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SERVICE PARTS MANUAL
97100465G
28 SERIES SNOW PLOWFOR SERIAL NUMBERS AFTER
28D100000
©2005 Sno-Way® International
1
Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third isthe "DESCRIPTION" and the fourth is the "QUANTITY".
The "ITEM" is the number used in the corresponding illustration.
The "PART NO." Is the number used to order replacement parts. If a number does not appearin the column the part is only available by ordering the complete assembly.
The "DESCRIPTION" is the name of the replacement part. At times the namemay be indented, this means that the indented parts are part of the precedingassembly.
The "QTY." Is the quantity needed to service the assemblyillustrated, not the complete product.
USING THIS PARTS LIST
1 96100001 Elbow, 90° ........................................... 22 96100522 O-Ring................................................. 123 96101993 Elbow, 90°, w/Screen .......................... 3
Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Wayservice parts. All parts should be obtained from or ordered through your dealer. Give compete information about the partas well as the Model Number and Serial Number of your machine.
Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for thePower Pack is on a plate located on the top front of the A-Frame and the Blade Wing Serial Numbers are on a plate onthe middle frame rib.
"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.
We reserve the right to make changes or improvements in the design or construction of any part without incurring theobligation to install such changes in any unit previously delivered.
INTRODUCTION
PAGE
ITEM PART NO. DESCRIPTION QTY
TABLE OF CONTENTS
DEFLECTORS.............................................................................................................................. 2POWER PACK .............................................................................................................................. 3HYDRAULIC POWER UNIT ......................................................................................................... 5LIFT CYLINDER ........................................................................................................................... 7ANGLE CYLINDERS .................................................................................................................... 8BLADES........................................................................................................................................ 9WIRING HARNESS — S.N. 28D100799 & PRIOR .................................................................... 11WIRING HARNESS — S.N. 28D100800 & AFTER.................................................................... 13HYDRAULIC SYSTEM ............................................................................................................... 15NUMERICAL INDEX................................................................................................................... 16
2
DEFLECTORS
1 96102605 Wing Deflector Kit (99" Plow) (Includes Mtg. Hdwr.) ................................ 196102606 Wing Deflector Kit (109" Plow) (Includes Mtg. Hdwr.) .............................. 1
2 96102482 HARDWARE KIT (Wing Deflectors) ......................................................... 13 98019176 Screw, Self Tapping, 5/16" x 1" ........................................................ 144 98019230 Washer, Plain, 5/16" ........................................................................ 145 96102604 Deflector, Center, (Includes Mtg. Hdwr.) .................................................. 16 98019176 Screw, Self Tapping, 5/16" x 1" (Used with S.N. 28D100799 & Before)... 2
98100167 Cap Screw, Hex, 5/16"-18 NC x 2" (Used with S.N. 28D100800 & After) . 27 98019230 Washer, Plain 5/16" ................................................................................. 28 96102938 Spacer (Used with S.N. 28D100800 & After) ........................................... 2
ITEM PART NO. DESCRIPTION QTY
1
4
32
5
67
8
3
POWER PACK
33
33
16
19
74
75
74
16
11
62
59
73
63
65
6466
46
45
34
6733
36
3844
28
38
3032
10
35
34
39 9
12
81
2526
82
37
21
20
223
79
47 30
32
249
48
54
8023 24
35
39
4
58
57
56
55
52
13
53
7 15
33 5028
36
8
29
4041
76
76
77
62
847831 4334
83
4244
1718
36
6
61
60
7069
68
724317
44
4440 34
2771
28
3114
51 5
DECAL KIT INCLUDESITEMS NO.74, 75, 76, 77, 7827 (Page 10)
1
ITEMS 18 AND 31 ARE USED FOR PUMP PLAFORMS WITH WELD SCREWSITEMS 31 AND 84 ARE USED FOR PUMP PLATFORMS WITH THREADED HOLES
POWER PACK
4
1 96105074 Frame, Main (Used with S.N. 28D100800 & After) ................................................................196103061 Kit, Main Frame (Replaces 96101769 - Used with S.N. 28D100799 & Before) .....................196102994 Frame, Main ..................................................................................................................198100169 Screw, Special Pivot ......................................................................................................298100170 Washer, Special ............................................................................................................298009068 Nut, Slotted 1" x 14NC ..................................................................................................298009069 Pin, Cotter 5/32" X 2" .....................................................................................................2
2 96103000 Frame, Pivot, With Bushings ..................................................................................................13 96102832 Bushing ..........................................................................................................................24 96105260 Frame, Blade Center (May require Stop Update Kit 96108121,
