10
AMASCO Dubai PO Box 8618, Dubai, UAE T +971 4 3243014 F +971 4 3243562 AMASCO Fujairah PO Box 512, Fujairah, UAE T +971 9 2228565 F +971 9 2228617 AMASCO Umm Al Quwain PO Box 2835, UAQ, UAE T +971 6 7656797 F +971 6 7650761 Email: [email protected] Web: www.amasco.ae QUALITY SERVICES WORLDWIDE SINCE 1987 we keep you going SHIPBUILDING, CONVERSION & REPAIR OIL & GAS PROJECTS FABRICATION WORKS PRESSURE VESSELS ENGINE SPECIALIZATION DIVING SERVICES PIPING FABRICATION BLASTING & COATING MECHANICAL SERVICES ELECTRICAL SERVICES SHIPPING AGENCY SERVICES

SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

AMASCO Dubai

PO Box 8618, Dubai, UAET +971 4 3243014F +971 4 3243562

AMASCO Fujairah

PO Box 512, Fujairah, UAET +971 9 2228565F +971 9 2228617

AMASCO Umm Al Quwain

PO Box 2835, UAQ, UAET +971 6 7656797F +971 6 7650761

Email: [email protected]

Web: www.amasco.ae

QUALITY SERVICES WORLDWIDE SINCE 1987

we keep you going

SHIPBUILDING, CONVERSION & REPAIR

OIL & GAS PROJECTS

FABRICATION WORKS

PRESSURE VESSELS

ENGINE SPECIALIZATION

DIVING SERVICES

PIPING FABRICATION

BLASTING & COATING

MECHANICAL SERVICES

ELECTRICAL SERVICES

SHIPPING AGENCY SERVICES

Page 2: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

As a well recognized company in the Middle East,

AMASCO enjoys a world class reputation for its standard

of workmanship & reliability.

Established in 1987, principally to carry out repair and maintenance work required on the

numerous vessels passing through the busy shipping lanes of the Gulf region.

Since then we have grown into a strong and diverse force not only in the shipping and

maritime industry globally, but also in the oil & gas and other industrial sectors.

AMASCO has a committed, highly qualified & experienced team which has been providing

patrons with an exceptional portfolio of products and support services around the clock.

Over the years, AMASCO has served an impressive client base consisting most of the major

international shipping companies. As a natural progression, the company has become

increasingly involved in the oil, gas & other industrial sectors.

Accredited with ‘ASME’ & ‘NB’ along with various industry related certifications

such as ‘U’, ‘PP’, ‘S’ and ‘R’ stamps, we are able to provide various

products certified to industry & class requirements.

AMASCO is also in the process of acquiring API certification,

which should be in place by late 2013 / early 2014.

Key Factors:

A vertically integrated & financially sound company with owner management. <

Full time work force of approximately 450 skilled / semi-skilled personnel. <

Fully owned facilities complete with latest equipment, thus ensuring low overhead costs. <

Facilities equipped to work 24/7 to ensure quick delivery of projects as per requirement. <

Well experienced management & technical team which can positively contribute < towards the success of maritime, oil & gas and industrial projects.

Well equipped & strategically located workshops around the UAE for client convenience. <

Ability to handle cargo & logistics through AAA Cargo Service (sister company) < with efficient handling & delivery ensuring peace of mind for our clients.

Our HSEQ policy is our commitment with a primary objective

to ensure the wellbeing of our employees, sub-contractors,

customers, company property & quality of workmanship.

Keeping the primary objective in mind, AMASCO is committed to the following;

> Preventing any Incidents or work-related ill health by providing adequate control of health and safety risks arising from work activities to our ‘Employees’ and ‘Stake Holders’.

> Leading the industry by minimizing the impact of our activities on the environment and compliance with all relevant environmental legislations.

> Recognizing and accepting responsibilities to ensure a healthy working environment, with safe operating systems for all employees and to provide information, training and supervision as required.

> Compliance with legal requirements, dedication at all levels of management and the use of adequate resources by the company.

> Training employees to comply & accept the HSEQ is equally the duty & responsibility of every employee to ensure prevention of injury to himself & his coworkers.

> Stressing on the importance & mandatory requirement that all sub-contractors must comply with our HSEQ requirements.

> Prevention of incidents is a joint effort to ensure that; as a team ‘WE’ make our environment a safe place to work in.

