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Silent Power Series Generator
Operator Manual
Model WSP12 with DSE6020 Controller
PN: 221235
Page | 2
Thank you for purchasing a Wanco Silent Power Series three-phase diesel generator set. This manual
contains important safety and operating information - please read the complete manual before attempting
to operate the generator.
All information in this publication is based on the latest product information available at the time of approval
for printing. We reserve the right to make changes at any time without notice.
No part of this publication may be reproduced without written permission.
Throughout this manual pay special attention to statements preceded by the following signal words:
Failure to properly follow these precautions is likely to result in property damage,
serious injury or death
Failure to properly follow these precautions can result in property damage,
serious injury or death
Indicates a possibility of personal injury or equipment damage if instructions are
not followed
Gives helpful information.
If you need assistance with your generator set, please contact our service department using the following
information:
Wanco Inc.
5870 Tennyson Street
Arvada, Colorado 80003
303-427-5700
fax 303-427-5725
www.wanco.com
If you need technical assistance with the alternator, please contact Mecc Alte directly:
Visit: www/meccalte.com – Support – Service Network – North America to locate a qualified service center
or contact the US office directly at:
MECC ALTE INC.
1229 ADAMS DRIVE - 60051
MCHENRY - ILLINOIS
USA
Tel. 815/344-0530 Fax 815/344-0535 email: [email protected]
If you need technical assistance with the Perkins engine, please contact your local Perkins Distributor or
call Wanco Inc.
Page | 3
CONTENTS
1. SAFETY INSTRUCTIONS ..................................................................... 4
2. QUICK START CHECKLIST .................................................................. 6
3. MAJOR COMPONENT LOCATIONS ..................................................... 7
4. OPERATION .......................................................................................... 11
5. MAINTENANCE ..................................................................................... 12
6. FLUIDS & COMMON SERVICE PARTS ................................................ 13
7. TROUBLESHOOTING ........................................................................... 13
8. SPECIFICATIONS ................................................................................. 14
9. WIRING DIAGRAM ................................................................................ 15
10. TOWING .............................................................................................. 16
Read and understand this Operator Manual before starting the generator. Failure to do so could
result in personal injury or equipment damage.
Refer to the Perkins Engine Operation & Maintenance Manual for important engine-specific
information.
Page | 4
SAFETY INSTRUCTIONS
Electric Shock Hazard.
Contact with electric power lines will cause serious injury or death.
Contact with AC output terminals or other live electrical circuits on
this generator during operation will result in severe injury or death.
Only qualified service personnel should attempt to service the
generator electrical systems.
Explosion Hazard.
Keep Engine, fuel and other combustibles away from sparks, open
flame and burning objects.
Do not smoke near the generator.
Stop the engine before filling or draining the fuel tank.
Use only diesel fuel – do not fuel with gasoline.
Replace the fuel tank cap after refueling.
Do not use gasoline or other highly flammable solvents for cleaning.
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Electric Shock Hazard
Disconnect the cranking battery negative terminal and/or disengage
the battery at the Battery Disconnect Switch before servicing any part
of the engine, alternator or generator controls.
Moving Parts Hazard
Disconnect the cranking battery negative terminal and/or disengage
the battery at the Battery Disconnect Switch before servicing any part
of the engine, alternator or generator controls.
Risk of Sever Burns.
Do not touch the exhaust system or areas near the exhaust at rear of
trailer.
Do not remove radiator cap when engine is hot. Contents are hot and
under pressure.
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GENSET QUICK START/STOP CHECKLIST These instructions are for starting the generator set in Manual Mode.
Read the entire genset Operator Manual before starting the engine
Pre-Startup Checks
Check coolant level, oil level and confirm that you have sufficient fuel.
Confirm the Fuel Valve is in the correct position for the fuel source (skid tank or external supply).
Confirm the Estop button is in Run mode (turn it clockwise to release).
Place the Battery Switch in the ON position.
Control Panel
Confirm the Main Circuit Breaker is in the OFF position.
Turn the Deepsea controller ON and address any alerts or warnings.
Press the red Stop/Reset button and then the Manual Mode button.
Press the green Start button and wait a few seconds for the engine to start.
Allow the engine to warm up, then switch the Main Circuit Breaker ON.
Monitor the generator and loads as needed to assure proper operation.
Shutting Down the Genset
Do not use the Estop button to stop the generator except in an emergency
Confirm that your loads are ready to lose power.
Switch the Main Circuit Breaker OFF
Press the Stop/Reset button to stop the engine.
Turn the Deepsea controller OFF.
Place the Battery Switch in the OFF position to avoid battery drain between uses.
