Shortened Tech Manual 2012 digital Layout 1 10… · Corners & Omegas 17 Integrated Windows, ... acoustic performance software ... Shortened Tech Manual 2012 digital_Layout 1 10/05/2012

delivering low risk building solutions

EuropanelTechnical manual

Shortened Tech Manual 2012 digital_Layout 1 10/05/2012 14:49 Page 19

Contents

About Eurobond Laminates 1

Structural Performance 2

Fire Performance 3

Environmental Performance 4

Thermal & Acoustic Performance 5

Weights, Dimensions & Tolerances 6

Panel Clamp 7

Standard DetailsEuropanel horizontally laid 8Europanel vertically laid 12

AncillariesFasteners 16Corners & Omegas 17

Integrated Windows, Doors & Louvres 18

Eurobond Doors 19

Technical Expertise 20

Colorcoat® Products & Services 21


If you would like any additional information on any of the topics highlighted in this

technical manual or project specific technicalinformation not included then please contact us and

we would be happy to discuss your requirements

Telephone 02920 77 66 77

Fax 02920 36 91 61

Email [email protected]

Please note that the information contained in this technical manual is not comprehensive and

additional information can be found on our website www.eurobond.co.uk


T +44 (0) 29 20 77 66 77 www.eurobond.co.uk 1

About Eurobond Laminates Introduction

Eurobond offers a comprehensive range of stone wool,architecturally flat composite wall and ceiling panels for both internal and external use. All our panel systemsprovide ‘built in’ passive fire protection and, whereappropriate, are tested and approved to industry bodies such as the Loss Prevention Standard (LPCB LPS 1181 & 1208).

We invest heavily in product development, testing andmanufacturing technology and operate two of the mosttechnologically advanced panel production lines in Europe,producing consistent, high quality products to exactingtolerances. We also provide a comprehensive technicaladvisory service to assist in the correct specification,detailing and installation of our products.

At the forefront of composite panel design and manufacture for over 30 years, wehave built our reputation on quality products that have been expertly manufactured.Our panel systems are engineered to the highest standards to help minimise riskthrough design, installation, performance in use and end of life disposal.

Certificate No 545a LPS 1208Certificate No 545b LPS 1181 Part 1

Assessed to ISO 9001:2000Certificate Number 545

Subject to the conditions of Approval as a Class 1metal faced wall panel with non-combustible corewhen installed as described in the current editionof the Factory Mutual Research Approval Guide


2

Structural Performance

Using panels that can span up to 12m means thatsecondary steelwork can either be eliminated orsignificantly reduced allowing the following benefits:

• Reduction in build time

• Reduction in steelwork cost

• Cleaner, uncluttered internal appearance

• Increase in useable internal area of the building

Wind pressure, suction and temperature are the onlysignificant load elements, except for handlingconsiderations, constraining the length of the panel.

Wind loads are dependent on the building location and dimensions. The calculation of the wind loads, as laid down in Eurocode 1, Part 1-4, BS EN 1991-1-4, is a complex and demanding procedure, and must beundertaken by a qualified engineer.

Please visit www.eurobond.co.uk to view a range of span tables for Europanel. Please note that the tablesprovided on the website are not comprehensive and for specific calculations please contact our technicaldepartment who will be happy to provide detailed span information based on your project needs.

Manufactured using metal facings bonded to a high density structural stone woolcore, Eurobond’s panels offer exceptional spanning characteristics. Followingsignificant development and testing, Eurobond composite panels can be used to span up to 12m*.


*Dependant on project/building environment we can sometimes offerspans in excess of 12m. Please contact Eurobond technical departmentfor project specific information.


