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SHORT CUTS NEW PRODUCTS 12/17 PROFIT FROM OUR NEW PRODUCTS FOR A QUICK START

SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

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Page 1: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

SHORTCUTS

NEW

PRO

DUCT

S 12

/17

PROFIT FROM OUR NEW PRODUCTSFOR A QUICK START

Page 2: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

The new SpotIn chamfer/centering mills are universal tools, which can be used for different applications as chamfering, centering, engraving etc.

The inserts of the SpotIn tools have an approach angle of 45°, so the following results can be achieved:

• centering 90° • chamfering 45° • engraving 90° • V-slot milling 90°

Advantages

• 3-edged insert• Positive cutting edge• Weldon and screw-in type version• Universally applicable

CHAMFER/CENTERING MILL FAK_

Page 3: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

For applications that do not require 90 ° shoulder but still demand machining in the immediate vicinity of interfering contours such as clam-ping devices, fi xtures or component walls, a tool of the DK1G series is often a good choice.

The DK1G shell-type cutters are available in a diameter range from 40 to 200 mm.Tools up to Ø125 are designed for internal coolant supply.

With its wiping fl at the tool is perfectly suited for conventional one-cut operations in automotive applications, like roughing operations with existing surface requirements on the component.

Advantages

• 8-edged insert for best cost effi ciency • Super fi ne pitch for max. productivity• Wedge clamp for quick indexing• Neutral insert design for left-handed cutters• Cutters with (optional) internal coolant supply

Advantages especially of the wedge clamp are quick indexing and a very fi ne pitch for maximum productivity.

SHOULDER-TYPE FACE MILLS DK1G

Page 4: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

The well-proven interchangeable head system „ChipSurfer“ is being expanded for the application range of external edge machining. In addition to the already existing end mill version a new disc-type version is now offered, which makes it possible to generate radii at internal edges that are diffi cult to reach. The design with 6 effective teeth and the double-sided radius profi le underlines the effi ciency.

The new ChipSurfer series 18S_ is available in the well-proven PVD-coated grade IN1530.

The tough carbide substrate in combination with a PVD-coating allows the use of different materials of the material groups „P, K, M and S“. This series is ideally suited wherever external radii in the range of R1 - R4 are required.

Advantages

• Concave radius milling cutter with disc-type design• Economical profi le design• Zeff = 6• Intermediate radius sizes are available as semi-standard solution• Reduced burr formation

CONCAVE RADIUS MILLING CUTTER 18S_

Page 5: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

The new T-slot mills of series 16T1A combine stability and process-reliability of a tangential system with the option of smooth cut due to the double-positive (radial and axial) geometry.

The option of using different geometries in one cutter body, in conjunction with the Weldon adaption, allows the use of both mono spindle and multi-spindle units.

Advantages

• 4-edged (2RH/ 2LH) insert• Positive and negative geometry can be used in one insert seat.• No roof shape on the T-slot sides faces of the bottom fl ange• Highly economical, fl exible and process-reliable

The possibility of using positive and negative geometries in one single tool results in a high degree of fl exibility in connection with process reliability and economy.

T-SLOT MILL 16T1A

Page 6: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

Design upgrade of former series (insert Ø 10 mm & insert Ø 12 mm) especially for machining turbine blades.

Especially suitable for diffi cult-to-cut materials out of the material groups M and S. Particulary recommended for machining turbine blades.

Advantages

• Smoother cutting, axial more positive rake angle compared to BladeMaster• More rigid cutting edge than BladeMaster• Cutting depths up to 3 mm• 5-fold indexable inserts• 2 different insert geometries and sizes• Shell-type and screw-in type milling cutters• Tool diameter 20 — 80 mm in close and coarse pitch (semi-standard)

BECOMES

Page 7: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

TAPERED END MILL - 46W...

Product Overview

Application Range

The well-proven interchangeable milling head system 'ChipSurfer' is being supplemented for the fi nish machining area with multiple axes. The new tapered end mill series is available in an uncoated and a coated version and is designed to handle fi nishing operations in a shorter time than is possible with regular ball nose cutters, and thereby even improve the surface quality.

The new tapered end mills are available in 2 different carbide grades with the common diameters of Ø8/Ø10/Ø12/Ø16 mm.