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MAJOR COMPONENT LOCATIONS Generator left-side view (from operator’s position)
Generator right-side view (from operator’s position)
Lift Hook
Coolant Drain
Forklift Access (2X)
Control Panel Emergency Stop
Switch
Receptacles & Circuit
Breakers
Oil Drain
Containment
Vessel Cleanout &
Diesel Tank Drain
External Diesel
Connections
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The Deepsea Genset Controller:
Located in the Control Panel at the operator end of the generator.
Refer to the DSE6020 Mk II Operators Manual for additional information
Menu Navigation:
Use the Up-Down Navigation Buttons to access various menus
Menu Navigation Buttons
Stop/Reset Mode
Manual Mode
Auto Mode
Mute Alarm & Lamp Test
Start Engine (Manual
Mode only) Display
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Lower AC Connection Panel
Located behind the flip-up panel on the generator right side.
Emergency Stop Switch
Located outside, beside the AC electrical connection panel on the generator right
side.
The Emergency Stop Switch shuts down the engine immediately – for Emergency
use only. See the Operating Section for instructions on normal engine shutdown.
Circuit Breakers for
Receptacles
120V GFCI Receptacles 120/240V CS6369
Receptacles
120V NEMA TT30 RV
Receptacle
120/240V NEMA L14-30
Receptacle Main Circuit Breaker
Page | 10
Main Circuit Breaker
Located in the Connection Panel near the receptacles.
The Main Circuit Breaker is present to protect the AC alternator windings from
overload damage. When the circuit breaker is in the ON position, current can flow
from the alternator to the AC output connections. When in the OFF position, no
current or voltage will be present at any AC output connection.
This circuit breaker may switch OFF during operation if it detects an overload
condition.
Battery Disconnect Switch
Located inside the engine compartment on the generator right side.
Disconnects the cranking battery from all 12VDC systems, including the
controller and relays. This switch must be ON for the Controller to operate and
for starting the engine. Shown in the OFF position here.
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OPERATING THE GENERATOR
Before starting the engine:
Check engine oil level
Check engine coolant level
Confirm that sufficient fuel is in the fuel tank
Confirm that the Emergency Stop Button is not depressed (rotate clockwise to release)
Confirm that the Battery Disconnect is closed
Confirm that the Main Circuit Breaker is in the OFF position.
Starting the engine in Manual Mode: All engine starting controls are located at the operator end of the generator.
Switch the Controller Power toggle to the ON position.
Review and resolve any notices or alarms from the Controller.
Press and release the Manual Mode button on the Controller.
Press and release the Start Engine button on the Controller. The engine will start after a few
seconds of glow plug engagement.
Allow the engine to warm up for a few minutes before applying load.
Stopping the engine in Manual Mode: Emergency shutdown - Press the Emergency Stop Button (located beside the electrical connection
panel) to immediately stop the engine in the event of an emergency.
DO NOT use the Emergency Stop Button for normal shutdown.
Normal shutdown - Press and release the Stop/Reset button on the Controller.
Disconnect (Open) the Generator from the Load in Manual Mode:
Turn off loads as appropriate depending on how the generator is being used.
Switch the Main Circuit Breaker open.
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MAINTENANCE
Engine Service Schedule
Refer to Perkins SEBU8609 Operation Manual for additional information and for service intervals beyond
than 1000hrs.
Frequency Task
Daily Check coolant
Inspect air cleaner service indicator
Check oil level, add as needed
Drain water from primary fuel/water separator
Visual inspection for leaks, loose parts, etc.