Trevor Nicholaidis

General Manager

32

MANUFACTURE OF PRESSURE VESSELS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS

METTALIC REPAIRS & ALTERATIONS

THE NATIONAL BOARD

BOILER & PRESSURE VESSELS REGISTRATION

THE NATIONAL BOARD

MANUFACTURE & ASSEMBLY OF POWER BOILERS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS

FABRICATION & ASSEMBLY OF PRESSURE PIPING

AMERICAN SOCIETY OF MECHANICAL ENGINEERS

HEALTH, SAFETY ENVIRONMENT & QUALITY

25 YEARSOF QUALITY SERVICE

ISO 9001 : 2008

(LLOYD’S REGISTER QUALITY ASSURANCE)

FABRICATION OF BOILERS & PRESSURE VESSELS CLASS I & II

(DNV CERTIFICATION)

Page 3: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

54

AMASCO has an experienced team of service engineers,

welders, fabricators, mechanics and assistants that are

available 24/7 to carry out a range of services for

our clients worldwide.

Besides this, we are involved in the construction of various types of coastal

harbor, inland crafts and vessels. With our present capacity we can produce a

minimum of two vessels per year.

With a large quayside fabrication yard equipped with dry / wet berths and

serviced by gantry / mobile cranes, we have the capacity to construct

vessels & large structures in a limited amount of time.

Our lay-up berth offers space for vessels of all classes and sizes up to

240 meters with 9 meters draft at berth. This berth is available for

planned or emergency maintenance and repairs.

With our fabrication facility in close proximity, the berth is

served with all resources to carry out the repairs in a

cost-effective and timely manner.

SHIPBUILDING CONVERSION & REPAIR

Advantages to using AMASCO services:

> One stop shop for ship owners for all modification or repair works worldwide.

> Full access to all utilities in quayside workshop (compressed air, acetylene, oxygen, electricity, telephone, portable water, fire protection water, ballast water, and sewage disposal).

> Steel & piping fabrication works, blasting & coating services, fully equipped mechanical & machine shops.

> Technicians with Panama CDC’s, permitting them to sail onboard as a riding repair team.

> AMASCO owned supply boats to transport technicians & material to / from the vessels, ensuring quick & efficient transfers at anchorage, saving cost & time for ship owners. (These services can be provided in all major ports in the UAE).

> AMASCO diving team available to carry out inspection, repair & cleaning works while the vessel is a float.

> Works include (not limited to);

> Fabrication

> Piping

> Mechanical

> Electrical

> Diving services

> Ship owning & agency services (not limited to);

> Offshore ship supply services

> Crew deployment

> Dry docking services

> Fresh water supply

> Charter of supply boats

> Crew boats, AHTS & OSV

> Types of vessels that we construct;

> Tug boats

> Supply vessels

> Cargo barges

> Multipurpose work barges

> Landing crafts

> Hetties & pontoons

Page 4: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

6

Tank fabrication: Cylindrical / rectangular, single / double walled tanks.

Fabrication works include; mud tanks, fuel tanks, lube oil tanks, frac tanks etc.

Fabrication of engine skids, BOP transport skids, skips, pipe baskets / bins,

spreader bars, anchor blocks, heavy structures, etc.

Separators, silos, mud gas separators (gas busters) etc.

Flare lines / stacks / booms, incinerators etc.

Piping: Fabrication of HP / LP piping, manifolds, pup joints, crossovers, threaded connectors,

threaded tubing, process piping, stainless steel piping, etc.

1

2

3

4

5

AMASCO oil & gas is totally committed to providing the

best innovative solutions required to ensure high quality

of work, cost efficiency & quick delivery of products with

complete client satisfaction.

A stable, well established & internationally recognised company with 450 staff, ensures

that projects are always carried out as per our client requirement. The key aspect of our

success is our ability to deliver high quality products within a short time frame.

The convenience of having a number of strategically placed locations to carry out various

works around the Emirates, along with our ability to deliver items at low costs, makes it

even easier for clients to gain access to our products.

The oil & gas industry is a dynamic industry which always poses challenges from time to

time. However, with competent personnel in key designations, we are a deep treasure

chest of experience & always open to discuss or carry out any special requirement /

works that may be necessary for a client. Meeting our client’s needs & requirements

is a primary goal & our key to success.

Over the past few years AMASCO has carried out

various oil & gas projects successfully for major

international & local giants. As of today, we

already have a long list of very satisfied

& recurring clients with whom we are

pleased to be associated with.

OIL & GASPROJECTS

7

Services for the oil & gas Industry (not limited to);

Page 5: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

PRESSUREVESSELS

PIPINGWORKS

AMASCO designs and fabricates pressure vessels

conforming to the requirements specified by A.S.M.E.

boiler and pressure vessel code (Section VIII Div.1).

