list of LCD screen.

3. Transmit system (1). Speaker amplifier As show in Chart 4, audio frequency signal comes from MIC will be aggravated, then limited blow up by U411-A, all distortion audio frequency signals will be unchained by adjacent filter which makes up with U411-B caused by limited blow up. Modulate circuit The signal comes from speaker amplifier modulated by adjust potentiometer VR382, then modulating changeable reactance by varactors tube D348.

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Page 8: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 7 of 33

32

54

1

PTT/RX232

MIC

5C

T430 T433

T414

MODE

5T5T5T

T471 W/NU411A U411B

MIC T443

T438

D442

5V

SAVE

VOX

Chart 4

Circuit Description

(2). VOX circuit Blow up audio frequency signal comes from the speaker’s by T443, change the AC audio frequency to DC electricity level signal by D442, then put it into the CPU (U811) the 21 feet to manage. Blow up drive and end level The goal signal produce by VCO and cushion blow up by T113, then send it to a two grade FEI amplifier after invigorative blow up T117, and blow up the power about 4W.

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Page 9: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 8 of 33

BATT

P-TX

T171

T181

5T

T181 T181 T181

RX

ANTTXin

APC

D146

D215 D216

Chart 5

Circuit Description

4. Select transmit and receive circuit

As shown in Chart 5. Output transmit signal will pass transmit and/or receive switch circuit and low-pass,

then send to antenna. Transmit and/or receive circuit has made up of D146 D145 D216. Start during

transmitting and stop during receiving, switch transmitting system and receiving system.

Auto power control circuit APC, use for get a reliable transmit power and transmit control output. This circuit

check out power discreteness end terminal current exhaust and control transmit output. Two reference

voltage from U170, one is give birth to the voltage which use for adjust the power output(AD1 give birth to ),

the other one is get the R171-R173 two terminal and end terminal exhaust current be direct ratio check out

voltage. On the output terminal of U181 can get a reference voltage and check out voltage dispersion be

direct ratio voltage signal. This signal by reverse then as APC voltage. This voltage be use control power

discreteness’ power control feet and make transmit output level off.

As show in Chart 5

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Page 10: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 9 of 33

5C

T337

T355

T350

T375T370

D352D353

D346D345

D348 MOD

TX/RX

PLL DATA

10

111213

3

5

20

5C

66

656463

CPUU811

5C

CR31119.2MHz

PLLU311

图 6

Circuit Description

5. PLL Circuit (1) PLL 19.25MHz reference oscillator output through PLL IC(U311) reference frequency then bring 5KHz and 6.5

KHz reference frequency. VCO output signal blew up by T337, then bring compare frequency by U311 dispart frequency. Use different dispart frequency ratio by CR311, and get different inspect posture consult frequency. According referenced frequency and comparable frequency value, then bring 5, 6.25, 10, 12.5 and 25KHz for step frequency value of PLL synthesizer. According referenced frequency and comparable frequency discrepancy value, the output correspond pulse voltage from the fifth feet of U311, change it to direct current signal direct current signal by filter after through Charge Pump, then bring lock voltage. (2) VCO Goal frequency is make up of FETT355 and T350 directly produced by Rapids oscillator. Lock controllable

voltage and then modify oscillator frequency by D353, D352, D346 and D345. (3) Lose lock detection circuit When PLL is on lose lock, one pulse will be plastic by R312 D312 C312 and R313, then add to LD side of

PLL (tenth LD side), and the voltage of LD side will be rose, CPU will control transmitting and receiving by

detecting the voltage of LD side. (4) Digital control circuit Conformation of Keyboard circuit: Directly input the signal come From the keyboard to CPU (U811).

Chart 6 wouxun wouxun

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Page 11: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 10 of 33

DATACSR/W

U711HT1621

LCD

D442 D442

5V

CLKDATA

U853EEPROM

5VPTTMONI

46

61

47484950

5556575859

T8235V

37

5M

54 60

SB

51 52 53

23

38

图 7

Circuit Description 6. Reset and reserve circuit When connect with power, one reset circuit made up of T823 R823 R825 C825 output a positive impulse,

this impulse signal add to the 37th feet reset side of U81. When turn off the power, the 37th feet side of

U811 turn low, and CPU send all data to U835 to store, then go into reserve. Detect battery voltage circuit Input SB to the 23th side A/D switch port of CUP(U811) after be disparted, and after disposal by CUP, drive LCD battery level indicator. Floodlight and LCD circuit Floodlight and LCD directly be controlled on of off by CPU port circuit

Chart 7

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Page 12: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 11 of 33

Circuit Description 7. Battery save circuit One receive state the squelch turn off, if not press any key within 5 second, the power circuit will enter save state mode, This control circuit through CPU directly control.

1 2 3 4

A

B

C

D

4321

D

C

B

A

11

44

2 23 3

T1AS8212

8 8

55

77 66

T1BS8212

Sens1

Do2

VM4 Vss 5ICT 6Co3 Vc 7Vcc 8

U1S8232B

C9224PC6

224P

C8224P

C1224P

C5

254P

R44.7M

R31K

R21K

R8

1K

R51K

C4

102P

D1

DIO-1

B+

BC

B-

CH+

TEMP

CH-

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Page 13: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 12 of 33

Circuit Description

8. Select power circuit Power offset circuit as following:

TX POWER Power voltage of power amplifier

5V Output 5V by U906 regulator circuit, used for reset

circuit power VDD of U511 U853 D711 and U8111.

5M

Output 5M by U911 regulator circuit, used for CPU power VDD.

5C

T301 be controlled by the 40th side of CPU (811), output 5C by 5V, used for PLL circuit, VCO circuit and CR311 power circuit VDD.

5R

T202 be controlled by the 27th side of CPU (811), output 5R by 5V, used for U261, T233, T253, T220 power VDD.

5T

T103 be controlled by the 26th of CPU (811), output 5T by 5V, used for T113 T117 T430 T433 T171 U411 U170 and D146 D216 switch (transmit and/or receive transform switch voltage).

POWER

P-7368

T451 and T453 be controlled by the 72th side of CPU, output P-7368 power by BATT, used for U460 power.

VR411A

BATT

SB 5M

U911

U906

5V

T451

T453

P-7368

U811第72脚

U811第38脚

T301

T202

T103

5C

5R

5T

U711

T813

T812

U811第40脚

U811第27脚

U811第54脚

U811第60脚

T128 T130

图 8Chart 8

U811 72th

U811 38th

U811 40th

U811 27th

U811 54th

U811 60th

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Page 14: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 13 of 33

Circuit Description

9. CTCSS / DCS circuit

DCS signal output CTCSS audio frequency signal from the 15th feet of CPU (U811), and output DCS signal

from the 29th. When transmit CTCSS, the DCS output from CPU be modulated by low-pass; When receive,

directly disposed by CUP after through detection frequency.

