Single Channel Transmitters/Monitors - Engineeringby.genie.uottawa.ca/~liang/Facilities_files/Equipment/SKF... · 2009. 7. 16. · SKF offers for sale the products described herein

CMCP500 Series of SpecialSingle Channel Transmitters/Monitors

SKF Condition Monitoringand Custom Products

SKF Condition Monitoring and Custom ProductsSKF Machine Condition Transmitters (MCT) Serieswww.skf.com/cm2

Please refer to the MCT Catalog (SKF publication CM2284) for our standard transmitters.

The standard series of Machine Condition Transmitters (MCT) include:

CMSS530(A) Velocity Transmitter•

CMSS590(A) Enveloped Acceleration Transmitter•

CMSS525(S) Acceleration Transmitter•

CMSS540(A) Displacement Transmitter•

CMSS545(A) Position Transmitter•

CMSS570(A) Temperature Transmitter•

Any CMCP500 Low Cost Monitoring System can be equipped with standard Machine Condition Transmitters and/or special CMCP Transmitters/Monitors. The same applies for General Machinery Monitors (CMCP5301, CMCP5302 and CMCP5304) and the Channel Vibration Monitor (CMCP1000).

For specific ordering information for each Transmitter/Monitor, please see each individual section.

CMCP500 Low Cost Monitor System•

CMCP535(A) Series Displacement Transmitter/Monitor•

CMCP547(A) Series Differential Expansion Transmitter/Monitor•

CMCP548(A) Series Case Expansion Transmitter/Monitor•

CMCP549(A) Series Valve Position Transmitter/Monitor•

CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor•

CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor•

CMCP575 Speed Transmitter•

CMCP580(A) Series Process Variable Transmitter/Monitor•

CMCP585(A) Series Eccentricity Transmitter/Monitor•

Please specify the full model number for each Transmitter/Monitor to be installed in the CMCP500 System separately at order entry.

SKF Machine Condition Transmitters (MCT) Series

SKF offers for sale the products described herein as a convenience to our customers. The products have been shown to meet our customers’ needs and complement SKF products, systems and services. These quality products are manufactured, tested and delivered by third parties and are not warranted by SKF. SKF will transfer to the Buyer any warranties made by the applicable third party product vendor to the extent such warranties are transferable.

Table of Contents

SKF Condition Monitoring and Custom ProductsTable of Contentswww.skf.com/cm

3

Description Page

CMCP500 Series Single Channel Transmitters/Monitors ...........................................................................................................4

CMCP535(A) Series Displacement Transmitter/Monitor ............................................................................................................5

CMCP547(A) Series Differential Expansion Transmitter/Monitor ..............................................................................................7

CMCP548(A) Series Case Expansion Transmitter/Monitor .........................................................................................................9

CMCP549(A) Series Valve Position Transmitter/Monitor ......................................................................................................... 11

CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor .................................................................................. 13

CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor ................................................................. 15

CMCP575 Speed Transmitter ...................................................................................................................................................... 17

CMCP580(A) Series Process Variable Transmitter/Monitor .................................................................................................... 18

CMCP585(A) Series Eccentricity Transmitter/Monitor ............................................................................................................. 20

CMCP500 Low Cost Monitor System .......................................................................................................................................... 22

CMCP500 Series Sample System Enclosures............................................................................................................................ 24

CMCP515 Power Supply ............................................................................................................................................................... 25

CMCP591 High Pass Filter and CMCP592 Low Pass Filter ..................................................................................................... 28

CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter ............................................................................................... 29

CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter ................................................................................................. 30

CMCP245 Intrinsically Safe Barriers ........................................................................................................................................... 31

CMCP1000 Dual Limit Single Channel Vibration Monitor........................................................................................................ 32

CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor ................................................................................................ 33

CMCP5301 One-Channel General Machinery Monitor ............................................................................................................ 35

CMCP5302 Two-Channel General Machinery Monitor ............................................................................................................ 35

CMCP5304 Four-Channel General Machinery Monitor ........................................................................................................... 36

HMI (Human Machine Interface) Systems with Wonderware® Software .............................................................................. 37

Turbine Supervisory Instrumentation with CMCP 500 Series Transmitters/Monitors ....................................................... 39

SKF Condition Monitoring and Custom ProductsCMCP500 Series Single Channel Transmitters/Monitors www.skf.com/cm4

CMCP500 Series Single Channel Transmitters/Monitors CMCP500 Series Transmitters and CMCP 500A Series MonitorsFeaturesTRANSMITTERS ONLY

Low cost•

DIN-rail mount•

4-20 mA output•

Sensor fault detection•

Buffered transducer output•

Optionalfilters•

TRANSMITTERS WITH MONITORS

Alert, danger and OK alarms and relays•

Trip multiply•

Remote reset•

DescriptionThe CMCP500 Series are general purpose single channel transmitters/monitors. They are compatible with vibration and temperature inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA DC current that is proportional to a user specified range such as 0-10 mils or 0-0.5 in/sec.

Combining transmitters with an existing PLC or DCS system results in a high density, low cost vibration monitoring system. When specified with the alarm feature, the unit functions as a complete single channel monitor that includes alert and danger alarms, and output relays.

Buffered outputA BNC connector mounted on the front of the unit provides buffered access to the transducer signal. This includes both the unfiltered vibration signal, and the DC bias voltage. Portable test equipment or analyzers such as the SKF Microlog can be connected to this output without disturbing other system outputs.

Fault detectionOn board fault detection circuitry continuously monitors the transducer for normal operation. In the event of a fault, the output current is reduced to 2 mA. A red LED on the front of the unit provides local indication of the fault.

FiltersFor applications that require monitoring specific frequency bands, optional high-pass and/or low-pass filters can be specified. These filters are modular and can be installed by the factory or in the field. Each module attenuates out-of-band signals at a rate of approximately 24 dB/octave. Corner frequencies from 2 Hz to 20 kHz may be specified. Filter modules may be cascaded to form higher order filters or to create a band-pass response.NOTE: Filtering does not effect the buffered transducer output.

Monitor upgradeThe monitoring option adds two independent set points, with LED alarm indicators and output relay contacts (Alert and Danger). Set points are adjustable via potentiometer, from 0 to 110% of full scale. Each has an adjustable delay of 1 to 10 seconds.

Relay contacts can be independently configured by the user for either Normally Open (NO) (Standard) or Normally Closed (NC) operation. Relays are normally de-energized and can be configured for latching or non-latching (standard) operation. Latched alarms may be reset locally or by remote contact closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive loads. The Alarm option also provides set point multiplication of 3X via contact closure (2X available) useful during machinery startup.

Displays and assembliesVarious display options, NEMA and explosion-proof enclosures, and assembled multi-channel systems are available. Consult your SKF Sales Representative.

Mounting32 mm (G-style) or 35 mm (T-style) DIN-rail.

SKF Condition Monitoring and Custom ProductsCMCP535(A) Series Displacement Transmitter/Monitor

www.skf.com/cm5

FeaturesTRANSMITTERS ONLY

Integrated vibration displacement•

Low cost•

DIN-rail mount•

4-20 mA output•



Optionalfilters•



Trip multiply•

Remote reset•

DescriptionThe CMCP535(A) Series are single channel displacement transmitters/monitors. They are compatible with piezo, voltage output, and electro-mechanical velocity transducer inputs. Vibration displacement is integrated from a velocity input. They provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 10 mils peak-to-peak detection.


Buffered outputA BNC connector mounted on the front of the unit provides buffered access to the transducer signal. This includes both the unfiltered vibration signal, and the DC bias voltage.


FiltersFor applications that require monitoring specific frequency bands, optional high-pass and low-pass filters can be specified. These filters are modular and can be installed by the factory or in the field. Each module attenuates out-of-band signals at a rate of approximately 24 dB/octave. Corner frequencies from 2 Hz to 20 kHz may be specified. Filter modules may be cascaded to form higher order filters or to create a band-pass response.

NOTE: Filtering does not effect the buffered transducer output.




