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Confidentiality notice / Copyright notice Siemens Wind Power FÓRUM ABINEE TEC 2009 – São Paulo 02 de Junho de 2009 Por: Eduardo Angelo

Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

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Page 1: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Confidentiality notice / Copyright notice

Siemens Wind PowerFÓRUM ABINEE TEC 2009 – São Paulo02 de Junho de 2009

Por: Eduardo Angelo

Page 2: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 2 Jun 02, 2009 Energy / R / WPEduardo Angelo

World energy consumptionand the role of renewable sources of energy

With intensive expansion of wind energy utilization, ca.700 million tons of CO² will be avoided in 2020. This corresponds to 5% of the emissions produced by Power Generation.

Main Challenges: 1. Demographic Dynamics 2. Resource Scarcity 3. Environmental Awareness

15.4

2000

29

2020

OtherRenewables

Hydro

Nuclear

NaturalGas

Oil

Coal

5%

36%

Biomass/Residues

50%Wind

8%Geothermal

Solar

1%

Others

67%

Biomass/Residues

12%Wind

20%

Geothermal

1%

Others

3.2 %/a

Generation based on Renewables in 2000:260 TWh (2% of total)

Generation based on Renewables in 2020:1500 TWh (5% of total)

Power Generation 1000 TWh

Page 3: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 3 Jun 02, 2009 Energy / R / WPEduardo Angelo

Page 4: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 4 Jun 02, 2009 Energy / R / WPEduardo Angelo

Technology Vs. Market Maturity

Page 5: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 5 Jun 02, 2009 Energy / R / WPEduardo Angelo

Total wind power market

Wind power is one of the fastest growing renewable energy technologies.

The USA and Asia Pacific (China) are strongly accelerating installations.

The trend toward larger turbines continues, also driven by offshore wind parks.

There is a trend toward lower wind classes.

Rapid market growth: Suppliers are under pressure to keep up with demand.

Wind market trends

FP&L Horse Hollow, Texas, 300 MW total, 2.3 MW wind turbines

Source: Siemens Energy GS4 scenario “Base Case” 2008

Wind Power Worldwide: The most important renewable energy source is expanding to more and more countries

RoW

Asia Pacific

Europe

North America

1021 14

1718

26 47

11

77

25

2005-2007

570

2014-2018

90

2024-2030

bn €/a

Page 6: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 6 Jun 02, 2009 Energy / R / WPEduardo Angelo

Wind Power in Latin America Long Term Program for Renewables not in place yet

LA Installed Capacity (MW) Growth Forecast

MexicoBrazilChileArgentinaBoliviaColombiaEquadorParaguayPeruUruguayVenezuela

599

10132

2007 2020

1336

4400

1728

1279

730

CAGR 34% (130 MW/year)

24%

CAGR 20% (307 MW/year)

CAGR 23% (96 MW/year)

CAGR 35 % (71 MW/year)

CAGR 26% (362 MW/year)

CAGR 25 % (123 MW/year)

C

B

M

C

C

B

M

*Source: Erlangen Forecast *Source: Emerging Energy Research Forecast

Wind Power Capacity Additions by Country

Page 7: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 7 Jun 02, 2009 Energy / R / WPEduardo Angelo

30 55 95 150300

450600

1000

1300

2000

2300

3600

0

500

1000

1500

2000

2500

3000

3500

4000

1979 1982 1985 1988 1991 1994 1996 1998 1999 2000 2003 2004Year

kW

Development in Wind Turbine Sizes

Page 8: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 8 Jun 02, 2009 Energy / R / WPEduardo Angelo

Until 2003 exponential growth

• From 22 kW to 2.3 MW over 25 years• Doubling size in 4 years (1999 to 2003)• Plateau reached 2003 at 2.3 MW• Flagship SWT-3.6-107 turbine has

107m wing span – Boeing 747 has 64m

Boeing / Douglas Aircraft MTOW Growth

1

10

100

1000

1930 1950 1970 1990 2010

Year

Max

imum

Tak

e-O

ff W

eigh

t (to

ns)

SWP WTG Growth, Extrapolated

10

100

1000

10000

1975 1980 1985 1990 1995 2000 2005 2010

Year

Nam

epla

te R

atin

g (k

W)

Historical

Extrapolated

Plateau

Technology Development – Wind Turbine Size

22KW 95KW 450KW 2.3 MW 3.6 MW Boing 747

Page 9: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 9 Jun 02, 2009 Energy / R / WPEduardo Angelo