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Page 15: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 14 of 33

PARTS LIST

Designators Name and specifications FootprintC211 Capacitance 0.5P C0402 C358 C351 C348 Capacitance 1P C0402 C213 C226 Capacitance 1.5P C0402 C251 Capacitance 2P C0402 C219 C228 C338 Capacitance 3P C0402 C217 C230 Capacitance 4P C0402 C349 C337 C335 C334 Capacitance 5P C0402 C372 Capacitance 7P C0402 C356 Capacitance 8P C0402 C216 C231 Capacitance 9P C0402 C321 C357 C229 C289 C377 C350 C332 Capacitance 10P C0402 C232 C227 C371 C117 Capacitance 12P C0402 C113 C111 Capacitance 15P C0402 C114 Capacitance 20P C0402 C115 Capacitance 22P C0402 C116 Capacitance 24P C0402 C117 Capacitance 27P C0402 C118 Capacitance 39P C0402 C119 Capacitance 51P C0402 C120 C1086 Capacitance 82P C0402 C121 C336 C461 C329 C327 C326 C325 C224

Capacitance 100P C0402

C122 C138 C212 C902 C328 C220 C222 C296 C322 C102 C439 C410 C376 C370 C365 C342 C123 C319 C121 C120 C115 C128 C125 C127 C1083 C1084 C1051 C1138

Capacitance 102P C0402

C124 C233 C901 C454 C1156 C4455 C224 C440 C451 C374 C364 C361 C331 C1128

Capacitance 103P C0402

C125 C137 C442 C444 C279 C298 C294 C281 C103 C445 C443 C1552 C435 C373 C366 C339 C126 C318 C303 C455 C101 C1056 C1023 C1127 C221 C1130 C133 C297 C1039 C301

Capacitance 104P C0402

C127 Capacitance 105P C0402 C128 Capacitance 180P C0402

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Page 16: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 15 of 33

PARTS LIST

Designators Name and specifications FootprintC129 Capacitance 200P C0402 C130 Capacitance 222P C0402 C131 C324 Capacitance 223P C0402 C132 Capacitance 224P C0402 C133 C286 Capacitance 332P C0402 C134 Capacitance 333P C0402 C135 C136 C234 C235 C375 C223 C225 C1131 C453 C452 C367 C363 C362 C118 C112 C145 C136 C126

Capacitance 470P C0402

C137 Capacitance 473P C0402 C138 Capacitance 474P C0402 C139 C237 C246 C355 C368 C352 C1017 C1019 C1020 C1015 C1012 C1009 C569 C572 C1014 C1040 C140 C1145

Capacitance NC C0402

C141 C1150 Capacitance 5P C0603 C142 Capacitance 8P C0603 C143 C153 Capacitance 10P C0603 C144 Capacitance 15P C0603 C145 C1038 Capacitance 18P C0603 C146 C143 Capacitance 22P C0603 C147 Capacitance 27P C0603 C148 Capacitance 30P C0603 C149 C129 C122 Capacitance 33P C0603 C150 Capacitance 47P C0603 C151 C130 Capacitance 102P C0603 C152 Capacitance 470P C0603 C153 Capacitance 680P C0603 C154 C1037 C140 C139 C131 C158 C142 Capacitance NC C0603 C155 Capacitance 104P C0805 C156 Capacitance 470P C0805 C157 R437 R341 R460 R454 R1082 R1026

Resistance 0R R0402

C158 R366 R462 Resistance 10R R0402 C162 R357 R221 R224 R376 R373 R371 R1086

Resistance 100R R0402

C159 R121 Resistance 22R R0402 C160 R118 R116 R124 Resistance 47R R0402

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Page 17: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 16 of 33

PARTS LIST

Designators Name and specifications FootprintC161 Resistance 91R R0402 C163 Resistance 150R R0402 C164 R1550 Resistance 180R R0402 C165 R145 Resistance 270R R0603 C166 R444 Resistance 330R R0402 C167 Resistance 470R R0402 C168 R338 Resistance 560R R0402 C169 Resistance 680R R0402 C170 R323 R336 R453 R349 R303 R203 R1122 R1053 R119 R114 R375

Resistance 1K R0402

C171 Resistance 1.5K R0402 C172 Resistance 1.8K R0402 C173 R452 Resistance 2K2 R0402 C174 R377 R325 R1070 Resistance 3.3K R0402 C175 R1152 R212 R102 R361 R112 R111 R372 R113

Resistance 4K7 R0402

C176 Resistance 5K6 R0402 C177 R439 R380 R374 R342 R115 R1121 R571 R1137

Resistance 10K R0402

C178 Resistance 15K R0402 C179 Resistance 22K R0402 C180 Resistance 27K R0402 C181 Resistance 30K R0402 C182 R1022 Resistance 33K R0402 C183 Resistance 39K R0402 C184 R220 R133 R320 R101 R125 R450 R857

Resistance 47K R0402

C185 R1055 Resistance 51K R0402 C186 R464 Resistance 56K R0402 C187 Resistance 82K R0402 C188 R345 R337 R1024 Resistance 100K R0402 C189 R313 Resistance 150K R0402 C190 Resistance 270K R0402 C191 Resistance 330K R0402 C192 Resistance 470K R0402 C193 R1021 R1031 R1016 R573 R572 R1018 R326

Resistance NC R0402

C194 Resistance 10R R0603 C195 Resistance 47R R0603

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Page 18: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 17 of 33

PARTS LIST

Designators Name and specifications FootprintC196 Resistance 150R R0603 C197 Resistance 47K R0603 C198 Resistance NC R0603 C199 Resistance 0R R0805 C200 Resistance 0R R1206 C196 Resistance 150R R0603 C201 Magnetic bead 10R R1206 C202 Exclusion Resistance 1K RP-1206-4 C203 Adjustable Resistance 50K RV1208 C204 E454 Multi-layer Capacitance 1uF C0805 C205 Multi-layer Capacitance 2.2uF C0805 C206 Multi-layer Capacitance 4.7uF C0805 C207 Multi-layer Capacitance 10uF C0805 C208 E1035E910 E912 Multi-layer Capacitance 22uF C0805 C209 E1134 Multi-layer Capacitance NC C0805 C210 Multi-layer Capacitance NC C1206 C211 E461 Tantalum Capacitance 10uF/10V EIA3216 C212 Tantalum Capacitance 100uF EIA3216

