2
COATING • Plural Coang 3M 327 Scotchkote • SPC 2888 • Fusion Bond Epoxy – 3M 6233 Scotchkote • Painng – Above Ground Protecon Services & Capabilities INDUCTION BENDING • From 1” to 66” OD up to 6” wall thickness • Carbon Steel & High Yield (up to X80) • Low Alloy Materials (P11, P22, P91) • Stainless Steel and Duplex Materials • Segmentable Bends • Tight and long radius (1.5D up to 500 ſt) • Inconel 625 Material • Subsea Jumpers and Risers FABRICATION • Full ASME Fab Shop. S, PP, U Stamps • ISO 9001:2015 Cerfied • Secon 9, AWS and API-1104 Qualified Welding • Structural Fabricaon, AISC– Cerfied Bridge Fabricaon Advanced (Major) & Building Structures • Pipe Spools Fabricaon • Manifolds • Launchers & Receivers • Compressor/Pump Staon Pipe Spool Fabricaons • Slug Catchers MACHINING • Piggable WYE • Block Tees / Scraper Tees • End Bevel Machining (counterbore, taper bore, straight bevel) NDE • Radiographic Examinaon (RT) • Shear wave Ultrasonic Tesng (UT) • Phased-Array Ultrasonic Tesng (PAUT) • Ultrasonic Wall Thickness (UT) • Liquid Penetrant (PT) • Magnec Parcle (Wet and Dry) (WFMT & MT) • Hydrostac Tesng LABORATORY TESTING • Tensile Tesng • Charpy Impact tesng • Through Thickness Hardness Tesng • Photomicrographs • Guided Bend Tesng HEAT TREATMENT • Heat Treatment • Normalize / Temper / Annealing • Stress Relieve • Austenize and Quench • Localized Heat Treatment of Welds CONTACT US [email protected] 218.722-0205 Duluth, MN 55802 www.bendtec.com

Services & Capabilitiesbendtec.com/wp-content/uploads/2019/06/Capabilities.pdf · 2019-06-05 · Percent Thinning Fig. 1 Bend Thinning vs. Bend Radius 30 25 20 15 10 5 0 Bend Intrados

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Page 1: Services & Capabilitiesbendtec.com/wp-content/uploads/2019/06/Capabilities.pdf · 2019-06-05 · Percent Thinning Fig. 1 Bend Thinning vs. Bend Radius 30 25 20 15 10 5 0 Bend Intrados

COATING•PluralCoating3M327Scotchkote•SPC2888•FusionBondEpoxy–3M6233Scotchkote

•Painting–AboveGroundProtection

Services & CapabilitiesINDUCTION BENDING•From1”to66”ODupto6”wallthickness

•CarbonSteel&HighYield(uptoX80)•LowAlloyMaterials(P11,P22,P91)•StainlessSteelandDuplexMaterials•SegmentableBends

•Tightandlongradius(1.5Dupto500ft)

•Inconel625Material•SubseaJumpersandRisers

FABRICATION•FullASMEFabShop.S,PP,UStamps•ISO9001:2015Certified•Section9,AWSandAPI-1104QualifiedWelding

•StructuralFabrication,AISC–CertifiedBridgeFabricationAdvanced(Major)&BuildingStructures

•PipeSpoolsFabrication•Manifolds•Launchers&Receivers•Compressor/PumpStationPipeSpoolFabrications

•SlugCatchers

MACHINING•PiggableWYE•BlockTees/ScraperTees

•EndBevelMachining(counterbore,taperbore,straightbevel)

NDE•RadiographicExamination(RT)•ShearwaveUltrasonicTesting(UT)•Phased-ArrayUltrasonicTesting(PAUT)

•UltrasonicWallThickness(UT)

•LiquidPenetrant(PT)•MagneticParticle(WetandDry)(WFMT&MT)

•HydrostaticTesting

LABORATORY TESTING•TensileTesting•CharpyImpacttesting•ThroughThicknessHardnessTesting

•Photomicrographs•GuidedBendTesting

HEAT TREATMENT•HeatTreatment•Normalize/Temper/Annealing•StressRelieve

•AustenitizeandQuench•LocalizedHeatTreatmentofWelds

CONTACT [email protected] 218.722-0205 Duluth, MN 55802

www.bendtec.com

Page 2: Services & Capabilitiesbendtec.com/wp-content/uploads/2019/06/Capabilities.pdf · 2019-06-05 · Percent Thinning Fig. 1 Bend Thinning vs. Bend Radius 30 25 20 15 10 5 0 Bend Intrados

Range of Pipe Sizes and Bend Dimensions

Large Bender

Max. Diameter 66.00 in. 1,676 mmMin. Diameter 4.00 in. 102 mmMax. Wall Thickness 6.00 in. 152 mmMin. Wall Thickness 0.13 in. 3.3 mmMax. Angle 127° 127°Max. Radius 32.67 ft. 9,957 mmMin. Radius 42.00 in. 1,067 mmMax Arc Length 42.83 in. 13,056 mm

Small Bender

Max. Diameter 27.00 in. 685.8 mmMin. Diameter 2.00 in. 50.8 mmMax. Wall Thickness 2.50 in. 63.5 mmMin. Wall Thickness 0.13 in. 3.3 mmMax. Angle 270° 270°Max. Radius 21.25 ft. 6,477 mmMin. Radius 9.00 in. 228.6 mmMax. Arc Length 28.50 in. 8,686.8 mm

Materials

Carbon Steel Nickel AlloysChrome Moly Steels TitaniumStainless Steels Copper & Copper Alloys*Alloy Steels Aluminum Alloys**limited size

Forms & Shapes

Channels Multi-Sided I-BeamsPipe & Tubing Rectangle Wide Flange ShapesSquare Round Custom

Standard Bend

Bend Angle ± 1°Bend Radius ± 1%Plane of Bend ± 1°Flat Plane of Bend ± 1% of center-line radiusThinning See Fig 1Ovality at Ends ± 1% of Outside DiameterOvality Throughout See Fig 3Circumferential See Fig 2

Linear Dimensions10” and under ± 1/8 in. 3.1 mm12” - 24” ± 3/16 in. 4.8 mm24” - 36” ± 1/4 in. 6.4 mm36” - 48” ± 5/16 in. 7.9 mm48” - 60” ± 3/8 in. 9.5 mm

When closer tolerances than those given above are necessary, they shall be subject to agreement between the purchaser and BendTec.

Bend RadiusOutside Diameter

RD

0 1 2 3 4 5 6 7 8 9 10

Perc

ent T

hinn

ing

Fig. 1 Bend Thinning vs. Bend Radius

30

25

20

15

10

5

0

Bend Intrados to ExtradosTemperature Di�erential

150°

300°

450°

Max

imum

Ben

d O

valit

y (%

)

Bend Di�culty

Fig. 2 Bend Ovality vs. Bend Di�culty

0 5 10 15 20 25

10

5

0

Redu

ctio

n (%

)

Bend Di�culty

Fig. 3 Circumferential Reduction vs. Bend Di�culty

0 5 10 15 20 25

2.5

2

1.5

1

0.5

0

Stainless Steel

Carbon Steel

Carbon Steel and CRO-MO

Type 1 Materials Type 2 MaterialsLow Carbon Steels Stainless SteelsPipeline Steels Chrome Moly Steels Super 12% Chrome SteelsWhere% Ovality = ODmax - ODmin x 100 Difficulty = OD/t ODnom R/OD