3T +44 (0) 29 20 77 66 77 www.eurobond.co.uk

Fire Performance

Product Panel thickness Fire resistance (minutes) Maximum unsupported span (m)(mm) Insulation Integrity LPS 1208 LPS 1181BS EN 1364 Pt 1

75 30 30 3.0 3.0 EXT-A3075 30 60 3.0 3.0 EXT-A30

100 30 30 5.5 5.5 EXT-A30100 30 60 4.5 4.5 EXT-A30

125 30 30 5.5 5.5 EXT-A30125 60 60 4.5 4.5 EXT-A60

Europanel 125 60 90 4.0 4.0 EXT-A60

S5 150 30 30 5.5 5.5 EXT-A30150 60 60 5.5 5.5 EXT-A60150 60 30 5.0 5.0 EXT-A60150 90 120 5.0 5.0 EXT-A90

175 30 30 5.5 5.5 EXT-A30175 60 60 5.5 5.5 EXT-A60175 60 30 5.0 5.0 EXT-A60175 90 120 5.0 5.0 EXT-A90

75 30 30 3.0 3.0 EXT-A3075 60 60 3.0 3.0 EXT-A60

100 30 30 7.5 9.4 EXT-A30100 60 60 6.0 9.4* EXT-A60

125 30 30 7.5 10.5

EXT-A30

EXT-A30

EXT-A60

125 60 60 6.0 10.5 EXT-A60125 90 90 5.5 10.5* EXT-A90

EXT-A90

EXT-A30EXT-A60EXT-A90

EXT-A30EXT-A60EXT-A90

Europanel 150 30 30 7.5 11.5

F5

G12

G30

G50

150 60 60 7.5 11.5150 90 90 7.5 11.5150 120 120 7.5 11.5 EXT-A120

175 30 30 7.5 12.0175 60 60 7.5 12.0175 90 90 7.5 12.0175 120 120 7.5 12.0 EXT-A120200 30 30 7.5 12.0200 60 60 7.5 12.0200 90 90 7.5 12.0200 120 120 7.5 12.0 EXT-A120

FM Global

FM Approvals accepts Europanel to standard 4880 Class1fire classification of metal faced insulated wall panels witha non combustible core for installation with no heightrestriction. Panels can be installed either horizontally orvertically.

Non-Combustible Core

All our panels have stone wool cores which are non-combustible as defined by the Building Regulationsapplicable to all parts of the United Kingdom and theRepublic of Ireland. This includes materials classified asClass A1 in accordance with BS EN 13501-1: 2002 Fireclassification of construction products and buildingelements – Part 1: Classification using test data fromreaction to fire tests, when tested to BS EN 13501-1:2002.

3

All Europanel composite panels offer high levels of fire resistance and have been tested and approved by the Loss Prevention Certification Board (LPCB) and FM Approvals (FM). The following table details the panel specifications and fire performance achieved.

*Joint stitched on both sides at 3m centres


BREEAM & Environmental Product Declarations

The BREEAM family of assessment methods and tools are designed to help construction professionalsunderstand and mitigate the environmental impacts of the developments they design and build. When thebuilding has been evaluated through BREEAM, thebuilding owner, developer, and/or occupant may use the assessment rating to demonstrate the sustainabilityperformance of their building in the marketplace.

The environmental credentials of Eurobond's productsensure that, within the materials section of BREEAMassessment, buildings are given an ideal start to achieve a high rating.

WRAP Approved Recycling

Eurobond has been given the seal of approval by leading recycling government backed organisation WRAP (Waste & Resources Action Programme). In independent tests WRAP found Eurobond’s products are fully and independently recyclable, allowing new stone wool cored composite panels to be made diverting waste from landfill.

Life Cycle Assessment

Europanel panels are BREEAM-ready. Full Life CycleAssessments are available on all Eurobond products and help to quantify the total environmental impact.

End of Life Solutions & Recycled content

The construction sector is the largest producer of waste to landfill in the UK, Eurobond recognise that a moreefficient use of materials would help to minimise theenvironmental impact of construction, reducing carbonemissions by diverting materials from landfill and limitingthe depletion of finite natural resources.

As such we advocate a 'Cradle to Cradle' approach torecycling where materials are recycled in a closed loop.This maximises material value whilst minimising thedamage to ecosystems - products are used, recycled and re-used again without losing any material quality.

This ensures that all materials used in the manufacture of Eurobond panels have a high content of recycledmaterials. The separated steel and stone wool arereturned to their respective manufacturers and enteredback into the supply chain as undiminished materials.

As a responsible UK manufacturer, Eurobond is justifiably proud of it’s environmental record and recognises the importance of sustainable construction. Our philosophy is one of continual improvement and we strive to manufacture the most environmentally responsible products available whether that is through Life Cycle Assessment (LCA), implementation of Environmental Management Systems or the demonstration of a truly sustainable approach.

