Simoreg Overview

Automation and Drives

SIMOREG A&D LD 2005

A&D LDLarge Drives

Exider Dome System overview.ppt 16.08.20051

SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

INNOVATION with Tradition

SIMOREGClimbing above the competition -with years of success

System overview

SIMOREG DC-MASTERSIMOREG DC-MASTERSIMOREG CM SIMOREG CMSIMOREG CCPSIMOREG CCP


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Technological leader - now even more universal

More interfaces

Extended power range

Simplified parallel connection

Higher performance (Dual processors)

Simplified commissioning

Mechanical design more compact

Dedicated Retrofit product: SIMOREG CM

CCP (Converter Commutation Protector)


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Economic aims for the user

The universal solution for an economic VSD

The universal solution for all technical tasks

Fully compatible with the predecessor row of SIMOREG K

Technical aims / goals

Modular software structure

Modular technology and interface concept

Operator control and interfaces adapted to MASTERDRIVES

Power increase to 3000 A in a single unit

Ease of Programming

Supply voltages up to 950 V

Innovation goals


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Now even more customer benefits through :

Plug & Play Technology

Flash - EPROM

User-friendly operator panel

Easy Parameterization

(no jumpers / links to set !)

Technology software included in basic unit

Units up to 3000 A armature current

Control Module

Converter Conmutation Protector

Market leader moving ahead of the pack!


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Well-proven in many industrial sectors and applications

Main drives for printing machines

Traversing and elevating in the crane and related industries

Lift and cable railway

Mixing drives for the rubber industry

Rolling mill drives in the steel industry, coilers

Shear drives in the steel industy

Paper machines

Winder drives for foil, paper and wire

Cross cutters

Profile machines

Dynamometers for motors, turbines or gear test stands

Versatile for a wide range of applications, e.g.

Industrial sectors and applications


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

...even for special applications

Supply of DC bus bars

Supply of highly inductive loads such as generatorexcitation or lifting magnets

Charging battery sets

Electrolytic applications

DC-link supply of large PWM converter systems.

One range...


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP


SIMOREGStill leading the field -after years of success

ConverterChassis & Cabinet Units

SIMOREG DC-MASTERSIMOREG DC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Bridge connection (B6) A (B6) C

Rated connecton voltage 50/60 Hz

- Armature 3-ph. 400 V / 460 V AC 3-ph.400 V / 460 V / 575 V AC

Rated current

- Armature 15 A, 30 A 60 - 280 A - Field 3 A, 5 A 10 A, 15 A (375V=)

One range - for all outputs (1)DC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Rated connection voltage 50/60 Hz

- Armature 3-ph. 400V/460V/575V/690V AC 3-ph. 400V/ 460V/ 575V/ 690V/ 830V/ 950VAC

Rated current

- Armature 400 A, 850 A 900 - 3000 A - Field 25 A, 30 A 30 A, 40 A (375V=)

85 A (375V=)

One range - for all outputs (2)DC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Drive converter units from 15A to 3000A

Cabinet units from 15A to 18000A - 6 Pulse application up to - 36000A in 12- Pulse Applications

The drive familyDC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Configurable for 230 or 460VAC 3-ph. supplies

1180,1660 & 1680A units (capable 575VAC) PM’s rated 575VAC

Base Drives include: - Power Module - Line Fuses - Control Transformer - Contactor

All components aremounted & prewiredon a Base panel.

Base Drives 15A – 1680A US rated with 150% OL


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Line supply frequency 45 to 65 Hz *) only 4Q

3 AC 400 V + 15 % - 20 %

15 30 60 125 210 400 600 850 1200 1600 2000710280100*)

3 AC 690 V + 10 % -20 %

3 AC 830 V+ 10 % -20 %

3 AC 500-575 V + 10 % - 20 %

3 AC 460 V + 15 % - 20 %

3 AC 950 V+ 10 % -20 %

2600 2800 30002200 2400

Uniform operating philosophy - for all currents & voltagesDC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

NEMA / CSA3-ph. 460 V AC 60 Hz3-ph. 575 V AC 60 Hz

IEC3-ph. 380 - 415 V AC 50 Hz3-ph. 500 V AC 50 Hz3-ph. 660 - 690 V AC 50 Hz

IEC / NEMA3-ph. 380 - 460 V AC 50/60 Hz

IEC / NEMA3-ph. 380 - 460 V AC 50/60 Hz

IEC3-ph. 380 - 440 V AC 50/60 Hz3-ph. 500 - 550 V AC 50/60 Hz

IEC3-ph. 415 - 440 V AC 50 Hz

Applicable Worldwide

One range – for all connection voltages and standardsDC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Front Keypad

Advanced Operator Panel

PC

Uniform operating platform for all control technology versions:

Parameterization

Unit response

Communications

SIMOREG

Motion

SIMOVERT

Vector

DC

Uniform operating platform – Uniform with AC MASTERDRIVESDC-MASTER


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

SIMOREG 6RA70

all functions

all outputs

all voltages

The solution for

all industrial sectors

all applications

all customers

The systems for all requirementsDC-MASTER

Uniform operation to supply DC motorsand for special applications


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

SIMOREG CMSIMOREG CM

Control Module




SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

A highly economical solution

for retrofit and plant business

revamping and rejuvenating of dc drives in existing plants

motors, mechanics and the power stacks remain

the SIMOREG CM elevates the plant to “state of the art“ digitization

Can be configured with competitors power sections

core of special high power drive solutions (e.g. with new 6RM70 power stacks with external voltage measuring facilities, up to 8800 A - DC and 1390 V input voltage)

OverviewCM


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

gate trigger current up to 1A (higher ratings with impulse transformers in parallel)

CM controls up to three power sections in parallel (with amplifiers SA31 up to 64)

for demanding tasks: paralleling as with chassis units (up to 6 Simoreg CM in parallel)

6 Built-in Fuse Monitoring Circuits

FeaturesCM

100% compatibility with SIMOREG DC-MASTER

All benefits of TIA for existing systems

Integrated Field Supply: max. 40A/460V

flexible actual-current measuring circuit

max. rated armature supply voltage 1000V (Standard)


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Block Diagram

AnkerstromerfassungTemperaturüberwachung

LüfterüberwachungAnalogtacho/Impulsgeber

Existing Power Section

Front Part o f the U nit R ear Part o f the U nitS IM O R EG C M

M

G

Electronics Board CUD1Pow er-Interface

Optional:Term inal Expansion CUD2Operator Panel OP1STechnology BoardsCom m unication BoardsExpansion Boards

Fuse Detection

Field Supply

Gate Pulse Circuits

Voltage SensingArm ature / F ield

XS20

XS21

X21A

X22A

X102

CM


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Signal Processing

Flexible sensing of the Armature current:• Two CTs on the line side (independent of the phases)• external CT with external rectifier• actual value signal sensed in the DC circuit• actual value signal directly from SITOR/ModulPac units• fully electronically adaption of actual value signal (as with the

compact units)

Flexibility also for Armature Supply Voltage:• 85/250/575/1000V input selectable• line voltages from 20 to 1000V can be sensed

Built in Field Supply:• Powerful field supply 460V/40A• fully electronically adjustable down to 4A rated value

CM


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Converter Commutation Protector

SIMOREG CCPSIMOREG CCP




SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Commutation failures (inverter shoot-through) in line-commutated converters, operating in regenerative mode can not be avoided in case of line voltage faults or dips

Previous consequences of shoot-through: Failure of the fuses and subsequent Destruction of the thyristors (worst-case scenario)

Previous solutions:Application of DC high speed circuit breaker (DC HSCB)

Remedy:Forced discharging of the thyristors by a switch-off circuitcalled “Converter Commutation Protector” (CCP)

Remedy for Commutation Failure

The Converter Commutation Protector increases the availability of the drive system

CCP


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

A "switch-off device for converters" has to be capable to switch off the thyristors in a converter, operating in regenerative mode so quickly, that semiconductor fuses, connected on the line side, are protected against melting or lifetime-shortening damage.

Fuses must not be loaded to their full pre-arcing i²t value

Thyristors must not be loaded to their full i²t value

Converter has to be protected against overvoltages(supply interruptions in operation on a transformer)

Motor has to be protected against overvoltages

Switch-off deviceCCP


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Comparison with

Advantages: Lower space requirement

Protected from circulating current

Protected from shoot-through

Lower purchase costs

Lower operational costs

Higher up-time

Advantages: Easy and safe criteria for shutdown

Simultaneous fulfilment of the disconnector function

Disadvantages: Space requirement for arc blow out room

(ionised gas), in some applications also for the air reactor

High maintenance costs (after a few full-load current interruption events or at least annually)

Higher expense for converter optimisation, as trip current HSCB is near to on-load current

High expenditures for function test (Disconnector parallel to motor)

CCP

DC high speed circuit breaker

CCP DC HSCB


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Advantages

Protection against commutation failures

Protection against jumper short-circuit (C(D) D(C)) Fuse for protection of semiconductors no changing of fuses

necessary high availability of drives Better performance than DC high speed circuit breaker

No cooling for CCP necessary In- and output sides of power connections parallel to line-

commutated converter Upgradeable for already installed line-commutated converters with

CM and CCP Function of the over-voltage protection already integrated Available analysis and functions via (microprocessor controlled)

line-commutated converter Microprocessor controlled

CCP


SIMOREG A&D LD 2005

A&D LDLarge Drives


SIMOREG

System overview

General

SIMOREG DC-MASTER

SIMOREG CM

SIMOREG CCP

Available product range for CCP

Device Rated current

Rated voltage

Live area that can be covered

Order No. (MLFB)

600A/460V 600A 460V 300 - 600 A 6RA7085-6FC00-0

1200A/460V 1200A 460V 600 - 1200 A 6RA7091-6FC00-0

1000A/690V 1000A 690V 500 - 1000 A 6RA7090-6KC00-0

2000A/460V 2000A 460V 1000 - 2000 A 6RA7095-6FC00-0

2000A/690V 2000A 690V 1000 - 2000 A 6RA7095-6KC00-0

CCP

Documents

Simoreg Overview