Multi-axis machining, semi-fi nishing and fi nishing in der aerospace industry for machining blisks, impellers and turbine rotors and in themold and die industry.

Advantage

• Highly economic fi nishing tools for multiple-axis machining and for side walls <90.

• Improved surface quality.

• Up to 3 times faster machining times compared to ball nose cutters.

• 3-fold radius at cutting edge contour.

• Unique interchangeable head solution for mold and die industry, aluminum machining and aerospace industry, especially for turbine blades, impellers and blisks.

• Ø8/Ø10/Ø12/Ø16

• Uncoated aluminum geometry and coated steel geometry.

• Shank extensions in steel / carbide / heavy metal

• Profi le accuracy +/- 10 µm / tool change accuracy +/- 20 µm

Page 8: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

CUTTING WIDTH-ADJUSTABLE SLOT MILLS 4VJ5V

Product Overview

The adjustable slot mills presented here supplement the GoldSlot slot mill series with fi xed insert pockets in the diameter range 100 - 315 mm, which have already been successfully placed in the market. The new cutting width range is 11 - 17 mm and thus follows the existing series with 3 - 10 mm cutting widths.

The so-called bridge-style insert, developed especially for this series of milling cutters, got its name from the pressed recess, which provides enough depth of engagement for the screw thread, even for narrow widths of cut, as shown in the following illustration.

max

. scr

ew-in

dep

th

Application Range

In addition to the known advantages of the tangential design (stability, high chip removal capacity, high process reliability), this new tool series also makes it possible to generate a fl at slot base, without V-shape. This is made possible by a special grinding angle on the insert, which compensates the angular error that is caused by the lateral release of the insert in the main body.

The corner radii in the standard range are R0.4 / R0.8 / R1.6 and R3.2 mm, depending on the respective insert type and the cutting width of the tool. The cutting width range 11 - 17 mm is covered by just 2 insert types. The inserts IXH415... and IXH416... are mounted on axially adjustable holders, which make it possible to adjust the cutting width and also to serve as spare part in the event of a crash or if an insert breaks.

Advantages

• High economic effi ciency thanks to 4 cutting edges with double-positive geometry.• Different corner radii are available.• Large selection of carbide qualities for machining all kinds of materials.• The same insert can be used in right and left insert pockets.• Flat slot base.• High process reliability thanks to the tangential mounting position of the cutting edge.• Precise axial runout and cutting width adjustment.

Page 9: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

FINISH MILL SF2B

Product Overview

The square shoulder milling system presented here is a new development with regard to the 4-edged wiper geometry in con-junction with the spindle tilt adjustment. The tool series covers the diameter range 50 - 315 mm in standard. There is the possibility of square shoulder fi nishing on 90° shoulders. The minor cutting edge - adjustable for heel clearance compensation - allows top surfaces, even under non-optimal conditions.

Insert YDA223L101/L114

The especially for this tool series developed 4-edged tangential insert in one rotation direction allows top-surfaces at extreme feed rates due to the spindle tilt adjustable secondary cutting edge. The fi nishing insert is available in 2 different minor cutting edge lengths, which enable very high feeds per revolution.

It minimizes the axial force on the workpiece due to the shortened minor cutting edge, thus preventing vibration and chattermarks. The 4-fold curved minor cutting edge enables optimal overcutting results at path fi nishing in a process-reliable and highly effi cient way.

Application Range

This new fi nishing system allows - due to its adjustable insert which is available 2 minor cutting edge lengths - applications on heavy milling machines and boring centers, as well as smaller machining centers. The mounting position of the insert enables face milling as well as shoulder milling at 90° shoulders.

Technical Features

• 4-edged fi nishing insert in one rotation direction• Finishing possible up to 90°-shoulders• ap max. 0.5 mm

• Minor cutting edge with wiper (adjustable)• Diameter range 50 - 315 mm• Highly economical and process-reliable

Advantages:

The 4-edged fi nishing insert with variable minor cutting edge lengths and integrated spindle tilt adjustment, offers a highly economical fi nishing system combined with great process-reliability and effectivity. Due to the two different minor cutting edge lengths, a wide range of feed rates can be realized.

