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Wheel and Tire Equipment - Automatic wheel assembly solution Product Information Email: [email protected] Mailbox: 20 Maxwell Road, Unit 06-03 Maxwell House, Singapore 069113 http ://www.paljet.com.sg

SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Page 1: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

Wheel and Tire Equipment

- Automatic wheel assembly solution

Product Information

Email: [email protected]:

20 Maxwell Road, Unit 06-03

Maxwell House, Singapore 069113

http://www.paljet.com.sg

Page 2: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

About us

Your partner to achieve safer, cleaner and higher efficiency solutions

PALJET PTE LTD is a Singapore based equipment and tools solutions provider.

We are mainly focused on environmentally friendly technologies and products to

fulfil the needs of automotive and marine services industries in Asia.

Experience and technology know-hows are the key components we bring to

customers of PALJET. We adapt advanced technologies around the world to Asia

in conjunction with the continued growth and development in the region.

We communicate with our customers openly and transparently to bring about

trust and confidence in PALJET. We also work with a highly qualified network of

manufacturers, designers, engineers and suppliers to provide a safer, cleaner

and more efficient solution to all our customers.

At PALJET, we truly believe in complementing our quality products with

knowledge transfers and impeccable after-sales services, thereby giving our

customers total satisfaction and maximum returns on their investments.

Core Values: Customer oriented

Focused and professional

Trust and openness

Creatively driven

www.paljet.com.sg

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Page 3: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

2

Project plan and work flow

Page 4: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel balancer

Ratec3 Automatic Alu-Rim Balancer- Mix-Production, before or after coating process

- Photo recognition with automatic rim profile switching

- Dimension measurement

- Variable clamping device from 50 - 120 mm

- Permanent marking or Ink marking

- Accurate filtering algorithm ensures excellent insensitivity to external

noise

- Resolution up to 0.01g, Repeatability: ±0.5g

- Schenck CAB industrial measurement system

- Data and profile storage, statistical analysis with print-out

- Various compensation functions

- Cycle time>=12s

- Successful applications in Dicastal, BBS, Ronal, etc over 40 years.

Page 5: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Ratec3Automatic Steel Rim Balancer- Batch-Production, before or after coating process

- Dimension measurement

- Permanent marking

- Accurate filtering algorithm ensures excellent insensitivity to external noise

- Resolution up to 0.01g, Repeatability: ±0.5g

- Schenck CAB industrial measurement system

- Data and profile storage, statistical analysis with print-out

- Various compensation functions

- Cycle time>=9s

- Successful applications in VW, GM etc over 40 years.

Automatic wheel balancer

Page 6: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Page 7: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Automatic soaping/marriage station

Automatic marriage of rim and tire

Automatic soaping

Page 8: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Tire mounting machineRMS – 110/120/130

Specification RMS-110 RMS-120 RMS-130

Wheel

Weight (kg)

Width (mm) 120 - 300 120 - 350 120 - 350

Outer diameter(mm) 550 - 750 560 - 900 560 - 900

Rim diameter(mm) 13-15 13-18/14-19 13-20/14-21

Shoulder width (mm) 3.5-6 3-12 3-12

Machine

Width(mm)

Height(mm) 3000

Length(mm) 4500

Cycle(s)

Air pressure

Gas consumption(m3/h)

Power(kw) 30

Options

Automatic dimension

adjustmentNo

2D bar-code scaning

Rim positioning

Automatic loading

40

3500

4200

5500

12-15

Yes

600

25

35

Yes

Yes

Yes

Page 9: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Tire mounting machineRMS – 100/140/150

RMS –100 Motorcycle

RMS –150 Construction and agriculture machineries

RMS –140 Truck

Page 10: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Tire mounting machineRMS – 125 RFT tire

Page 11: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Specification RMS-100 RMS-125 RMS-140 RMS-150

Wheel

Weight (kg) 20 50 200 500

Width (mm) 30 - 200 120 - 350 120 - 500 300 - 1200

Outer diameter(mm) 350 - 650 560 - 900 560 - 1200 800 - 3000

Rim diameter(mm) 13-15 13-18/14-19 16-22 20-40

Shoulder width (mm) 0.5-2 3-12 3-12 5-20

Machine

Width(mm) 2000 3500 4000 6000

Height(mm) 3000 4200 4200 5000

Length(mm) 4500 5500 5500 6500

Cycle time (s) 12-15 13-16 15-20 20-40

Air Pressure(kPa)

Air consumption(m3/h)

Power(kw) 30 40 50 50

Options

Automatic adjustment of

diameterNo No

2D bar code scaning

Rim positioning

Automatic loading of goods

Yes

Yes

Yes

25

600

Yes

Page 12: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Matching machineRMM – 110/120

Automatic matching

Specification RMM-110 RMM-120

Wheel

Weight (kg)

Width (mm) 120 - 300 120 - 350

Outer diameter(mm) 550 - 750 560 - 900

Rim diameter(mm) 13-15 13-18/14-19

Shoulder width (mm) 3-12 3-12

Machine

Width(mm)