Eurobond's stone wool composite panels pose minimal impact to the environment as they rely upon trapped air toattain their thermal properties. Stone wool is manufactured from diabase rock, a natural resource found in abundancearound the world. Hazardous & flammable chemical compounds such as pentane are not required as blowing agentsduring production reducing the overall environmental impact of Eurobond composite panels.

If you would like further information on theperformance credentials of Eurobond's panels pleasecontact our technical team on 02920 77 66 77 oremail us at [email protected]

Environmental Performance

delivering low risk building solutions4


Airbornesound

transmission

Rain impactsound

transmission

Flanking

Flanking

Reflectionreverberation

Noisesource

Noisesource

Thermal and Acoustic Performance

Panel thickness (mm) Europanel

75 27.9 29.4

100 28.8 30.7

125 29.7 31.4

150 30.5 32.4

175 31.0 33.1

200 N/A 34.5

Weighted sound reduction index Rw (dB)

The information shown above is based on The Metal Cladding and RoofingManufacturers Association (MCRMA) acoustic performance softwareprovided by the University of Salford Acoustic Department and is fullysubstantiated by tests carried out by the C.S.T.B Paris.

Thermal Performance: Eurobond panels have been specifically designed to meet the ‘as built’ thermal requirements of the Building Regulations and/or Technical Handbooksin England and Wales, Scotland and Northern Ireland.

Acoustic Performance: As buildings all need some form of acoustic control to meet specific client and/or regulatory requirements (Building Regulations ApprovedDocument E), the following guidance is intended to provide the architect, designer,acoustic engineer and end user with qualification of Europanel performance inEngland and Wales, Scotland and Northern Ireland.

Panel thickness (mm) EuropanelS5 F5/G12/G30/G50

S5 F5/G12/G30/G50

75 0.51 0.54

100 0.39 0.40

125 0.31 0.33

150 0.26 0.27

175 0.22 0.23

200 N/A 0.20

U-value calculations (W/m2K)

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

[°C]

Typical example of a TriscoThermal Model for Europanel




Weights, Dimensions and Tolerances Europanel

Joint Dimensions (S5/F5)

* 200 mm not available in S5, only F5/’G’ series

Panel thickness

19

19

16

78 30

20

21

17

26

2mm

nom

.

5mm

op

en jo

int

3mm thick pre-punchedspreader washer

Structural stonewool core

Factory fitted foam gasket

Min. 3 No.stainless steelfasteners

Vertical supportsteel work

Weights (kg/m2) 75 100 125 150 175 200

S5 0.7 / 0.5 mm steel faces 17.43 19.91 22.38 24.86 27.33 N/A*

F5/’G’ 0.7 / 0.5 mm steel faces 20.14 23.52 26.88 30.26 33.64 37.01

S5 0.7 / 0.7 mm steel faces 19.09 21.57 24.04 26.52 28.99 N/A*

F5/’G’ 0.7 / 0.7 mm steel faces 21.80 25.18 28.54 31.92 35.30 38.67

Tolerance

Length ± 10mm

Width ± 1mm

Thickness ± 2mm

Corners (leg length) ± 3mm

Flatness 1.5mm from the theoretical flat plane over

a distance of 700mm

Joint gap ± 2mm

6


Eurobond recommends the use of our patented panel clamp for safe and easyinstallation of panels. The panel clamp is perfect for installing our Europanel,Rockspan and Firemaster range of panels, when laid horizontally.

Clamps are available to suit all panel thicknesses. Eachpair of clamps has a safe working load of 500 kg, whichallows them to safely lift even the longest panels thatEurobond can currently supply.

The clamps work by gripping the flanges on the top of the panel by means of a cam and wedge mechanism. A half turn of the actuating lever is all that is required tolock the clamp onto the panel. Safety features are a springloaded pin that holds the cam in the locked position, a mechanism that tightens the grip on the panel duringlifting and in the unlikely event that there is a failure of thepanel or the clamp, a set of safety strops that will stop thepanel from falling.

The clamps are designed to offer an easy installation ofhorizontally laid panels whilst maintaining the highestlevels of safety. The clamps are suspended from the liftingbeam by links that allow them to rotate in the horizontalplane, making it possible to pick-up panels directly fromthe stack as delivered with the minimum of manualhandling. Lifting methods can either be a crane or atelehandler as shown below.