Page 10: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

SCREW-IN TYPE CUTTERS (1AX2K) AND SHELL-TYPE SHOULDER MILLS (AX2K)

Product Overview

HiPosAlu offers a market-leading performance when machining aluminium and non-ferrous metals. And now, with the new XEVT16 insert, which is very similar to our tried and tested XECT16, we lift cutting speeds to an unprecedented level.

In addition to the existing V-shaped pocket seat, a new form-fi tting "stopper" helps to absorb the centrifugal forces. Therefore, compared to the XECT16, the new XEVT16 allows approximately 35% higher cutting speeds.

Application Range

As there are more and more machines on the market that are designed for these extremely high speeds, we are setting the right course for the future with the upgrade to the XEVT16. An additional productivity gain is due to the excellent ramping capability (ramping and circular interpolation), especially when pocketing in structural components for aerospace industry.

Although HiPosAlu is ideally suited to the requirements of this industry, users in general engineering can also benefi t from the advantages of this product line.

Milling Cutter Series

Another plus: The newly developed XEVT16 insert can easily be mounted in existing tools for the XECT16! However, you can only profi t from the higher maximum permissible cutting speeds when using the new series 1AX2K and AX2K.

Ingersoll offers the HiPosAlu standard tools as screw-in type cutters Ø25, Ø32 and Ø40, as well as shell-type shoulder mills from Ø40 to Ø100 mm.

Advantages

• Machining aluminium at highest productivity levels• New insert XEVT16 fi ts into existing tools for the XECT16• Excellent ramping capability• Many corner radii available

Page 11: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

SHOULDER MILL EJ_E

Product Overview

The here introduced shoulder mills of series EJ_E are an extension to the already existing series EJ_J in cutting depth range up to 9.7 mm.

• The cutting tool series covers the diameter range from 40 up to 125 mm.• 2 different insert spacings are available for long and short chip producing tools.• All shoulder mills of this series are equipped with internal coolant supply.

Inserts DGM 313R3...

The indexable insert type DGM313R3... developed for this tool series provides 4 clockwise-rotating cutting edges in aprocess-reliable, tangential mounting position. Exact 90°-shoulders up to a depth of cut of 9.7 mm are possible. Corner radiiR0.4 / R0.8 / R1.2 / R1.6 are standard.The minor cutting edge is designed as a wiper and produces excellent surface qualities. The dovetail rake face of the indexable insert minimizes the tensile load on the screw head and keeps the indexable insert securely in its pocket.

Application Features:

The new EvoTecMax shoulder mill series with 4-edged, tangential indexable insert in one direction of rotation offers a smooth and reliable cutting behavior with axially and radially positive cutting edge geometry. Thanks to the wiper geometry, high quality surfaces are achieved, even at high feed rates. Therefore this tool concept provides a high stock removal rate, both in the shoulder and face-milling area, as well as for multi-pass milling of deep shoulders.

Advantages

• 4-edged tangential inserts• Precise 90°-shoulders• ap max. 9.7 mm• Wiper geometry• Diameter range 40 - 125 mm• Internal coolant supply• Narrow and wide cutting edge spacing• Exceptionally economic and reliable

Page 12: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

The new ProDuo ball nose end mill series is designed for rough and semi-fi nishing operations in the mold & die industry, for the aerospace industry as well as for machining in general engineering. This new series now fi lls the gap of ball bose end mills and completes the product portfolio of Ingersoll Werkzeuge GmbH, especially for solutions in 3D machining.

The new series will be available ex stock in the common diameters Ø16 / Ø20 / Ø25 / Ø32 as cylindrical end mill type with different lengths, as well as screw-in type in standard length.

Advantages

• Double-sided, high positive insert geometry• Helix cutting edge for smooth milling• Ground insert for high precision• One insert type fi tting into both insert seats (central pocket / peripheral pocket)

marked with protection against wrong positioning• Stable insert seat geometry incl. additional axial supporting side for strong clamping• Different grades are available• Internal coolant supply directed to radius center

BALL NOSE END MILL 1TW...DUODUOPROPRO

Page 13: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Advantages

• Optimum position of the wiper insert regardless of the diameter• Improved axial run due to restricted length tolerance.• Longer tool life due to uniform wiper wear.

Application Range

The new EvotecMax insert has been developed - amongst others - also for single cut machining, especially in the automotiveindustry. Here it is important to produce excellent surfaces and a second fi nish cut is often not possible due to the presetcycle times. But also all other face and shoulder milling operations do benefi t from the improved surfaces at high feed perrevolution.