contact Technical Services)...................................................................................................15 96102927 Bellcrank ................................................................................................................................16 96102961 Link, Lift ..................................................................................................................................17 96101833 Pin, Pivot ................................................................................................................................28 98100098 Zerk,1/8" NPT.........................................................................................................................29 96001392 Spring, Trip .............................................................................................................................210 96102781 Eyebolt ...................................................................................................................................211 96100085 Cylinder, Raise, (See LIFT CYLINDER on page 7).............................................................112 96101977 Cylinder, Angle, (See ANGLE CYLINDERS on page 8) .....................................................213 96101767 Platform, Pump ......................................................................................................................114 96102358 Bracket, End...........................................................................................................................215 96102396 Cover, Pump...........................................................................................................................116 96102227 Spacer, Bellcrank ...................................................................................................................217 96102271 Spacer, Lift Link......................................................................................................................218 98009150 Nut, Nylock, 5/16"-18 NC .......................................................................................................419 96101891 Clamp, Tube ...........................................................................................................................220 98009111 Cap Screw, Hex, 5/8" 11 NC x 4-1/2" (Used with S.N. 28D100799 & Before) .......................221 98100169 Screw, Special Pivot (Used with S.N. 28D100800 & After) ...................................................222 96102958 Sleeve, Bushing Spacer (Used with S.N. 28D100799 & Before) ...........................................2 23 98009038 Nut, Nylock, 5/8" 11 NC (Used with S.N. 28D100799 & Before) ...........................................224 98100170 Washer, Special (Used with S.N. 28D100800 & After)...........................................................225 98009068 Nut, Slotted 1" x 14NC (Used with S.N. 28D100800 & After) ................................................226 98009069 Pin, Cotter 5/32" X 2" (Used with S.N. 28D100800 & After)...................................................227 96102131 Pin, Latch ...............................................................................................................................128 98009032 Washer, Plain, 3/8" .................................................................................................................529 98009011 Washer, Plain, 1/2" .................................................................................................................430 98009039 Washer, Plain, 5/8" .................................................................................................................431 98019230 Washer, Plain, 5/16", Black ....................................................................................................432 98009078 Nut, 5/8" 11 NC ......................................................................................................................433 98009009 Nut, Nylock, 3/8" 16 NC .......................................................................................................1234 98009013 Nut, Nylock, 1/2" 13 NC .........................................................................................................635 98009038 Nut, Nylock, 5/8" 11 NC .........................................................................................................436 98009022 Cap Screw, Hex, 3/8"-16 NC x 1" ...........................................................................................837 98009034 Cap Screw, Hex, 3/8"-16 NC x 1-1/4".....................................................................................438 98009036 Cap Screw, Hex, 1/2"- 13 NC x 3-1/2"....................................................................................239 98009194 Cap Screw, Hex, 5/8"- 11 NC x 4" ..........................................................................................440 98100010 Cap Screw, Hex, 1/2"- 13 NC x 2" (Used with S.N. 28D100799 & Before) ............................441 98100010 Cap Screw, Hex, 1/2"- 13 NC x 2" (Used with S.N. 28D100800 & After) ...............................342 98100062 Cap Screw, Hex, 1/2"- 13 NC x 2-1/4" (Used with S.N. 28D100800 & After) .........................143 98100172 Nut, Hex, Jam, 1/2"- 13 NC (Used with S.N. 28D100800 & After) .........................................244 98100176 Washer, Special, Hardened....................................................................................................345 98100007 Pin, Clevis, 3/4" x 4" ...............................................................................................................146 98009085 Pin, Cotter 5/32" x 1-1/2"........................................................................................................147 98100165 Pin, Clevis 3/4" x 2-1/2"..........................................................................................................248 98100099 Pin, Special ............................................................................................................................249 98009030 Washer, Plain 3/4" ..................................................................................................................250 96101956 Cable Clamp 3/4" ...................................................................................................................251 96102440 Clamp Hose Guide.................................................................................................................152 96001354 Pad, Neoprene .......................................................................................................................153 98009138 Clamp, Mounting, Pump.........................................................................................................154 96102542 Shoe Assembly ......................................................................................................................155 Shoe, Cast, 1" Shaft.......................................................................................................156 Spacer 1" .......................................................................................................................157 98009005 Washer, Flat 