The Benefits of Mechanical Handling Techniques

• Increased productivity - realistic installation of up to600m2 of panel a day

• Full compliance with H&S and CITB due to the removalof manual handling on site

• Time savings - being able to install up to 600m2 ofpanel a day allows for earlier project completion,meaning contractors are able to complete moreprojects in a year

• Significant labour cost savings are provided, throughreduced labour and faster completion on site

• Reduced damage to panels on site

Panel Clamp Components

• 3m spreader beam

• Set of safety strops

• 2 clamps

• Safety chain

• D shackles

• Delivered in a toolbox

Each clamp is CE marked and comes with an instructionbooklet.

Panel ClampStandard details

7

If you would like further information on our panel clamps or require additional installationinformation please contact our technical team on 02920776677 or email [email protected]

T +44 (0) 29 20 77 66 77 www.eurobond.co.uk


Standard Details Europanel horizontally laid

Eurobond have a comprehensive library of standarddetails that cover Europanel horizontal applications.

NB: Always check with our website www.eurobond.co.ukfor the latest version of our standard detail.

These details are available as PDF files, they are alsoavailable as DWG format to allow them to be directlyimported into project-specific drawings.

9x3mm butyl mastic

Omega sectionsecured to everyspreader washer

Stone wool insulationinfill fitted behindomega section

Omega insert(push fit)

Continuous structuralrear air seal

Vertical panel rail to all vertical joints±5mm tolerance

Min. 3 No. 3mmpre-punched spreaderwasher overlap by 5mm

EHJ filler plug

Note: No EPDM washers

Factory fittedfoam gasket


Silicon seal at end of joint

8 delivering low risk building solutions


5mm horizontal jointEPH-01A S5/F5

S5/F5

Panel thickness

2mm

nom

.

5mm

op

en jo

int



Stainless steelfastener


Horizontal joint - steel omega with flush insertEPH-02A

160

30

20

80

Pane

l thi

ckne

ss

Steel omegasection withflush insert cap

E.H.J. filler plug

Continuous 9x3mm butyl mastic

3mm thickpre-punchedspreader washer

Stone woolbatten

Continuous structural rear air seal

)5F/5S( sliateD dradnatSEuropanel horizontally laid (continued)


These are example standard details, forour full range of standard detail drawingsplease visit www.eurobond.co.uk



Standard Details (G12/G30/G50)Europanel horizontally laid (continued)

12mm horizontal joint

10

EPH-01A G12

30mm horizontal jointEPH-01A G30

50mm horizontal jointEPH-01A G50

Panel thickness

12

2mm

nom

.




Aluminiumgasket carrier

Positively locatedgasket

12


Horizontal aluminiumgasket carrier

Positively locatedhorizontal gasket

Positively locatedvertical gasket

3

30

Panel thickness

2mm

nom

.



50

12


Horizontal aluminiumgasket carrier



3

Panel thickness

2mm

nom

.




Standard Details (G12/G30/G50) Europanel horizontally laid (continued)


12mm horizontal jointSteel omega with flush insert and horizontal gasketEPH-02A G12

30mm horizontal jointPDM gasket fitted into 15mm gap between panels

EPH-02A G30

50mm horizontal jointEPDM gasket fitted into extruded aluminium profile

EPH-02A G50


3-hole spreader washer(G Series only)

Dashed lines highlightingaluminium gasket carrier

30

160

with flush insert capSteel omega section

Stainless steel fastener20

Continuous 9x3mmbutyl mastic

80Black Europanel G12 gasket

Pane

l thi

ckne

ss


Insulation infillbatten


160

Stainless steel fastener

15

3



Pane

l thi

ckne

ss



Dashed lines highlightinghorizontal aluminium gasketcarrier and horizontal gasket

160

30

3

25

50

Pane

l thi

ckne

ss



Dashed lines highlightinghorizontal aluminium gasketcarrier and horizontal gasket




Vertical aluminiumgasket carrier


Direction of lay

Standard Details Europanel vertically laid

Note: no EPDMwashers


Continuous 12x6mmrear air seal

Factory fitted foamgasket

Min. 3 No.3mm pre-punchedspreader washeroverlap by 5mm

Cut edge coverstrip

Galvanised steelledger angle

Cill flashing

Eurobond have a comprehensive library of standarddetails that cover Europanel vertical applications.

