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Silicone Encapsulant Needs -
an LED Manufacturers Perspective
Ralph C. Tuttle
Cree, Inc.
3 February 2016
2
RALPH C. TUTTLE
Cathode Anode
LED Chip Wire Bond
Silicone Lens
Substrate
ENCAPSULANTS USED ON LED’s are SILICONES
Phosphor
(LED Cross-Section)
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RALPH C. TUTTLE
Si O Silicon-Oxygen Chain
(SiO)n
• These silicone encapsulants are made using an Si-O-Si-O-Si-O chain (SiO)n as their basic structure
O Si O Si O Si
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RALPH C. TUTTLE
Polyorganosiloxanes (“siloxanes”) are Si-O chains where a hydrocarbon group is covalently bonded to the Si
Siloxane (R2SiO)n
(R = functional hydrocarbon group)
O Si O Si O Si O Si
R R R R
R R R R
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RALPH C. TUTTLE
One typical classification of encapsulation materials are methyl (CH3) siloxanes
Methyl Siloxane [SiO(CH3)2]n
O Si O Si Si O
H – C – H
H
H – C – H
H
H – C – H
H
H – C – H
H
H – C – H
H
H – C – H
H
Methyl Group CH3
– C – H
H
H
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RALPH C. TUTTLE
Another classification of encapsulation materials are phenyl (C6H3) siloxanes
O Si O Si Si O
Phenyl Group C6H5
Phenyl Siloxane [SiO(C6H5)2]n
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RALPH C. TUTTLE
WHY DO WE USE SILICONE ENCAPSULANTS
• Protect LED chip form being damaged
• Light extraction (couple light from chip)
• Can withstand low wavelength (high energy) light
• Stable over a wide temperature range
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RALPH C. TUTTLE
LIGHT EXTRACTION
Ө1
Ө2
n1
n2
ӨC
Ө2
Critical Angle - when exceeded, all emitted
light will be internally reflected in the chip.
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RALPH C. TUTTLE
LIGHT EXTRACTION
InGaN: n = 2.5
Air: n = 1.0
For an LED chip in air the critical angle is 23.6°
2.5 =n1
1.0 =n2
ӨC
Ө2
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RALPH C. TUTTLE
Methyl Silicone: n = 1.40 ӨC = 34.0°
Phenyl Silicone: n = 1.55 ӨC = 38.3°
Silicones have higher refractive indices.
The higher the refractive index, the more light
can be coupled from the chip.
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RALPH C. TUTTLE
However….
Long term lumen maintenance (L70) during LM-80
testing shows high index phenyl siloxane is
WORSE than with low index methyl siloxane.
phenyl siloxane
methyl siloxane
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RALPH C. TUTTLE
Substrate
Solder Mask “Dam”
Phosphor + Silicone
LED Chips **Scale = None
(COB Cross-Section)
Temperature Resistance
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RALPH C. TUTTLE
Silicone
Substrate
Phosphor
Blue photons emitted from the LED chip strike phosphor particles and
are down converted to longer wavelengths.
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RALPH C. TUTTLE
Silicone
Substrate
Phosphor
Because the silicone is an insulator, the heat generated from
the phosphor particles can cause the silicone to crack.
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RALPH C. TUTTLE
Temperature (lower) (higher)
Sto
rag
e M
od
ulu
s (G
’)
DMA Analysis of Silicones – Visco-Elastic Behavior
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RALPH C. TUTTLE
Rubbery/Elastic State
Glass Transition Region
Glassy Plateau
Silicones may have glass transition temperatures within
the typical operating temperatures of the LED itself.
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RALPH C. TUTTLE
Rubbery/Elastic State
Glass Transition Region
Glassy Plateau
An LED built using this type of silicone could have reliability issues in cold weather applications. The stress in the silicone as it transitions from the “rubbery” state to the “glassy” state could cause damage to the die attach or the chip integrity itself.
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RALPH C. TUTTLE
Silicone Encapsulant Needs:
• High Refractive Index (couple light from chip)
• High ni with good lumen maintenance!
• Resistant to high temperatures
• Low glass transition temperature
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Thank You!