Technical Features

The DGD212R100/R101-W insert combines advantages of a 4-edged process secure tangential insert with axial-radial positive insert geometry, with the precision of a fi nish insert.

The restricted length tolerance leads to an improved axial run and the convex wiper insert enables an optimum ratio of roughness and waviness of the workpiece surface.

INSERTS DGD212R100/R101-W

DGM212R100/R101straight wiper insert

DGD212R100/R101-Wconvex wiper insert

restricted tolerance Toleranz

R

Page 14: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

PLUNGE MILL QHU_

Product Overview

We extend our GoldQuad product line, that has been successfully established in the market, with a new plunge mill. The GoldQuadPlunge plunge mill with our SD_S13... insert allows a maximum width of cut (ae) up to 11.9 mm.The new series is available as shell-type cutter with diameter range Ø50 – 160 mm and will replace the former S-MAX plunge mill standard series. Also semi-standard cutting tools in the smaller diameter range (from Ø32) can be produced on request as screw-in type version.

Technical Features

• 4-edged insert for widths of cut up to max. 11. 9 mm (depending on the corner radius of the insert).• Different insert geometries for stable and unstable machining conditions, as well as the different materials.• Neutral and positive insert geometries in 3 different corner radii for various applications provide process reliable machi-

ning also for difficult applications• Due to the 2 ° approach angle of the insert it is necessary to consider that the bottom face is not being generated as a

plane surface.

Advantages

• Soft cutting, axial positive rake• Width of cut (ae) up to max. 11.9 mm (depending on corner radius of insert)• 4-edged insert• 3 different insert geometries in 3 different corner radii• Cutter diameter 50 - 160 mm (alternative screw-in type mill from Ø 32 mm)• For machining of materials of material group P, K as well as 'M' (stainless steel) and especially suitable for mate-

rial group 'S' (super alloys and titanium alloys)

Page 15: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

New high feed milling cutters for rough milling in a diameter range of Ø 25 – 85 mm. Different insert geometries for machining of steel, cast iron and materials of the material groups M (stainless steel), S (heat resistant alloys and titamium alloys) and hardened materials of material group H up to 48 HRC.

The new series will be available as screw-type end mills in the diameters Ø25 / Ø30 / Ø32 / Ø35 / Ø40 / Ø42 mm and as shell-type mills in the diameters Ø50 / Ø52 / Ø63 / Ø66 / Ø80 / Ø85 mm. In order to be able to react to the different requirements, the both close pitch and coarse pitch shell-type mills will be available as standard tools.

Advantages

• Smooth cutting, axially positive mounting position• Cutting depths up to 1.5 mm• 4-edged insert• 2 different insert geometries in 3 different solid carbide grades• Available as shell-type and screw-type milling cutters• Tool diameter range Ø25 – Ø85 mm - in close and coarse pitch• No changes in diameter when different insert geometries are used• Wiper for machining 90° shoulders

HIGH FEED MILLING CUTTER 15G1F/5G_F

Page 16: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

30° BEVEL-HIGH FEED MILLxxxxxxQUADQUADGOLDGOLD

Advantages

• Soft cutting, axial positive insert position• Cutting depth up to 4.9 mm resp. 7.8 mm • 4-edged insert • 7 different insert geometries in 2 different sizes• Shell-type and screw-in type face mills• Cutting tool Ø 40 – 160 mm• Specifically suitable for material groups M (stainless steel) and S (super alloys and titanium alloys)

Application Range

Range of application are face and contour milling in the mechanical engineering, mould and die industry as well as aerospace industry. Very good alternative to conventional face milling operations with 45° or 60° bevel angles.

Especially in machining difficult to machine materials such as titanium alloys, stainless and acid-proof steels, the SD_S13...-PF1/-PP and SD_S19...-PH/-001 inserts and our premium grade IN4035 can achieve very good results. Also machining of cast iron materials and tool steel are covered with the versatility of the inserts and grades.

Technical Features

• 4-edged insert with cutting depth ap up to 4.9 mm ( SDES13… and SDMS13… ) and 7.8 mm ( SDES19… and SDMS19… )• Different insert geometries for stable and unstable conditions.• Neutral and positive geometries in 2 different sizes for a variety of applications allow max. chip removal rates also for difficult applications.• Please consider max. feed rates for machining 90° shoulders.