NB: Always check with our website www.eurobond.co.ukfor the latest version of our standard detail.

These details are available as PDF files, they are alsoavailable as DWG format to allow them to be directlyimported into project-specific drawings.

delivering low risk building solutions12


5mm vertical jointEPV-01A S5/F5

Pane

l thi

ckne

ss

2mm nom.

5mm open joint3mm thick pre-punchedspreader washer


Min. 3 No.stainless steelfasteners

Horizontal supportsteel work

Pane

lm

odul

e

)5F/5S( sliateD dradnatSEuropanel vertically laid (continued)


Typical cill detailEPV-05A S5/F5

Panel thicknessContinuous 12x6mm rearair seal

Base angle

Ledger angle fixedwith low profilehead fastener

Cover stripfixed at 450mmcentres

Typical cillflashing

These are example standard details, forour full range of standard detail drawingsplease visit www.eurobond.co.uk



Standard Details (G12/G30/G50)Europanel vertically laid (continued)

12mm vertical joint

14

EPV-01A G12

30mm vertical jointEPV-01A G30

50mm vertical jointEPV-01A G50


12


2mm nom.


Vertical support steel work

Aluminium gasket

Europanel G12 gasket

30



2mm nom.



Aluminium gasket carrier


50



2mm nom.





3

Standard Details (G12/G30/G50) Europanel vertically laid (continued)


Typical cill detailEPV-05A G12

Typical cill detailEPV-05A G30/G50



Base angle


Cover strip fixed at 450mm centres

Typical cill flashing



Black Europanel G12 gasket


Panel thickness


Base angle



Panel thickness

Typical cill flashing

Cover strip fixed at 450mm centres


Positively fixed vertical gasket


16

Ancillaries Fasteners

Eurobond recommend that fasteners should be stainless steel, the exact specificationdepends upon panel thickness and the gauge of steel work to which the panels areto be positively fixed. The tables below show our recommended fastener types.


Please note Eurobond do not supply fasteners.

FIXFAST fastenersPanel thickness (mm) Rail thickness

1.2 – 3mm 4 – 12mm

75 DF3 – SS HT 5.5 x 110 DF12 – SS HT 5.5 x 125

100 DF3 – SS HT 5.5 x 130 DF12 – SS HT 5.5 x 150

125 DF3 – SS HT 5.5 x 180 DF12 – SS HT 5.5 x 210

150 DF3 – SS HT 5.5 x 180 DF12 – SS HT 5.5 x 210

175 DF3 – SS HT 5.5 x 205 DF12 – SS HT 5.5 x 210

200 DF3 – SS HT 5.5 x 230 DF12 – SS HT 5.5 x 240

A2 grade Stainless steel - 8mm hexagon head without bonded washer

Additional information

Specifiers can choose from a widevariety of proprietary fasteners andshould refer to the manufacturers’literature for the full range of availableproducts.

Most of the fasteners used for metalcladding applications are self-tappingand self-drilling, although self-tappingonly screws are also available.

Fasteners can generally be dividedinto two categories:

Primary fasteners transfer the loadsfrom the cladding to the primaryand/or secondary steelwork. Theirmain function is, therefore, structural.

Secondary fasteners are used toform the interface between additional features and the panel face(e.g. flashings; rails to carry Rainspanarchitectural façades).

While their primary purpose is toprovide a weathertight seal at thejoint, their structural properties maybe used to provide lateral restraintand to tranfer load.

Visible fasteners have the option offactory coloured plastic heads to suitthe weathered sheet.