1".............................................................................................................1458 98009169 Pin, Lynch 1/4" x 1-9/16" ................................................................................................159 96105046 Pin, Hitch, 3/4" x 2-1/2" ..........................................................................................................260 96100101 Pin, Hitch................................................................................................................................161 98100008 Pin, Roll, Spring .....................................................................................................................162 98009169 Pin, Lynch, 1/4" x 1-9/16" .......................................................................................................363 96001192 Clamp, Lock, Assembly, 1-1/2"...............................................................................................164 Clamp.............................................................................................................................165 98009007 Pin, Clevis, 5/16 x 1" ......................................................................................................266 98009019 Pin, Cotter, #6 x 2" .........................................................................................................267 96102124 Latch Support.........................................................................................................................168 98100105 Pin, Cotter ..............................................................................................................................169 98100104 Washer, Plain, Wide, 3/8".......................................................................................................170 96102130 Spring.....................................................................................................................................171 96102170 Stand......................................................................................................................................172 96102168 Spacer....................................................................................................................................173 96102370 DECAL KIT.............................................................................................................................174 97100004 Decal, Important75 97100005 Decal, Patent76 97100400 Decal, Warning
97100664 Decal, Sno-Way (See Page 10, Item31)77 97100556 Decal, Stand Switch78 97100472 Decal, Important79 98100164 Screw, Special........................................................................................................................280 98100157 Nut, Hex, Jam 5/8"- 11 NC.....................................................................................................281 96102915 Plate, Wear, R.H.....................................................................................................................182 96102916 Plate, Wear, L.H. ....................................................................................................................183 98019176 Screw, Flanged Head, Self-Tapping, Black, 5/16 x 1" ............................................................484 96102562 Switch, Rocker, ON-OFF-MOM..............................................................................................1
ITEM PART NO. DESCRIPTION QTY
HYDRAULIC POWER UNIT
1
2
3
4
5
6
7
8
9
10
11,12
13
14
15
16
17
18
19
20
21
22
23
24
2526
2728
29
30,31
32
33
34
35
36
37
38
39
40
41
42
43
44
4546
47
48
49
50
51
5253
54
55
56
54
11,12
162
11,12
10
22
16
5
6
HYDRAULIC POWER UNIT
1 96102449 MANIFOLD ASSEMBLY........................................................................... 12 96102791 Valve, Crossover, Relief (Port J) Wing Crossover.............................. 23 96102544 Valve, Check (Port H) ........................................................................ 14 96102552 Valve, Relief (Port N) Down Pressure................................................ 15 96102545 Valve, (Port B) Lower ......................................................................... 16 96102546 Valve - 3W2P (Port A) Directional Control ......................................... 17 96102547 Valve, Spool 4W2P (Ports C,D,E,F) Wing Valve ................................ 48 96102548 Valve, 4W2P (Port G) Down Pressure ............................................... 19 96103467 Coil, 10V DC...................................................................................... 710 98100144 Nut, Coil Retaining............................................................................. 711 Plug #6 SAE (Used with S.N. 28D101329 & Before)......................... 112 Plug #6 SAE (Used with S.N. 28D101330 & After) ........................... 313 96102551 O-Ring ............................................................................................... 214 96102553 Orifice, Check, 0.063" ........................................................................ 115 96103250 Valve, Relief, Adj. (Port L) Wing Relief, 2150 PSI.............................. 216 96102225 Plug #4 SAE ...................................................................................... 517 Orifice Stop........................................................................................ 118 96102556 Cap Screw, Socket Head 1/4"-20 x 3-1/4" ......................................... 219 96102416 Switch, Pressure, 525 PSI ....................................................................... 120 96102422 Switch, Pressure, 1700 PSI (Used with S.N. 28D101329 & Before) ........ 221 96102448 HYDRAULIC POWER UNIT ASSEMBLY................................................. 122 Pin, 1/8" x 1/4" ................................................................................... 223 96001551 Motor, 12VDC .................................................................................... 124 Screw, Taptite 1/4"-20 x 1/4" .............................................................. 225 96001566 Cap, Relief ......................................................................................... 126 96001570 Screw, Adjusting ................................................................................ 127 96001552 Spring ................................................................................................ 128 96001538 Ball, 3/8" ............................................................................................ 