SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com PID Tuning Real-Time Simulator (SIMCET
Software) A product of PiControl Solutions Distributed and Serviced
in Europe by Yazzoom www.yazzoom.com [email protected] Train Your
Plant Personnel Quickly and Effectively PiControl Solutions Company
Copyright 2014www.yazzoom.com 1
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com SIMCET PID Tuning Simulator SIMCET is a
PID Tuning Real-Time Simulator for training. You can mimic real
PIDs from a DCS/PLC graphic/screen on to a PC and even match
process dynamics precisely. Copy JPGs from your DCS/PLC/SCADA,
mimic process dynamics and build a simulation resembling your plant
on a SIMCET screen- all in minutes! It is simple, fast, compact,
can be downloaded and used in just 10 minutes! You can also
practice PID tuning on the simulator. Additionally, SIMCET can test
your PID tuning skills using unique, novel online real-time tuning
tests that are randomly generated. Use SIMCET to train new
employees faster and better, like never before. PiControl Solutions
Company Copyright 2014 www.yazzoom.com 2
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 3 Train, Test, Certify & Qualify
Your Process Control Engineers and Technicians Each plant has many
PID Controller Loops. PID tuning skills are very important. Simcet
helps to improve PID Tuning Skills. User can tune loops on a PC
instead of real plant. Simcet provides real-plant tuning
environment. Fearlessly tune loops, drive them unstable or
sluggish, put in Manual/Auto and learn PID tuning. PiControl
Solutions Company Copyright 2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Secretary maintains PID tuning test
Scores for new and current engineers. Everyone must take test every
year to maintain good skills. 4 New & Unique PID Training
System 1 2 Engineer or DCS Technician PID Tuning PRACTICE on
Simulator PID Tuning TESTING on Simulator Supervisor Checks Tuning
Score from Simcet (Performance). If good score, person is Qualified
to tune loops in Control Room. Otherwise he must Practice and
Re-Test. 4 3 GRADING PiControl Solutions Company Copyright
2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Uniqueness of SIMCET SIMCET has no
competitor! No other software product from any competitor allows
tuning PIDs in a real-time, real-life control-room environment.
SIMCET can be quickly installed in just 5 minutes, competitor
products take days! SIMCET has a grading and testing system to test
PID tuning skills functionality not available in any other product.
SIMCET allows you to build DCS/PLC HMI graphics and then mimic
real-life dynamics matching with the real process, another
unmatched function. PiControl Solutions Company Copyright 2014
5
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Part 1: PID Tuning Training Practice
Real-time control environment Fearless Play No worry no chance of
shutdown! PiControl Solutions Company Copyright 2014 6
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 7 Fearlessly Play with PID Control,
drive Unstable to Learn Tuning like never before You could rarely
do this in real plant, but you can on Simcet Real-time Simulator
You learn faster since you can run PID simulations in faster time
speed than real life. Very slow loops can be made to run fast. See
results of tuning changes soon instead of after minutes or hours!
PiControl Solutions Company Copyright 2014 Setpoint Change SP PV
OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 8 Flow Control Tuning Level Control
Tuning Distillation Control Tuning Temperature Control Tuning
Compressor Surge Control Tuning Custom Simulation for Your (Any)
Process Simcet covers all Common Industrial PIDs Standard
Pre-configured Simulations Easy to Create any PID loop to match
your plant or process PiControl Solutions Company Copyright
2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 Make SP Change Change Mode from Auto-Manual Change Control
Valve Position in Manual PID Faceplate like in a DCS or PLC HMI PV
OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 Simulate PID control with unmeasured disturbances SP PV
OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 See the impact of a strong Proportional Kick SP PV OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 SP PV OP
Slide 14
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 SP PV OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 SP PV OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 15 Simcet Simulation Speed Control
Setpoint Changes PV Signal PID Output PID Tuning Simulation Speed
PiControl Solutions Company Copyright 2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 16 Generate Quick Realistic PID
Simulation for Any PID in Your Plant Setpoint Change PV Signal PID
Output PiControl Solutions Company Copyright 2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 17 Simcet PID Configuration Options
PiControl Solutions Company Copyright 2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Part 2: PID Tuning Testing and
Certification Test control engineers and technicians and certify
them before allowing them to tune in control room PiControl
Solutions Company Copyright 2014 18
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 19 Tuning Test Menu and Test Instructions Each PID Tuning Test
comes with complete Loop description from the real plant. The
student is challenged with 12 randomly selected tests. Test
performance is good indication of tuning skill level.
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 20 Tuning Test Menu and Test Instructions Each PID Tuning Test
comes with complete Loop description from the real plant. The
student is challenged with 12 randomly selected tests. Test
performance is good indication of tuning skill level.
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 21 Sample Test PID Loop Descriptions
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 22
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 23 After all PID Tuning Tests are Taken, Final GRADE SHEET is
generated
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright
2014 24 Final Grade Sheet and Annual Testing Make all control
engineers and DCS/ Instrument Technicians take Simcet Tests every
year. Many large corporations require employees to be tested on
various work-related topics. Use Simcet to test all PID tuning
staff. Plant Control Quality Improvements will be quickly
noticeable. Maintain annual employee records using Grade Sheet.
Note: tests are randomly generated, so if you take the test twice,
student will be challenged with different tests.
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Part 3: Build SIMCET Simulation from
your DCS/PLC HMI Graphics Copy JPGs from DCS/PLC HMI operator
graphics, use PITOPS to identify transfer function dynamics and
build a real-life accurate PID simulation on a PC! Simulate
nonlinearities, startup/shutdown and abnormal operating cases in
SIMCET. PiControl Solutions Company Copyright 2014 25
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Copy JPG of DCS Graphic Make a screen
shot of DCS/PLC operator graphic Incorporate into Simcet Build
dynamic model using actual plant data PiControl Solutions Company
Copyright 2014 26
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com Read Plant Data from Excel or OPC to
Identify Process Dynamics Read PID data from Excel or OPC.
PiControl Solutions Company Copyright 2014
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com From DCS Screen (JPG) to Simcet on PC
PiControl Solutions Company Copyright 2014 28 Port PID Loops
dynamics and DCS graphic into Simcet Real-time simulator trend
(behaves like the real process and the real PID in DCS or PLC)
Simcet Real-time simulation SP PV OP
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SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Copyright
www.yazzoom.com 29 Yazzoom Sales & Technical Support Yazzoom
provides technical consulting for all your PID, Primary Control and
Advanced Control Problems HQ: Ghent, Belgium www.yazzoom.com
[email protected] T/F: +32 53 39 77 10 Install and try a 30-day
FREE, full-function SIMCET and see for your self! More
Capabilities, More Unique Features, More Power
