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© Siemens AG 2011. All Rights Reserved.
SIMATIC PCS 7
SIMATIC Maintenance Station PDM
A stand-alone Solution
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 2 2011-10-05 Rachut, Holger
SIMATIC Maintenance Station PDM – Use
Independent Maintenance Station of a used
Distributed Control System (DCS) or Process Logic Controller (PLC)
PCSIMATIC PDM MS
- Compact PCS 7 V7.1
- AS RTX V4.6
- SIMATIC PDM V6.1
- HART OPC V3.2
- Microbox 427C
Wireless HART
HART
multiplexer
Manufacturer xET 200
Export function MS
- Overview data
- Single export Asset
- Diagnostic data
- Parameter data
DCSPLC
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 3 2011-10-05 Rachut, Holger
SIMATIC Maintenance Station PDM – Application
Solution for service staff:
No access to the project on engineering station
No access to the process on operating station
Access to all field devices via PDM maintenance station
Parameterization
Export of parameters (single)
Diagnostics
Device change management
Generation of overviews / reports for device states
Device states are always current due to data base
update by polling (cycle time > 1 day)
ESMC
MP
OS/MS
MS – Maintenance Server
MC – Maintenance Client
OS – OS Server
ES – Engineering Station
MP –Maintenance Station PDM
OC – OS Client
PV – Parameter View
EV– Engineering View
MV – Maintenance View
EV
X PV
MV
PV
X
OC X
Modify the parameters in field instrument online – without access to the ES
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 4 2011-10-05 Rachut, Holger
SIMATIC Maintenance Station PDM – Application
Solution for service staff:
Central SIMATIC PCS 7 maintenance station
MS client/s with access to all units and PC stations and
network diagnostics.
Access only for project administrator
Local SIMATIC PDM maintenance station
Single station with access only to all field devices in the
local fieldbus network of the unit
Limited access for the service staff only to the field
devices of the unit
ESMC
OS/MS
EV
X PV
MV
PV
X
OC X
Unit 1
Unit 2
Unit 3
central
MP1
MP2
MP3
Limit operator authorization in each unit
MS – Maintenance Server
MC – Maintenance Client
OS – OS Server
ES – Engineering Station
MP –Maintenance Station PDM
OC – OS Client
PV – Parameter View
EV– Engineering View
MV – Maintenance View
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 5 2011-10-05 Rachut, Holger
HWK
SFM, PDIAGFUP, AWL
TH
PCS 7 OS
Applikation MS
OP
C S
NM
P
PD
M
Positioning SIMATIC Maintenance Stations
HWK
CFC
TH
PCS 7 OS
Applikation MS
OP
C S
NM
P
PD
M
Field level
EAM – level
P – Netzsicht
CFC
TH
PCS 7 OS
Applikation MS
OP
C S
NM
P
PD
M
Field level
EAM – level
Option to SIMATIC PCS 7Integrated into SIMATIC PCS 7In procedural plants withSIMATIC PCS 7DCS - marketMiddle until large plantsEventdriven update of diagnosticstatus
Stand alone operationPlants without SIMATIC S 7or SIMATIC PCS 7Plants with S7 300Third party marketSmall until middle plants( <1000 devices/station)Time-controlled update of diagnostic status
Option to SIMATIC S 7Integrated into SIMATIC S 7In production-orientedplants with SIMATIC S 7PLC - marketMiddle until large plants
Eventdriven update of diagnostic status
Field level
EAM – level
SIMATIC PCS 7 SIMATIC SIMATIC
Maintenance Station Maintenance Station Maintenance Station PDM
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 6 2011-10-05 Rachut, Holger
Positioning SIMATIC Maintenance Stations
HWC
CFC
TH
PCS 7 OS
Application MS
OP
C S
NM
P
PD
M
Field level
EAM – level
HWC
RSE, PDIAGLAD,STL
TH
PCS 7 OS
Application MS
OP
C S
NM
P
PD
M
Field level
EAM – level
P – network view
CFC
TH
PCS 7 OS
Application MS
OP
C S
NM
P
PD
M
Field level
EAM – level
Option
EAM – Enterprise Asset Management
not usable
SIMATIC PCS 7 SIMATIC SIMATIC
Maintenance Station Maintenance Station Maintenance Station PDM
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 7 2011-10-05 Rachut, Holger
Dependency of Maintenance Station PDM
HWK
CFC
TH
PCS 7 OS (WinCC)
Application in the MS
OP
C S
NM
P
PD
M
Field level
Enterprice Asset Management (EAM) level
P–network view
CFC
TH
PCS 7 OS (WinCC)
Application in the MS
OP
C S
NM
P
PD
M
Field level
EAM – level
Similar
Change
Option
Based on PCS 7 MS with implemented standard functions
The base is exchanged(HWC Plant-Network view)
SIMATIC PCS 7
Maintenance station
SIMATIC
