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Confidentiality notice / Copyright notice
Siemens Wind PowerFÓRUM ABINEE TEC 2009 – São Paulo02 de Junho de 2009
Por: Eduardo Angelo
Page 2 Jun 02, 2009 Energy / R / WPEduardo Angelo
World energy consumptionand the role of renewable sources of energy
With intensive expansion of wind energy utilization, ca.700 million tons of CO² will be avoided in 2020. This corresponds to 5% of the emissions produced by Power Generation.
Main Challenges: 1. Demographic Dynamics 2. Resource Scarcity 3. Environmental Awareness
15.4
2000
29
2020
OtherRenewables
Hydro
Nuclear
NaturalGas
Oil
Coal
5%
36%
Biomass/Residues
50%Wind
8%Geothermal
Solar
1%
Others
67%
Biomass/Residues
12%Wind
20%
Geothermal
1%
Others
3.2 %/a
Generation based on Renewables in 2000:260 TWh (2% of total)
Generation based on Renewables in 2020:1500 TWh (5% of total)
Power Generation 1000 TWh
Page 3 Jun 02, 2009 Energy / R / WPEduardo Angelo
Page 4 Jun 02, 2009 Energy / R / WPEduardo Angelo
Technology Vs. Market Maturity
Page 5 Jun 02, 2009 Energy / R / WPEduardo Angelo
Total wind power market
Wind power is one of the fastest growing renewable energy technologies.
The USA and Asia Pacific (China) are strongly accelerating installations.
The trend toward larger turbines continues, also driven by offshore wind parks.
There is a trend toward lower wind classes.
Rapid market growth: Suppliers are under pressure to keep up with demand.
Wind market trends
FP&L Horse Hollow, Texas, 300 MW total, 2.3 MW wind turbines
Source: Siemens Energy GS4 scenario “Base Case” 2008
Wind Power Worldwide: The most important renewable energy source is expanding to more and more countries
RoW
Asia Pacific
Europe
North America
1021 14
1718
26 47
11
77
25
2005-2007
570
2014-2018
90
2024-2030
bn €/a
Page 6 Jun 02, 2009 Energy / R / WPEduardo Angelo
Wind Power in Latin America Long Term Program for Renewables not in place yet
LA Installed Capacity (MW) Growth Forecast
MexicoBrazilChileArgentinaBoliviaColombiaEquadorParaguayPeruUruguayVenezuela
599
10132
2007 2020
1336
4400
1728
1279
730
CAGR 34% (130 MW/year)
24%
CAGR 20% (307 MW/year)
CAGR 23% (96 MW/year)
CAGR 35 % (71 MW/year)
CAGR 26% (362 MW/year)
CAGR 25 % (123 MW/year)
C
B
M
C
C
B
M
*Source: Erlangen Forecast *Source: Emerging Energy Research Forecast
Wind Power Capacity Additions by Country
Page 7 Jun 02, 2009 Energy / R / WPEduardo Angelo
30 55 95 150300
450600
1000
1300
2000
2300
3600
0
500
1000
1500
2000
2500
3000
3500
4000
1979 1982 1985 1988 1991 1994 1996 1998 1999 2000 2003 2004Year
kW
Development in Wind Turbine Sizes
Page 8 Jun 02, 2009 Energy / R / WPEduardo Angelo
Until 2003 exponential growth
• From 22 kW to 2.3 MW over 25 years• Doubling size in 4 years (1999 to 2003)• Plateau reached 2003 at 2.3 MW• Flagship SWT-3.6-107 turbine has
107m wing span – Boeing 747 has 64m
Boeing / Douglas Aircraft MTOW Growth
1
10
100
1000
1930 1950 1970 1990 2010
Year
Max
imum
Tak
e-O
ff W
eigh
t (to
ns)
SWP WTG Growth, Extrapolated
10
100
1000
10000
1975 1980 1985 1990 1995 2000 2005 2010
Year
Nam
epla
te R
atin
g (k
W)
Historical
Extrapolated
Plateau
Technology Development – Wind Turbine Size
22KW 95KW 450KW 2.3 MW 3.6 MW Boing 747
Page 9 Jun 02, 2009 Energy / R / WPEduardo Angelo
WTG = Wind Turbine Generator
7,031 installed WTGs worldwide with a capacity of 7,043 MW
Current product portfolio
MW classCombiStall technology
SWT-1.0-54: 356 WTGSWT-1.3-62: 1,475 WTGSWT-2.0-76: 165 WTGSWT-2.3-82: 506 WTGkW class
Stall technologySWT-0.6-44 : 1,310 WTG< 600 kW: 2,330 WTG
Multi-MW classPitch technology with variable speed
SWT-2.3-82 VS and SWT-2.3-93: >847 WTGSWT-3.6-107: >42 WTG
SWT-2.0-76
SWT-1.3-62
SWT-1.0-54
SWT-3.6-107
SWT-0.6-44
SWT-2.3-82
SWT-2.3-82 VS
SWT-2.3-93
Recognized Leader in Engineering and Reliability