C213 High frequency multi-layer inductance

CH27nH L0603

C214 L283 L282 L337 High frequency multi-layer inductance

CH68nH L0603

C215 L1139 L117 L113 High frequency multi-layer inductance

CH100nH L0603

C216 L366 L350 L341 High frequency multi-layer inductance

CH120nH L0603

C217 L370 High frequency multi-layer inductance

CH220nH L0603

C218 Low-frequency multi-layer inductance

CI1uH L0603

C219 L363 Low-frequency multi-layer inductance

CI3.3uH L0603

C220 L345 L345 L1148 L1029 Low-frequency multi-layer inductance

CI6.8uH L0603

C221 Low-frequency multi-layer inductance

CI100nH L0603

C222 Low-frequency multi-layer inductance

CI270nH L0603

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Page 19: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 18 of 33

PARTS LIST

Designators Name and specifications Footprint

C223 Low-frequency multi-layer inductance

CI560nH L0603

C224 NC L0603

C225 Low-frequency multi-layer inductance

CI100nH L0805

C226 Low-frequency multi-layer inductance

CI560nH L0805

C227 L223 L229 Winding Inductance CH68NH L0805 C228 Winding Inductance CH85NH L0805 C229 L1163 Winding Inductance CH120NH L0805 C230 L128 L145 L237 Winding Inductance CH220NH L0805 C231 Winding Inductance CH560NH L0805 C232 L354 NC L0805 C233 0.31*1.4*4T LC032319 C234 0.31*1.4*5T LC042125 C235 L215 0.31*1.4*7T LC-031638 C236 0.31*1.4*8T LC032334 C237 L154 0.31*1.7*4T LC032121 C238

High temperature without high loop

0.4*1.0*3T LC032319 C239 D572 D326 Diode NC D-ESC C240 D211 D111 D215 Diode HSC277 D-ESC C241 D353 D352 D345 D345 Diode B9 D-ESC C242 Diode MA2S11 D-ESC C243 Diode BA592 D-USC C244 T361 Dynatron 2SC4617 T-ESM

C245 Dynatron 2SJ243 T-ESM

C246 Dynatron DTA114EE T-ESM

C247 T202 Dynatron DTA114YE T-ESM

C248 T455 T453 T1123 Dynatron DTC114EE T-ESM

C249 Dynatron 2SC3357 T-SOT89 C250 Dynatron 2SK1588 T-SOT89 C251 T451 Dynatron 5B1 T-TSM

C252 Dynatron R25 T-TSM

C253 T375 T370 Dynatron 2SC4226 T-USM

C254 Dynatron 2SC4215 T-USM

C255 Dynatron ISS4181 T-USM

C256 Dynatron UMC4 T-USV C257 Dynatron NC T-USV C258 Dynatron ISS372 D-USM

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Page 20: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 19 of 33

PARTS LIST

Designators Name and specifications FootprintC259 Impel Tube RD01 T-SOT89 C260 T350 Single valve K52 T-TSM

C261 T220 Bigrid Valve U72 T-TSQ C262 Power Tube 2SK3476 T-PD C263 5V S POOU U-TSV C264 Integrate Circuit 7088 U-SOP16 C265 Integrate Circuit 8870 SSOP-20 C266 Integrate Circuit TA7368 U-SSOP10 C267 Integrate Circuit LMX2331 U-SSOP20 C268 Integrate Circuit NC 264 C269 FL252 Crystal 38.850MHz FL-UM

C270 Crystal 19.2MHz FX-DS0507 C271 Patch Ceramic NC ZTA/ZTTCCC272 Patch Ceramic 3.58MHz ZTA/ZTTCCC273 Potentiometers RD91 S-RD810S C274 Antenna seat ANTENNA ANT-KX01

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Page 21: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 20 of 33

KG-689 LCD PARTS LIST

Comment Footprint Quantity Designators

102P C0603 2 C722 C723

103P C0603 1 C725

104P C0603 1 C721

1.8K R0402 1 R730

2.2K R0402 4 R726 R727 R728 R731

100R R0603 1 R725

510R R0603 4 R736 R732 R733 R737

820R R0603 2 R740 R729

1K R0603 4 R734 R735 R738 R739

4.7K R0603 4 R723 R724 R721 R722

91K R0603 1 R719

10uF C0805 1 E721

White D0603 5 D704 D701 D702 D703 D705

RLS4148 D-ESC 2 D721 D722

CI100NH L0603 1 L721

DTC114EE T-ESM 3 T703 T722 T723

HT44780 HT44780 1 U701

20PIN JP-20 1 JP701

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Page 22: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 21 of 33

Exploded view

Packing

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Page 23: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

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QUANZHOU WOUXUN ELECTRONICS CO.,LTD Model:KG-689

Adjustment Description The radio can be adjusted by PC programming software or by keypad adjustment. Adjustment procedure as follows, Instrument: Radio Communication Test Set 1 set Scanner 1 set 3A/12V Power Supply 1 set Digital Voltmeter 1 set Adjustment: The PC programming software can download from WOUXUN website or ask for your WOUXUN dealer. Install in your PC Connect the radio with PC by programming cable; Select the right correspond port by edit software; Turn the radio on. Reading the administer code into the frequencymode Switch the transceiver to the frequencymode 1.VOC

Item

Condition

Test frequency

band

Test Instrument

Terminal

VCO

Specification/Remarks

Receiver

Power supply voltage DC7.4V

136-174MHz

Digital Voltmeter

CV

DC1.1-3.3V

Transmitter

Power supply voltage DC7.4V

136-174MHz

Digital Voltmeter

CV

DC1.1-3.6V

2. Receiver

Item

Condition

Operation of Test

Instrument

Test frequency

band

Terminal

Test data

Specification/Remarks

Sensitivity

Power supply voltage DC7.4V

Setting Level:

-118dbm MOD

FREQ: 1KHz

LEVEL:3KH

136-174MHz

Connect Headset with

Radio Communication

Test Set AF GENOUTUT

by SPK

SINAD:

≥22dbm

Version:KG-689-0801-V1 Page 22 of 33

Page 24: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 23 of 33

Adjustment Description Adjustment

Item

Method Part

Factory set

Specification /Remarks

Squelch Sensitivity

Entering MENU 2

1-9 level 0 is ON

On 5 level

VOX Level Entering MENU 7

0-10 level 0 is OFF

OFF

Receive CTCSS

Entering MENU 10

50 groups OFF

Receive DCS

Entering MENU 11

105 groups

OFF

3.Transmitter Adjustment

Item

Method Part

Factory set

Specification /Remarks

Transmit Power Entering MENU 4

10 levels On 10 level

Overtime prompt Entering MENU 6

Has 15-600 seconds each level 15s

difference

On 90 seconds

Transmit W&N

Entering MENU 8

WIDE

WIDE Modulate 5KHz

NARROW Modulate 2.5KHz

Transmit CTCSS Entering MENU 10

50 groups Full modulate band :0.5-0.75KHz

Same to W&N

Transmit DCS Entering MENU 11

105groups Full modulate band :0.5-0.75KHz

Same to W&N

Speaker/MIC

WIDE Modulate

5KHz NARROW Modulate 2.5KHz

MOD FREQ:

1KHz LEVEL:

3KH

WIDE Modulate 5KHz

NARROW Modulate 2.5KHz

DTMF

1-3KHz

WIDE Modulate 2.5-3.5KHz NARROW Modulate

1.5-2KHz

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Page 25: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 24 of 33

Adjustment Description 4.Setting programmed software functions and parameter

Item

Edit Method Adjustment band Specification /Remarks

ANI

Entering the page of programmed

software which has available ANI

ANI can be programmed 3-5 bits info codes

See the user’s manual

DTMF

Entering the DTMF set page

which has available signal

See the user’s manual

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Page 26: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 25 of 33

Schematic

R381R-1

R436

R-1

VR431100K

E4364.7uF

C834105P

R83522K

R8360R

VR382100KE382

1uF

PR85647K

5V

E463100uF

L131

4T

C3772P

R41422K

R26210K

T2333SK299(U72)

L2294T

L2234T

L2304T

L23215nHR233

330R

L236560nH

L117100nH

L11322nH

L1281UH

L2165T

L1292.2nH

L1328T

L145220nH

L1524T

L215 6T

L1544T

L1564T

L1581uH

C222102P

C221102P

C223470P

C224103P

C2260.5P

C2276P

C21510P

C220102P

C2196P

C2172P

C2168P

C1503P

C151470P

C1532P

C1521P

C1556P

C1542P

C1574P

C1561P

C1582P

ANT111

ANTENNA

D146HVU131

D215HSC277

D216HSC277R220

47K

T2203SK299(U72)

R221R-1

R22247K

R224100R

C2280.5P

C2297P

C2300.5P

C12927P

C2327PC233

103P

C130102P

C135470P

C138102P C137

104P

C136

470P

C1311P

C13922P

C140NC

C141NC

C1422P

C1436P

C144100P

C145470P

C225470P

C235470P

C23615P

R234100R

R2364K7

C23710P

L237330nHR237

560RC238102P

C2528P

FL25238.85MHz

FL25138.850MHz

C2512P

C2532P

R253560R

T2532SC4215

R254220K

R2562K

C255103P

C256102P

R146270R

R145270R

R1410R

R1620.33R

R1610.33R

R1600.33R

R170150K

R171150K

R172150K

R173150K

R174150K

R175150K

R17710K

R176NC

R181220K

R18247K

R1831M

R180NC

C173470P

C172NC

C174103P

C175101P

C180470P

C183102P

2

31

84

U170ANJM2904V 7

6

5

U170BNJM2904V

T171DTC114EE

T181DTC114EE

E1804.7uF

C176102P

C181103PC182

104P

R18647K

R18539K

R187

187K

E80110uF

C802103P

R18410K

BATT BATT

T130RD07R130

0R

T1282SK3475

C1114P

C115102P

C1167P

C1173P

C120102P

C118470P

C12210P

C123NC

C133103P

C126470P

C125102P

C124470P

C127470P

C128470P

R13147R

R13247K

C132102P

R13347K

R12447R

R125150R

R12647K

R1233R6

T1172SC3357

R1185R6

R119560R

R1202K2

R117650R

T1132SC3356(R25)