Maintenance station PDM
MS – Maintenance Station
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 8 2011-10-05 Rachut, Holger
Support
Update functions
Engineering
HMI
Workflow
Sofware
MLFB
Product structure
Positioning
PDM MS
Order Information
Basic
SIMATIC Maintenance Station PDM 6ES7658-0RJ01-0YX0
included Microbox IPC 427C
included software package SIMATIC PCS 7/PDM
included bundle license with 100 objects
Options
Standard HART-Multiplexer (PDM V6.1) 6ES7658-3EX16-2BY5
SIMATIC PDM TAG-option (PDM V6.1) see Product
PCS 7 Asset Basic
PCS7 ASSET RUNTIME TAG (100,1000) 6ES7658-7GB07-0YB0
6ES7658-7GB07-2YB0
IE/PB LINK PN IO 6GK1411-5AB00
MLFB
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 9 2011-10-05 Rachut, Holger
Support
Update functions
Engineering
HMI
Workflow
Sofware
MLFB
Product structure
Positioning
PDM MS
Product structure (SIMATIC MS PDM 100 Device)
PCS 7 software (restore stick)
ALM
STEP 7
CFC
TH/IEAPO
PCS 7 Library Basis
Basis Faceplates
AS - OS - Engineering
SIMATIC NET
WinCC / SQL Server
PDM V6.1
WinAC RTX
Microbox IPC 427C
MS WINDOWS XP SP3
Device Library 01/2011
Readme-PDM.txt
WinLC_RTX_readme.txt
PCS licenses
Step 7 V5.5
TH-PO V7.1
WinCC APC V7.0
PDM V6.1 Basic
PDM V6.1 Routing
PDM V6.1 (128 TAG)
WinCC RC PO 250
RTX V7.1
AS RT PO (100 PO)
Maintenance RT (100 TAG)
WinAC RTX
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 10 2011-10-05 Rachut, Holger
Engineering Workflow (Hardware)
automatic
Lifelist SIMATIC PDM
- Scan for PROFIBUS networks
- Teach in function for HART OPC
networks
- Export into the project
(Process Device Network View )
Process Device Network View
- Hardware project of the PDM MS
- Import from PDM - Lifelist
- Import from HART OPC server
TH of SIMATIC PCS 7
- Automatic mapping of the
structure p-network view into
the TH
- Generation of pictures
Additional engineering for
networks
man
ual
- Engineering for field devices
behind Remote I/O modules
- Engineering of additional objects
which are not indicated by Lifelist
automatic
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 11 2011-10-05 Rachut, Holger
Engineering Workflow (Software)
Process Device Network View
- An EDD is assigned to every network node
- An EDD is assigned to every interface
module
- An EDD is assigned to every module
- An EDD is assigned to every field device
Plant View of SIMATIC PCS 7
- Every network node is
assigned to a picture
CFC of SIMATIC PCS 7
- Wizard generate for every
object one function block
(always FB “PDM_MS”)
- Wizard connects the function block
with the PLT – ID of PDM objects
automatic
FB “PDM_MS”
- Representative for field device
- Block icon
- Faceplates similar to PDM objects
at SIMATIC PCS 7 MS
- FB – cycle time < 1 minute not necessary
- Diagnostic update cycle adjustable
Restriction:
It is not necessary and allowed
to open charts in CFC
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 12 2011-10-05 Rachut, Holger
Engineering Workflow (create SIMATIC PDM MS)
Functions: „Compile and Download charts“
“Compile” single station OS
Function „Create/Update Diagnostic Screen“
Plant view in SIMATIC Manager
Component view in SIMATIC Manager
SIMATIC MS PDM
- Compact PCS 7 V7.1
- AS RTX
- SIMATIC PDM V6.1
- HART OPC V3.2
- Single station OS
1. Step
2. Step
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 13 2011-10-05 Rachut, Holger
HMI at SIMATIC PDM maintenance station(Result of automatic engineering)
Level: “Overview plant”
Level: “Overview network”
Level: “Content network ”
Level: “Field device”
PROFIBUS PA
Modules with
connected HART devices
Remote I/O
station
PROFIBUS DP
Wireless
network
HART devicesPA Field devices
HART
Multiplexer
HART devices
HART OPC
Similar look & feel as
SIMATIC PCS 7
maintenance station
Level: “Module”
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 14 2011-10-05 Rachut, Holger
Field Device Operations on Maintenance Station
Standard functions similar SIMATIC PCS 7 Maintenance Station
Maintenance events based on diagnostic
information of the field device and
generation by the function block
“PDM_MS”Device information based on
type label in the field device
Detailed diagnostic information
based on EDD and the field device
Reaction set by operator
Activation of cyclic update for
diagnostic information from the
field device
Default setting:
- Cycle update active
- Cycle time 24 hour
