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January 29, 2008
Shell Scotford Upgrader Expansion 1 UpdateShell Scotford Upgrader Expansion 1 Update
René Rombout, Project ManagerDocument #: LLS.56561.ppt Agenda Item #: 7.1
Athabasca Oil Sands project construction, 1999-20Athabasca Oil Sands project construction, 1999-20
• AOSP was the first fully integrated oil sands project in 25 years
• One of the largest employers in trades and construction workers in Canada, with a peak workforce of 10,000 in 2002
• Set an industry safety record in Alberta and a new standard for safety in Canada
• Created about 450 full-time jobs at Shell, plus 150 full-time contractor positions
• Flawless startup, with full production in just over a year
What is AOSP Expansion 1?What is AOSP Expansion 1?
• Expansion of the Scotford Upgrader, increasing capacity to 255,000 barrels per day from the current 155,000 barrels per day
• Construction of mining and extraction facilities at the Jackpine Mine, north of Fort McMurray
• Expansion of froth treatment facilities at the existing Muskeg River Mine
• Common infrastructure to support long-term bitumen production plans at the mine and upgrader
Shell Scotford Upgrader Expansion 1Shell Scotford Upgrader Expansion 1
• Our craft and construction management workforce at site will peak in 2009
• Once operating, the expansion will create 350 full-time Shell positions and 100 full-time contractor jobs at the upgrader
Upgrader by the numbersUpgrader by the numbers
• Amount of cable used … 2,400 km or nearly the distance between Toronto and Vancouver
• Amount of concrete poured … 60,000 cubic metres, enough to build a sidewalk curb from Fort McMurray to Edmonton
• Amount of steel used … 30,000 mt, or enough to build a railroad track from Toronto to Ottawa
• Number of piles … 18,000 pounded into the ground at an average depth of 20 metres, or the length of about 350 Canadian football fields
Construction Activities 2007Construction Activities 2007
• High safety performance
• Very good local companies
• New 80-metre steel storage tank built for early diluent stock
• Piling activity nearing completion
• First piperack module, made by Aecon, placed in December
Construction Activities 2007Construction Activities 2007
• Construction of concrete batch plant completed summer 2007
• Delivery of high-pressure vessels to site in Q2 2007
• Attracting enough carpenters and ironworkers has been a challenge
Construction Activities 2008Construction Activities 2008
• Construction of new control room
• Placement of steel, vessels and equipment will commence
• Erection of some 600 modules made by Aecon, KBR, PCL, TIC
EngineeringEngineering
• Engineering peaked at 1,500 staff in Calgary, Edmonton, Toronto, Houston, New Delhi and Shanghai
• Lessons learned from the existing Scotford Upgrader were used
• Canadian construction companies and steel fabricators were brought in early to capture their best practices
WorkforceWorkforce
• We see motivated and experienced workers at our site. Open and positive culture
• We support the training and development of workers by investing in schools like NAIT
• Target is to exceed 20% trades apprentices
Traffic managementTraffic management
• Improved the intersection of Highway 15 and Range Road 214/Highway 830
• Improved site access along Township Road 560A
• Gravel trucks timed at off-peak hours. Our batch plant “removes” 100 concrete trucks per day from roads
• Continued consultation with area industry on traffic planning
Traffic managementTraffic management
• Bussing program started Spring 2007
• Currently 50% of our site personnel use the Diversified busses
• As our construction workforce increases, bussing use will rise to 80%
• Number of busses expected to peak at approximately 130
Upgrader Expansion 2Upgrader Expansion 2
• Increase production by 400,000 barrels per day in four phases
• Each phase includes diluentrecovery unit, bitumen blender, supporting utilities
• One-hundred per cent Shell-owned
• Stakeholder consultation will continue through 2008
• With approval, construction could begin in early- to mid-2009
Questions???Questions???