R114R-1

R1153K3

R1133K3

L357100nH

R12122R

C121102P

L121101T

R11647R

C1135P

C3480.75P

R380

15K

C364103P

L345

6.8uH

D3611N4148

R3614.7K

C361103P

T3612SC4617

C363470P

C362470P

E36222uF

L363101T T363

2SJ243

T366UMC4

R3671K

L352

6.8uH

C353

39P

L3411UH

R34210KR340

5.6K

R3495.6K

E3401UF

R35347k

C339105P

R338390R

C356C-1

T3552SK508NV

C357C-1

R357100R

C3581P

C355C-1C352

C-1

L380

L-2

L3661UH

R366100R

C366104P

T3502SK508NV

C34910P

C350C-1

L350120nH

R350100R

C3511PC346

C-1

R34622K

R364100R

R345R-1

R344R-1

C344C-1

C381C-1

R343R-1

T3702SC3356

L3701UH

C370103P

R371103P

C37110P

C37210P

T3752SC3356

R37410K

L3741UH

R3751K

C375103P

C37618P

R376390R

R37310R

C374470P

D111HSC277

D211HSC277

C36810P

C338102P

R337560K

T3372SC3356

L337L-2

C337220P

C335102P

C33447P

R3361KC336

C-1

Strip line

C328102P

R3261K

C322102P

C319102P

R32033K

R317180R

C318104P

R33247R

C332102P

C325101P

C326101P

C327101P

D326PMSD4148

VR31850K

E3324.7uF

PR3111K

E322

4.7uFR32222K

R32322K

C330104P

5CE3304.7uF

C324NC

R324150K

R325NC

C331103P

C329101P

C333102P

L331100nH

R32139K

MIX

C234470P

C26

310

4P

C264221P

C265221P

C26710P

C268471P

C271

27P

C270104P

C269104P C272

104P

C274103P

E27410uF

R264180K

R2663K9 R265

180K

R2683K3

R27027K

R273200K

R274100R

CR27050C24

R272

0R

C262102P

DEV

C273224P

O I

FL261450K

SP611SP

32

54

1JK451ST104

32

54

1 JK411

ST-301

C870221P

R8701K

SW871TC-3121

SW870TD-26EA

C901103P

L901101T

C902102P

C903103P

C90822uF

L451101T

BATTC904103P

BATT901BATTERY

C410102P MIC411

MICR4251K8

R42733K

C426473P

R4281M8

R429

33K

C401104P

R43010K

C403470P

C431

473P

C430332P

C429680P

C433820PC435

103PC432

332PR43310K

R4041M8

R432

33K

R434

3K3

T4332SC4617

T4302SC4617

R431

33K

E435

2.2uF

L412101T

C412104P

C413470P

R413100K

C418273P

C419102P

R420750K

C420223P

R415820R

C417104P

E4172.2uF

R42122KR423

30KC421102P

R4221K5

R42451K C422

223PR4264K7

2

31

84

U411ALM45587

6

5

U411BLM4558

D4171SS372

T414MRF497

R4161K

C42410P

R4411M

T443MRF497

D442MA742

R4420R

C442104P

C444104P

R444100R

C443104P R443

270KC446

103P

R4405K6

D416DAN222

MIC MIC

VR411ARD91

R46910R C910

102PE91022uF

E91222uF C912

103P

C911471P

5M

E4234.7uF

C402C-1

5T5T

T1032SB624

R1014K7

R1024K7 C102

102P

T202DTA114EE

C103104P

C204104P

T301DTA114EE

C303102P

C302103P

5C

C203103P

C101103P

R3031K R203

1K

R4171K

T4632SK1588

T4512SB624

T453DTC114EEC453

470P

R4531K

C452470P

R4522K2

C450103P

R45047K

C454103P

E45410uF

C451104P

R46047K

R461150R

R46210R

E46110uF

C461100P

C462473P

C465220P

R455470K

T455DTC114EE

C455103P

R46456K

R46533K

R411100R

C411470P

R871100R

C871470P

R4355K1

5C

5R

5V

C439102P

R4391K

C440102P

R445R-1C441

102PC445104P

R446100R

C438103P

C437102P

R4371K

C907103P

E90710uF

E90510uF

C905103P

C906471P

5V

C852103PR853

47K

R814560R

R813560R

D814RED

D813GREEN

T813DTC114EE

T814DTC114EE

C818104P

R8184K7

R511510R

C512103P

R5125K1

C514104P

R51368K

R51047K

CR82632.768KHz

C82727P

C82627P

R83810K

R83710K

C838104P

C839332P

R839220K

C516103P

C521223P

R5204K7

R5164K7

R517

1K2

R5212K7

R5154K7

R51820K

R519

120K

R8154K7

C817104P

1

2

3

4

5

6

7

8

9

10

11

12

13

18

17

16

15

14

19

20

JP811

JP20

P_TX

5T

C840103P

C841470P

R841560K

C872102P

R872150K

R874150K

R873150K

C825104P

R82315K

R82482K

R825100K

T8232SB624

C821104P

L8201UH

R8220R

C820103P

R8210R

C868

100P

C867

100P

C866

100P

C865

100P

C864

100P

C863

100P

C862

100P

C861

100P

C860

100P

5V

C2132P

C460223P

R1124K7

R2124K7

C846473P

C845472P

R8464K7

R8454K7

R8444K7

E84410uF

R45433K

R255100R

C847470P

C837473P

R2114K7

C212C-1

C112C-1

R1114K7

L870101T

L871101T

R4185.6K

T8422SK1824

R84247K

C843104P

R8431K

R828100K

R829100K

5V

PR85547K

R85447K

R4680RR467

0R

L2174T

R3412.2K

E3412UF

DQ

To

R370100K

R37722K

R37210K

C365C-1

C367103P

C342102P

R4630R

T437DTA114EE

T438DTA114EE

GN

D5

GN

D2

VO

ut3

VIn

1

NC

4

U911P00U

  

CV

L371100NH

C301104P

R23510K

C373103P

L316220nH

L31010uH

C31347P

R313220K

T3132SC4215

C31182P

R31210K

L314100nH

L311100nH

C315560P

R311100R

5R

C314390P

C316120P

C32110P

C32310P

C31733P

C32068P

R8751K

SB

5M

SW872TD-26EA

FUNC

MONI

PTT

SP JACK(2.5mm)

MIC JACK(2.5mm)

Con

nect

to L

CD

and

key

pad

SW873TD-26EA

CALL

KD

2

K5

5V

C2111P

C2182P

APC/TUNE

C1461uF

C1470.22uF

F9010R

T271DTA114EE

R27530K

C471470PR473

100R

R4723K3

R4711K8

T4712SK1824

N/W

N/W

5V

C811104P

C202102P

L810101T

R514100K

C513104P

5M

IF

R52247K

5V

R877

47K

R87647K

PR8581K

5V

T8432SK1824

R8491KN/W

VOX

DCS

5V 5V

R87847K

5V

C275104P

C276104P

R52410K

L354

6.8uH

C35410P

D3451SV283

D3461SV283

D3481SV278

L3476.8uH

D3521SV283

D353

1SV283

C347C-1

L3641UH

L127101T

L135100nH

MOD

MOD

D1B592

C3215P

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

212223242526272829303136 63 64 65 6637383940

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61 62 32 33 34 35 68 69 70 71 72 73 74 75 76 77 78 79 80

U261

TA31136

U311LMX2332

CR31119.2MHz

U906POOU

U85324C64

U511VOICE

U460TA7368

12345 6

78910

LD

CS

DA

TA

PLL

LED-R

LED-G

KD0

KD1

KD2

KD3

KD4

Text

Text

Text

Text

Text

Text

Text

Text

Text

CTCSS

VO

X

AN

SQL

BA

TT

_EST

BE

EP_

MU

TE

V_5

VT

V_5

VR

TX

D

V_S

CKO

SC1

OSC

2V

SS

PLL

_LD

PLL

_CS

PLL

_DA

TA

PLL

_CL

K

RE

SET

VD

DD

CS

V_5

VC

LED_R

LED_G

V_BUSY

RXD/PTT

KD1

KD2

KD3

KD4

K5

LED_CE

LCD_WR

LED_LAMP_Y

LCD_RS

K0

K1

K2

K3

LCD_LAMP_B

MO

NI

WN

MIC

_MU

TE

SP_M

UTE

P_A

MP

12345678

161514131211109

Text

CPUU811

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Page 27: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 26 of 33