CMCP535(A) Series Displacement Transmitter/Monitor

CMCP535(A) Series Displacement Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP535(A) Series Displacement Transmitter/Monitorwww.skf.com/cm6

CMCP535 CMCP535A

-XX -XX -XXX -XXXX Input

100V 100 mV/in/sec velocity transducer

500EV 500 mV/in/sec electro-mechanical pick up

Specify Specify exact mV/in/sec followed by V or EV

Full Scale

01 5 mils peak-to-peak



51 125 µm peak-to-peak



CMCP535 Series Ordering Information CMCP535 - Differential Expansion Transmitter CMCP535A - Differential Expansion Monitor

Ordering Example:To order a standard displacement monitor that accepts input from a 100 mV/in/sec Velocity Transducer, with a full scale of 10 mils peak-to-peak detection, specify part number: CMCP535A-100V-02.Notes: 1. For information on the CMCP591-XXX high pass filter and CMCP 592-XXXXX low pass filter, see section for the CMCP591 and CMCP592.

2. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.

3. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

SpecificationsElectrical

Power +24 Vdc at 45 mA maximum (30 mA typical at 2 full scale output). Reverse polarity and transient protection included (with the alarm/relay option installed: 75 mA maximum).

Frequency Response (without optional filters)

(−3 dB) 2 Hz to 20 kHz

Buffered Output BNC connector 0-20 kHz

Accuracy 0.5% of full scale range

Output 4-20 mA proportional to the full scale range

Maximum Load 600 Ohms resistive

Case Isolated

EnvironmentalOperating Temperature −4 ° to +176 °F (−20 ° to +80 °C)

Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)

Relative Humidity 0-95% non-condensing

Mounting32 mm (G-style) or 35 mm (T-style) DIN-rail

SKF Condition Monitoring and Custom ProductsCMCP547(A) Series Differential Expansion Transmitter/Monitor

www.skf.com/cm7


Differential expansion•

Low cost•

DIN-rail mount•

4-20 mA output•





Trip multiply•

Remote reset•

DescriptionThe CMCP547(A) Series are single channel differential expansion transmitters/monitors. They are compatible with DC voltage proximity (eddy) probe or LVDT inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-1.0 inch detection.







CMCP547(A) Series Differential Expansion Transmitter/Monitor

CMCP547 CMCP547A

-XX -XX -XX Input

01 10 mV/mi

02 20 mV/mil

03 34 mV/mil

04 100 mV/mil

05 200 mV/mil

Specify Specify exact mV/mil

Full Scale

01 0-0.5 inch

02 0-1.0 inch

03 0-2.0 inch

51 0-12.5 mm

52 0-25 mm

53 0-50 mm

Orientation

NT Normally toward Probe (upscale)

NL Normally away from Probe (upscale)

CMCP547(A) Series Differential Expansion Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP547(A) Series Differential Expansion Transmitter/Monitorwww.skf.com/cm8







Case Isolated


Storage Temperature −−67 ° to +257 °F (−55 ° to +125 °C)



Ordering Example:

To order a standard displacement monitor that accepts input from a 100 mV/mil Proximity Probe System, with a full scale of 0.5 inch detection, specify part number: CMCP547A-04-01.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP547 Series Ordering Information CMCP547 - Differential Expansion Transmitter CMCP547A - Differential Expansion Monitor

SKF Condition Monitoring and Custom ProductsCMCP548(A) Series Case Expansion Transmitter/Monitor

www.skf.com/cm9


Case expansion•

Low cost•

DIN-rail mount•

4-20 mA output•





Trip multiply•

Remote reset•

DescriptionThe CMCP548(A) Series are single channel case expansion transmitters/monitors. They are compatible with LVDT inputs (CMCP-LVDT), they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-2.0 inch detection.







CMCP548(A) Series Case Expansion Transmitter/Monitor

CMCP548(A) Series Case Expansion Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP548(A) Series Case Expansion Transmitter/Monitorwww.skf.com/cm10



Buffered Output BNC connector




Case Isolated





Ordering Example:

To order a standard displacement monitor that accepts input from a 10 mV/mil System, with a full scale of 2.0 inch detection (CMCP-LVDT), specify part number: CMCP548A-01-03.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP548 Series Ordering Information CMCP548 - Case Expansion Transmitter CMCP548A - Case Expansion Monitor

CMCP548 CMCP548A

-XX -XX Input

01 10 mV/mi


Full Scale

02 0-1.0 inch

03 0-2.0 inch

52 0-25 mm

53 0-50 mm

SKF Condition Monitoring and Custom ProductsCMCP549(A) Series Valve Position Transmitter/Monitor

www.skf.com/cm11


Valve position•

Low cost•

DIN-rail mount•

4-20 mA output•





Trip multiply•

Remote reset•

DescriptionThe CMCP549(A) Series are single channel valve position transmitters/monitors. They are compatible with resistive inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-100% detection.







CMCP549(A) Series Valve Position Transmitter/Monitor

CMCP549(A) Series Valve Position Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP549(A) Series Valve Position Transmitter/Monitorwww.skf.com/cm12







Case Isolated





Ordering Example:

To order a standard displacement monitor that accepts input from a 0-5000 ohm potentiometer (CMCP-VALVE), with a full scale of 0-100% detection, specify part number: CMCP549A-01-01.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP549 Series Ordering Information CMCP549 - Valve Position Transmitter CMCP549A - Valve Position Monitor

CMCP549 CMCP549A

-XX -XX Input

01 0-5000 Ohm potentiometer


Full Scale

01 0-100%

SKF Condition Monitoring and Custom ProductsCMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor

www.skf.com/cm13


Monitor UpgradeThe monitoring option adds two independent set points, with LED alarm indicators and output relay contacts (Alert and Danger). Set points are adjustable via potentiometer, from 0 to 110% of full scale. Each has an adjustable delay of 1 to 10 seconds.




Isolated RTD temperature•

Low cost•

DIN-rail mount•

4-20 mA output•



Optionalfilters•



Trip multiply•

Remote reset•

DescriptionThe CMCP560(A) Series are single channel isolated RTD temperature transmitters/monitors. They are compatible with 100 ohm platinum RTD inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA DC current that is proportional to a user specified range such as 0-250 °F detection



CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor

CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP560(A) Series Isolated RTD Temperature Transmitter/Monitorwww.skf.com/cm14







Case Isolated





Ordering Example:

To order a standard RDT temperature monitor that accepts input from a 100 Ohm platinum RTD, with a full scale of 0-250 °F (18 °- 121 °C) detection, specify part number: CMCP560A-100P-01.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP560 Series Ordering Information CMCP560 - Isolated RTD Temperature Transmitter CMCP560A - Isolated RTD Temperature Monitor

CMCP560 CMCP560A

-XX -XX Input

100P 100 Ohm platinum RTD

Full Scale

01 0-250 °F (18 °- 121 °C)

02 0-350 °F (18 °- 177 °C)

03 0-500 °F (18 °- 260 °C)

51 0-248 °F (18 °- 120 °C)

52 0-347 °F (18 °- 175 °C)

53 0-500 °F (18 °- 260 °C)

SKF Condition Monitoring and Custom ProductsCMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor

www.skf.com/cm15


Isolated thermocouple temperature•

Low cost•

DIN-rail mount•

4-20 mA output•



Optionalfilters•



Trip multiply•

Remote reset•

DescriptionThe CMCP565(A) Series are single channel isolated thermocouple temperature transmitters/monitors. They are compatible with type J and K thermocouple inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-250 °F detection.







CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor

CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor (continued)

SKF Condition Monitoring and Custom ProductsCMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitorwww.skf.com/cm16







Case Isolated





Ordering Example:

To order a standard thermocouple temperature monitor that accepts input from a J type thermocouple, with a full scale of 0-250 °F (18 °-121 °C) detection, specify part number: CMCP565A-J-01.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP565 Series Ordering Information CMCP565 - Thermocouple Temperature Transmitter CMCP565A - Thermocouple Temperature Monitor

CMCP565 CMCP565A

-X -XX Input

J J type thermocouple

K K type thermocouple

Full Scale

01 0-250 °F (18 °-121 °C)

02 0-350 °F (18 °-177 °C)

03 0-500 °F (18 °-260 °C)

51 0-120 °F (18 °-49 °C)

52 0-175 °F (18 °-79 °C)

53 0-260 °F (18 °-127 °C)

SKF Condition Monitoring and Custom ProductsCMCP575(A) Speed Transmitter

www.skf.com/cm17

FeaturesLow cost•

DIN-rail mount•

4-20 mA output•

DescriptionThe CMCP575 single channel speed transmitters are compatible with eddy probe and proximity switch inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated sensor, processes the signal to determine overall speed, and outputs a 4-20 mA DC current that is proportional to a user specified range such as 0-1,000 RPM.

Combining transmitters with an existing PLC or DCS system results in a high density, low cost vibration monitoring system.