50hrs or Weekly Drain water and sediment from the main fuel tank
250hrs or every 6mo Inspect/adjust engine alternator and fan belts
500hrs or every 12mo Replace the fuel system filter
Check battery electrolyte level
Test coolant, add Supplemental Coolant Additive (SCA) as needed
Clean/replace air cleaner element
Replace engine oil and filter
Inspect/replace fluid hoses and clamps
Clean dirt and debris from radiator fins
1000hrs Replace engine alternator and fan belts
Inspect/adjust valve lash
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ENGINE FLUIDS & COMMON SERVICE PARTS
Fuel D1/D2 Diesel, minimum cetane 40, ULSD
Coolant Ethylene glycol meeting ASTM D4985, mixed 1:1 with water
Air filter element 135326205
Fuel pre-filter None
Fuel filter 26561117
Oil filter 140517050
Engine oil API CH-4 or higher, or EMA DHD-1. Mineral or synthetic base:
SAE 0W40 −40 °C (−40 °F) 40 °C (104 °F)
SAE 10W30 −20 °C (−4 °F) 40 °C (104 °F)
SAE 15W40 −10 °C (14 °F) 50 °C (122 °F)
TROUBLESHOOTING
Problem Common Solutions
The Deepsea controller display is blank Confirm the Battery Disconnect Switch is closed
The engine will not crank Check all battery cables for damage
Confirm the battery voltage is at least 12.0 volts
The engine cranks but will not start Confirm sufficient fuel is in the fuel tank
Confirm battery voltage is at least 12.0 volts
The engine shut down unexpectedly Review any alarms on the Deepsea controller
Confirm sufficient fuel is in the fuel tank
Confirm the engine oil level is Full (do not overfill)
No voltage at the convenience receptacles Confirm the main & receptacle circuit breakers are ON
Page | 14
SPECIFICATIONS
Wanco Model WSP12
Standby Rating 11.9 kW
Prime Rating 11.9 kW
Output Voltage 120 / 240 VAC Single Phase
Fuel Tank Capacity 58.2 gallons
Fuel Containment 120 %
Genset Controller Deepsea DSE6020 Mk II
Cranking Battery BCI Group 51 450 CCA 12VDC
Engine Brand/ Model Perkins 403F-15G
EPA Emission Compliance EPA Tier IV Final
Cylinders/Displacement 3 / 1.5 Liter
Coolant Capacity 1.6 gallons
Lube Oil Capacity 1.6 gallons
Fuel Type Diesel, ULSD
Alternator Mecc Alte ECP28-S/4
Frequency 60 hz
Voltage Regulator Mecc Alte DSR
Excitation Boost Mecc Alte MAUX
Dimensions L x W x H 72 in L x 32 in W x 51 in H
Weight dry w/o trailer 1650 lb
* Wanco trailer available
Page | 15
WIRING DIAGRAM
Page | 16
TOWING
Check tires, wheels, and axle lock:
Failure to properly follow these precautions can result in property damage, serious
injury or death
Check tires for wear. Replace worn tires.
Ensure tires are inflated to the proper pressure.
Verify all wheel lugs are in place and tightened. Do not tow the trailer if a wheel lug is missing.
Check the drawbar, tow hitch, and safety chains:
Failure to properly follow these precautions can result in property damage, serious
injury or death
Ensure the tow hitch on the tow vehicle is rated for weight equal to or greater than the genset gross
vehicle weight rating (GVWR). The GVWR is listed on the vehicle identification tag.
Ensure the tow hitch on the tow vehicle and the drawbar hitch on the trailer are compatible.
Inspect the tow hitch and drawbar hitch for wear and damage. Replace or repair if necessary.
If the trailer has a removable drawbar, ensure the drawbar is attached securely to the trailer frame
with two sets of bolts, washers, and nuts. The bolts should engage the drawbar and the nuts should
be tight.
Lower the drawbar jack into the down position by pulling the jack locking pin and rotating the jack
downward. Release the pin and continue rotating the jack until it is vertical. When the jack is properly
set, the locking pin snaps into position with an audible “click.” Use the hand-crank on the jack to
lower the wheel to the ground.
Verify the trailer’s four corner leveling jacks (if equipped) are in the up position and secured with their
locking pins. To raise the leveling jacks, use the hand-crank on each jack to raise the jack foot off the
ground, then pull the jack locking pin and rotate the jack upward. Release the pin and continue
rotating the jack until it is horizontal and the pin reengages with an audible “click.”
Use the drawbar jack to raise the front of the trailer and set the drawbar hitch on the tow vehicle
hitch. Ensure the coupling is properly engaged and locked.
Page | 17
Raise, rotate, and lock the drawbar jack in the up or horizontal position.
Verify approved safety chains are attached properly to both the trailer and tow vehicle. The chains
should cross underneath the tow hitch.
Ensure the trailer brake lights, taillights, and directional (turn) indicators are
connected and functioning properly.
Tow-chain hook-up:
Failure to properly follow these precautions can result in property damage, serious
injury or death
During towing
Failure to properly follow these precautions can result in property damage, serious
injury or death
Do not tow the trailer with any people, parts, supplies, or additional equipment attached to the trailer
or loaded onto it.
Do not tow additional trailers or other equipment in tandem with the message sign trailer.
The recommended maximum speed for highway towing is 65 mph (105 km/h). For off-road towing,
the recommended maximum speed is 15 mph (25 km/h) or less, depending on terrain. Always tow
at a safe speed.
Adhere to applicable transportation department regulations when towing the trailer.
Page | 18
After towing
After towing, unhook the tow chains from the tow vehicle, then use the drawbar-mounted jack to raise the
drawbar and release the drawbar hitch from the tow vehicle. Pull the vehicle away from the message sign
trailer when ready.