LCD Schematic

Title

Number RevisionSize

B

S39

S23S24S25S26S27S28S29S30S31S32S33S34S35S36S37S38

S40

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

K_D

3K

_D2

K_D

1K

_D0

S21

S22

S23

S24

S25

S26

S27

S28

S29

S30

S31

S32

S33

S34

S35

S36

S37

S38

S39

S40

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

S01

S03

S04

S05

S06

S07

S08

S09

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S02

S22

S21

S20

S19

S18

S17

S16

S15

S14

S13

S12

S11

S10

S09

S08

S07

S06

S05

S04

S03

S01

K_D0K_D1K_D2K_D3LCD_CS

K1K2K3K4K5LAMP_B

5VSB

LCD_RS

K1

MEUN

K2

UP

K3

DOWN

K4

EXIT

K5

1

K6

2

K7

3

K8

*

K9

4

K10

5

K11

6

K12

0

K13

7

K14

8

K15

9

K16

#

K17

A/B

K1

K2

K3

K4

K5

R7214.7K

R7224.7KR7234.7KR7244.7K

K_D0

K_D1

K_D2

K_D3

R71991K

GN

D

L721

CI100NHR725100R

R7262.2K

R7272.2K

R7282.2K

R7291.2K

R7301.8K

R7312.2K

R732510RR733

510R

R7341K

R7351K

5V

T723DTC114EE

T722DTC114EE

5V

LAMP_B

LAMP_Y

D702DIO-2D704DIO-2

D703DIO-2D705DIO-2

T703DTC114EE

R736510R

R737510R

R7381K

R7391K

D7211N4148

D7221N4148

SB

LAMP_Y

LAMP_B

E72110uF

TEST1

TEST2 TEST3 TEST4 TEST5 TEST6

K_D0

K_D1

K_D2

K_D3

LCD_RS

LCD_CS

TEST7

TEST8

5V

GND

C721103P

C722102P

C723102P

S02

LCD

_CS

LCD

_RS

S22

1S2

12

S20

3S1

94

S18

5S1

76

S16

7S1

58

S14

9S1

310

S12

11S1

112

S10

13S9

14S8

15S7

16S6

17S5

18S4

19S3

20S2

21S1

22V

SS23

OSC

24

OSC 25V1 26V2 27V3 28V4 29V5 30CLK1 31CLK2 32VDD 33M 34D 35RS 36R/W 37E 38DB0 39DB1 40DB

241

DB

342

DB

443

DB

544

DB

645

DB

746

C1

47C

248

C3

49C

450

C5

51C

652

C7

53C

854

C9

55C1

056

C11

57C1

258

C13

59C1

460

C15

61C1

662

S40

63S3

964

S3865

S3766

S3667

S3568

S3469

S3370

S3271

S3172

S3073

S2974

S2875

S2776

S2677

S2578

S2479

S2380

U701

HT44780

S01

9S0

210

S03

11S0

412

S05

13S0

614

S07

15S0

816

S09

17S1

018

S11

19S1

220

S13

21S1

422

S15

23S1

624

S17

25S1

826

S19

27S2

028

C0M

91

C0M

102

C0M

113

C0M

124

C0M

135

C0M

146

C0M

157

C0M

168

S21

29S2

230

S23

31S2

432

S25

33S2

634

S27

35S2

836

S29

37S3

038

S31

39S3

240

S33

41S3

442

S35

43S3

644

S37

45S3

846

S39

47S4

048

COM

149

COM

250

COM

351

COM

452

COM

553

COM

654

COM

755

COM

856

点阵液晶屏幕

LED

C725102P

D?DIO-2

R740680R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

JP701

JP-20-2

KX689LEDKXSN:070722 H`S

LED701Y-B LED

LAMP_Y

KG-689 LCD

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Page 28: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 27 of 33

LCD Board

KG-689 LCD TOP KG-689 LCD BOTTOM

KG

-669/679 LCD

KXSN

070417

DTC

114E

E

8.2K

+

CI1

00nH

+ +

102P

510R

1K

1K 1K

1K

102P

LL41

48

LL41

48D

TC11

4EE

DTC

114E

E

150R150R 510R

NC

104P

10uF/10V

20P

IN

KG-689 LCD

White D705White D703

White

D702

White D701

White D704

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Page 29: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 28 of 33

Layout Board Layout Board View------Top

R10

91

R10

92

R10

93

E1090

T1042T1041 T1043

D2 + D1 +

L820

R404

C1050

C1047

C10

99

C835

C1045

R1049

R1048

C1046

R1044

R518

SW

870

SW

872

VR431

R878

R524

R11

51

C27

6

C27

5

T282

T281

T280 R283

R282

R281

R280

D28

3

D28

2

C293

C292 C291

C1165

C283

E28

0

R522

FL261

R468

R467

R510

C81

1

R875

R27

4

R273

R272 R270

R268 R266

R265

R26

4

R1106

R256

R255

R25

4

R253

C253 C252

U170

R187

R186

E180

D133

C18

3

C182

C181

C180

C176

C175

C174

C173

JP811

U906

U853

U511

U41

1

U261

T842

T823

T813

T433

T430

T414

T253

SW

87

R874

R873R872

R87

R870

PR856

R853

R852

R846

R845

R844

R843

R842

R841

R83

6

R829

R828

R82

5

R82

4

R823

R82

2

R1159 R815

R814R813

R521

R52

0

R519

R517

R51

6

R51

5

R514 R513

R512 R511

R436 R435 R434 R433

R432 C431

R430

R429 R428

R427

R42

6

R425

R424

R423

R422

R421

R42

0

R41

8

R41

7

R416

R415

R414

R41

3

R411

MIC411

+L8

71

L870

L412

L158

JK451

JK411

E90

7

+

E844+

E80

1

E435 +

E417 +

E27

4

D81

4 +

D81

3 +

D417

D416

CR826

CR270

C907

C90

6

C905

C90

4

C90

3

C872

C871

C870

R868

R867

R866

R865

R864

C863

C862

C861

C860

C852

C847

C846

C845

C843C841

C840

C83

7

R834

C827

C826C82

5 C82

1 C820

R818 R817

C80

2

C52

1

C51

6

C514 C513

C512

C435

C433

C432

R43

1

C430 C429

C426

C424

E423

C422

C421

C420

C419

C418

C41

7

C41

3

C412

C411

C403

C402

C40

1

C27

4

C27

3

C27

2

C27

1

C270

C269

C268

C267

C265

C26

4

C263

R262

C261

C26

0

C256 C255

R323

R322

R185

R184

R18

3

R182

R181 R180

R17

7

R17

6R175

R174

R17

3 R

172

R171

R170

T181

T171

R469

SP611

L451

C465

R27

5 R

472

R47

3

T271

T471

R810 PR858

R876

R877

U811

C1103

C1102

C1101

C1100

SW873

E905

C11

42

C11

43

C11

44

++

+

SPK-

SPK+

GRRG

APC

VOXMOD

DCS

B

IF

AF

CV

DEV

SQL

FD5

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Page 30: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 29 of 33