129 96001543 Magnet............................................................................................... 130 Cap, Breather (Used with S.N. 28D100130 & Before) ....................... 131 96102489 Cap, Breather (Used with S.N. 28D100131 & After) ......................... 132 97100475 Decal, Tank Fill Line........................................................................... 133 96102538 Tank, Plastic....................................................................................... 134 98001541 Washer .............................................................................................. 135 98001550 Bolt, TORX, 5/16"-18 x 1" .................................................................. 136 96001568 Pipe, Elbow, 90°, 3/8" NPT - Barb .................................................... 137 96001544 Filter, 149 Micron ............................................................................... 138 98001547 Screw, Taptite, M6-1" x 12MM ........................................................... 239 96001546 Cover, Suction, 3/8" NPT ................................................................... 140 96102491 Pump ................................................................................................. 141 96001539 Seal, Shaft 1/2" x 1"........................................................................... 142 96001557 O-ring................................................................................................. 143 96102490 Endhead ............................................................................................ 144 Screw, Hex, Flange Head, #12-24 x 1/2" ........................................... 445 98100136 Bolt, TORX, 5/16"-24 x 3" .................................................................. 246 96101439 Coupling............................................................................................. 147 Tube, Return (Used with S.N. 28D100131 & After) ........................... 148 Sleeve, Compression Tube (Used with S.N. 28D100131 & After) ..... 149 Nut, Compression Tube (Used with S.N. 28D100131 & After) .......... 150 96001675 Kit, Brush.................................................................................................. 151 98009022 Screw, Hex, 3/8"-16 NC x 1" .................................................................... 252 98009008 Washer, Lock 3/8" .................................................................................... 253 96101023 Plate, Nut Lock ......................................................................................... 154 Fitting, 1/4" Pipe, Nylon (Used with S.N. 28D100130 & Before) .............. 255 Tube, Poly (Used with S.N. 28D100130 & Before) ................................... 156 Cap, Threaded, Drilled (Used with S.N. 28D100130 & Before)..................
ITEM PART NO. DESCRIPTION QTY
7
1 96100085 Cylinder, Lift, 2-1/2" ..................................................................................12 96101516 Kit, Seal ....................................................................................................13 Seal, Wiper.........................................................................................14 Seal, Rod ...........................................................................................15 Ring, Back-up.....................................................................................16 Seal, O-ring ........................................................................................17 Seal, Piston ........................................................................................18 Seal, O-ring ........................................................................................19 Piston, 2-1/2" ............................................................................................110 Nut ...........................................................................................................111 Rod, Cylinder ...........................................................................................112 96100492 Nut, Gland 2-1/2" ......................................................................................1
ITEM PART NO. DESCRIPTION QTY
LIFT CYLINDER
1
2
3
45
6
7
8
9
10
11
12
8
ANGLE CYLINDERS
1 96101977 Cylinder, Angle, 2-1/4" ............................................................................. 12 96102537 Kit, Seal 2-1/4" ......................................................................................... 13 Wiper, Rod ......................................................................................... 14 Seal, Rod ........................................................................................... 15 Ring, Back Up.................................................................................... 16 O-Ring ............................................................................................... 17 Seal, Piston........................................................................................ 18 Rod, Cylinder ........................................................................................... 19 Piston ....................................................................................................... 110 96102536 Nut, Gland 2-1/4"...................................................................................... 1
ITEM PART NO. DESCRIPTION QTY
1 2
3
4
5
6
8 9
7
10
9
1
2
4
5
6
78
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3
10
22
25
4
5
5
BLADES
10
BLADES
1 96006002 Kit, Guide, Blade (Includes 2 Guides And Mtg. Hdwr.) ............................ 12 Frame, 99", RH ........................................................................................ 1
Frame, 109", RH....................................................................................... 13 Frame, 99", LH ......................................................................................... 1
Frame, 109", LH ....................................................................................... 14 96102474 Blade, Steel, 99" (Bolt On Style) .............................................................. 2
96101844 Blade, Steel, 109" (Bolt On Style) ........................................................... 25 96103891 Wearstrip Kit, Steel, 99" (Includes Mtg. Hdwr.) ....................................... 2
96103892 Wearstrip Kit, Steel, 109" (Includes Mtg. Hdwr.) ...................................... 2NOTE: Each Wearstrip Kit will replace Wearstrip on one Wing only. To replace Wearstrips onboth Wings, two Kits are required.