WTG = Wind Turbine Generator

7,031 installed WTGs worldwide with a capacity of 7,043 MW

Current product portfolio

MW classCombiStall technology

SWT-1.0-54: 356 WTGSWT-1.3-62: 1,475 WTGSWT-2.0-76: 165 WTGSWT-2.3-82: 506 WTGkW class

Stall technologySWT-0.6-44 : 1,310 WTG< 600 kW: 2,330 WTG

Multi-MW classPitch technology with variable speed

SWT-2.3-82 VS and SWT-2.3-93: >847 WTGSWT-3.6-107: >42 WTG

SWT-2.0-76

SWT-1.3-62

SWT-1.0-54

SWT-3.6-107

SWT-0.6-44

SWT-2.3-82

SWT-2.3-82 VS

SWT-2.3-93

Recognized Leader in Engineering and Reliability

SWT-5.X-XX

SWT-2.3-101

SWT = Siemens Wind Turbine

Former product portfolio

1996

1998

1999

2000

2003

2004

Page 10: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 10 Jun 02, 2009 Energy / R / WPEduardo Angelo

Robust DesignProven high availability and durability

• Spherical Roller Bearing • Labyrinth packing• 24 hr greasing• TCM on bearing

Main Bearing

• Double filtration of oil to laboratory level• TCM

Gearbox• Robust one piece blade with no glued joints.• Integrated lightening protection

Blade

• Forged alloy steel

Main Shaft

• Custom programmed local WTG controller• Turbine condition monitoring aids in preventive maintenance

Control System

• Nodular cast iron construction: high strength, low fatigue

Rotor Hub

• Robust steel construction• Noise dampened• Built-in lightning protection (Faraday Cage)

Nacelle

• Aerodynamic Brake (One blade can stop the Unit) • Hydraulic Disc Brake

Braking System

• Simple induction generator, no electrical supply to moving parts.• Air-cooled• TCM on bearings

Generator

Page 11: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 11 Jun 02, 2009 Energy / R / WPEduardo Angelo

Tower 25,3%

Rotor blades 22,2%

Rotor hub 1,37%

Rotor bearings 1,22%

Main shaft 1,91%

Main frame 2,80%

Gearbox 12,91%

Generator 3,44%

Yaw system 1,25%

Pitch system 2,66%

Power converter 5,01%

Transformer 3,59%

Brake system 1,32%

Nacelle housing 1,35%

Cables 0,96% Screws 1,04%

How a Wind Turbine comes together% in Cost

Page 12: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 12 Jun 02, 2009 Energy / R / WPEduardo Angelo

Design life of the SWT-2.3-series

Calculated structure life of 20 years

Total CO2-reduction: 60-100kton (1,5 to 2,0 kton CO2 / installed MW)

The energy consumption for making a SWT-2.3-series’ turbine is generated within 3-6 months

Metal parts can be recycled or disposed

At present glass fiber parts are stored – recycling possibilities in the near future

Page 13: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 13 Jun 02, 2009 Energy / R / WPEduardo Angelo

Our innovations boost our business

Turbine Conditioning MonitoringFlexible Online-SystemDesigned to continuously monitor the external and internal state of the wind turbineDetect significant deviations from its normal operating condition

Patented manufacturing process Delivering an unique integrated blade with excellent power and noise performanceIt is based on vacuum-assisted resin injection without adhesives or chemicalsEliminates glue joints“State-of-the-art” technology with significant weight reduction

Integral Blades

Page 14: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 14 Jun 02, 2009 Energy / R / WPEduardo Angelo

SWT- 2.3-93 Wind Turbine

Main data:IEC Class: IIA

Rotor diameter: 93 m

Blade Length: 45 m

Swept area: 6,800 m2

Hub height: 80 m

Power regulation: pitch regulated

Annual output at 8 m/s 8,800 MWh

Blade weight: 11 t

Rotor weight: 60 t

Nacelle weight: 82 t

80 m tower weight: 162 t

Experience data:Prototype installed: 2004-2005

Serial production: 2005

Total number installed: 777

Page 15: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 15 Jun 02, 2009 Energy / R / WPEduardo Angelo

SWT- 2.3-101 Wind Turbine

Main data:IEC Class: IIB

Rotor diameter: 101 m

Blade Length: 49 m

Swept area: 8,000 m2

Hub height: 80 -100 m

Power regulation: pitch regulated

Annual output at 8 m/s 9380 MWh

Blade weight: 12 t

Rotor weight: 62 t

Nacelle weight: 82 t

80 m tower weight: 162 t

Experience data:Serial production: 2008

Page 16: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 16 Jun 02, 2009 Energy / R / WPEduardo Angelo