Layout Board Layout Board View--------Bottom

CR311

C15

51

L1161

C27

8

L135

E463+

C297

FL1036

R901

C11

38

T443

C133

C126

R1055 R1052

R1053C1054

C301 C1130

R1018

C1040

E91

2

C1129C1128

U1

C1038

E11

41

R1025

C1014

R1010

IC70

IC264

E91

0 R203

T202

T130

L131

VR318

L127

L145 L152

L154

L156

L215

R14

1

ANT111

VR411

C224

C221

C12

2 R

123 C124

C129

C130 C

132

L128

L129

R1153

C11

57

R131

R13

2

C331

L113

L117

L121

E45

4

R462

U460

E90

8

R85

7

T525

R572

R571

D572

D571

C572

C569

L281

R573

T128

R1126

C1127

R1024

C1023

R1022

C1009

C1012

C1015

R1016

R1013

C1020

R1021

C1019

C1017

E1035

L113

9

C1039

T1123

R11

22

C1124

R1070

C1051

C1056

R10

98

C1084

R10

82

PR311

R10

85

C10

83

C1081

C10

86

U31

1

C101

R450

R45

2

R454

C45

5 R460

L371

L347

C152

C127

C142

C143

C144

C150

C151

C15

3

C15

4

C155

C156

C157

C15

8

D146

C14

5

C215

D215

R145

R146

C131

C13

9

C140

C141

C12

5

C128

R124

R125

R12

6

C111

C112

C113C115

C117

C118

C120

C121

C303

C318

C319

C32

4

C325

C326

C327

C32

9

C33

0C

332

C333

C334

C335

C33

7

C33

8

C339

C342

C348 C349

C350

C351

C352

C35

6C

358

C361

C362

C36

3

C364C365

C36

6

C367

C368

C37

0C

371

C37

2C

374

C37

6

C377

R11

21

D11

1

D326

D34

5

D346

D35

2

D35

3

D361

E330

E332

L311

L314

L331

L337

L341

L345

L1163

L350

L352

L363

L364

L366

L370

L374

L380

R111R112

R113

R114

R115 R116

R117

R118

R11

9R

120

R121

R303

R31

3

R31

7

R32

4 R325

R32

6

R332

R337

R338

R341

R342

R34

5

R349

R350

R361

R364

R366

R36

7R

370

R371

R372

R373

R374

R37

5R

376

R37

7

R38

0R

381

T113

T301

T313

T337

T350

T355

T361

T363

T366

T370

T375

C45

1C452

C453

C460

C46

1

C462

E46

1

+ R46

1

R1158

R464

R46

5

T451

T453

T455

C373

C410

R437 C43

8

C439

C440

R1553C443

C445

C44

6

R439R440

R44

3 R444

C15

52

R446

R453

T438

C102

C103

R101R102

T103

C322

R320

R321

C336

C286

C28

8

C289

L282

L283

U28

1

C28

1C

282

C284 C285

C294

C29

5

C29

6

C298

R29

1

R29

2

R293

R294 T291

C27

9

T463

D348

R13

3

E1140

R340

FL10

30

C1131

C35

5

C35

3 C11

50

L1029L354

C1149C1147

E340

C1164R1550

T220

R22

4

R221

R22

0

L229

L223

L217

L216

C231

C230

C229 C228

C227

C226

C225

C224

C223

C222

C1155

C22

0

C21

9

C217C21

6 C21

1

R28

4

C287

R442

C444

C44

2

C1156

C454

R357

R336

C312

L357

C375

C357

C328

C901

C321

R323

L310

C246

L236

C1037

R84

8

T841

R11

25

C902

C11

6

R234

R212

R1152

L230

C23

7

C236C23

5

C234

C23

2C

213

C212

L132

C138

C137

C136

C135

T233

R23

3

C23

3

R23

7

R236

L237

L232

FL252

C251 C23

8

E14

6

C14

7

C1011

C1146

C11

03

C1094

R11

37

E1134

D442

C1145

FL251

R441T1

17

L1148

R22

2

D21

1

D21

6

E362

++

+

+

+

+

+

+

+

+

+

+

+

+

+

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Page 31: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 30 of 33

PCB Board PCB Board View-----Top

0.36

R

0.3

6R

0.3

6R

2.2uF

DTC114EENC DTC114EE

NC + G +

CH100nH

1M8

104P

103P

NC

105P

105P

82K

18K473P

100K

27K

TD-2

6EA

TD-2

6EA

50K

47K

220K

10K

104P

104P

UM

C4

UM

C4

UMC4100R

100R

5.6K

1K

BB9

10

BB9

10

473P

470P 104P

330P

102P

10uF

47K

450K

NC

0R

47K

105P

1K

100R

NC

1K1.2K

3K310K

180K

180K

0R

100R

2K

220K

560R

2P8P

NJM

2904

V

2K

47K

10uF

BA592

102P

104P

103P

470P

102P

470P

103P

102P

JP20

P00U

24C64

VOICE

RC

4558

TA31

136F

2SK1824

5B1

DTC114EE

2SC4617

2SC4617

ISS4181

2SC

4215

TC-3

121

150K

200K47K

4.7K

1K

4.7K

27K

4.7K

6.8K

4K7

3.3K

1K

10K

150K

2.2K

47K

47K

100K

82K

15K

0R

4.7K 4.7K

560R560R

NC

39K

220K

NC

NC

20K

220K 100K

22K150R

20K 5.6K3K3 10K

33K473P

10K

33K 1M8

33K

4.7K

5 .6K

22K

30K

1K5

22K

680K

18K

100R

1K

0R

5.6K

100K

47K

MIC

+C

I100

nH

C I100nH

CH100nH

NC

ST104

ST-30110

uF

+

2.2uF +

10uF

2 .2uF+

2.2uF+

10uF

RED +

GR

EEN +

1SS3

72

DAN222

32.768KHz

50C24

103P

470P

103P

103P

103P

102P

102P

220P

47K

47K

47K

47K

47K

470P

470P

470P

470P

103P

102P

104P

NC

104P200P

103P

102P

27K

27P

27P104P

105P

103P

NC 4.7K

103P

273P

273P

104P104P

103P

103P

680P

332P

33K

332P

680P

473P

10P

4.7uF

223P

102P

223P

102P

104P10

4P

470P

104P

470P

104P

103P

104P

103P

224P

104P

100P

104P

NC

470P

10P

220P

220P

104P

0R

NC

NC

102P103P

8.2K

15K

68K

10K

1M

47K

180K NC

10K

NC

150K

150K

150K

150K

150K

150K

DTC114EE

DTC

114E

E

10R

SP

CI1

00nH

220P

NC

470K

1K

NC

DTA

114E

E

0R1K

47K

47K

AP88P86

8

104P

103P

102P

470P

TD-26EA

10uF

470

P

102P

103

P

++

+

SPK-

SPK+

GRRG

APC

VOXMOD

DCS

B

IF

AF

CV

DEV

SQL

FD5

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Page 32: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 31 of 33

PCB Board PCB Board View------Bottom

19.2MHz

NC

CH85NH¤?╚?