CMCP575 Speed Transmitter


Power +24 Vdc at 45 mA maximum (30 mA typical at 2 full scale output).





Case Isolated





CMCP575 Ordering InformationCMCP575 -XX -XXX -XX Input

01 Output from Eddy Current Probe System

02 Hall effect sensor (proximity switch)

Counts per Revolution

001 1 event per shaft revolution



Specify Specify exact number of events

Full Scale

01 0-1000 RPM

02 0-2000 RPM

05 0-5000 RPM

SKF Condition Monitoring and Custom ProductsCMCP580(A) Series Process Variable Transmitter/Monitorwww.skf.com/cm18


Process variable•

Low cost•

DIN-rail mount•

4-20 mA output•



Optionalfilters•



Trip multiply•

Remote reset•

DescriptionThe CMCP580(A) Series are single channel process variable transmitters/monitors. They are compatible with several types of inputs including DC voltage and current. They provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-100% detection.



CMCP580(A) Series Process Variable Transmitter/Monitor



Relay contacts can be independently configured by the user for either Normally Open (NO) (Standard) or Normally Closed (NC) operation.

Relays are normally de-energized and can be configured for latching or non-latching (standard) operation. Latched alarms may be reset locally or by remote contact closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive loads. The Alarm option also provides set point multiplication of 3X via contact closure (2X available) useful during machinery startup.


SKF Condition Monitoring and Custom ProductsCMCP580(A) Series Process Variable Transmitter/Monitor

www.skf.com/cm19

CMCP580(A) Series Process Variable Transmitter/Monitor (continued)







Case Isolated





Ordering Example:

To order a standard solid state temperature monitor that accepts input from a 0-10 Vdc input with a full scale of 0-100% detection, specify part number: CMCP580A-02-01.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP580 Series Ordering Information CMCP580 - Process Variable Transmitter CMCP580A - Process Variable Monitor

CMCP580 CMCP580A

-XX -XX Input

01 1-5 Vdc

02 0-10 Vdc

03 4-20 mA

04 0-20 mA

Full Scale

01 0-100%

Specify Specify desired units and range

SKF Condition Monitoring and Custom ProductsCMCP585(A) Series Eccentricity Transmitter/Monitorwww.skf.com/cm20

CMCP585(A) Series Eccentricity Transmitter/Monitor


Eccentricity•

Low cost•

DIN-rail mount•

4-20 mA output•



Optionalfilters•



Trip multiply•

Remote reset•

DescriptionThe CMCP585(A) Series are single channeleccentricity transmitters/monitors. They are compatible with proximity (eddy) probe inputs, they provide a 4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated transducer, processes the vibration signal to determine over-all amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range such as 0-10 mils detection.




Monitor UpgradeThe monitoring option adds two independent set points, with LED alarm indicators and output relay contacts (Alert and Danger). Set points are adjustable via potentiometer, from 0 to 110% of full scale. Each has an adjustable delay of 1 to 10 seconds.

Relay contacts can be independently configured by the user for either Normally Open (NO) (Standard) or Normally Closed (NC) operation.

Relays are normally de-energized and can be configured for latching or non-latching (standard) operation. Latched alarms may be reset locally or by remote contact closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive loads. The Alarm option also provides set point multiplication of 3X via contact closure (2X available) useful during machinery startup.


SKF Condition Monitoring and Custom ProductsCMCP585(A) Series Eccentricity Transmitter/Monitor

www.skf.com/cm21

CMCP585(A) Series Eccentricity Transmitter/Monitor (continued)



Frequency Response 30 cpm to 300 cpm





Case Isolated





Ordering Example:

To order a standard eccentricty temperature monitor that accepts input from a 200 mV/mil Proximity Probe System with a full scale of 0-20 mils detection, specify part number: CMCP585A-01-02.Notes: 1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field. 2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.

CMCP585 Series Ordering Information CMCP585 - Eccentricty Transmitter CMCP585A - Eccentricty Monitor

CMCP585 CMCP585A

-XX -XX Input

01 200 mV/mil


Full Scale

01 0-5 mils

02 0-10 mils

03 0-15 mils

04 0-20 mils

05 0-25 mils

51 0-125 µm

52 0-250 µm

53 0-375 µm

54 0-500 µm

55 0-625 µm

SKF Condition Monitoring and Custom ProductsCMCP500 Standard Low Cost Monitoring Systemwww.skf.com/cm22

FeaturesLow cost•

1 to 12 channels•

Digital display option•

Optional enclosures•

4-20 mA output•

Alert and danger alarms•

Trip multiply•

Transducer fault detection•

API 670 compliant•

DescriptionThe CMCP500 is a low cost condition monitoring system. Various options allow the user to configure the system with features and the exact number of channels required for a specific application. The system is based on the CMSS 500 and CMCP500 series Monitor and Transmitter Modules (specified separately) installed inside an specified enclosure.

API 670 specificationThe CMCP500 series monitor is designed as a low channel count system to meet all the major provisions of API 670 “Third Edition” including: two adjustable levels of alarm, fault and alarm LED indication, trip multiply, optional filters, BNC front panel access, 4-20 mA output, and adjustable time delay. The optional LED display and DPDT slave relays should be ordered to fully comply with the API 670 specification.

EnclosuresAvailable enclosures include fiberglass NEMA 4X, painted steel NEMA 12, stainless steel NEMA 4X, and cast aluminum for explosion proof requirements. Each can be specified to hold up to 12 Monitor Modules or 24 Transmitter Modules.

Monitor modulesMonitor modules are available for monitoring vibration in terms of acceleration, velocity or displacement. Position, temperature, and process input modules are also available. Each monitor module is user specified by model number. Features include RMS, peak, or peak-to-peak detection, buffered transducer outputs, filters, fault detection, and analog outputs.

CMCP500 Low Cost Monitor System

AlarmsAlarms are provided with monitor modules. Transmitter modules do not have alarms and are usually interfaced directly to a PLC or DCS for trending and alarming. Monitor modules provide stand alone monitoring capability including Alert and Danger Alarms and SPDT (Single Pole Double Throw) output relay contacts. Alarm levels and time delays may be independently adjusted. For additional information on alarms, refer to the specific monitor module data sheet.

Display optionsThe system may be ordered without a display, with a common digital display, or with individual digital displays. A channel selector switch is provided for use with a common display. Common displays are setup to read a specific engineering unit or if multiple parameters are in use, 0-100% of full scale. Individual displays may be set up for specific engineering units or 0-100% of full scale. Please refer to the CMCP505 and CMCP510 sections for additional information.

Power optionsThe CMCP500 system may be powered by a user supplied +24 Vdc, protected source, or from an external Vac/Vdc power supply. The CMCP515 is the recommended power supply and may be housed externally or packaged within the CMCP500 system. It is a linear regulated AC/DC supply that includes over voltage protection, barrier type connection terminals, and a user replaceable fuse. Please refer to the CMCP515 scetion for additional information.

SKF Condition Monitoring and Custom ProductsCMCP500 Standard Low Cost Monitoring System

www.skf.com/cm23

CMCP500 Low Cost Monitor System (continued)

5. Steel and stainless steel enclosure sizes:

Channels Height Width Depth

1 to 4 12" (30.5 cm) 12" (30.5 cm) 6" (15.2 cm)

5 to 8 16" (40.6 cm) 12" (30.5 cm) 6" (15.2 cm)

9 to 12 20" (50.8 cm) 16" (40.6 cm) 6" (15.2 cm)

6. See the CMPC505 and CMCP510 sections for more information on digital displays.

7. When using Transmitters and not Monitors the CMCP510 Displays must be used.

8. External displays are not available with explosion-proof enclosures.

9. Common digital display is for use with monitors only, not transmitters.

10. Remember that +24 Vdc power must be supplied by customer or appropriate sized CMCP515 must be ordered separately.

Ordering Example:To order a 4-Channel system in a Fiberglass, NEMA 4X enclosure with individual displays behind the door window specify part number: CMCP500-04-F-03.

Notes: 1. Specify full model number for each model module

(Quoted and ordered separately) to be installed, separately at order entry.

Note: see individual module section. 2. Requires external 24 Volt DC power source. See

CMCP515 section for power supplies.