Page 17: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Advantages

• High material removal rates• High feed geometry• High cutting speeds• Short machining times

Product Overview

The demand of the market to shorten machining and cycle times of nickel-based alloys such as Inconel, was our driving force to develop the new solid ceramic end mill tools, called INCERamic. This INCERamic product line is an extension of our existing Plendur products which have been established successfully in the market especially in the mould and die industry.

This developed geometry combined with the ceramic cutting grade IN75N is currently unique in the market and supports potential users with the common diameters Ø6 / Ø8 / Ø10 / Ø12 / Ø16 and Ø20.

Technical Features

• The specific characteristics of our high feed geometry allows feeds per tooth of up to 0,22 mm at doc between 0,35-1,0mm.• The helix angle along the cutting edge is designed especially for application in exotic materials.• The theoretical corner radius must be considered for CAD/CAM programming according to all high feed geometries.• Cutting speed can be raised up to 1000 m/min.

SOLID CERAMIC SPEED END MILLINCERINCERamicamic

Page 18: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

CARBIDE HPC-CUTTER IN SCHORT, LONG & OVERLONG

Application Range

The great Ingersoll HPC geometry offers multifunctional applicability of the end mill and meets the requirements for processing the common material groups. The excellent roughing-fi nishing geometry can easily be used in different machining strategies.

The offered varieties in short, long and extra-long cutting lengths enable an economical selection of the suitable tool for the related machining task. The offset, ground diameter behind the effective cutting edge, as well as the additional clamping option via DIN 6535 HB open up further areas of application and underlines the multifunctionality of the HPC end mill ECO-LINE.

Page 19: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

Product Overview

Application Range

Our Semi-Standard pre-hole drills with integrated chamfer inserts are a supplement of the existing Ingersoll Gold Twist product line.

Drills can be produced according to customers request in diameter range of Ø10mm up to Ø25,9mm

It can be used for producing hole through and blind holes with a 45° chamfer or counter sunk.

• Blind hole 45° champfer • Durchgangsbohrung 45° champfer

• Blind hole 45° counter sunk • Durchgangsbohrung 45° counter sunk

Advantages

Saving machining time due to the combination of drilling and chamfering tool.

No regrinding because of using indexable SC-drilling heads and chamfer inserts.

More economical machining.

INDEXABLE PRE-HOLE DRILLS

Page 20: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

CAPTO AUFNAHMEN

Product Description

Capto adaptions with TS thread suitable for ChipSurfer tools.Adaption sizes from C3 to C8 with TS5 up to TS15 available off the shelf.

Application Range

With the new Capto-adaption for ChipSurfer we cover additional milling application on conventional lathes, CNC turning machines, automatic lathes, multi-spindle lathes and turn-mill& mill-turn machining centers

Advantages

With the monolytic design and the fron side TS thread the interface of shaft extentions can be eliminated.Unnecessary long tool combination as well as worse length to diameter ratio can be avoided, so that to be replaced by short, compact and rigid tool design.

The feature of internal coolant supply with its lateral exit holes keeps process temperatures at a lower level which helps to extend the tool life.

All advantages of our well known ChipSurfer line with its various geometries as well as the high accurate quick change system allows to achieve more economical production processes.

Page 21: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

HIGH PRESSURE COOLANT TOOL

Advantages

• Both TTER/L and TQHR/L holders can apply 300 bar pressure• Excellent performance especially on difficult to cut materials such as titanium, inconel and other heat resistant alloys• Better chip breaking• Increased tool life• Reduced cycle time and increased productivity• Reduced built-up edges

Product Overview - Parting & Grooving Tools

The new T-Burst high pressure coolant tools meet the needs for machining difficult to cut materials such as titanium, inconel and other heat resistant alloys. Supplying high pressure coolant at parting and grooving applications, ensures good chip breaking, reduces cycle time and increases the tool life for most materials.

On difficult to cut materials it is commonly hard to break the chips with standard external coolant especially with low feed rates, but applying high coolant pressure will lead to result on good performance. Moreover, high pressure coolant will reduce or even eliminate built-up edge phenomenon and increase the tool life.