AMASCO can certify pressure vessels (pressure retaining items) for new builds,

alteration / modification & repair as per ‘R’, ‘U’, ‘PP’, ‘NB’ and ‘S’ stamp codes,

applicable as per ASME. This covers all certified works that can be carried out on

pressure vessels as per class requirement.

Our in-house facility equipped with heavy-duty rolling machines, 6m x 6m column &

boom welding manipulator with 125 ton rotators fitted on rails, PWHT furnace, hydro

testing equipment & blasting / coating facility, allows us to produce process towers up

to 30m in height / length in minimum time.

The heaviest pressure vessel produced was an amine contractor, weighing 60 ton,

23m high & with 65mm shell thickness.

AMASCO provides specialized teams of experienced

personnel who take up extensive piping work for the

oil & gas, shipping, power & other industrial sectors.

Our work includes fabrication & installation of high / low pressure piping, process

piping, stainless steel piping & other industrial piping requirements.

With extremely skilled & technically sound personnel that are certified to fabricate

most material grades, we are in a position to undertake complicated jobs & complete

them with ease, to the satisfaction of our esteemed clients.

98

Machine shop for manufacturing various items.

Refurbishment / maintenance / testing.

Diving: Inspections, surveys, UT gauging, cleaning, welding & cutting.

Blasting & coating services.

Personnel deployment & labour Supply, logistics & cargo services.

6

7

8

9

10

Page 6: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

FABRICATIONWORKS

AMASCO has a large team of committed fabricators &

certified welders, led by well experienced & technically

sound personnel. With well-equipped fabrication &

machine shops we are able to successfully undertake

various complicated & heavy fabrication works in various

locations around the United Arab Emirates.

Our endless list of satisfied & recurring clients are from the oil & gas industry, marine /

shipping industry & various other industrial sectors like; cement plants, power plants,

pharma-chem production plants, etc.

Our fabrication / production shop is well supported by machinist, electrical / mechanical

technicians besides blasters / painters, masons, assistants, etc., to cover all requirements

for our clients as a one-stop-shop.

Our key equipment includes Mobile cranes (up to 50T), forklifts, gantry cranes in all

facilities (up to 25T), rolling machines, column & boom welding manipulators (6m x 6m),

driven rotors & idlers (up to 125T), besides various other equipment.

Our welders are certified by various classification bodies &we have numerous approved

welding procedures that are applicable to most ferrous and non-ferrous materials.

We carry out the following welding processes;

SMAW (Shielded Metal Arc Welding) <

GTAW (Gas Tungsten Arc Welding) <

GMAW (Gas Metal Arc Welding) <

FCAW (Flux Cored Arc Welding) <

SAW (Submerged Arc Welding) <

1110

The mechanical works division is specialized and equipped

to undertake various mechanical services towards

shipping / marine, oil & gas and other industrial plants.Some of the common works include (not limited to) engines, turbo chargers,

generators, I.G & F.D. fans, various pumps, valves etc.

AMASCO undertakes the following works on valves:

> Build up and machining of valve body and other corroded parts

> Hard facing and machining of plug & body seats sealing areas

> Manufacturing of new spindles, plugs etc.

> Rubberizing of the body & flange

> Casting and machining

> Manufacturing of custom made valves

> Valve overhauling & pressure testing

> Drill bit installation on ‘L’ pad

The Electrical division covers all Breakdown and Preventive

Maintenance on Power Generating Plant and Distribution Systems,

as well AMASCO’s own electrical plant and equipments.

AMASCO owns a REWINDING FACILITY with varnishing tank and

oven to undertake rewinding works on Motors and Generating

Equipment plus Transformers of any size. The division also

carries out maintenance of Motors and Generators.

The division undertakes annual maintenance contracts for

industrial installation, in addition to maintaining much

larger Marine Reefer and Air Conditioning installations.

Installation and Maintenance of all makes and sizes

of AIR CONDITIONING and REFRIGERATION PLANTS

are also undertaken.

ELECTRICALSERVICES

MECHANICALSERVICES

Page 7: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

ENGINE SPECIALIZATION

Our advanced specialization workshop for engines is

equipped with the latest diagnostic & electronic tools.

Situated inside Umm Al Quwain free zone, with the quay side located nearby, our facility

spans 4,000m2, with a covered / secured area of 3,600m2.