Specifying a low cost monitoring system, step-by-step overview

Evaluation of the type of transmitter needed•

Contact SKF Service or application group for help•

Determine the amount of MCTs needed•

Consider multi-parameter measurements for each • measurement point, like velocity and enveloped acceleration and temperature

Channel count, enclosure types and optional displays•

Select power-supply (CMCP515) with sufficient ratings•

3. Painted steel or stainless steel enclosures are recommended for EMI reduction.

4. Fiberglass enclosure sizes:

Channels Height Width Depth

1 to 4 10" (25.4 cm) 8" (20.3 cm) 6" (15.2 cm)

5 to 8 12" (30.5 cm) 10" (25.4 cm) 6" (15.2 cm)

9 to 12 16" (40.6 cm) 14" (35.6 cm) 8" (20.3 cm)

CMCP500 Ordering InformationCMCP500 -XX -XX -XX Description

01 thru 04 1 to 4 Channels (Specify)



Description

F Fiberglass, NEMA 4X, hinged door, quick release latches

PS Painted steel, NEMA 12, hinged door, lock

SS Stainless steel, NEMA 4X, hinged door, lock

EX Cast aluminum, explosion-proof

Description

01 No display

02 Internal common digital display with switches

03 Internal independent digial displays

04 External common digital display with switches

05 External independent digial displays

SKF Condition Monitoring and Custom ProductsCMCP500 Series Sample System Enclosureswww.skf.com/cm24

Typical pump or fan monitoring systemCMCP530A Vibration Velocity Monitors• Common display with channel selector switch• NEMA 4X enclosure•

CMCP500 Series Sample System Enclosures

Eddy Probe SystemCMCP530 Vibration Velocity Transmitters• CMCP545 Eddy Probe Position Transmitter• CMCP575 Speed Transmitter• Individual displays, NEMA 4X enclosure•

12 Channels of Vibration Velocity MonitorsCMCP530A Vibration Velocity Monitors• Common display with channel selector switch• NEMA 4X enclosure•

Solar gas turbine retrofitExplosion proof system• CMCP530A Vibration Velocity Monitors• Class I, Division I, continuous monitoring system for offshore installation• Intrinsically safe barriers, slave relays, independent displays•

Wonderware HMI SystemCMCP500 Series Transmitters for X, Y eddy probes, valve position, • eccentricity, speed, keyphasorIndividual displays• Analog to digital converter to Ethernet TCP/IP• Industrial PC, monitor, printer, and Wonderware software•

SKF Condition Monitoring and Custom ProductsCMCP515 Power Supply

www.skf.com/cm25

FeaturesDIN-Rail Mount Power Supply with a Wide Power Range of •3 to 240 W

Universal voltage range: 100 VAC to 240 VAC•

UL 508 listed•

Class 2 approved•

Undervoltage indicators•

Finger-safe terminal block with cover according to •VDE0106/P100

Approvals: UL, CSA, VDE, and CE•

CMCP515 Power Supply

CMCP515 Ordering InformationCMCP515 -XXXX Description

(power rating, universal 24 Vdc power supply)

130 3 W, 130 mA capability, 0.18 kg(0.41 lb)

300 7.5 W, 300 mA capability, 0.18 kg(0.41 lb)

600 15 W, 600 mA capability, 0.24 kg(0.53 lb)

1300 30 W, 1300 mA (1.2 amp) capability, 0.44 kg(0.96 lb)



Note: Universal supplies accept 115 Vac or 230 Vac and 50 Hz or 60 Hz.

SKF Condition Monitoring and Custom ProductsCMCP515 Power Supplywww.skf.com/cm26

CMCP515 Power Supply (continued)

CMCP515 – 130 (3 W)CMCP515 – 300 (7.5 W)

CMCP515 – 600 (15 W)

Mounting Brackets(supplied with the Power Supply)Used when not mounting the Power Supply directly on the DIN rail.

Mounting Holes

Mounting Holes

1.8" (27.0mm)

.18" (M4 or 4.5mm)

dia. hole

Attached mounting bracket

.29" (7.3mm)

.07" (1.8mm)

1" (25mm)

Two (2) .18"

(4.5mm) diameter

.05" (1.2mm)

1.4" (35mm)

1.5" (37.5mm)

1.08" (27mm)

1.4" (35mm)

.06" (4mm)

65" (35mm)

1.8" (45mm)

1.5" (37.5mm)

.33" (8.3mm)

.39" (9.8mm)

M3.5 with square washer

2.32" (58.1mm)

3" (75mm)

.18" (4.6mm)

sliding .28" (7mm) max.)

1.8" (45mm)

.33" (8.3mm)

.39" (9.8mm)


2.32" (58.1mm)

3" (75mm)

.18" (4.6mm)


1.4" (35mm)

.20" (5mm)

.30" (7.5mm)

1.8" (45mm)

3.64" (91mm)

2.4" (60mm)

1.4" (35mm)

Two M4 or 4.5 diameter mounting holes

Note: If more than one Power Supply is installed in a row, keep a distance of 20 mm (0.80") mininimum between each adjacent Power Supply.


SKF Condition Monitoring and Custom ProductsCMCP515 Power Supply

www.skf.com/cm27

CMCP515 Power Supply (continued)

Mounting Holes

Mounting Holes

1.4" (35mm)

.20" (5mm)

.30" (7.5mm)

1.8" (45mm)

3.64" (91mm)

Four (4) .18" (4.5 mm) diameter holes


2.32" (58.1mm)

3" (75mm)

.16" (4mm)


.33" (8.3mm)

.39" (9.8mm)

3.6" (90mm)

3.2" (80mm)

2.4" (60mm)

3.2" (80mm)

Four (4) M4 or .18" (4.5mm) diameter mounting holes

Four (4) .18" (4.5 mm) diameter holes


2.32" (58.1mm)

3" (75mm)

.16" (4mm)


.33" (8.3mm)

.39" (9.8mm)

3.6" (90mm)

3.2" (80mm)

M3.5 terminal screw

Short bar

2.4" (60mm) 1.8"

(45mm)

1.41" (35.2mm)

3.2" (80mm) 20"

(5mm)

2.4" (60mm)

Four (4) M4 or.18" (4.5 mm) diameter mounting holes

3.2" (80mm)

CMCP515 – 1300 (30 W)CMCP515 – 2100 (50 W)

CMCP515 – 4200 (100 W)



SKF Condition Monitoring and Custom ProductsCMCP591 High Pass Filter and CMCP 592 Low Pass Filterwww.skf.com/cm28

CMCP591 High Pass Filter and CMCP 592 Low Pass Filter

FeaturesModular•

24 dB/octave•

DescriptionFor applications that require monitoring specific frequency bands, optional high pass and/or low pass filters can be specified. These filters are modular and can be installed by the factory or in the field. Each module attenuates out-of-band signals at a rate of approximately 24 dB/octave. Corner frequencies from 2 Hz to 2.0 kHz (up to 20 kHz for certain units) may be specified. Filter modules may be cascaded to form higher order filters or to create a band-pass response.

Note: Filtering does not effect the buffered transducer output.

CMCP591 Ordering InformationCMCP591 -XXX Description – High Pass Filter

005 5 Hz, High Pass Filter




XXX Specify Frequency in Hz, High Pass Filter

CMCP592 Ordering InformationCMCP592 -XXXXX Description – Low Pass Filter

0200 200 Hz, Low Pass Filter

0500 500 Hz, Low Pass Filter

1000 1,000 Hz, Low Pass Filter




XXXXX Specify Frequency in Hz, Low Pass Filter

SKF Condition Monitoring and Custom ProductsCMCP505 Series 0-5 Vdc, 2 Vdc Powered 3.5 Digital Meter

www.skf.com/cm29

FeaturesLarge (0.37”/9.4 mm), •easy-to-read LED displays

Subminiature 1.38" x 0.88" •x 0.48" (35 mm x 22 mm x 12 mm) package

Epoxy-encapsulated for ruggedness•

DescriptionThe CMCP505 digital panel meter is a large (9.4 mm), easy to read display designed to integrate with the 0-5 VDC output of the CMCP500A series monitors. The meter requires 5 to 40 IDC at 9 mA. Both the signal (SW) and power (+V and COM) are available on the top terminal of the CMCP500A monitor.

The panel meter is calibrated at CMCP to integrate with the specified CMCP500A Monitor. Both gain (span) and offset (zero) adjustments are performed with on-board precision, 20 turn potentiometers. All decimal-point and range-change selections are made on a six-position DIP switch featuring vibration-resistant, gold-plated contacts. There are no jumpers or solder gaps to close. Connections to the current loop are made via a reliable, two-position, screw-type terminal block.

