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HRL Technology Group Pty Ltd ABN 89 609 887 327 [email protected] hrl.com.au
Melbourne Level One Unit 4 677 Springvale Road Mulgrave VIC 3170 Phone +61 3 9565 9888 Fax +61 3 9565 9879
Victorian Regional OfficeGippsland Enterprise Centre50 Northways RoadChurchill Vic 3842
Phone +61 3 5132 1500 Fax +61 3 5132 1580
Queensland Unit 2 33-37 Rosedale Street Coopers Plains QLD 4108Phone +61 7 3423 4300Fax +61 7 3345 5937 1
Servicesfo
rsug
arm
illsand
refin
eries
hrl:
ServicesforsugarmillsandrefineriesHRL'sservicestosugarmillsandrefineriescanassistplantmanagersandoperatorstomaximiseplantavailabilityandefficiency.Australiaexportsbulkrawsugarintoavolatileworldmarket.HRLcanassistplantmanagersandoperatorstomaximisetheefficiencyoftheirplanttoenhancetheirbusinesscompetitiveness.HRLalsohastheexpertisetosupportsugarmillsandrefinerieswantingtoincorporateotherrenewableresourcesandlow-emissiontechnologiesintotheiroperations.
Servicesprovidedby HRL
FuelTechnology
HRL'sscientistsandengineershaveextensiveexperienceinbagasse,biomass,coalandfueluse.Expertisethatincludesallthecomplexaspectsofevaluating,upgradingandprocessingthesefuelresources.
ThebenefitsHRLprovidestooperatorsofsugarmillsandrefinersmayinclude:• step-by-stepinvestigationthatengagesclientsand
providescontinuousconsultation• assistancetomakeinformeddecisionsonusingbiomass
andwastes• accesstomodernfuel-testingandanalyticallaboratories
supportedbyspecialistbench-andpilot-scalefacilities• theservicesofanorganisationabletotakeaproject
fromconceptandinitialinvestigationthroughtosolutionimplementation.
CaseStudies
1. Combustionoptimisationandcombustionplantmodificationsonabagasse-firedboiler
Operatorsofasugarmillwereexperiencingcombustion-relatedissueswiththeirbagasse-firedboiler.Theissueswerehavinganegativeimpactonboilerreliability.
HRLpersonnelundertookanin-depthassessmentofcombustiontoidentifytheunderlyingissues.TheHRLteamwasabletoprovidetheclientwithdetailedrecommendationsonhowtomitigatethecombustionissues.
TheclientimplementedtherecommendationsfromHRL.Theresultwasasignificantreductionintheseverityofthecombustion-relatedissuesandincreasedboilerreliability.
HRLprovidesarangeofservicestosugarmillsandrefineries.
2. Evaluationofmanufacturingprocesswasteforco-firingwithexistingboilerinfrastructure
Anindustrialmanufacturerwantedtousewasteproductsproducedaspartoftheirmanufacturingprocessasafuelsources.
HRL personnelundertookrigorousanalysisandcharacterisationofthewastematerial.Theteamthenundertookin-depthboilermodellingtoevaluatespecificco-firingscenariosusingthewastematerialandcurrentfueltoquantifythenewfuel’spotentialperformanceintheexistingboiler.
2
HRLpersonnelalso identifiedcombustionandenvironmentalissuesthatmayarisefromtheuseofthewastematerialasafuel.
CombustionOptimisation
HRL providesdatumtestingtoenableplantoperatorstounderstandtheirpotentialtoimproveboilerperformanceandavailability,andreducemaintenance.Testingmayinvolvedifferentplantincluding:• fueldistribution• air-supplysystems• burners• furnaces• completeboilers.
ThebenefitsHRLprovidestooperatorsofsugarmillsandrefinersmayincludeservicesto: • improvedboilerefficiency• reducedcarbonmonoxide/dioxideandnitrousoxide
emissions• reducefly-ashcarboncontent• reduceslagging,fouling,corrosionanderosion• reduceauxiliarypowerconsumption• reducemaintenancerequirementsandforcedoutages.
EngineeringandMaterials
HRL's engineers and scientists have extensive experienceinproviding engineering andmaterials services to operatorsof pressure equipment, those involved with high-temperaturematerialsandthepowerindustry.ThecoreservicesofferedbyHRLareunderpinnedbythecompany’sexpertisein:• plantinspectionandmanagementprogramsthatmeet
theAustralianstandard,AS3788Pressureequipment–In-serviceinspection,andstatesafetylegislation
• identifying,understandingandmitigatingcorrosionanderosion,especiallyofboilerinternalsanddraftplant.
ThebenefitsHRL providestooperatorsofsugarmillsand refinersmayincludeservicesto:• minimiseassetwearandtear• prevent,minimisematerialsfailure• minimisemaintenanceandforcedoutages• assessplantremnantlifeextensionandcondition• optimiseassetmanagement• provideexpertroot-causeanalysis,preventandeliminate
materialsproblems• provideeconomicsolutionstomitigatecorrosionand
erosion• maximiseplantavailability.
Contact AndrewJames
Needmoreinformation?Gotohrl.com.au
Thecompany’sNATAAccreditedLaboratoriesnumberis561.
HRLTechnologyGroup’sISO9001QualityManagementis
certifiedbyBSIundercertificateFS605116
Ó2019HRLTechnologyGroupPtyLtd
V20190219 Service Flyer