200P

CI1

00nH

100uF+

104P

3.58MHz╠?┤╔

NC

102P

ISS

4181

104P

470P

51K 51K 1K105P

104P 104P

NC

NC

22uF

470P103P

POOU

18P

NC

0R

NC

NC

8870

NC

22uF 1K

DTA114YE

2SK3476

0.4*1.0*3T

50K

CI5

60nH

CH220NH

0.31

*1.4

*4T

0.31*1.7*4T

0.31

*1.7

*4T

0.31*1.4*7T

0R

ANTENNA

RD91

100P

104P

33P

150R 470P

33P

102P

102P

CH

220N

H

CH27nH

10R

470P

47R47

K

103P

CH100nH

CH

100n

H

CI1

00nH

1uF

10R

TA7368

NC

47K

NC

NC

10K

NC

NC

NC

NC

0.31*1.4*7T

NC

2SK

3078

330K

104P

100K

104P33K

NCNC

NC

NC

NC

NC

NC

NC

NC

22uF

CH

100n

H

104P

DTC

114E

E

1K

104P

3.3K

102P

104P

NC

102P

0R

1K

100R

102P

180P

82P

LMX2

331

104P

47K

2K2

0R

104P

0R

NC

NC

18P

102P

NC

22P

47P

27P

680P

10P

22P

33P

10P

30P

NC

BA592

470P

8P

HSC277

270R

270R

NC

NC

NC

15P

102P

102P

47R

47K

82K

15P

470P

15P102P

12P

470P

102P

102P

104P

104P

102P

223P

100P

100P

100P

100P

104P

10P

102P

5P

5P

5P

3P

104P

102P

1P 5P

10P

1P

NC

8P1P

103P

470P

470P

103P

102P

104P

470P

NC

102P

12P

7P10

3P

102P

10P

10K

HSC

277

NC

B9

B9

B9

B9

MA2S11

10uF

4.7uF

CI1

uH

CI560nH

CH

100n

H

CH

68nH

CH

120n

H

CI6

.8uH

CH120NH¤?╚?

CH120nH

CI6

.8uH

CI3.3uH

CH

220N

H

CH120nH

CH

220n

H

CH

220n

H

CI270nH

4K74K7

4.7K1K

10K 47R

680R

47R

1K2K

2

22R

1K

220K

180R

15K 3.3K

NC

47R

100K

560R

0R

10K

100K

1K

120R

4K7

22R

10R

10R

100K

100R

4.7K

100R

10K 1K10

0R

3.3K

10K

30K

R25

DTA114YE

2SC

4215

2SC4226

K52

K52

2SC4617

2SJ243

UM

C4

4226

4226

103P

470P

470P

223P

100P

474P

10uF

/10V

+ 150R

470K

56K

33K

5B1

DTC

114E

E

DTC

114E

E

104P

102P

0R 104P

102P

103P

470R104P

104P

473P

10K5K6

270K 330R

104P

1.5K

1K

DTA114EE

102P

104P

47K

4K7

5B1

102P

47K

39K

100P

332P

82P

10P

CH68nH

CH

68nH70

88

104P

333P

27P 332P

104P

222P

102P

104P

22K

150K

3.3K

56K 2SC4617

104P

2SK1588

B9

47K

22uF

1.8K

NC

470P

NC39

P

5P

CI6.8uHNC

5P24P

2.2uF

104P180R

U72

100R

100R

47K

CH68NHC

H68

NH

CH120NH

0.31*1.4*5T

9P

4P

10P3P

12P

1.5P

470P

103P

470P

102P

103P

102P

3P

4P9P

0.5P

10K

100P

0R

104P

104P

103P

103P

100R

1K

51P

CH120nH

470P

10P

102P

103P

10P

1K

CI3

.3uH

0.3P

CH560NH

NC

1K

DTC114EE

10R

102P

22P

100R

4K7

4K7

CH

68N

H

NC

20P470P

470P

12P

1.5P

102P

0.31*1.4*8T

102P

104P

470P

470P

U7233

0R

103P

560R

4K7

CH

220N

H

CH

68nH

38.850MHz

2P 102P

1uF

104P

NC

NC

103P

104P

10K

NC

ISS

372

NC

38.850MHz

27K

2SC

3357

CI6.8uH

47K

HSC

277

HSC

277

10uF/10V

++

+

+

+

+

+

+

+

+

+

+

+

+

+

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Page 33: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 32 of 33

Block diagram

U711HT1621

LCD

MEUN UP DOW N EXIT

1 2 3 *

4 5 6 0

9 #

SB LAMP1 LAMP2 5V LCD CS LCD R/ W

K1 K2 K3 K4 K5 KD0 KD1 KD2 KD3

7 8

PF1 PF2

U85324C64

CKKD0

U811MCU CLK

KD0

U511VOICE

SW870MONI

SW871PTT

MONI

PTT

U311

LMX2332ATM

PLLDATACSCLKLD

5C 14.4MHz

5V SW?

SW-1

TextTCXO

TX VCO

RX VCO

D346D345

D353D352

T355

T370 T375T350

D348

RXORXI

ARXVOX

ANSQLBATT ESTBEEP MUTE

LED-RLED-G

MODE

T337

T3132nd Lo

D111

D211

5T

5R

T113 T11 7 T12 8

U170NJM2904VAPC

AMP FAML AMP

5T

DRIVE AMP

D146

ANT

BATTT18 1

T1715T

D215D216

T220T233T253

5R 5R5R

5R

2nd

Lo

32

54

1

32

54

1

MIC

SP

T430T433

T414

T443

5C

MODE

VOX

5T 5T 5T

T471W/N

T463

T455

U460

T451T453

SB

AFC

SP MUTE

U411AU411B

TA7368

VR411AA

AF BATT

SB

PTT

5C5V

PTT/RX232

TXDO JK451

JK411

FL261

ANSQLRX AF

T814 T813

T718

5V

LAMP1

LAMP2

SB

ANT SW LPF

FL253

U261TA31136F

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Page 34: Service Manual wouxun - tech-comm.ru Wouxun KG689VHF.pdf · Service Manual Model: KG-689 Frequency: 136-174MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Technology Specication Frequencyrange UHF:136-174MHz

Memory Channels 128 channel + 1 group urgency alarm

Voltage 7.4V

Battery Life(90-5-5) 8 hours

Working Temperature -30 to +60℃ ℃

Antenna Impedance 50 ohms

Frequency Stability ±2.5ppm(-30 to +60 )℃ ℃

Transmit part

Max. Output Power 5W

Modulation Type FM(F3E)

Frequency Error ≤2.5ppm

Mixed radio heft ≤7µW

Adjacent power ≥65dB

Modulation Fidelity +3dB of 6db per octave pre-emphasis characteristics

Max Modulation ≤5KHz

Modulate Sensitivity 12mV+3mV

Receive part

Sensitivity (12dB SINAD) ≤0.2µV

Squelch Sensitivity ≤0.2µV

Rated audio output frequency ≥500mW

Audio Distortion ≤5%

Signal to remaining output power rate ≥40dB

Channel Inhibition ≥-8dB

Adjacent Channel Selectivity ≥65dB

Spurious Immunity ≥55dB

InterModulation ≥55dB

Blocking ≥55dB

Receiver limited characteristics ≤3dB(between 6dBµV and100dBµV)

Modulate Audio Distortion ≤10%

Version: KG-689-0801-V1 Page 33 of 33