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 15 2011-10-05 Rachut, Holger
Overviews and Export
Generation of overviews in depending on:
- Device status
- Maintenance request status
- Type label information
Export of overview information on an arbitrary storage device:
- Device status
- Maintenance request status
- All type label information
- Format: xml -file
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 16 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Restore
Proceed as follows:
1. Insert the USB restore stick
2. Restart the Microbox
3. Restore
restore existing system partition only or
restore complete system disk
4. Install WINDOWS XP with the setup wizard
5. Start: “Microsoft WINDOWS XP Professional – RTX MP Dedicated”
6. 2x restart
7. Quit WinLC RTX properties with “OK”
8. Set the IP address and subnet mask for Ethernet interfaces
9. Start the Automation License Manager (ALM)
10. Transfer all license to partition D:
11. Import EDD device catalog with PDM function “Manage Device Catalog”
from stick
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 17 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration at the PC station (Part 1: Station configuration editor)
Proceed as follows:
1. Open the station configuration editor
2. Insert “IE general” at port 1
further configuration is not necessary
3. Insert “WinLC RTX” at port 2(normally exist)
further configuration is not necessary
further submodule is not necessary
4. Insert “WinCC Application” at port 3
further configuration is not necessary
5. Insert “PDM Application” at port 4
further configuration is not necessary
6. Open the WINDOWS setting “Network Connection”
7. Open Internet protocol (TCP/IP) properties for
“LAN connection #2 – Plant Bus”
set IP address
set subnet mask
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 18 2011-10-05 Rachut, Holger
Configuration at the PC station (Part 1: Station Configuration Editor)
1 - 5
6
7
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 19 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration at the PC station (Part 2: Configuration in the SIMATIC manager)
Proceed as follows:
1. Set the PG/PC interface to “PC internal” for next steps
2. Insert “PC station” into the project
3. Open the configuration dialog
4. Insert “IE general” at port 1
set IP address
set subnet-mask (identical to station configuration editor)
Assignment to the Ethernet network (mind the subnet-ID)
5. Insert “WinLC RTX” at port 2
further configuration is not necessary
6. Insert “WinCC Application” at port 3
further configuration is not necessary
7. Insert “PDM Application” at port 4
further configuration is not necessary
8. Execute the function “Save and compile”
9. Execute the function “Download”
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 20 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration at the PC station (Part 2: Configuration into the SIMATIC manager)
Poi
nt 3
1
2
4 - 9
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 21 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link)
Proceed as follows:
1. Connect the IE/PB PN IO Link with interface ““LAN connection #2 –
Plant Bus” to the Microbox
2. Set the PG/PC interface to “ISO Ind. Ethernet->Intel(R)
8257..<Board2>” for the next steps
3. Execute the function “Edit Ethernet Node”
a. browse the IP address of the IE/PB PN IO Link
b. set the new address for the IE/PB PN IO Link
4. Set the PG/PC interface to “TCP/IP ->Intel(R) 8257..<Board2>” for
the next steps
5. Open your project and create a SIMATIC 300 station
6. Open the hardware configuration tool HW Config and take the
gateway IE/PB Link PN IO device type from the SIMATIC 300
hardware catalog
7. Activate the data record gateway
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 22 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link)
3
3a
3b
5
6
8
7
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 23 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link)
8. Create a Ethernet network,
a. parameterize the IP address and
b. parameterize the S7 subnet ID
9. Create a PROFIBUS network,
a. parameterize the address
b. operating mode: “no DP master”
10.Download the configuration into the IE/PB PN IO Link
11.Repeat this for all used IE/PB PN IO Links (use always the same
“S7 subnet ID” for the Ethernet network)