The T-Burst line starts in TClamp system with square shanks of 20 mm and 25 mm. The tools are available for insert widths from 3 mm to 8 mm.

Both TTER/L and TQHR/L type holder are available for high pressure coolant up to 300 bar and can apply coolant directly to the cutting edge.

Technical Features

Page 22: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

SCREW CLAMPING TYPE BORING BAR

Product Overview

Ingersoll has expanded the GoldRhino-series with screw clamping type boring bars. The new range of boring bars with screw clamping is now available to suit GoldRhino inserts 'C', 'T', 'V' and 'W'. With the addition of the screw clamping type boring bar along with the current hook lever, T-holder and wedge clamp types, the GoldRhino line of boring bars meets the needs of more demanding machining applications without affecting the right chip removal.

Technical Features & Advantages

• Simple clamping structure

• Minimizes chip evacuation interfrerences during internal machining.

• High stability and durability during machining process.

Page 23: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

HOLDER FOR SWISS TURNING APPLICATIONS

Product Overview

The new T-Burst holder for swiss turning applications, as with the current T-Burst holder, applies high pressure coolant from dual holes directly between the metal chip and the insert’s rake face for optimum chip control, extended tool life as well as increased productivity through higher cutting speeds and feed rates.

It is capable of handling coolant pressure up to 140 bar maximum and is designed to machine miniature products generally found in the automotive, medical and aerospace sectors. The new T-Burst holder is ideally suited for machining difficult-to-cut materials such as stainless steel, titanium, inconel and other heat resistant alloys.

For added convenience, a simple coupling (one-touch exchange) system has been introduced. The hose connecting the machine to the holder can be easily and quickly attached or detached for replacement.

The coupling system’s hoses are available in two lengths: 200 mm and 300 mm depending on the machine’s specifications.

Technical Features & Advantages

• Excellent chip control with better chip breaking

• Increased tool life under the same cutting conditions

• Better productivity in higher cutting conditions because both the cutting speed and feed rate are increased

• Simplified hose set coupling system for quick holder set-up

Page 24: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

NOW AVAILABLE WITH INGERSOLL HIGH PRESSURE (IHP) TUBELESS SYSTEM

Tubeless coupling system

Product Overview

Ingersoll Werkzeuge GmbH has expanded the product range of coolant through tools that are designed to lead high pressure coolant directly to the cutting edges.

While T-Burst is the umbrella term of all high-pressure tools of Ingersoll Werkzeuge GmbH, the new Ingersoll-High-Pressure (IHP) tools are characterized especially by the tubeless coolant supply system. For all machine tools with VDI connection according to DIN 69880, high pressure holders can be used easily and quickly without any additional effort.

Large cutting depths are another outstanding feature of the square grooving holders of this new product series. Parting and grooving blades — starting at widths of 2 mm — for large overhangs or deep parting and grooving applications, exact positioned cooling nozzles and additional cooling of side faces make this T-Burst series unique in the world of cutting tools.

Furthermore the new T-Burst IHP tools now offer the possibility to use star turrets with high pressure blades. Simple adjustment of center height by set pin as well as fine alignment with adjustment screws guarantee maximum tool life due to an optimum tooling concept.

To provide also machines equipped with other connections, the T-Burst series also offers holders that supply the coolant with high pressure via hose couplings.

adjusting screw

information aboutrequired torque

set pin for pre-adjustmentof center height

3 thread holes for overhead assembly(CHP-adaption can be mounted 180° overhead)

CHP-RR CHP-RL CHP-LL CHP-LR

Page 25: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

INGERSOLL ONLINE CATALOG

Easiest order and storage options for recurrent items

Direct access to drawings

Immediate information on price and availability

OUTLOOK 2018:

approx..800USERS

TURNOVER OF

approx.2,8MIL.

Page 26: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

MACHINING CLOUD

As independent supplier MachiningCloud makes the latest product and cutting data of the many different manufacturers of cutting tools and adaptions available to you. Find the right tool

combinations for your applications.

Obtain machining parameters and optimized process sequences,tailored to your specific machining operation.

SAVE

75%MORE TIME!

Up-to-date and complete product data incl. volume model, DXF and STP.

Create assemblies in only a few minutes.

Always / everywhere access from your desktop or tablet.

Page 27: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

3D LASER SINTERING

MAKE THE

IMPOSSIBLE

POSSIBLE!