Our facility has dedicated / qualified technicians & is equipped with (but not limited to)

dynamometer (capable of load testing any engines up to 3200HP), paint shop, engine

rebuild center, fuel pump test bench, tool room, stand by generator, etc.

Our services include (not limited to);

Engine overhaul <

Gearbox / transmission overhaul <

Fuel pump calibration / overhaul <

Hydraulic pump / valve repair <

Generator / alternator rewinding, repair <

Air compressor repair <

Engine dyno test / load bank test <

1312

BLASTING& COATING

AMASCO has the personnel, facilities & equipment to

carry out blasting &coating services at our client preferred

location or at our facilities in Dubai or Umm Al Quwain.

Our capabilities include (not limited to) internal & external blasting and coating of various

structural & piping items, as well as ship’s side, main deck and accommodations.

On site blasting is carried out using sand, copper slag or garnet. For piping, external

and internal spin–blasting down to minimum 3 inch (I.D). For internal spin-spray

application down to a minimum 8 inch (I.D).

We also offer our clients additional coating services like galvanization

& vulcanization (rubberizing) if required.

Our blasting & coating facilities available

in our fabrication units are;

Al Aweer:

> 10m long x 4m wide x 4m high

> Use of recyclable steel shot fitted with rail trolley system, loaded by overhead crane

Umm Al Quwain:

> 18m long x 12m wide

> Blasting & painting of large structures are carried out here utilizing vacuum collection

Page 8: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

DIVINGCERTIFICATION

DIVINGSERVICES

BUREAU VERITAS

INTERNATIONAL REGISTER OF SHIPPING

RINA (CERTIFICATE OF APPROVAL

OF SERVICE SUPPLIER)

GERMANISCHER LLYOD

LLOYD’S REGISTER

KOREAN REGISTER OF SHIPPING

DET NORSKE VERITAS

RUSSIAN MARITIME REGISTER OF SHIPPING

TRAKHEES (ENVIRONMENT, HEALTH & SAFETY

DIVISION, GOVT. OF DUBAI)

INDIAN REGISTER OF SHIPPING

NIPPON KAIJI KYOKAI

AMERICAN BUREAU OF SHIPPING

1514

AMASCO offers a range of diving services, catering mainly

to the special requirements for the marine / shipping

and oil & gas sectors.

This division of the company carries out underwater inspection / surveys,

maintenance and repair work.

A major requirement for the marine industry is underwater surveys, which we carry out

on numerous vessels for major classification societies. This includes utilizing underwater

video recording equipment with two-way communication and still digital underwater

photography which is used to compile comprehensive reports. Underwater inspection

work is also done for well-known paint companies in this region.

Our division is equipped with several cleaning and polishing machines as well as wide

range of brushes and polishing disks required for underwater hull cleaning and propeller

polishing. A specially designed rotary brush kart equipped with pressure and speed

control valves enable us to achieve a superior cleaning result.

Our services include (not limited to);

Inspection & survey, including ultrasonic <

thickness gauging, seabed surveys, etc.

Hull cleaning, propeller polishing <

Repairs, insert plating (fitting of cofferdams), <

welding & cutting using burning systems,

Fitting of sandwich plates, arresting of cracks <

Replacement / renewal of cathode protection <

Blanking / deblanking <

Past projects for the industrial sector

have included (not limited to);

Pier pile inspections, < pile anode replacement

Inspection & cleaning of sea <

water suction lines for power

station & desalination plant

Emergency fire-pump < suction strainer cleaning

Shark fence renewal <

Installation of windows for < underwater observation chamber

Cleaning and clearing of < refreshment pipes and fish

farm discharge piping

Page 9: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

MARINESERVICE

AMASCO VESSELFLEET

AMASCO marine / shipping division has a fleet of

nine self-owned vessels and offers a range of services

in this region.

Some of the services offered (not limited to) are;

Supply of fresh drinking & distilled water to vessels at anchorage of all U.A.E. ports. < With the capacity to supply 1500 metric tons at a time with a pumping rate of 100 metric

tons per hour, AMASCO is one of the largest suppliers of fresh water in this region.

Transportation of crew / ship store provisions and odd shaped cargo throughout the < Gulf and Arabian Sea, with the capacity to carry up to 500 metric tons on the deck.

Diving barges & support vessels. <

Charter of ‘AMASCO owned’ supply and crew boats for long or short durations. <

Assistance and standby services for ship-to-ship oil transfer operations. <

Offshore supply of gas oil and lubes on behalf of oil companies throughout < the U.A.E., Gulf and the Arabian Sea.

