SINUMERIK 840C SIMODRIVE 611-D Installation Lists 840C SIMODRIVE 611-D Installation Lists Installation Guide Service Documentation Valid for: Control SINUMERIK 840C/CE Standard/Export

Installation Guide 07.97 Edition

Service Documentation

SINUMERIK 840CSIMODRIVE 611-DInstallation Lists

SINUMERIKSINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

User Documentation

SINUMERIKSINUMERIK

Manufacturer Documentation

User Documentation

Manufacturer Documentation

SINUMERIK

840C Accessories

840C

SINUMERIK

840C

840/840C/880/880 GA2

SINUMERIK

840C

SINUMERIK 840C / OEM Version for Windows


840/840C/850/880/880 GA2

SINUMERIK

Brochure Catalog NC 36 Catalog NC Z

Operator’s Guide� OEM Version for

Windows � StandardDiagnostics Guide

ProgrammingGuide

Cycles,ProgrammingGuide

Measuring CyclesVersion 20User’s Guide

Computer Link� SINT� SIN PS 231� SIN PS 315

Interface:� Signals� ConnectionConditions

Function BlockPackagesFunction Macros

PLC 135 WB/WB2/SDQuick Reference,PlanningS5-HLL

SINUMERIK

840C

SINUMERIKWS 800A� CL800 Cycle Language� User’s Guide

Computer Link� Message Frame

Descripiton� General Description

Installation Guide� Instructions� Lists� Difference Description

Windows

Measuring CyclesVersion 20Start-up Guide

Spare Parts List

840/880

SINUMERIK

840/840C/880/880 GA2

User’s GuideGraphic Programming System� Drilling/Boring and Milling Parts 1+2� Turning Parts 1+2� On PC� Environment Description 840C

840/840C/880/880 GA2

840C840/840C/850/880/880 GA2

ACR 20/805SM/840C

Link to SINEC L2-DP withModule � IM328-N, Slave� IM329-N, Master and Slave

User’s GuideSimulation Millingand Turning

SINUMERIK

840C

Planning GuideGraphic Programming System

840C

SINUMERIK

840C SINUMERIKSINUMERIK

840/840C/880/880 GA2 SINUMERIK

SINUMERIKSINUMERIK

SINUMERIK

SINUMERIK SINUMERIKSINUMERIK

SINUMERIK

SINUMERIKSINUMERIK

SINUMERIKSINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

User/Manufacturer/Service Docum.

AccessoriesACR 20/805SM/840C

SINUMERIK

840C 840C 840C

840/840C/880/880 GA2 800 840C

840/880

OEM Version forWindows� User’s Guide� Alarm Dialog for PC

840/840C/880/880 GA2

840/840C/880/880 GA2

840/840C/880/880 GA2

840/840C/880/880 GA2 840C

Description ofFunctionsSafety Integrated

SINUMERIK840C

SINUMERIK 840CSIMODRIVE 611-D

Installation Lists

Installation Guide


Valid for:

Control SINUMERIK 840C/CE Standard/Export Version

Drive SIMODRIVE 611-D

Software Version Software Version

1.x2.x3.x 1.x4.x 2.x5.x 3.x6.x 4.x

07.97 Edition

SINUMERIK® documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in ”Remarks” column:

A . . . New documentation.B . . . Unrevised reprint with new Order No.C . . . Revised edition with new status.

If factual changes have been made on the page since the last edition, this isindicated by a new edition coding in the header on that page.

Edition Order No. Remarks

11.92 6FC5197-0AA60-1BP0 A

06.93 6FC5197-2AA60-0BP0 C

12.93 6FC5197-3AA60-0BP0 C

10.94 6FC5197-4AA60-0BP0 C

03.95 6FC5197-4AA60-0BP1 C

09.95 6FC5197-5AA60-0BP0 C

04.96 6FC5197-5AA60-0BP1 C

08.96 6FC5197-5AA60-0BP2 C

07.97 6FC5197-6AA60-0BP0 C

Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.