SWT- 3.6-107 Wind Turbine

Main data:IEC Class: S

Rotor diameter: 107 m

Blade Length: 52 m

Swept area: 9,000 m2

Hub height: 80-90 m

Power regulation: pitch regulated

Annual output at 8 m/s 12,700 MWh

Blade weight: 17 t

Rotor weight: 95 t

Nacelle weight: 125 t

80 m tower weight: 250 t

Experience data:Prototype installed: 2004

Serial production: 2006

Total number installed: 42

Under installation: 325

Page 17: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 17 Jun 02, 2009 Energy / R / WPEduardo Angelo

Siemens Wind Power Locations Worldwide –Global Supply Chain

Existing Siemens Wind Power LocationsLocations Under Review

Denmark

Orlando, FL:Americas: Sales/Project Mgt.

Houston, TX:Americas: Service

Ft. Madison, IA:Blade Facility (B45)

Bremen, GER:Service

Newtown & Wishaw, UK:British Isles: Service

Brande, DK:World: HQ + Nacelle Assembly

Engesvang, DK:Blade Facility (B30, B40)

Aalborg, DK:Blade Facility (B30, B40, B45,B52)

Ølgod, DK:World: Hub Assembly

4,700 employees worldwide(As per Aug 2008)

Page 18: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 18 Jun 02, 2009 Energy / R / WPEduardo Angelo

Grid access, HVDC

MV / HV-switchgear MV / HV-cables

Siemens as a single supplier offers a complete solutions for Wind Farms

Potentially:

Gearbox

Wind Power IslandDrive TechnologiesPower Transmission

Transportation & Commissioning

Generator variable or fixed speed

Wind Turbine

Long term Service &Maintenance Solutions

Page 19: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 19 Jun 02, 2009 Energy / R / WPEduardo Angelo

HV -Components

MV-Components

HR- Services

Power Transformers

Employees: 1400

Sales: M€ 450’

Total Area 188.000 m2; Built area 61.000 m2

Since: 1978

Distribution Transformers

Ind. Steam Turbines

Insulation

Transformer Test Platform

Energy Automation

MV Drives

Association of Employees

Convention Center

Jundiaí Site The biggest industrial complex of integrated solutions for:Power Generation, Transmission and Distribution in Latin America

Distribution Transformers

Oil Storage

Real State

Page 20: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 20 Jun 02, 2009 Energy / R / WPEduardo Angelo

Global Strategy

Target: Be the market leaderTriple production capacity by 2011Excellent technologyKeep success in core markets

- Offshore- USA/Canada- Europe- Asia-Pacific

New target market: Latin AmericaEstablish a global manufacturing networkAttract and keep high performance employees

…to be Best@Wind.

Page 21: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 21 Jun 02, 2009 Energy / R / WPEduardo Angelo

Latin American Market Strategy

Our Target: become one of the top turbine suppliers for the Latin American market by offering:

Commercial presence to support Latin American market growth

Products and Solutions of:High quality

High reliability

Best performance fit

High competitiveness

Services:Close an quick response to our customer’s requests by strengthen its local presence

Service concept from technical assistance to Maintenance Programs

Development of local supply chain, identify potential partners for further cooperation and agreements

- to be Best@Wind.

Mexico City

Sales Manager for Meso-America

Cluster

São Paulo

Marketing and Sales Coordination for South America

Santiago de Chile

Sales Manager for Austral-Andina

Cluster

Page 22: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 27 Jun 02, 2009 Energy / R / WPEduardo Angelo

Obrigado!

Siemens Wind Power

…to be Best@Wind.

[email protected]

Page 23: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 28 Jun 02, 2009 Energy / R / WPEduardo Angelo

Page 24: Siemens Wind Power - ABINEE · Boing 747. Page 9 Jun 02, 2009 Eduardo Angelo Energy / R / WP WTG = Wind Turbine Generator. 7,031 installed WTGs worldwide with a capacity of 7,043

Page 29 Jun 02, 2009 Energy / R / WPEduardo Angelo

Lynn and Inner Dowsing, UK54 turbines (offshore)

Burbo Banks, UK25 turbines (offshore)

Lillgrund, SE48 turbines (offshore)

Middelgrunden, DK20 turbines (offshore)

Horns Rev II, DK91 turbines (offshore) *

Samsø, DK10 turbines (offshore)

Rhyl Flats, UK25 turbines (offshore) *

Gunfleet Sands, UK30 turbines (offshore) *

Nysted, DK72 turbines (offshore)

Vindeby, DK11 turbines (offshore)

Worldwide market leader in offshore projects

Greater Gabbard, UK 140 turbines (offshore) *

Gunfleet Sands II, UK18 turbines (offshore) *

* planned