Wiring instructionsRed +24 VDC

Black Common

White SW (Signal)

Ordering information0 VDC Input 5 VDC Input

CMCP505 -XXX -XXX

Example

CMCP505 00.0 25.0

CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter

SpecificationsMinimum Typical Maximum Units

Voltage Input

Full Scale Input Range 4.9 5.0 5.1 1 VDC

Input Impedance 250 140 k Ω

Over-current Protection ± 40 mA

Performance

Sampling Rate 2.5 per sec.

Accuracy (1 minute warm up) ± 0.05% FS ± 1 Count

Temperature Drift 32 ° to 140 °F (0 ° to +60 °C)

± 0.15 ± 0.30 Cnts / °C

Display

Display Type and Size 3.5 Digit Red LED 0.94 mm

Polarity Indication “-” for Neg.

Over-range Indication “-1 ___” for Neg. “1 ___” for Pos.

Physical / Environmental

Operating Temperature 0 60 °C

Storage Temperature -40 75 °C

Humidity (non-condensing) 0 95 %

Case Material Poly-carbonate

Weight 0.6 ounces 17 grams

front back

+V

CO

M

SW

A D CV

Top terminal on CMCP500A Monitor

Terminal on bi-polar models only

COM

SW (Sig)

+24

35.1 mm (1.38")

22.4 mm (0.88")

9.4 mm (0.37")

Meter Depth 12.0 mm (0.48")

SKF Condition Monitoring and Custom ProductsCMCP510 Series 4-20 mA Loop- Powered 3.5 Digital Meterwww.skf.com/cm30

FeaturesLarge (0.37"/9.4 mm), easy-to- •read LED displays

Subminiature 1.38" x 0.88" x 0.48" •(35 mm x 22 mm x 12 mm) package

Epoxy-encapsulated for ruggedness•

DescriptionThe CMCP510 loop-powered digital panel meters are complete with a large, easy to read display, and require no external power source. The large 9.4 mm digits exhibit uniform intensity over the entire 4-20 mA operating range. Additionally the total maximum loop voltage drop is only 5V.

Both gain (span) and offset (zero) adjustments are performed with on-board precision, 20 turn potentiometers. All decimal-point and range-change selections are made on a six-position DIP switch featuring vibration-resistant, gold-plated contacts. There are no jumpers or solder gaps to close. Connections to the current loop are made via a reliable, two-position, screw-type terminal block.

Ordering information4 mA Input 20 mA Input

CMCP510 -XXX -XXX

Example

CMCP510 00.0 25.0

CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter

SpecificationsMinimum Typical Maximum Units

Current Loop Input

Full Scale Input Range +4 +20 mA

Input Impedance 250 Ω

Voltage Drop 4.0 5.0 V

Over-current Protection ± 40 mA

Performance

Sampling Rate 2.5 per sec.

Accuracy (1 minute warm up) ± 0.05% FS ± 1 Count

Temperature Drift 32 ° to 140 °F (0 ° to +60 °C)

± 0.15 ± 0.30 Cnts / °C

Display

Display Type and Size 3.5 Digit Red LED 0.94 mm

Polarity Indication “-” for Neg.

Over-range Indication “-1 ___” for Neg. “1 ___” for Pos.

Physical / Environmental

Operating Temperature 0 60 °C

Storage Temperature -40 75 °C

Humidity (non-condensing) 0 95 %

Case Material Poly-carbonate

Weight 0.6 ounces 17 grams

35.1 mm (1.38")

22.4 mm (0.88")

9.4 mm (0.37")

Meter Depth 12.0 mm (0.48")

Gain/Span Adjust Loop Input

Zero/Offset Adjust Dip Switches

DescriptionNon-IS rated instruments (MCTransmitters, CMU) can be used to monitor machinery in hazardous areas when they are either employed in an explosion proof housing or when they are located in a non-hazardous area (nearby). Both options require the use of an agency approved accelerometer and appropriate safety barrier.

CMCP245 Intrinsically Safe Barriers

The barrier selection is controlled by the accelerometer certification document. The On-line system (MCT) plays no role in the selection of the barrier.

NOTE: The MTL7778ac barrier is accepted for ATEX, CSA and FM approved accelerometer installations

Accelerometers in particular:

ATEX: CMSS793-EE, CMSS793V-EE, CMSS797-EE

CSA: CMSS793-CA, CMSS793V-CA, CMSS797-CA

FM: CMSS793-FM, CMSS793L-FM, CMSS793V-FM, CMSS797-FM, CMSS797L-FM, CMSS797V-FM

CMCP245 Ordering InformationCMCP245 -XX Description

00 I.S. Barriers With Required Standoffs

01 For -24 VDC Proximity Probe

02 For +24 VDC Accelerometer*

03 For Mechanical Velocity Sensor

04 For 3 Wire RTD

*NOTE: The CMCP245-02 barrier is a MTL 7728+ barrier that is not approved for use with ATEX accelerometer installations. This barrier can be used for CSA and FM certified accelerometer installations.

SKF Condition Monitoring and Custom ProductsCMCP245 Intrinsically Safe Barriers

www.skf.com/cm31

Hazardous (classified) LocationClass I, II, III, Division 1Groups A, B, C, D, E, F, G

Non-hazardous ORDivision 2 Area

Signal, B+Cable

Common

Shield tied toconnector shell

No connection to shield

No connection to shield

Intrinisicallysafe ground

Associated apparatus(safety barrier)

Control (Monitoring) Equipment (Note 2)

INPUT

COMMON

GROUND

+

−

3

4 2

1

SKF Condition Monitoring and Custom ProductsCMCP1000 Dual Limit Single Channel Vibration Monitorwww.skf.com/cm32

FeaturesSolid state reliability•

Integral sensor•

Two levels of alarm with relays•

True “OK” circuitry with relay•

Adjustable time delays•

Trip multiply•

4-20 mA output•

Remote reset•

Bright LED digital readout•

DescriptionThe CMCP1000 is a single channel Vibration Monitor with an integral accelerometer packaged in an explosion-proof housing that is suitable for NEC Division I hazardous areas. Designed to comply with rigid API 670 standards, the CMCP1000 far exceeds the capabilities of competitive vibration switches.

In addition to the key features listed above, the CMCP1000 offers a buffered transducer output for detailed diagnostics and optional high-pass and low-pass filters to monitor specific frequency bands.

CMCP1000 Dual Limit Single Channel Vibration Monitor

CMCP1000 Ordering InformationCMCP1000 -XX -XX -XXX Description

00 Standard mount

01 3/4" NPT stud mounting adapter

00 Non-latching

01 Local external reset button

001 0-1 in/sec peak

002 0-2 in/sec peak

025 0-25 mm/sec peak

050 0-50 mm/sec peak

SpecificationsPower +24 Vdc at 90 mA maximum

Frequency Response 4 Hz to 5 KHz

Analog Outputs 4-20 mA proportional to full scale

Accuracy 0.5% of full scale rang


Operating Temperature −4 °F to +176 °F (−20 °C to +80 °C)

Relative Humidity 0-95%, non-condensing

Dimensions Width: 5.4375" (138 mm), Height: 5.6250" (143 mm), Depth: 5.6250" (143 mm)

Mounting 3 Bolt Mount (Standard) 3/4" NPT (Optional)

Approvals FM, CSA, UL Class I (BCD), Class II (E,F,G) Class III

SKF Condition Monitoring and Custom ProductsCMCP5019 19” Rack-mounted Retrofit 10-Channel Monitor

www.skf.com/cm33

Features19" EIA rack or panel mount – 2-DIN high•

Individual bright red LED displays•

OK, alert, and danger relays meets API 670•

CE approved•

Terminals for customer wiring•

110 or 120 Vac power, 50 or 60 Hz•

Optional -24 Vdc power supply for Eddy Probes•

Optional digital communication (Modbus RS-485 or TCP)•

DescriptionWith demand to replace existing and obsolete rack mounted monitoring systems, CMCP now offers an integrated solution to make replacement simple and easy.

The CMCP5019 10-Channel Monitor is precisely designed for direct and simple replacement of antiquated rack mounted monitoring systems. The CMCP5019 mounts in any 19" EIA rack, or can be panel mounted in a cutout. At 19" wide, 7" (2-DIN) high and 7.5" deep, the unit is compact, while remaining feature rich. As with any CMCP500 Series System, the CMCP5019 can be stacked for unlimited channel counts.