We have checked that the contents of this publication agree withthe hardware and software described herein. The information givenin this publication is reviewed at regular intervals and anycorrections that might be necessary are made in the subsequentprintings. Suggestions for improvement are welcome at all times.

Subject to change without prior notice.

Siemens-Aktiengesellschaft

For more information, refer to the Internet:http://www.aut.siemens.de/sinumerik

The publication was produced on the Siemens 5800 Office System.

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including created bypatent grant or registration of a utility model or design, are reserved,

© Siemens AG 1992, 1993, 1994, 1995, 1996, 1997All Rights Reserved

Order No. 6FC5197-6AA60-0BP0Printed in the Federal Republic of Germany

This manual is included in the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks09.97 6FC5198-6CA00-0BG0 (Read) C09.97 6FC5198-6CB00-0BG0 (Print) C09.97 6FC5198-6CC00-0BG0 (Net) C

NC/Drive Machine Data 1

PLC Machine Data 2

Cycles Machine Data 3

NC Setting Data 4

PLC Interface 5

Startup, Flowcharts 6

Contents

Page

1 NC/Drive Machine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

1.1 General values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–21.2 Channel-specific values (max. 4 channels)

(as from SW 4: 6 channels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–91.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious) . . . . . . . 1–101.4 Spindle-specific values (max. 6 spindles) . . . . . . . . . . . . . . . . . . . . 1–131.5 General bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–181.5.1 General bits, standard assignments . . . . . . . . . . . . . . . . . . . . . . . . 1–241.6 Spindle-specific bits (max. 6 spindles) . . . . . . . . . . . . . . . . . . . . . . 1–271.6.1 Spindle-specific bits, standard assignments . . . . . . . . . . . . . . . . . . . 1–281.7 Channel-specific bits (max. 4 channels)

(as from SW 4: 6 channels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–291.7.1 Channel-specific bits 1, standard assignments . . . . . . . . . . . . . . . . . 1–301.8 Axis-specific MD bits 1 (max. 30 axes) . . . . . . . . . . . . . . . . . . . . . . 1–311.8.1 Axis-specific MD bits 1, standard assignments . . . . . . . . . . . . . . . . 1–321.9 Compensation points for leadscrew error compensation . . . . . . . . . . 1–341.9.1 Channel-specific bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–351.9.2 Axis-specific MD 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–361.9.3 Axis-specific MD bits 2 (max. 30 axes) . . . . . . . . . . . . . . . . . . . . . . 1–421.10 MD for display screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–431.10.1 Spindle-specific MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–431.10.2 Axis-specific MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–451.10.3 MD bits for collision detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–471.10.4 MDs for flexible memory configuration . . . . . . . . . . . . . . . . . . . . . . 1–481.11 611A drive machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–501.11.1 611A drive machine data MSD (SW 3) . . . . . . . . . . . . . . . . . . . . . . 1–501.11.2 611D drive machine data FDD (SW3) . . . . . . . . . . . . . . . . . . . . . . . 1–601.11.3 611D drive machine data FDD/MSD (as from SW 4) . . . . . . . . . . . . 1–641.11.4 FDD/MSD specific diagnostics/service MD (as from SW4) . . . . . . . . 1–751.11.5 Servo Service data (SSD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–761.12 Safety Integrated (SI) machine data . . . . . . . . . . . . . . . . . . . . . . . . 1–771.12.1 SI NC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–771.12.2 SI drive machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–831.12.3 SI service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–851.13 Coding of resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–861.14 Code table for axis name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–87