SWT-5.X-XX
SWT-2.3-101
SWT = Siemens Wind Turbine
Former product portfolio
1996
1998
1999
2000
2003
2004
Page 10 Jun 02, 2009 Energy / R / WPEduardo Angelo
Robust DesignProven high availability and durability
• Spherical Roller Bearing • Labyrinth packing• 24 hr greasing• TCM on bearing
Main Bearing
• Double filtration of oil to laboratory level• TCM
Gearbox• Robust one piece blade with no glued joints.• Integrated lightening protection
Blade
• Forged alloy steel
Main Shaft
• Custom programmed local WTG controller• Turbine condition monitoring aids in preventive maintenance
Control System
• Nodular cast iron construction: high strength, low fatigue
Rotor Hub
• Robust steel construction• Noise dampened• Built-in lightning protection (Faraday Cage)
Nacelle
• Aerodynamic Brake (One blade can stop the Unit) • Hydraulic Disc Brake
Braking System
• Simple induction generator, no electrical supply to moving parts.• Air-cooled• TCM on bearings
Generator
Page 11 Jun 02, 2009 Energy / R / WPEduardo Angelo
Tower 25,3%
Rotor blades 22,2%
Rotor hub 1,37%
Rotor bearings 1,22%
Main shaft 1,91%
Main frame 2,80%
Gearbox 12,91%
Generator 3,44%
Yaw system 1,25%
Pitch system 2,66%
Power converter 5,01%
Transformer 3,59%
Brake system 1,32%
Nacelle housing 1,35%
Cables 0,96% Screws 1,04%
How a Wind Turbine comes together% in Cost
Page 12 Jun 02, 2009 Energy / R / WPEduardo Angelo
Design life of the SWT-2.3-series
Calculated structure life of 20 years
Total CO2-reduction: 60-100kton (1,5 to 2,0 kton CO2 / installed MW)
The energy consumption for making a SWT-2.3-series’ turbine is generated within 3-6 months
Metal parts can be recycled or disposed
At present glass fiber parts are stored – recycling possibilities in the near future
Page 13 Jun 02, 2009 Energy / R / WPEduardo Angelo
Our innovations boost our business
Turbine Conditioning MonitoringFlexible Online-SystemDesigned to continuously monitor the external and internal state of the wind turbineDetect significant deviations from its normal operating condition
Patented manufacturing process Delivering an unique integrated blade with excellent power and noise performanceIt is based on vacuum-assisted resin injection without adhesives or chemicalsEliminates glue joints“State-of-the-art” technology with significant weight reduction
Integral Blades
Page 14 Jun 02, 2009 Energy / R / WPEduardo Angelo
SWT- 2.3-93 Wind Turbine
Main data:IEC Class: IIA
Rotor diameter: 93 m
Blade Length: 45 m
Swept area: 6,800 m2
Hub height: 80 m
Power regulation: pitch regulated
Annual output at 8 m/s 8,800 MWh
Blade weight: 11 t
Rotor weight: 60 t
Nacelle weight: 82 t
80 m tower weight: 162 t
Experience data:Prototype installed: 2004-2005
Serial production: 2005
Total number installed: 777
Page 15 Jun 02, 2009 Energy / R / WPEduardo Angelo
SWT- 2.3-101 Wind Turbine
Main data:IEC Class: IIB
Rotor diameter: 101 m
Blade Length: 49 m
Swept area: 8,000 m2
Hub height: 80 -100 m
Power regulation: pitch regulated
Annual output at 8 m/s 9380 MWh
Blade weight: 12 t
Rotor weight: 62 t
Nacelle weight: 82 t
80 m tower weight: 162 t
Experience data:Serial production: 2008
Page 16 Jun 02, 2009 Energy / R / WPEduardo Angelo
SWT- 3.6-107 Wind Turbine
Main data:IEC Class: S
Rotor diameter: 107 m
Blade Length: 52 m
Swept area: 9,000 m2
Hub height: 80-90 m
Power regulation: pitch regulated
Annual output at 8 m/s 12,700 MWh
Blade weight: 17 t
Rotor weight: 95 t
Nacelle weight: 125 t
80 m tower weight: 250 t
Experience data:Prototype installed: 2004
Serial production: 2006
Total number installed: 42
Under installation: 325
Page 17 Jun 02, 2009 Energy / R / WPEduardo Angelo
Siemens Wind Power Locations Worldwide –Global Supply Chain
Existing Siemens Wind Power LocationsLocations Under Review
Denmark
Orlando, FL:Americas: Sales/Project Mgt.