SFS fastenersPanel thickness (mm) Rail thickness

1.2 – 4mm 4 – 14mm

75 SXC5 – 5.5 x 92 SXC14 – 5.5 x 99

100 SXC5 – 5.5 x 113 SXC14 – 5.5 x 118

125 SXC5 – 5.5 x 133 SXC14 – 5.5 x 138

150 SXC5 – 5.5 x 163 SXC14 – 5.5 x 168

175 SXC5 – 5.5 x 193 SXC14 – 5.5 x 193

200 SXC5 – 5.5 x 236 SXC14 – 5.5 x 218

304 Austenitic Stainless - no sealing washer - 8mm hexagon head

EJOT fastenersPanel thickness (mm) Rail thickness

1.2 – 5mm 5 – 12mm

75 JT3 – D6H 5.5/6.3 x 87 JT3 – D12H 5.5/6.3 x 95

100 JT3 – D6H 5.5/6.3 x 107 JT3 – D12H 5.5/6.3 x 115

125 JT3 – D6H 5.5/6.3 x 147 JT3 – D12H 5.5/6.3 x 155

150 JT3 – D6H 5.5/6.3 x 167 JT3 – D12H 5.5/6.3 x 175

175 JT3 – D6H 5.5/6.3 x 197 JT3 – D12H 5.5/6.3 x 195

200 JT3 – D6H 5.5/6.3 x 237 JT3 – D12H 5.5/6.3 x 245

304 Austenitic Stainless - no sealing washer - 8mm hexagon head

MAGE fastenersPanel thickness (mm) Rail thickness

1.2 – 3.5mm 4 – 12.5mm

75 7571 55 085 E 7575 55 095 E

100 7571 55 110 E 7575 55 115 E

125 7571 55 125 E 7575 55 155 E

150 7571 55 175 E 7575 55 175 E

175 7571 55 175 E 7575 55 195 E

200 7520 55 225 E 7530 55 225 E

304 Austenitic Stainless – no sealing washer - 8mm hexagon head



Ancillaries Factory mitred corners & omegas

A range of factory mitred corners is available to suit all thicknesses of Europanel. era ° °571 dna 56 neewteb selgna yna ,tius ot selgna htiw deilppus eb nac srenroC

available on request allowing Eurobond to provide a bespoke solution for your project.

Horizontal corner panelsEurobond offers both internal and external corner panelsfor horizontally laid applications in all panel types, themaximum overall girth is 2000mm, with a minimum leg of 300mm.

Vertical cornersEurobond manufacture vertical corners to a maximumlength of 3600mm, maximum girth is 1200mm with aminimum leg of 300mm.

Horizontal double cranked cornersEurobond can fabricate double cranked corners but dueto their complex nature Eurobond should be contactedfor confirmation of allowable dimensions.

OmegasThe Omega section used to cover the vertical joint ofhorizontally-laid Europanels is 80mm wide and availableas a roll-formed steel section.

• Steel Omega - available lengths 3658mm and 6000mm in pre-coated steel.

Omega insert

Omega insert to cover the fixing in the Omega section.

• Flush steel Omega insert – available lengths 3658mm and 6000mm in pre-coated steel.


Eurobond has worked closely with a number of suppliersof architectural aluminium systems, to develop a range ofwindows, doors and louvres which are fully integratedwith the Europanel system. The external frame of thewindow, door or louvre incorporates aluminiumextrusions, which mimic the edge profile of the Europanel.This allows them to be installed in exactly the same wayas the panels, eliminating the need for flashings andadditional mastic sealing which in turn:

• Ensures a consistent installation standard

• Improves the aesthetic appearance

• Improves thermal performance

• Reduces air permeability

• Reduces installation time

All windows have been tested, with the panels, to CWCTrecommendations for air and water penetration understatic pressure. The window-panel system successfullypassed the most severe category of 600 Pascals.

Integrated Windows, Doors & Louvres

Europanel is a complete architectural system which has been specifically designed forintegration with window, door and louvre components. Appearance of joints oftendepends on the skill of the installer to cut and notch the flashings around the openings.

18 delivering low risk building solutions

Omega section

Omega insert

Note: no EPDMwashers

Stone wool insulationinill fitted behindomega section

3mm pre-punchedspreader washeroverlap by 5mm

Vertical panel rail toall vertical joints±5mm tolerance

Thermally brokenaluminium windowadaptor


Continuousstructural rearair seal

If you would like additional or project specificinformation regarding integrated components withEuropanel please contact our technical team on 02920 77 66 77 or email [email protected]


In-house design allows us to provide the perfect solutionfor external and internal door applications. Eurobondcombines functionality with outstanding aesthetic appeal,for use in commercial, industrial and public environments.Doors are available in single, double and unequalconfigurations. Options are also available for side panels,over panels, vision panels and louvers where applicable.