AMASCO is also a shipping agent for various ship owners around the world,

assisting them as & when required for various categories of work.

This includes (not limited to);

Crew change / deployment vessels <

Supply boat services <

Cash to master services <

Crew travel requirements & accommodation <

Safety inspection & cargo surveys <

1716

STARSS IType: Utility BoatFunctions: Transportation of Crew, Provision & Dive SupportOverall Length: 26.97MDeck Cargo: 15tonCrew: 30 Persons (seated)

STARSS IIIType: Supply BoatClassification: RINAFunctions: Transportation of Crew, Provision & Heavy LiftOverall Length: 23.13MDeck Cargo: 4tonCrew: 30 Persons (seated)

AHMED IIType: Supply VesselClassification: RINAFunctions: Fresh Water Supply & Ship-to-ship oil transfer operationsOverall Length: 50.61MDeck Cargo: 300tonGas Oil Tank: 216tonFresh Water Tank: 450tonCrew: 5 persons

AHMED IVType: Supply VesselClassification: RINAFunctions: Fresh Water Supply & Ship-to-ship oil transfer operationsOverall Length: 50.46MDeck Cargo: 350tonGas Oil Tank: 147tonFresh Water Tank: 550tonCrew: 6cabins/15beds

ANNAType: Supply VesselClassification: RINAFunctions: Assistance & standby service for ship-to-ship oil transfer operationsOverall Length: 53.35MDeck Cargo: 500tonsGas Oil Tank: 160tonDry Bulk: 160tonFresh Water Tank: 500tonLiquid Mud: 22tonCrew: 10 c rew/10 passengersDeck Crane: 2ton / 21M

STARSS IIType: Supply VesselFunctions: Transportation of Crew, Provision & Heavy LiftOverall Length: 23.77MDeck Cargo: 4tonsCrew: 30 Persons (seated)

AHMED IType: Crew BoatFunctions: Transportation of Crew & ProvisionOverall Length: 30.48Deck Cargo: 8tonsCrew: 25 Persons (seated)

AHMED IIIType: 1340bhp Harbour TugClassification: RINAFunctions: Towing & Transportation of ProvisionsOverall Length: 24.30MDeck Cargo: 30tonGas Oil Tank: 20tonFresh Water Tank: 50tonCrew: 6 persons

AHMED VIType: Supply VesselClassification: BVFunctions: Assistance & standby service for ship-to-ship oil transfer operationsOverall Length: 61.6MDeck Cargo: 650tonGas Oil Tank: 981m3Portable Water: 178.5m3Bulk Cement: 3 total 8181ft3Crew: 13 Cabins

Page 10: SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service engineers, welders, fabricators, mechanics and assistants that are available 24/7

OFFICE & WORKSHOPS

Head office & main workshop

Location: Al Jadaf Ship Docking Yard

Near main gate, Dubai, United Arab Emirates

Total Area: 7,000m2

Functions Main office building and workshop facilities,

which incorporate our main stores, transport

department, electrical, refrigeration, carpentry,

mechanical and fabrication units.

Quayside heavy fabrication workshop

Location: Ahmed Bin Rashid Port and Free Zone

Umm Al Quwain, United Arab Emirates

Total Area: 12,000m2

Functions Heavy fabrication workshop with easy access for larger

structures and PV’s that cannot be transported by road.

We also undertake repair / refurbishment alongside for

rigs and ships. It also incorporates an 18m x 12m blast

room, a 25T Gantry crane on 90m long rail besides

other support services. A 50T mobile crane is also

available in-house for yard movements.

Branch office & workshop

Location: Fujairah Port

Fujairah, United Arab Emirates

Total Area: 7,000m2

Functions Acts as a branch office and a workshop located in

Fujairah within the port area to carry out diving

operations or any minor repairs to vessels calling

at Fujairah. This office also provides agency

services to various vessels in this region.Engine recon & fuel injector testing facility

Location: Ahmed Bin Rashid Port and Free Zone

Umm Al Quwain, United Arab Emirates

Total Area: 4,000m2

Functions Fully covered engine

re-conditioning and

fuel injector testing facility.

Dyno test is also included

in this facility.

ASME Approved fabrication workshop

Location: Ras Al Khor Industrial Area 2

Dubai, United Arab Emirates

Total Area: 3,000m2

Functions Heavy fabrication and machining workshop with a

blast room and paint shop.

This workshop is fully equipped to undertake heavy

and highly sophisticated fabrication work as per the

requirement of refineries, LPG processing plants,

cement plants, power plants, and pharma-chem

production plants.

18 19