2 PLC Machine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.1 PLC machine data for operating system (DB 60) . . . . . . . . . . . . . . . 2–12.2 General PLC machine data for function blocks (DB 61) . . . . . . . . . . 2–52.3 User PLC machine data (DB 62) . . . . . . . . . . . . . . . . . . . . . . . . . . 2–62.4 General bits (DB 63) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–72.4.1 PLC MD bits standard assignment . . . . . . . . . . . . . . . . . . . . . . . . . 2–122.5 General PLC machine data bits for function blocks (DB 64) . . . . . . . 2–132.5.1 PLC machine data bits for user (DB 65) . . . . . . . . . . . . . . . . . . . . . 2–142.6 DBs set up for user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–142.6.1 Data words for user (DB 68) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–142.6.2 Data bits for user (DB 71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14

3 Cycles Machine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

4 NC Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

4.1 NC values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.2 NC setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

5 PLC Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.1 Overview PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15.1.1 Inputs, outputs, flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15.1.2 Data blocks (DB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25.1.3 Function blocks (FB, FX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–65.2 Basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–135.2.1 Assignment of DB 1 (diagnostics) . . . . . . . . . . . . . . . . . . . . . . . . . 5–155.2.2 Fast data channels (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . 5–195.2.2.1 DB 2 configuring DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–195.2.3 DB 3 data transfer areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–205.3 NCK/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–215.3.1 Channel-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–215.3.1.1 Signals to NCK channel (DB 10 - DB 13) . . . . . . . . . . . . . . . . . . . . 5–215.3.1.2 Signals from NCK channel (DB 10 to DB 13) . . . . . . . . . . . . . . . . . 5–235.3.1.3 Auxiliary functions from NCK channel (DB 10 to DB 13) . . . . . . . . . 5–245.3.2 Axis-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–325.3.2.1 Axis-specific signals Safety Integrated (DB28) (SW5 and higher) . . . 5–325.3.2.2 Axis-specific GI signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–345.3.2.3 Axis-specific 611-D signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . 5–355.3.3 M signals decoded according to list (DB 30) . . . . . . . . . . . . . . . . . . 5–365.3.4 Spindle-specific signals (DB31) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–375.3.4.1 Signals from spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–375.3.4.2 Spindle-specific GI signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–375.3.4.3 Signals to spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–385.3.4.4 Spindle-specific GI signals to spindle . . . . . . . . . . . . . . . . . . . . . . . 5–385.3.4.5 Spindle-specific 611 D signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–395.3.5 Axis-specific signals (DB 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–405.3.6 Data transfer PLC/NC (DB 36) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–425.3.7 Data transfer initiated using DB 37 . . . . . . . . . . . . . . . . . . . . . . . . . 5–435.3.8 Operator panel signals / PLC (DB 40) . . . . . . . . . . . . . . . . . . . . . . . 5–445.3.8.1 Key signals from operator panel (DB 40) . . . . . . . . . . . . . . . . . . . . . 5–445.3.8.2 Display dialog line (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–465.3.8.3 Menu selection (DB 40)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–475.3.8.4 Cursor data (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–485.3.8.5 User key signals (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–495.3.9 Interface command channel (DB 41) . . . . . . . . . . . . . . . . . . . . . . . 5–515.3.10 General interface NC/PLC (DB 48) . . . . . . . . . . . . . . . . . . . . . . . . . 5–535.3.11 PLC messages (DB 58) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–555.3.11.1 Softkey function calls DB 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–605.3.12 DBs for PLC machine data (DB 60-65) . . . . . . . . . . . . . . . . . . . . . . 5–615.3.13 DBs set-up for user (DB 66*), 67*), 68, 71) . . . . . . . . . . . . . . . . . . . 5–615.3.14 Decoding lists for M signals (DB 80...DB 83) . . . . . . . . . . . . . . . . . . 5–62

6 Startup, Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

6.1 Restart after failure or replacement of the central service board . . . . 6–16.2 Saving the PLC program on the hard disk of the MMC . . . . . . . . . . . 6–36.3 Saving on/or loading from the hard disk (MMC) . . . . . . . . . . . . . . . . 6–46.4 Data transfer NC PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–56.5 Loading the archive file from an external PC to the NC . . . . . . . . . . 6–7