Height(mm) 3000 4200

Length(mm) 3500 4500

Cycle(s) 12-15 12

Resolution(mm)

Air Pressure(kPa)

Air consumption(m3/h)

Power(kw) 5 10

Options

Automatic adjustment of

diameterNo Yes

2D bar code scaning Yes

40

1500

600

60

±10

Page 13: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

InflatorRFG – 110/120/140

RFG –110 Car

RFG –140 Tractor

RFG – 120 Truck

Page 14: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Specification RFG-110 RFG-120 RFG-140

Wheel

Weight (kg) 40 200 500

Width (mm) 120 - 350 120 - 500 300 - 1200

Outer diameter(mm) 560 - 900 560 - 1200 800 - 3000

Rim diameter(mm) 13-18/14-19 16-22 20-40

Shoulder width (mm) 3-12 3-12 5-20

Machine

Width(mm) 3500 4000 6000

Height(mm) 3000 6700 8500

Length(mm) 4500 5500 6500

Cycle(s) 10-12 12-18 20-40

Air Pressure(kPa)

Air consumption(m3/h) 400 2400 12000

Power(kw) 25 35 50

Options

Automatic diameter

adjustment

2D bar code scaning No

Yes

600

Page 15: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Bead Seat OptimizerRSO – 120/130

RSO –120

RSO –130

Specification RSO-120 RSO-130

Wheel

Weight (kg)

Width (mm) 120 - 300 120 - 350

Outer diameter(mm) 550 - 750 560 - 900

Rim diameter(mm) 13-15 13-18/14-19

Shoulder width (mm) 3-12 3-12

Machine

Width(mm)

Height(mm) 3000 4200

Length(mm) 3500 4500

Cycle(s)

Air Pressure(kPa)

as consumption(m3/h)

Power(kw) 20 20

Options

Automatic adjustment of

diameterNo Yes

2D bar code scaning

40

1500

600

60

Yes

12

Page 16: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Wheel BalancerAWS – 120/130/140

AWS–120

AWS–130

AWS–140

Page 17: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Specification AWS-120 AWS-130 AWS-140

Wheel

Weight (kg) 40 40 200

Width (mm) 120 - 300 120 - 350 120 - 500

Outer diameter(mm) 550 - 750 560 - 900 560 - 1200

Rim diameter(mm) 13-15 13-18/14-19 16-22

Shoulder width (mm) 3.5-6 3-12 3-10

Machine

Width(mm) 3500 3500 4500

Height(mm) 3000 3000 3500

Length(mm) 4500 4500 5500

Repeatability(g) 1 1 1

Repeatability with indexing (g) 2 2 2

Cycle time(s) 24 12 25

Air Pressure(kPa)

Air consumption(m3/h) 40 40 50

Power(kw) 10 12 15

Options

Automatic diameter adjustment

2D bar code scaning

600

Yes

Yes

Page 18: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Delivery platformALS – 120

Page 19: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Manufacturing execution systemWMES – 120

Automatic wheel assembly plant

Page 20: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Automatic wheel detection

TPMS online recognition system

Bartec/SH-TPMS–120

Tire recognition(brand, type)

Rim recognition(type,valve)Tire/Rim online recognition system

SH-CAM–120

Page 21: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel assembly plant

Recognition system overview

Page 22: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

21

Manual wheel balancer

Ratec702 Manual wheel

balancer /

TFT display-tire balancer

- User-friendly and easy to learn operation

- TFT display

- Precise\stable\resolution:1g

- Static\dynamic balance measurement for

tire or rim

Page 23: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

22

Manual wheel balancer

Ratec1Rim/Wheel balancer

- Industrial standard design

- Input wheel data by knob -

in millimeter unit

- Maxi. wheel mass: 150kg

- Exact data input on the

right position

- High resolution pneumatic

balance spindle

- Resolution:1g,Repeatabilit

y with indexing <±2g

- Rotation speed: 220rpm,measurement time

between 6 and 10s

- Rotation

speed:220rpm,Measuring

time:6-10s

Page 24: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Manual wheel balancer

Ratec2Rim/Wheel balancer

- Excellent insensitivity to

external noise

- Resolution up to 0.01g,

Repeatability with indexing:

±0.5g

- Schenck CAB measurement

technology

- Data storage; statistical

analysis with print out

- Various compensation

functions

- Cycle>=25s

- Industrial standard

design\manufacturing

Page 25: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Manual wheel balancer

Page 26: SHTC Practice Wheel and Tire - PALJET · 2014. 7. 5. · SHTC Practice Wheel and Tire Author: John Liu Keywords: Wheel Assembly Created Date: 7/5/2014 10:59:54 AM

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Automatic wheel balancing and run-out machine

EXA 1224 WBalance-Run-out combined machine

-For production or laboratory

-Excellent insensitivity to external noise

-Repeatability up to 1 g, repeatability with indexing 2g

-Run-out resolution up to 0.01mm, Repeatability with indexing:

0.02mm

-Data storage; statistical analysis with print-out

-Various compensation functions

-Cycle time>=15 Sec

-Permanent marking or Ink marking

-Application with Borbet, GM, and Ronal, etc.