Houston, TX:Americas: Service
Ft. Madison, IA:Blade Facility (B45)
Bremen, GER:Service
Newtown & Wishaw, UK:British Isles: Service
Brande, DK:World: HQ + Nacelle Assembly
Engesvang, DK:Blade Facility (B30, B40)
Aalborg, DK:Blade Facility (B30, B40, B45,B52)
Ølgod, DK:World: Hub Assembly
4,700 employees worldwide(As per Aug 2008)
Page 18 Jun 02, 2009 Energy / R / WPEduardo Angelo
Grid access, HVDC
MV / HV-switchgear MV / HV-cables
Siemens as a single supplier offers a complete solutions for Wind Farms
Potentially:
Gearbox
Wind Power IslandDrive TechnologiesPower Transmission
Transportation & Commissioning
Generator variable or fixed speed
Wind Turbine
Long term Service &Maintenance Solutions
Page 19 Jun 02, 2009 Energy / R / WPEduardo Angelo
HV -Components
MV-Components
HR- Services
Power Transformers
Employees: 1400
Sales: M€ 450’
Total Area 188.000 m2; Built area 61.000 m2
Since: 1978
Distribution Transformers
Ind. Steam Turbines
Insulation
Transformer Test Platform
Energy Automation
MV Drives
Association of Employees
Convention Center
Jundiaí Site The biggest industrial complex of integrated solutions for:Power Generation, Transmission and Distribution in Latin America
Distribution Transformers
Oil Storage
Real State
Page 20 Jun 02, 2009 Energy / R / WPEduardo Angelo
Global Strategy
Target: Be the market leaderTriple production capacity by 2011Excellent technologyKeep success in core markets
- Offshore- USA/Canada- Europe- Asia-Pacific
New target market: Latin AmericaEstablish a global manufacturing networkAttract and keep high performance employees
…to be Best@Wind.
Page 21 Jun 02, 2009 Energy / R / WPEduardo Angelo
Latin American Market Strategy
Our Target: become one of the top turbine suppliers for the Latin American market by offering:
Commercial presence to support Latin American market growth
Products and Solutions of:High quality
High reliability
Best performance fit
High competitiveness
Services:Close an quick response to our customer’s requests by strengthen its local presence
Service concept from technical assistance to Maintenance Programs
Development of local supply chain, identify potential partners for further cooperation and agreements
- to be Best@Wind.
Mexico City
Sales Manager for Meso-America
Cluster
São Paulo
Marketing and Sales Coordination for South America
Santiago de Chile
Sales Manager for Austral-Andina
Cluster
Page 27 Jun 02, 2009 Energy / R / WPEduardo Angelo
Obrigado!
Siemens Wind Power
…to be Best@Wind.
Page 28 Jun 02, 2009 Energy / R / WPEduardo Angelo
Page 29 Jun 02, 2009 Energy / R / WPEduardo Angelo
Lynn and Inner Dowsing, UK54 turbines (offshore)
Burbo Banks, UK25 turbines (offshore)
Lillgrund, SE48 turbines (offshore)
Middelgrunden, DK20 turbines (offshore)
Horns Rev II, DK91 turbines (offshore) *
Samsø, DK10 turbines (offshore)
Rhyl Flats, UK25 turbines (offshore) *
Gunfleet Sands, UK30 turbines (offshore) *
Nysted, DK72 turbines (offshore)
Vindeby, DK11 turbines (offshore)
Worldwide market leader in offshore projects
Greater Gabbard, UK 140 turbines (offshore) *
Gunfleet Sands II, UK18 turbines (offshore) *
* planned