Innovative tool design

Optimized coolant supply

Increase in productivity

Reduced tool weight

Page 28: SHORT CUTS - Maanterä Oy · • High economic effi ciency thanks to 4 cutting edges with double-positive geometry. • Different corner radii are available. • Large selection of

THE NEW MATRIX-FAMILY

Connection to MachiningCloud

Interface to the various ERP-systems

Efficient MATRIX-TM-Software

TURNOVER 2017:

325.000€

SALES TOTAL:

114 pieces

Cost reduction

Guarantee production performance

Reduce storage

Streamline purchases

Ensure that only the right tools are used for an order

Determine costs per part (CPU) and tool life

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PROMOTION BMW SOLID CARBIDE AND CHIPSURFER

WIRD NOCH ERGÄNZTStefan Pfeiffer is the application technician responsible for the sector solid carbide tools and driver of our new promotion BMW ‘Solid Carbide and ChipSurfer’.

Flexible application and presentation of solid carbide tools and chipsurfer systems on site!

Contact persons explicitly for solid carbide tools!

Transfer of know-how between various customers!

Determination of operating parameters and optimization of processes with solid carbide tools on site!

Technical support directly from the TechCenter!

Technical consultation in the sector special geometries and special solutions!

Stefan PfeifferApplication engineer

Contact: Phone: 0173 / 31 55 186 • Mail: [email protected]

TURNOVER 2017:

approx.7,9 Mio.TURNOVER 2016:

approx.5 Mio.

1777 CUSTOMERS

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PROMOTION BMW DIAMOND TOOLS

WIRD NOCH ERGÄNZTArtur Harms is the application technician responsible for the sector PCD-tools and driver of our promotion BMW ‚Diamond Tools‘.

Flexible application and presentation of PCD and CBN cutting materials!

Contact person explicitly for PCD and CBN cutting materials!

Specialized in PCD and CBN as well as special purpose and standard sector!

Tests of processes in the TechCenter and in the production of our customers!

Technical support directly from the TechCenter!

Contact: Phone: 0151/55 14 18 95 • Mail: [email protected]

Artur HarmsApplication engineer

TURNOVER 2017:

approx.4,5 Mio.TURNOVER 2016:

approx.3 Mio.

450 CUSTOMERS

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PROMOTION TECH MOBIL MATRIX

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INGERSOLL GROWS - NEW PRODUCTION HALL

MOVE-IN STARTS

IN MARCH

2018

PLUS 5000 m2 NEW PRODUCTION AREA

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INGERSOLL SOUTH

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INGERSOLL EXHIBITION

EXHIBITION

CONTACTS

EMO 2018:

approx.

1400

Please visit us: Hall 14 / D03

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IN-HOUSE EXHIBITION - INDAYS III

EXPECTED

VISITORS

5000

SAVE THE DATE:JUNE 12. - 15. 2018

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INGERSOLL CATALOGS

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INGERSOLL INDUSTRIES

MOULD & DIE PRODUCTION

AIRCRAFT & AEROSPACE

MARINE INDUSTRY

NON-FERROUS MATERIALS

GEAR PRODUCTION

RAIL MACHINING

AUTOMOTIVE INDUSTRY

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Ingersoll Cutting ToolsMarketing & Technology

GermanyIngersoll Werkzeuge GmbH

Main Office:Kalteiche-Ring 21–2535708 Haiger, GermanyTelefon: +49 (0)2773-742-0Telefax: +49 (0)2773-742-812E-Mail: [email protected]: www.ingersoll-imc.de

Office South:

Florianstraße 13–1771665 Vaihingen-Horrheim, GermanyTelefon: +49 (0)7042-8316-0Telefax: +49 (0)7042-8316-26E-Mail: [email protected]

USAIngersoll Cutting Tools

845 S. Lyford RoadRockford, Illinois 61108-2749, USATelefon: +1-815-387-6600Telefax: +1-815-387-6968E-Mail: [email protected]: www.ingersoll-imc.com

FranceIngersoll France

21, rue GaliléeF-77420 CHAMPS-sur-MARNETelefon: +33 (0) 1 64 68 45 36Telefax: +33 (0) 1 64 68 45 24E-Mail: [email protected]: www.ingersoll-imc.fr