6 96102607 Wearstrip Kit, Center, Polymer, (Includes Mtg. Hdwr.) ............................. 196106033 Wearstrip Kit, Center, Urethane, (Includes Mtg. Hdwr.) ........................... 1
7 96102542 Assembly, Shoe........................................................................................ 28 Shoe, Cast, 1" Shaft .......................................................................... 19 Spacer, 1" .......................................................................................... 110 98009005 Washer, Flat, 1" ............................................................................... 1411 98009169 Pin, Lynch, 1/4" x 1-9/16"................................................................... 112 96101401 Bracket, Shoe........................................................................................... 213 98009034 Cap Screw, Hex., 3/8"- 16 NC x 1-1/4"..................................................... 814 98009009 Nut, Nylock, 3/8"-16NC ............................................................................ 815 98009171 Bolt, Carriage, Gr. 5, 1/2"-13 NC x1-1/2" .............................................. 1216 98009151 Bolt, Carriage, Gr. 5, 7/16"-14 NC x 2"..................................................... 317 98009013 Nut, Nylock, 1/2" - 13 NC ...................................................................... 1218 98009050 Nut, Nylock 7/16"-14 NC .......................................................................... 319 98019176 Screw, Self Tapping................................................................................ 1020 98019230 Washer, Flat, 5/16" ................................................................................. 1021 97100001 Decal, Warning......................................................................................... 122 97100018 Decal, Warning......................................................................................... 223 97100006 Decal, Important....................................................................................... 124 Strip, Mounting ......................................................................................... 125 97100664 Decal, Sno-Way ....................................................................................... 2
ITEM PART NO. DESCRIPTION QTY
11
WIRING HARNESS — S.N. 28D100799 & PRIOR
1
2
3
4
5
6
7
8
9
10
11
65
66
67
15
16
17
33
33 41
18
5960
40
32
5737
373337
34
34
3332
3535
36
36
333332
20
42
6364
6158
27
42
46
47
48
50
51
54
53
56
46
47
48
50
49
52
53
55
31
30
62
31
1923
2425
26
28
29
27
2021
39
38
22
22
70
44
43
31
45
14
69
6813
12
71
71
7372
42
12
WIRING HARNESS — S.N. 28D100799 & PRIOR
1 96102136 Harness, Wire, W1-Vehicle ....................................................................................................12 Harness, Wire, W2-Control Box "B" (See Item #71 this page)...............................................13 Harness, Wire, W3-Control Box "A" (See Item #71 this page)...............................................14 96102101 Harness, Wire, W4-Vehicle End Control ................................................................................15 96100097 Harness, Wire, W5-Vehicle End .............................................................................................16 96102099 Harness, Wire, W6-Pump End Control ..................................................................................17 96103234 Harness, Wire, W7-Pump End Main ......................................................................................18 96102111 Harness, Wire, W8-Pressure Switch......................................................................................19 96002101 Harness, Wire, W9-Battery Power .........................................................................................110 96002100 Harness, Wire, W10-Battery Ground .....................................................................................111 96002101 Harness, Wire, W11-Solenoid Switch Power .........................................................................112 96102486 Harness, Wire, W12-Jumper ..................................................................................................113 96102487 Harness, Wire, W13-Jumper ..................................................................................................114 96102485 Harness, Wire, W14-Jumper ..................................................................................................215 96101210 Breaker, Circuit, 150A ............................................................................................................116 96102466 Cover, Controller Box .............................................................................................................117 96102465 Base, Controller Box ..............................................................................................................118 97100462 Decal, Controller Box .............................................................................................................119 96002119 Contact, Socket, Gauge 6 ......................................................................................................120 96002121 Contact, Socket, 12-14 Gauge .............................................................................................1021 96002120 Contact, Socket, 8-10 Gauge .................................................................................................222 96101014 Diode......................................................................................................................................523 96002113 Socket, Harness, Vehicle .......................................................................................................124 98002115 Washer, Lock..........................................................................................................................125 98002114 Nut..........................................................................................................................................126 96002112 Plug, Harness, Power Pack....................................................................................................127 96002118 Contact, Pin, 12-14 Gauge...................................................................................................1028 96002117 Contact, Pin, 8-10 Gauge.......................................................................................................229 96002116 Contact, Pin, 6 Gauge............................................................................................................130 96002111 Elbow, Strain Relief, 90°.........................................................................................................131 96001227 Strap, Tie, Plastic ...................................................................................................................732 96002138 Contact, Pin............................................................................................................................933 96002139 Seal, Silicone, Blue ..............................................................................................................1834 96002140 Plug, Silicone, Green .............................................................................................................435 96002137 Socket, Harness.....................................................................................................................236 96002141 Plug, Harness, Vehicle ...........................................................................................................237 96002142 Contact, Socket ......................................................................................................................938 96002085 Terminal, Female Spade 1/4" - For ATO/ATC Blade Fuse......................................................1