The doors are specifically designed for incorporation intoEurobonds panel systems. A range of standard detaildrawings are available via the Eurobond Doors websiteand technical department to allow easy specification ofdoors as part of your Eurobond building envelope.

19

Eurobond Doors

Eurobond Doors is a sister company of Eurobond and is a leading designer andmanufacturer of composite doors, supplying a range of doors for a variety of applicationsand due to the quality, technology and performance of the doors they are consistentlyspecified for a wide range of industries.

T +44 (0) 29 20 77 66 77 www.eurobond.co.uk

Insulateddoors

Personneldoors

Firedoors

If you would like further information please contact our sales team on 02920 36 11 11or visit www.eurobonddoors.co.uk


20

Technical Expertise

To assist in correct specification, detailing and installation of our products, Eurobondprovide a comprehensive Technical Service which can assist in a variety of areas:

Typical load/span calculation table External Walls

External face Material steelGauge (mm) 0.7Colour LightYield strength 220

Core CoreThickness (mm) 125Applicability of panel OK

Internal Face Material steelGauge (mm) 0.5Yield strength 220

Panel Landing area end support (mm) 65Panel Landing area Intermediate Support (mm) 140Panel Length (m) 6Panel width (mm) 1000

Internal Temperature Summer 25Internal Temperature Winter 20Internal Ambient Temperature 20External Temperature Summer 55External Temperature Winter -10

Selected fastener (drop down)Pull out strength of fasteners (N) JT3-D6HGauge of the support 2Number of fasteners at end support 3Number of fasteners at intermediate support 4

Results Single Double TripleSpan Span Span

Span (m) 6.00 3.00 2.00Maximum Allowable Pressure (kN/m2) 1.11 2.55 3.82Maximum Allowable Suction (kN/m2) 0.77 1.34 2.17

Project Specific Design Advice

As well as the standard information and range of detailsavailable, project specific information can be developedto cover:

• Load/span calculations

• Development of bespoke CAD details

In Depth Fire Performance Knowledge

Eurobond has extensive knowledge of the performance of composite panels in fires. We have carried out a widerange of recognised and bespoke fire tests, as well asworking closely with acknowledged fire experts.

This enables us to:

• Provide guidance in selecting the most appropriateproducts to achieve the required fire performance

• Provide correct detailing for each product

• Advise on the Building Regulations and insurancecompany specific fire requirements

All Eurobond products are:

• BREEAM-ready with Life Cycle Assessment to ISO 14040-3

• Fully compliant with relative Building Regulations and Technical Handbooks

• High in recycled content

• Fully recyclable

Training

We employ dedicated applications engineers to carry out onsite training and also conduct a more comprehensive rangeof training courses at either customer premises or at ourfactory in Cardiff.

This includes:

• Product application and installation training to ensure the correct specification and use of Eurobond products

• Pre-installation project guidance

• Project detail confirmation

• Sign-off and project completion reports

Eurobond has its own in house research and developmentstaff who are continually seeking to improve theperformance of existing products and develop new ideas.Experience gained through research and developmentallows Eurobond to speak with authority on the performanceof our panel systems, confident in the knowledge that advice given is based on information gained through testing, prototyping and practical experience.

Members of Eurobond’s Technical Department areavailable to attend site meetings to provide experttechnical advice at the design stage, during installationand post-installation.



Tata Steel Colorcoat® Products and Services

The Colorcoat® brand provides the recognised mark of qualityand metal envelope expertise exclusively from Corus. For nearly50 years Tata Steel has developed a range of technically leadingColorcoat® pre-finished steel products which have beencomprehensively tested and manufactured to the highest qualitystandards. Tata Steel supply pre-finished steel to normal andspecial tolerances according to EN 10143:2006 to ensure that the cladding performs as designed. Our Colorcoat® products are supported by a range of services such as comprehensiveguarantees, colour consultancy and technical support andguidance.

To ensure the long-term performance and appearance of thebuilding, it is important that the pre-finished steel product isspecified alongside the cladding system. To secure the peace ofmind that comes from a rigorously manufactured and testedproduct from Tata Steel, ensure Colorcoat® as well as theindividual product name is specified for your cladding systeme.g. Tata Steel Colorcoat HPS200 Ultra®.