Installation Is simple and straight forwardExisting wiring is removed from the monitoring system and terminated on the replaceable terminals on the back panel of the CMCP5019. Power is provided by an integral 24 Vdc power supply that accepts 110 Vac or 220 Vac, 50 Hz or 60 Hz. With the use of the front accessible selector switches and the local displays, Current Value, Alert Set Point, and Danger Set Point can be viewed and easily changed.

If replacing a monitoring system with less then 10 channels, blank CMCP500 Series Monitors and Displays will be provided for the unused positions. Additional channels can be added at a later date as the CMCP5019 is pre-wired for all 10 positions.

CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor

Outputs includeCommon relay outputs: OK, alert, and danger• 4-20 mA recorder outputs• Buffered dynamic signal output BNC and terminal• Optional digital communications using Modbus RS-485 or • Modbus TCP (Ethernet)

DimensionsOverall Width: 19.0" (48.2 mm), Height: 7.0" (17.8 mm),

Depth: 7.5" (19 mm)

Weight 11 lbs with digital communications (5 kg)

Cutout Size 17.75" x 7.00" (45.1 cm x 17.8 cm)

BUF OUT

4-20

BUF

OUT4-20

BUF OUT

OUT

+ OUT-

DCPWR 4-20

ALERT

OK+ -PWR

DC

+ -COM T+ - BUF RST

OK

BUF OUT

XDCR OUT

SET-D

SET-A

D

CVA DC

OK

DANGER

XXDCR

PWROK

ALERT

+

DC

ALERT

OUT-4-20 OK

OUT+ -4-20PWR

DC

ALERT

OKOUT

4-20+ -PWR

DC

ALERT

OK

+ -TCOMRST+ - BUFTCOMRST

OK

BUF OUT

XDCR

DC

SET-A

SET-D

CV

DA

DANGER

X

SET-A

SET-D

ACV

D DC

DANGER

OUTX TCOMRST+ - BUFTCOMRSTBUF

SET-A

SET-DOK

BUF OUT DACV

DC

XDCR OUT

DANGER

X

OK

BUF OUT

SET-A

SET-D

CV

DA DC

OUTXDCR

DANGER

X

ALERTALERT

+ -

DCPWR

OUT4-20 PWR

+OK

OUT-4-20

DCOK

OUT+ -PWR

DC4-20

ALERT

OK+ -PWR

DC

RST

DANGER

CV

SET-A

SET-D

BUFTCOMRST+ - BUF + -

DANGER

D

OK

BUF OUT

SET-A

SET-D

CVA

XDCR OUT

BUF OUTDC

OK

XDCRX

OUT+ -TCOMBUF+ - RSTTCOM

DCDA

OK

BUF OUT

XXDCR OUT

SET-A

SET-D

ACV

DCD

OK

DANGER

XXDCR

PWRDC

OUT

ALERT

+OK

ALERT

OUT-4-20 OK

TRSTBUF+ -TCOMRSTBUF COM

BUF OUT

XDCR

SET-A

SET-D

DACV

DC

DANGER

OUTX

ACV

SET-A

SET-DOK

D DC

DANGER

OUTX

Term NC

NC

NC

-24

+24

321 654 987

RS-485

15121110 1413 181716

RS-485

G + - +G -

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 OK

Ale

rtD

ange

r

SKF Condition Monitoring and Custom ProductsCMCP5019 19” Rack-Mounted Retrofit 10-Channel Monitorwww.skf.com/cm34

CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor (continued)

Display Display Display Display Display Display Display Display Display Display

Channel1 Channel2 Channel3 Channel4 Channel5 Channel6 Channel7 Channel8 Channel9 Channel10

Power Supply

CMCP500A

8 Channel A to D Converter

Panduit 1" X 2"

Panduit 1" X 2"

Backplate (brushed 1/8" aluminum)

Side View

One (1) CMCP5019 10-Channel Monitor1.

Select the channel count (1-10)2.

Select communication option3.

Select a -24 Vdc power supply if required 4. for eddy probes

Itemize the CMCP500 series monitors in the 5. order (left to right) they will be installed.

SKF will determine display values from the monitor part numbers.

CMCP1519 -XX -XX -XX Description

01 1 display, 9 blanks









10 10 display

00 No digital communication

RS Modbus RS-485

01 Modbus TCP (Ethernet)

00 Without -24 Vdc auxiliary supply

24 With -24 Vdc auxiliary supply

CMCP5019 Ordering information

Faceplate (blue anodized 1/8" aluminum) 19" (482.6 mm)

5.25" (133.35 mm)

18.5" (470 mm)

7.0" (177.8 mm)

7.0" (177.8 mm)

Optional ADC Sensor Input 4-20 mA Relays

CMCP515-2100 Power Supply

-V +V

L N G

17.75" (450.85 mm)

Notes: 1. 20 awg stranded hook up wire, all connections 2. Ferrules used on multiple wires.

SKF Condition Monitoring and Custom ProductsCMCP5301 and CMCP5302 One and Two Channel General Machinery Monitor

www.skf.com/cm35

FeaturesTwo levels of alarm with relays•



Trip multiply•

4-20 mA output•


Reset button•

Bright LED digital readout•

DescriptionThe CMCP5301 and CMCP5302 are one and two Channel Vibration Monitors that have been designed for use on typical rotating machinery such as motors, pumps fans, turbines, compressors, chillers, etc.

The CMCP5301 and CMCP5302 accept inputs from any industry standard 100 mV/g accelerometer, condition’s the input signals to velocity and provides a digital display and alarm status indication.

Analog outputs (4-20 mA) are provided for each channel for interface to a PLC or DCS for trending, alarm and operator interface.

The alarm contacts for the OK circuit, and Alert and Danger may be interfaced to machine control and shutdown systems for a complete vibration protection solution.

The system is a pre-wired turn-key package with power supply, and bright LED displays. The power supply accepts 110 or 220 Vac, 50 or 60 Hz. They are available in either an English or Metric configuration.

The CMCP5301 and CMCP5302 are also available with any other CMCP500 Series Monitor. The standard housing is NEMA 4X Fiberglass.

CMCP5301 One-Channel General Machinery MonitorCMCP5302 Two-Channel General Machinery Monitor

Specifications

ElectricalPower Accepts 110 Vac or 220 Vac, 60 Hz or 50 H

Frequency Response (-3 dB) 2 Hz to 2.0 kHz




Maximum Load 600 Ohms resistive per channel

Case Isolated




Approvals NEMA 4X

Dimensions Width -7.25" (18.4 cm), Height -7.25" (18.4 cm), Depth - 5.0" (12.7 cm)

CMCP5301 /5302 Ordering InformationCMCP5301CMCP5302

-aa -bb* Description

01 No display(s)

02 Individual display(s)

E 0-1 in/sec PK

M 0-25 mm/sec RMS*Please fully specify other transmitters for your CMCP5301/02 system.

SKF Condition Monitoring and Custom ProductsCMCP5304 Four-Channel General Machinery Monitorwww.skf.com/cm36

CMCP5304 Four-Channel General Machinery Monitor

FeaturesTwo levels of alarm with relays•



Trip multiply•

4-20 mA output•


Reset button•

DescriptionThe CMCP5304 is a Four Channel Vibration Monitor that has been designed for use on typical rotating machinery such as motors, pumps, fans, turbines, compressors, chillers, etc.

The CMCP5304 accepts inputs from any industry standard 100 mV/g accelerometer, condition’s the input signals to velocity and provides a digital display and alarm status indication.

Analog outputs (4-20 mA) are provided for each channel for interface to a PLC or DCS for trending, alarm and operator interface.

The CMCP5304 alarm contacts for the OK circuit, and Alert and Danger may be interfaced to machine control and shutdown systems for a complete vibration protection solution.

The system is a pre-wired turn-key package with panduit, power supply, bright LED display, channel selector switch and reset button. The power supply accepts 110 or 220 Vac, 50 or 60 Hz. The CMCP5304 is available in either an english or metric configuration.

The standard housing is polyester powder coated steel; rated NEMA 12. An optional stainless steel enclosure is rated NEMA 4X.