96101845 Terminal, Female Spade 3/16" - For Mini Blade Fuse............................................................139 96002083 Tap, Auto Fuse Power - For ATO/ATC Blade Fuse .................................................................1
96101832 Tap, Auto Fuse Power- For Mini Blade Fuse ..........................................................................140 96100498 Connector, Socket ..................................................................................................................141 96100497 Connector, Plug......................................................................................................................142 96002124 Plug, Sealing ..........................................................................................................................843 96002086 Switch, Solenoid.....................................................................................................................144 98009092 Screw, Self Tapping, 1/4" x 1" ................................................................................................245 98100037 Screw, Self Tapping, #10 x 1".................................................................................................246 98009033 Nut, Hex, 1/4" .........................................................................................................................447 98009031 Washer, Lock, 1/4" .................................................................................................................448 98009027 Cap Screw, Hex 1/4" x 1" .......................................................................................................449 96002130 Mounting Bracket, Large ........................................................................................................150 96001684 Tape, Foam, Adhesive Back, 3" Long.....................................................................................151 96102102 Mounting Bracket, Small ........................................................................................................152 96002107 Cap, Metal Protective, Large..................................................................................................153 98009233 Pin, Cotter, 3/16" x 1" .............................................................................................................254 96102104 Cap, Metal Protective, Small ..................................................................................................155 96002108 Cap, Plastic Protective, Large ................................................................................................156 96102105 Cap, Plastic Protective, Small ................................................................................................157 Fuse, 10 Amp Automotive, (Obtain Locally) ...........................................................................158 96102106 Plug, Harness, Power Pack, Small59 98100146 Screw, Self Tapping, #10 x 3/8"..............................................................................................460 98009071 Screw, Self Drilling, 1/4" x 1-1/2"............................................................................................261 96102109 Nut, Small...............................................................................................................................162 96102108 Elbow, Strain Relief, 90°, Small..............................................................................................163 96102107 Socket, Harness Vehicle, Small .............................................................................................164 96102110 Washer, Lock, Small...............................................................................................................165 96102479 Switch, Rocker, DPDT W/Lamp .............................................................................................166 96102480 Switch, Rocker, ON-OFF-MOM..............................................................................................167 96102481 Switch, Rocker, MOM-OFF-MOM ..........................................................................................268 96102533 Bushing, Strain Relief (Large) ................................................................................................169 96102532 Bushing, Strain Relief (Small) ................................................................................................170 96102562 Switch, Rocker, ON-OFF-MOM (In Pump Cover)...................................................................171 96102964 Harness, Wire W2 & W3 Control Box "A" and "B" .................................................................1
Note: #96102964 Incorporates Both #97102137 & #96102138 Into One Harness72 96100298 Grommet, Rubber, 1" .............................................................................................................173 96101846 Seal, Neoprene ......................................................................................................................1
ITEM PART NO. DESCRIPTION QTY
13
WIRING HARNESS — S.N. 28D100800 & AFTER
3531
3334
3130
3031
31
32
35
34
3332
6059
2
5
20
26
25
2423
2221
1918
45
4638
39
50
49
48
4717
3
4
44
43
1819
1721
2223
24
25
2627
2850
4344
47
48
49
46
45
29
6
61
2728
29
58
20101
1137
36
8
9
40
55
54
41
53
51
56
57
12
14
1552
16
29
13
42
7
38
14
WIRING HARNESS — S.N. 28D100800 & AFTER
1 96103237 Harness, Wire, W1-Vehicle (Used with S.N. 28D100800 & after)..........................12 96102964 Harness, Wire, W2 & W3-Control Box "B" .............................................................13 96103236 Harness, Wire, W4-Vehicle End Control (Used with S.N 28D100800 & after).......14 96100097 Harness, Wire, W5-Vehicle End.............................................................................15 96103235 Harness, Wire, W6-Pump End Control (Used with S.N 28D100800 & after).........16 96103234 Harness, Wire, W7-Pump End Main (Used with S.N 28D101330 & after).............1
96102098 Harness, Wire, W7-Pump End Main(Used with S.N. 28D100800 thru S.N. 28D101329) ..............................................1
