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Shift2Rail Energy KPI results Mr. Holger Dittus, DLR FINE1 WP 4 Leader 17/10/2019, Paris, FINE1 & OPEUS Final Conference 17/10/2019 FINE1 & OPEUS Final Conference

Shift2Rail FINE1 Energy KPI results

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Page 1: Shift2Rail FINE1 Energy KPI results

Shift2Rail Energy KPI results

Mr. Holger Dittus, DLR

FINE1 WP 4 Leader

17/10/2019, Paris, FINE1 & OPEUS Final Conference

17/10/2019 FINE1 & OPEUS Final

Conference

Page 2: Shift2Rail FINE1 Energy KPI results

1. Introduction – What is an energy KPI?

2. Future Technologies and Improvements

3. Mapping of Technologies and SPDs

4. KPI results

5. Conclusion

17/10/2019

Table of Content

FINE1 & OPEUS Final

Conference

Page 3: Shift2Rail FINE1 Energy KPI results

Energy KPI quantifies relative savings of the TD innovations compared to the energy baseline

The Energy KPI summarizes overall savings per SPD, assuming technical improvements reported by the TDs are applied

17/10/2019

What is an Energy KPI?

FINE1 & OPEUS Final

Conference

Page 4: Shift2Rail FINE1 Energy KPI results

17/10/2019

Future Technologies and Improvements reported by TDs

FINE1 & OPEUS Final

Conference

TD1.1: independently rotating PM motor-wheel-system

improved gearbox efficiency

Page 5: Shift2Rail FINE1 Energy KPI results

17/10/2019

Future Technologies and Improvements reported by TDs

FINE1 & OPEUS Final

Conference

TD1.1: Silicon Carbide (SiC) converter (Metro & Tram)

Page 6: Shift2Rail FINE1 Energy KPI results

TD 1.3: Carbody mass reduction

17/10/2019

Future Technologies and Improvements reported by TDs

FINE1 & OPEUS Final

Conference

COMPOSITE + METAL

COMPOSITE

METAL

COMPOSITE

METAL HYBRID CONCEPT

Page 7: Shift2Rail FINE1 Energy KPI results

17/10/2019 FINE1 & OPEUS Final

Conference

Doors: Concept design

Composite sandwich base with aluminium

extruded profiles.

Extruded profiles: aluminium.

Composite part - materials:

oCore: PET foam.

oSemipreg Biaxial E-Glass epoxy resin FST

oSemipreg Biaxial Carbon epoxy resin FST

Window

26 kg 19 kg

TD 1.5: Mass reduction new braking systems

TD 1.6: Mass reduction doors

Future Technologies and Improvements reported by TDs

Page 8: Shift2Rail FINE1 Energy KPI results

TD3.9: New substation with double side feeding in

25 kV / 50 Hz AC networks avoids separation sections

17/10/2019

Future Technologies and Improvements reported by TDs

FINE1 & OPEUS Final

Conference

Page 9: Shift2Rail FINE1 Energy KPI results

SPD Sm

art

Po

we

r

Su

pp

ly

Ma

ss

red

uc

tio

n

ca

rbo

dy

Ma

ss

red

uc

tio

n

do

ors

Ma

ss

red

uc

tio

n

bra

kes

Imp

roved

lin

e

co

nve

rte

r

(SiC

)

Imp

rove

d

mo

tor

co

nve

rte

r

(SiC

)

Dir

ec

t d

rive

wit

h

imp

rove

d

ge

arb

ox

HST300 x x x x x x x

HST250 x x x x x x

Intercity x x x x

Regional 160 x x x x

Regional 140 x x x x

Metro x x n.a. x

Tram x x n.a. x

Freight x x

17/10/2019

Mapping of Technologies and SPDs

FINE1 & OPEUS Final

Conference

Page 10: Shift2Rail FINE1 Energy KPI results

TD3.9: New substation with double side feeding in

25 kV / 50 Hz AC networks avoids separation sections

17/10/2019

Example: KPI improvement for SPD HST300

FINE1 & OPEUS Final

Conference

-2,2%

Page 11: Shift2Rail FINE1 Energy KPI results

17/10/2019

Example: KPI improvement for SPD HST300

FINE1 & OPEUS Final

Conference

Combined assessment of mass reductions and efficiency

improvements – comparison of energy demand

1

2 3

Page 12: Shift2Rail FINE1 Energy KPI results

Energy KPI improvement

17/10/2019

Example: KPI improvement for SPD HST300

Combined assessment of mass reductions and efficiency

improvements

FINE1 & OPEUS Final

Conference

1

2

3

1 2 3

1

2 3

Page 13: Shift2Rail FINE1 Energy KPI results

17/10/2019

Summary: KPI results

FINE1 & OPEUS Final

Conference

Improvements of energy KPI between 3.5% (SPD Intercity) and 9.1% (SPD Regional140).

Metro and Tram: SiC converter application improves energy KPI by 1.7% (Metro) and 2.7% (Tram)

Page 14: Shift2Rail FINE1 Energy KPI results

Mass reductions lead to significant reduction of brake wear

17/10/2019

Summary: Additional LCC savings

FINE1 & OPEUS Final

Conference

Page 15: Shift2Rail FINE1 Energy KPI results

What FINE1 achieved:

• S2R energy expert network was established, connecting people and

topics throughout S2R technological and cross-cutting activities;

• Development of methodology, process and tool to assess S2R

technologies and their impact on energy demand;

• Reference scenarios and system platform datasets (energy baseline)

have been defined and distributed in S2R;

• Validation and application of the OPEUS single train energy simulation

tool for KPI analysis;

• Energy KPI evaluations indicated energy savings of up to 9% with future

S2R technologies;

17/10/2019

Conclusions

FINE1 & OPEUS Final

Conference

Page 16: Shift2Rail FINE1 Energy KPI results

Questions and Answers

17/10/2019 FINE1 & OPEUS Final

Conference

Page 17: Shift2Rail FINE1 Energy KPI results

Thank you for your attention!

17/10/2019 FINE1 & OPEUS Final

Conference