Power Accepts 110 Vac or 220 Vac, 60 Hz or 50 H

Frequency response (-3 dB) 2 Hz to 2.0 kHz

Buffered output BNC connector 0-20 kHz



Maximum load 600 Ohms resistive per channel

Case Isolated

Environmental

Operating temperature −4 ° to +176 °F (−20 ° to +80 °C)

Storage temperature −67 ° to +257 °F (−55 ° to +125 °C)

Relative humidity 0-95% non-condensing

Approvals NEMA 4X, EEMAC, UL508, CSA Type 4, VDE IP66, IEC 529, IP66

Physical

Width 7.87" (200 mm)

Height 15.75" (400 mm)

Depth 5.90" (150 mm)

Weight 15 lbs (6.80 kg)

CMCP5301 -X -X-XX Description*

E Four channel, 0-1 in/sec PK

M Four channel, 0-25 mm/sec RMS

KEY Wing knob latch with key

FOOT Foot mounting kit

E-SS Four channel, 0-1 in/sec PK, stainless steel enclosure

M-SS Four channel, 0-25 mm/sec RMS, stainless steel enclosure

CMCP5304 Ordering Information

*Please fully specify other transmitters for your CMCP5304 system (MCT).

SKF Condition Monitoring and Custom ProductHMI (Human Machine Interface) System with Wonderware® Software

www.skf.com/cm37

FeaturesWorld’s most popular HMI•

Machine mimics•

Hard and soft alarms•

Historical and real-time trending•

Current and historical alarm lists•

Modbus or ethernet A to D converters•

Desktop or rack mount touch screen•

Overall, rate of change, and SPC alarms•

Makes use of existing networks•

DescriptionWonderware® is the leading independent developer of industrial automation or HMI (Human-machine interface) applications. SKF has designed applications for TSI (Turbine Supervisory Instrumentation), turbines, pumps, compressors, cooling tower fans and reciprocating compressors.

Utilizing a HMI like Wonderware allows a plant operator to view vibration data, or any other data from a 4-20 mA output sensor or transmitter, in the control room and

HMI (Human Machine Interface) Systems with Wonderware® Software

compare these values to other operating parameters such as historical data. Wonderware offers machine mimics with easily programmable hard and soft alarms in overall, rate of change, or SPC. This allows the operator to make intelligent machine operating decisions based on the data in front of them.

Each HMI system includes the SKF 500 series transmitters, analog to digital converters (in either Modbus or ethernet TCP/IP), setup module, programming, and either a desktop PC or a panel mount touch screen computer complete with Windows® 2000 and all necessary programming.

Main Screen Bar Graph Screen

Wonderware® Example Screens

SKF Condition Monitoring and Custom ProductHMI (Human Machine Interface) System with Wonderware® Softwarewww.skf.com/cm38

HMI (Human Machine Interface) Systems with Wonderware® Software (continued)

Current Alarm List Historical Alarm List

Historical Trend Historical Trend

Real Time Trend Setup

SKF Condition Monitoring and Custom ProductsTurbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors

www.skf.com/cm39

Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors

Specification of a Turbine Supervisory Instrumentation (TSI) system can be an exhausting process when the individual parameters must be specified. This is a guide to be used in selecting an appropriate TSI system using CMCP500 Series Transmitters/Monitors.

When an existing TSI system is being retro-fitted, the immediate indication is that a one-for-one replacement of each original parameter is sufficient. This approach may be adequate if the original system was complete. However, recent experience with retro-fitting TSI systems has brought to light that many of the existing systems can be greatly enhanced with additional parameters. Also, certain parameters should be considered for complete replacement including a different type of sensor.

TSI systems not only measure bearing vibration levels, but can include:

Shell expansion •

Differential expansion •

Eccentricity •

Valve position •

Turbine speed and acceleration •

Thrust position •

Shaft Relative Vibration •

Case Vibration •

Phase angle •

Bearing temperature•

Types of monitoring systemsThere are two types of monitoring systems achievable with CMCP500 Series Transmitters/Monitors. The system can be specified as a stand-alone system with local displays and alert/danger relays using CMCP500 Series Monitors. Alternatively the system can provide an output to a DCS/PLC, (existing or a supplied Wonderware HMI package), with just the use of CMCP500 Series Transmitters and Analog to Digital Converters. CMCP can provide Analog to Digital converters to communicate in Modbus, Ethernet or any other protocol.

Wonderware HMI TSI System

Monitoring parametersRadial vibrationRadial Vibration is usually the heart of the TSI system. It gets the most attention and generally gives the first indication of out of specification conditions. Most OEM TSI systems utilized a shaft rider transducer system to monitor vibration with a shaft absolute output signal. An exact replacement transducer system can be supplied, but most customers and OEMs are specifying Eddy Probe Systems. A complete vibration system would install two probes per bearing, with the sensors located 90° from each other (X and Y).

Thrust positionThrust Position indication includes one or two Eddy Probe Systems to observe the position of the thrust collar within its bearings. This system is an internal installation and need not replace the existing system because many original installations utilize a differential pressure system that interfaces with the turbine hydraulic control system.

Shell expansion Shell Expansion is the measure of a turbine case or shell moves in relation to a fixed location usually measured with a Linear Variable Differential Transformer (LVDT). Some existing OEM systems still use spindle micrometers or dial indicators that are subject to mechanical damage and human error. Although many systems installed with only one LVDT are adequate, a complete TSI system specification should consider two LVDTs located at each corner of the turbine shell. A second sensor will monitor shell cocking or uneven thermal growth which is a fairly common occurrence during startup when the sliding feet may have inadequate lubrication.

Differential expansion Differential Expansion measurements are an important parameter receiving much attention during turbine startup and warming. This parameter measures how the turbine rotor expands in relation to the turbine shell, or casing. A new differential expansion system using Eddy Probe can be retro-fitted to any existing system. An Eddy Probe is more reliable and robust than OEM supplied induction coil systems.

Valve positionCorrect valve positioning is required to efficiently operate a steam turbine. Some turbines may require several throttle valves be monitored, and some turbines will instrument the main stop valve(s) to determine when they crack from their seats. Retro-fit valve position measurements use DC LVDTs or DC Rotary Potentiometers. All OEM TSI systems include valve position measurement(s) as a startup and operation parameter. Some OEM systems utilized AC LVDTs while others use mechanical linkages and scales for indication. A retro-fitted system can be installed in the same position or relocated to a more accessible or protected position.

Eccentricity A rotor which has been sitting idle during overhaul or has been inadvertently stopped during coast-down for an extended period will develop a bow or bend. This condition must be corrected by turning gear operation and, possibly, with auxiliary heating prior to high speed operation to prevent internal clearance rubbing. Eccentricity systems installed by OEMs monitor the turbine stub shaft or a shaft collar using induction coils. A retro-fit Eddy Probe system

SKF Condition Monitoring and Custom ProductsTurbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitorswww.skf.com/cm40

Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors (continued)

will monitor at the same location, and many times use the same bracketry.

SpeedTurbine speed indication supplied by OEMs comes in many forms: observing a gear wheel located inside the front standard, electrically converting the generator output frequency, or monitoring the turning gear. A retro-fitted system using Eddy Probe’s can be specified to observe any multi-toothed gear wheel. Applications monitoring generator output frequency without an integral turning gear may require installation of a custom gear wheel. Speed indication may be specified as an analog display or as a digital display and can be interfaced to a zero speed system for turning gear engagement.

Rate of accelerationRate of Acceleration is usually monitored during startup to prevent over-torquing the rotors as the turbine approaches critical speeds, and as the operating speed is reached prior to line synchronization. Once the generator has been synchronized and is being controlled by load dispatchers the acceleration rate is not monitored. Acceleration rate measurements use a speed input to derive its output display. Eddy Probe systems can be installed as a replacement or supplement an existing application.

PhasePhase or phase angle, is a measure of the relationship of how one vibration signal relates to another vibration signal and is commonly used to calculate the placement of a balance

Ethernet to DCS or HMI SystemTransmitters and ADC

Local Control Panel

JB JBJBJB

Zero SpeedY Y

XX

YY

XXXXX

YYY

Case

Valve

Ecc

Phase Diff.

Excit

er

GeneratorIP/LP TurbineHP TurbineTP

TP

Single channel transmitters/monitorsEach of the channels is monitored with an individual CMCP 500 Series Transmitter or Monitor.

CMSS525(A) transmitters/monitors are used to process • vibration signals from accelerometers and velometers and provide a signal output relative to Acceleration.

CMSS530(A) transmitters/monitors are used to process • vibration signals from accelerometers and velometers and provide a signal output relative to Velocity.

CMSS540(A) transmitters/monitors are used to process • the signals from proximity probes and provide a signal output relative to vibration displacement.