7 96102891 Harness, Wire, W9-Battery Power .........................................................................18 96002100 Harness, Wire, W10-Battery Ground .....................................................................19 96102891 Harness, Wire, W11-Solenoid Switch Power .........................................................110 96102486 Harness, Wire, W12-Jumper..................................................................................111 96102487 Harness, Wire, W13-Jumper..................................................................................112 96102485 Harness, Wire, W14-Jumper..................................................................................213 96101210 Breaker, Circuit, 150A............................................................................................114 96102466 Cover, Controller Box.............................................................................................115 96102465 Base, Controller Box ..............................................................................................116 97100462 Decal, Controller Box .............................................................................................117 96002119 Contact, Socket, Gauge 6......................................................................................218 96002121 Contact, Socket, 12-14 Gauge.............................................................................1019 96002120 Contact, Socket, 8-10 Gauge.................................................................................420 96101014 Diode .....................................................................................................................121 96002113 Socket, Harness, Vehicle .......................................................................................222 98002115 Washer, Lock .........................................................................................................223 98002114 Nut ........................................................................................................................224 96002112 Plug, Harness, Power Pack....................................................................................225 96002118 Contact, Pin, 12-14 Gauge ..................................................................................1026 96002117 Contact, Pin, 8-10 Gauge ......................................................................................427 96002116 Contact, Pin, 6 Gauge ...........................................................................................228 96002111 Elbow, Strain Relief, 90° ........................................................................................229 96001227 Strap, Tie, Plastic...................................................................................................730 96002138 Contact, Pin ...........................................................................................................631 96002139 Seal, Silicone, Blue..............................................................................................1232 96002140 Plug, Silicone, Green .............................................................................................433 96002137 Socket, Harness.....................................................................................................234 96002141 Plug, Harness, Vehicle...........................................................................................235 96002142 Contact, Socket......................................................................................................636 96002085 Terminal, Female Spade 1/4" - For ATO/ATC Blade Fuse .....................................1
96101845 Terminal, Female Spade 3/16" - For Mini Blade Fuse ...........................................137 96002083 Tap, Auto Fuse Power - For ATO/ATC Blade Fuse.................................................1
96101832 Tap, Auto Fuse Power- For Mini Blade Fuse..........................................................138 Pin, Keying.............................................................................................................239 96002124 Plug, Sealing..........................................................................................................240 96002086 Switch, Solenoid ....................................................................................................141 98009092 Screw, Self Tapping, 1/4" x 1" ................................................................................242 98100037 Screw, Self Tapping, #10 x 1" ................................................................................243 98009033 Nut, Hex, 1/4".........................................................................................................444 98009031 Washer, Lock, 1/4" .................................................................................................445 98009027 Cap Screw, Hex 1/4" x 1" .......................................................................................446 96002130 Mounting Bracket, Large........................................................................................247 96001684 Tape, Foam, Adhesive Back, 3" Long ....................................................................248 96002107 Cap, Metal Protective, Large..................................................................................249 98009233 Pin, Cotter, 3/16" x 1".............................................................................................250 96002108 Cap, Plastic Protective, Large................................................................................251 98100146 Screw, Self Tapping, #10 x 3/8" .............................................................................452 98009071 Screw, Self Drilling, 1/4" x 1-1/2" ...........................................................................253 96102479 Switch, Rocker, DPDT W/Lamp .............................................................................154 96102480 Switch, Rocker, ON-OFF-MOM .............................................................................155 96102481 Switch, Rocker, MOM-OFF-MOM ..........................................................................256 96102533 Bushing, Strain Relief (Large)................................................................................157 96102532 Bushing, Strain Relief (Small) ................................................................................158 96102562 Switch, Rocker, ON-OFF-MOM (In Pump Cover) ..................................................159 96100298 Grommet, Rubber, 1" .............................................................................................160 96101846 Seal, Neoprene......................................................................................................161 96103886 Harness, Extension (Accessory)............................................................................1
ITEM PART NO. DESCRIPTION QTY
15
1 96100001 Elbow, 90°.................................................................................................22 96100522 O-Ring ....................................................................................................123 96101993 Elbow, 90°, w/Screen................................................................................34 96102365 Elbow, 90°, Long, w/Screen......................................................................35 96102367 Hose, Hydraulic ........................................................................................26 96102384 Hose, Hydraulic ........................................................................................27 96102369 Hose, Hydraulic ........................................................................................2
NOTE: Items 1-3-4-5 and 6 include the necessary O-Ring, Item #2 (Part # 96100522).