Colorcoat HPS200® Ultra

The latest generation product for roof and wall cladding,Colorcoat HPS200 Ultra® is the only pre-finished steel product to ensure your building envelope maintains its integrity andaesthetic appeal for up to 40 years, without ongoingmaintenance or inspection costs. We guarantee it won’t let you down. For more information visit www.colorcoat-online.com/ultra

Key benefits include:

• Confidex® Guarantee for up to 40 years including cut edges.

• 40 standard colours in solid and matt shades.

• Surpasses requirements of Ruv4 and RC5 as per EN 10169:2009 proving outstanding colour retentionand corrosion resistance.

• Incorporates the most advanced coating technology, toprovide twice the colour and gloss retention of standardplastisol products.

• Scintilla® embossed as a mark of authenticity from Tata Steel.

• Available CarbonNeutral through Confidex Sustain®.

Colorcoat Prisma®

Designed to withstand the rigours of the external environment,versatile, lightweight and strong, Colorcoat Prisma® pre-finishedsteel is the ideal choice for your building envelope for longlasting colour. With a contemporary new colour range and anoptically smooth finish, inspire your imagination. For moreinformation visit www.colorcoat-online.com/prisma

Key benefits include:

• Confidex® Guarantee for up to 30 years including cut edges.

• 27 standard colours in solid, metallic and matt shades.

• All solid and metallic colours surpass requirements of Ruv4 andRC5 as per EN 10169:2009 proving outstanding colourretention and corrosion resistance.

• Reverse side branding making traceability easy, so you can restassured that your building is protected with the highest qualityfrom Tata Steel.

• Available CarbonNeutral through Confidex Sustain®.

Tata Steel Colorcoat® servicesConfidex® Guarantee

The Tata Steel Confidex® Guaranteehas evolved from nearly 50 years

experience in pre-finished steel development and manufacture.Available with Colorcoat HPS200 Ultra® and Colorcoat Prisma®,the Confidex® Guarantee is clear and simple to register and caneasily be transferred if building ownership changes. Tata Steel areso confident in these products that cut edges are guaranteed forthe entirety of the guarantee period and there are no mandatoryinspection or maintenance to uphold the validity. For moreinformation visit www.colorcoat-online.com/confidex

Confidex SustainTM

Confidex Sustain® is an enhancement of theConfidex® Guarantee. As well as covering theperformance of the Colorcoat HPS200 Ultra® andColorcoat Prisma® used on your building, it offsetsthe unavoidable CO2 emitted during production

of the whole cladding system, including the insulation andfixings. For more information visit www.colorcoat-online.com/sustain

Colorcoat® Building Manual

The Repertoire® Colour Consultancy can advise on colours andcolour strategies using a range of standard shades, as well asdiscussing individual bespoke colour requirements. For ordersover 2000 m2 Tata Steel can match almost any solid colour fromphysical swatches to commonly used references such as RAL,NCS and British Standard and more unusual standards. Availablewith Colorcoat HPS200 Ultra® and Colorcoat Prisma® and theConfidex® Guarantee. For more information visitwww.colorcoat-online.com/repertoire

Colorcoat® Technical Papers

Tata Steel have published a wide range of technical papers toindependently guide and advise you on key issues in buildingdesign and construction commonly considered for roof and wallcladding systems using Colorcoat® products. From acoustics andair-tightness to low carbon design, gauge tolerance and fireperformance, there is a technical paper that will help you find asolution. Visit www.colorcoat-online.com/technical to downloadthe papers.

Colorcoat, Colorcoat Connection, Colorcoat HPS200 Ultra, ColorcoatPrisma, Confidex, Confidex Sustain, Galvalloy, Repertoire and Versoare registered trademarks of Tata Steel UK Limited.

T +44 (0) 29 20 77 66 77 www.eurobond.co.uk 21

For more information about Tata Steel Colorcoat®

products and services visit

www.colorcoat-online.com

or call the Colorcoat Connection® helpline on

+44 (0)1244 892434.


Eurobond Laminates Ltd

Wentloog Corporate Park

Cardiff CF3 2ER

Telephone: 029 20 77 66 77

Fax: 029 20 36 91 61

Email: [email protected]

www.eurobond.co.uk

Ref: ETM - 07/12

In association with our strategic trading partner Tata Steel.


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