Radial Vibration –

CMSS545(A)transmitters/monitors are used to process the • signals from proximity probes and provide a signal output relative to position.

Thrust –

Variations of CMSS540(A) and CMSS545(A) transmitters/•


www.skf.com/cm41

weight. This parameter is not usually displayed continuously but is monitored periodically to determine changes in the rotor balance condition, deviations in system stiffness such as a cracked shaft. Phase angle measurements are sometimes not supplied by OEMs, but can be installed using an Eddy Probe system. Installation involves locating or installing a once-per-turn event such as a key or notch that the Eddy Probe will view. An Eddy Probe viewing a notch is easier to install and adjust, but the installation of the notch requires special tooling to cut the notch. Keys are easier to apply using glues or epoxies and are subject to coming off due to centrifugal forces.

TemperatureTemperature of bearings is a measure of the how hot a bearing is operating. It may be due to overloading, mis-alignment, improper lubricant pressure and/or flow. Nearly all turbine generator bearings were originally installed or retro-fitted with bearing temperature sensors. These sensors may be thermocouples or RTDs. This parameter is often overlooked possibly due to the OEM output display located at some other panel not within the vicinity of the retro-fitted TSI system. Any bearings that was not originally equipped with temperature sensors can be retro-fitted to accept thermocouples or RTDs.

monitors are used to monitor turbine specific parameters including:

CMCP547 Differential Expansion Transmitter/Monitor –

CMCP548 Case Expansion Transmitter/Monitor –

CMCP549 Valve Position Transmitter/Monitor –

CMCP585 Eccentricity Transmitter/Monitor –

Turbine speed is monitored with the CMCP-TACH3 Programmable Tachometer. The CMCP-TACH3 also displays Rate of Acceleration.

IntegrationCMCP integrates the single channel CMCP500 Series Transmitters/Monitors into a complete and reliable Turbine Supervisory Instrumentation package. Several enclosure options are available ranging from NEMA 4X fiberglass to cast aluminum explosion proof, all available with or without windows. Local displays are a popular option for transmitter systems and a must for the stand alone monitoring system. With the use of analog to digital converters, this system can communicate with existing PLC/DCS systems. If a PLC/DCS does not exist, CMCP can create a custom Wonderware HMI system to meet the customers exact needs.

Typical installation will include:• One enclosure containing

CMCP500 Series modules –Power supplies –Analog to digital converters – if provided –Local displays – if provided –

• One enclosure containingProximity probe drivers –Power supplies –Intermediate terminations for other sensors –

• SensorsSKF CMSS proximity probes, cables and drivers –Accelerometers or Velocity transducers (Velometers) –Linear Variable Differential Transmitters (LVDT’s) –Temperature thermocouples or RTD’s –Speed pickup – proximity, magnetic, etc. –Rotary valve potentiometers –


Sample TSI system

Item Quantity Part Number Description

A. Transducers and accessories1 19 CMSS68-000-20-10 Eddy Probe, 8 mm, 3/8” x 24 UNF, 2” Length

2 19 CMSS958-00-90 Extension Cable, 9 meter

3 19 CMSS668-1 Driver, Standard, 200 mv/mil, 90 mil range

4 1 CMCP-VALVE Rotary Valve Potentiometer for Valve Position, 0-5,000 Ohms

5 1 CMCP-LVDT 0-2” DC LVDT Sensor for Case Expansion or Valve Position

6 1 CMCP-LVDT-HT 0-2” AC LVDT with Transmitter for High Temperature Applications

7 111-403-000-01-13-03-01-02 TQ403 18 mm Eddy Probe, 12 mm Range, M20 Thread, 36.5 mm Case, 1 meter cable

8 913-403-000-01-01-05-01 TQ403 18 mm Eddy Probe Extension Cable, 9 meter length

9 1 204-453-000-021 TQ403 18 mm Eddy Probe Driver, 1.33 mV/micron, 10 m System, Volt O/P, Standard Version

10 10 CMCP801-12 Relative Probe Holder 12”, Cut to Length

11 4 CMCP805-01 Probe Mounting Brackets 3/8” x 24 UNF

12 CMCP820-LP-01 Cable Packing Gland Assembly, 1 Cables 1/2” NPT

13 3 CMCP820-LP-02 Cable Packing Gland Assembly, 2 Cables 1/2” NPT

14 4 CMCP140-04 Painted Steel Enclosures for Eddy Probe Drivers

15 1 CMCP140-06 Painted Steel Enclosures for Eddy Probe Drivers

16 CMCP140-08 Painted Steel Enclosures for Eddy Probe Drivers

B. CMCP500 / CMSS500 Transmitters1 14 CMSS540-200-02 Radial Vibration Transmitter (0-15 mils recommended)

2 2 CMSS545-200-01 Thrust Position Transmitter (40-0-40 mils recommended)

3 1 CMCP585 Eccentricity Transmitter (0-15 mils recommended)

4 1 CMCP549 Valve Position Transmitter (0-100% recommended)

5 1 CMCP547 Differential Expansion Transmitter (Specify)

6 1 CMCP548 Case Expansion Transmitter (Specify)

7 1 CMCP575 Speed Transmitter (0-5,000 RPM)

C. Speed and/or rate of acceleration1 2 CMCP-TACH3 Programmable Tachometer w/Eddy Probe Input

SKF Condition Monitoring and Custom ProductsTurbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitorswww.skf.com/cm42

For additional information on Turbine Supervisory Instrumentation please view the CMCP Application Notes:

• Turbine Supervisory Instrumentation

• Eccentricity

• Differentail/Rotor Expansion

• Valve Position

• Shell/Case Expansion



www.skf.com/cm43

Item Quantity Part Number Description

D. Analog to digital convertersRS-485 Serial Modbus

1 CMCP-RM-8AI 8 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII

2 CMCP-RM-16AI 16 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII

3 CMCP-RM-SETUP Field Setup Module, RS-485 Units Only

4 CMCP-RM-232/484 Converter for RS232 to RS485

Ethernet Modbus TCP/IP

5 CMCP-ET-8AI 8 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP

6 CMCP-ET-16AI 16 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP

E. Power supplies1a CMCP515-1300 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)

1b 1 CMCP515-2100 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)

1c CMCP515-4200 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)

2a CMCP515-1300 -24 VDC Power Supply (50 mA per Eddy Probe)

2b 1 CMCP515-2100 -24 VDC Power Supply (50 mA per Eddy Probe)

2c CMCP515-4200 -24 VDC Power Supply (50 mA per Eddy Probe)

F. Computer and HMI software1 1 CMCP-Wonderware-64 64 Tag Wonderware Software

2 1 CMCP-WW-APP-TSI Wonderware Application Runtime (5 Screens)

3a 1 CMCP-Dell-P4 Desktop Dell P4 Computer, 17” Screen

3b CMCP-IPPC-15 15” NEMA 4 Panel Mount Touch screen Industrial Pentium Computer with Windows 2000

G. Optional items1 CMCP-Drawing Electrical Drawing Package

2 1 CMCP-Backplate Custom Backplate and Integration

3 CMCP-Mimic Machine Mimic with Displays and BNC per Channel

4 1 CMCP610 Benchtop Eddy Probe Calibrator


SKF Condition Monitoringand Custom ProductsCMCP500 Series of special Single Channel Transmitters/Monitors

For additional information on SKF Reliability Systems products, contact:

SKF Reliability Systems5271 Viewridge Court • San Diego, California 92123 USATelephone: +1 858-496-3400 • FAX: +1 858-496-3531

Web Site: www.skf.com/cm® SKF and Microlog are registered trademarks of the SKF Group.• All other trademarks are the property of their respective owners.•

© SKF Group 2008The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.

SKF Patents include: #US05854553, #US05845230, #US06489884, #US05679900, #US04768380, #US06199422, #US05992237, #US06202491, #US06513386, #US06275781, #US06633822, #US06006164,#US2003_0178515A1, #US6,789,025, #US6,789,360, US 5,633,811 and US 5,870,699, #WO_03_048714A1

Publication CM2380 (Revised 02-08) • Printed in the United States of America

For additional information on Condition Monitoring Custom Products, please contact customer service:

Telephone: +1 858-496-3400 Email: [email protected]

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Single Channel Transmitters/Monitors - Engineeringby.genie.uottawa.ca/~liang/Facilities_files/Equipment/SKF... · 2009. 7. 16. · SKF offers for sale the products described herein