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 24 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link)
8
9
8a
8b
9a
9b
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 25 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Process Device Network View SIMATIC PDM (Part 2: Engineering IE/PB PN IO Link)
Proceed as follows:
1. Open the “process device network view”
2. Create an Ethernet network
a. set used “S7 subnet ID” in the properties
3. Insert an Ethernet link into the Ethernet network
4. Open the “Connection” properties of the Ethernet link and transfer
the engineering data from the used IE/PB PN IO Link
a. set the used IP address
b. set the used S7 subnet ID
c. set value “2” for PROFIBUS CP slot
d. set the used DP master address
5. Engineering of the connected PROFIBUS segment
(see manual from SIMATIC PDM)
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 26 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Process Device Network View SIMATIC PDM (Part 2: Engineering IE/PB PN IO Link)
22a
3
4
4a
4b
4c
4d
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 27 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Maintenance Project(Part 1: Settings)
Proceed as follows:
Upload the parameters and the diagnostic state from the field
devices (see also “PDM Application”))
Setting in the Simatic PDM application
Setting: “Actual maintenance project”
Setting of TH parameters
Setting: a. “Derive diagnostic screens from plant hierarchy”
b. “Maintenance Station PDM”
Settings in the WinCCExplorer
Setting: a. Project properties to “Single-User-Project”
b. Question: Do you want to delete the startup list?
Answer: “No”
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 28 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Maintenance Project(Part 1: Settings)
1
2
3a
3b4
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 29 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Maintenance Project(Part 2: Compile and Download)
Proceed as follows:
1. Open the “Plant view”. Select the folder “Diagnosis” and
execute the function “Create/update Diagnostic Screen”
2. Open the “Component view”
3. Select the folder “Chart” in S7 program of the WinLC RTX
Execute the function “Compile”
a. with setting “Entire program”
b. with setting “Generate module drivers”
4. Select the PC station and execute the function “Download”.
Execute the function “Restart”
5. Select the OS and execute the function “Compile”
a. with setting “Entire OS”
b. with setting “With memory reset”
6. Open the WinCC Explorer and start the function “Runtime”
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 30 2011-10-05 Rachut, Holger
Support
Update functions
Generating
IE/PB PN IO Link
PC - station
Restore
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Engineering Maintenance Project(Part 2: Compile and Download)
1 2
43
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 31 2011-10-05 Rachut, Holger
Support
Update functions
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Update EDD Library or Function Block Library
Proceed as follows:
1. Update the EDD device library
(see manual “PDM Application”)
1. Start the function “Manage Device Catalog”
2. Import updated or new EDD - files
2. Update the “Basic Library”
(see “Configuration Manual Engineering System”)
1. Install the “Basic Library”
2. Open the “Basic Library” and select all function blocks
3. Execute the function “Option/Charts/Update Block Types”
4. Execute the function “Compile and Download Objects”
(see “Configuration Manual Engineering System”)
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 32 2011-10-05 Rachut, Holger
Support
Update functions
Engineering
HMI
Workflow
Product structure
Positioning
PDM MS
Support information
SIEMENS AG Customer Support
Location: D-90475 Nuremburg
Tel.: +49 (0) 911 895 7222
Fax: +49 (0) 911 895 7223
eMail: [email protected]
Internet
Common information
https://www.siemens.de/simatic-pdm
Customer Support
http://www.siemens.com/automation/service&support
Information on integrated field devices
individual by the field device manufacturer
or
http://support.automation.siemens.com/WW/view/en/10806857
© Siemens AG 2011. All Rights Reserved.
Holger Rachut
Product Manager Simatic PCS 7
I IA AS PA PRM
Phone: +49 (721) 595 6556
Fax: +49 (721) 595 4080
E-Mail: [email protected]
Thank you for your attention!