ITEM PART NO. DESCRIPTION QTY
HYDRAULIC SYSTEM
24
3
27
5
5
7
6
2
1
2
3
2
24
7
24
2
36
2
21
2
2
5
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NUMERICAL INDEX
96001192 4 6396001227 12 31
14 2996001354 4 5296001392 4 996001538 6 2896001539 6 4196001543 6 2996001544 6 3796001546 6 3996001551 6 2396001552 6 2796001557 6 4296001566 6 2596001568 6 3696001570 6 2696001675 6 5096001684 12 50
14 4796002083 12 39
14 3796002085 12 38
14 3696002086 12 43
14 4096002100 12 10
14 896002101 12 9
12 1196002107 12 52
14 4896002108 12 55
14 5096002111 12 30
14 2896002112 12 26
14 2496002113 12 23
14 2196002116 12 29
14 2796002117 12 28
14 2696002118 12 27
14 2596002119 12 19
14 1796002120 12 21
14 1996002121 12 20
14 1896002124 12 42
14 3996002130 12 49
14 4696002137 12 35
14 3396002138 12 32
14 3096002139 12 33
14 3196002140 12 34
14 32
96002141 12 3614 34
96002142 12 3714 35
96006002 10 196100001 15 196100085 4 11
7 196100097 12 5
14 496100101 4 6096100298 12 72
14 5996100492 7 1296100497 12 4196100498 12 4096100522 15 296101014 12 22
14 2096101023 6 5396101210 12 15
14 1396101401 10 1296101439 6 4696101516 7 296101767 4 1396101832 12 39
14 3796101833 4 796101844 10 496101845 12 38
14 3696101846 12 73
14 6096101891 4 1996101956 4 5096101977 4 12
8 196101993 15 396102098 14 696102099 12 696102101 12 496102102 12 5196102104 12 5496102105 12 5696102106 12 5896102107 12 6396102108 12 6296102109 12 6196102110 12 6496102111 12 896102124 4 6796102130 4 7096102131 4 2796102136 12 196102168 4 7296102170 4 7196102225 6 1696102227 4 1696102271 4 1796102358 4 1496102365 15 496102367 15 5
96102369 15 796102370 4 7396102384 15 696102396 4 1596102416 6 1996102422 6 2096102440 4 5196102448 6 2196102449 6 196102465 12 17
14 1596102466 12 16
14 1496102474 10 496102479 12 65
14 5396102480 12 66
14 5496102481 12 67
14 5596102482 2 296102485 12 14
14 1296102486 12 12
14 1096102487 12 13
14 1196102489 6 3196102490 6 4396102491 6 4096102532 12 69
14 5796102533 12 68
14 5696102536 8 1096102537 8 296102538 6 3396102542 4 54
10 796102544 6 396102545 6 596102546 6 696102547 6 796102548 6 896102551 6 1396102552 6 496102553 6 1496102556 6 1896102562 12 70
14 5896102562 4 8496102604 2 596102605 2 196102606 2 196102607 10 696102781 4 1096102791 6 296102832 4 396102891 14 7
14 996102915 4 8196102916 4 8296102927 4 5
16
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NUMERICAL INDEX
96102938 2 896102958 4 2296102961 4 696102964 12 71
14 296103000 4 296103061 4 196103234 12 7
14 696103235 14 596103236 14 396103237 14 196103250 6 1596103467 6 996103886 14 6196103891 10 596103892 10 596105046 4 5996105074 4 196105260 4 496106033 10 697100001 10 2197100004 4 7497100005 4 7597100006 10 2397100018 10 2297100400 4 7697100462 12 18
14 1697100472 4 7897100475 6 3297100556 4 7797100664 4 76
10 2598001541 6 3498001547 6 3898001550 6 3598002114 12 25
14 2398002115 12 24
14 2298009005 4 57
10 1098009007 4 6598009008 6 5298009009 4 33
10 1498009011 4 2998009013 4 34
10 1798009019 4 6698009022 4 36
6 5198009027 12 48
14 4598009030 4 4998009031 12 47
14 4498009032 4 2898009033 12 46
14 4398009034 4 37
10 13
98009036 4 3898009038 4 23
4 3598009039 4 3098009050 10 1898009068 4 1
4 2598009069 4 1
4 2698009071 12 60
14 5298009078 4 3298009085 4 4698009092 12 44
14 4198009111 4 2098009138 4 5398009150 4 1898009151 10 1698009169 4 58
4 6210 11
98009171 10 1598009194 4 3998009233 12 53
14 4998019176 2 3
2 64 83
10 1998019230 2 4
2 74 31
10 2098100007 4 4598100008 4 6198100010 4 40
4 4198100037 12 45
14 4298100062 4 4298100098 4 898100099 4 4898100104 4 6998100105 4 6898100136 6 4598100144 6 1098100146 12 59
14 5198100157 4 8098100164 4 7998100165 4 4798100167 2 698100169 4 1
4 2198100170 4 1
4 2498100172 4 4398100176 4 44
17
NOTES
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SNO-WAY® INTERNATIONAL, INC.