07.97 1 NC/Drive Machine Data

1 NC/Drive Machine DataNC MD/Drive MD allocation

MeaningMD Softkey

0to

999General MDs General data

1000to

1599Channel-specific MDs Channel data

2000to

3999Axis-specific MD 1 Axial data 1

4000to

4999Spindle-specific MD Spindle data

5000to

5199General MD bits General bits

5200to

5399Spindle-specific MD bits Bit displays

5400to

5599Channel-specific MD bits 1 Channel bits 1

5600to

5999Axis-specific MD bits 1 Axial bits 1

6000to

6999

Leadscrew error, compensation bits Compensation flags

9000to

9299Channel-specific MD bits 2 Channel bits 2

11000to

17969Axis-specific MD 2 Axial data 2

18000to

18599Axis-specific MD bits 2 Axial bits 2

20400to

20449MDs for multi-channel display Channel memory

2400*to

3944*

MDs for parameterset changeover, dynam. software

limit switchCollision detection

––––––

6000*to

62029

MDs for flexible memory configuration

Various axial data

1to

18000

Simodrive drive MD(SW3 and higher) ––––––

4000*to

4740*

Safety Integrated MD(SW5.4 and higher)

Safety functions(see Description of Functions

Safety Integrated)

© Siemens AG 1992 All Rights Reserved 6FC5197- AA60 1–1SINUMERIK 840C (IA)

1 NC/Drive Machine Data 09.95

1.1 General values

1.1 General values

D e s i g n a t i o nMDNo.

Standardvalue

Maximuminput value

Referencesystem

Inputunit

1 Speed after prelimit switch 500 100000 IS 1000 units/min

2

3 Corner deceleration rate 500 100000 IS 1000 units/min

6 Threshold for point of intersect.switch

1000 160002000 *)

IS units

7 Circle end point monitoring 5 32000 IS units

9 Error window on reapproach tocircle contour

200 32000 IS units

10 Feed after block search 1000 100000 IS 1000 units/min

13 Number of TO parameters 10 32 --

14 First password protected Rparameter

0 9991299 *)

--

15 Last password protected Rparameter

0 9991299 *)

--

16 First keyswitch protected Rparameter

0 9991299 *)

--

17 Last keyswitch protected Rparameter

0 9991299 *)

--

18 Zero offset group (L960) 1 10 --

20 Basic angle for nutating head 0 180000 IS 10-3 degrees

23 Number of buffer pairsCP 231

16 16 -- --

24 Number of buffer pairsCP 315 - 1

16 16 -- --

25 Number of buffer pairsCP 315 - 2

16 16 -- --

26 User program useful datalength CP 231

234 254 *) -- characters

27 User program useful datalength CP 315 - 11 - 16


28 User program useful datalength CP 315 - 2


_______*) SW 4 and higher

1–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60

SINUMERIK 840C (IA)


1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

30 Number of sectors in pro-cessing memory

10 1000 -- Sector

100 Feedrate override switch position 2

1 150 -- %

101 - // - 3 2 150 -- %

102 - // - 4 4 150 -- %

103 - // - 5 6 150 -- %

104 - // - 6 8 150 -- %

105 - // - 7 10 150 -- %

106 - // - 8 20 150 -- %

107 - // - 9 30 150 -- %

108 - // - 10 40 150 -- %

109 - // - 11 50 150 -- %

110 - // - 12 60 150 -- %

111 - // - 13 70 150 -- %

112 - // - 14 75 150 -- %

113 - // - 15 80 150 -- %

114 - // - 16 85 150 -- %

115 - // - 17 90 150 -- %

116 - // - 18 95 150 -- %

117 - // - 19 100 150 -- %

118 - // - 20 105 150 -- %

119 - // - 21 110 150 -- %

120 - // - 22 115 150 -- %

121 - // - 23 120 150 -- %

122 - // - 24 0 150 -- %

123 - // - 25 0 150 -- %

124 - // - 26 0 150 -- %

125 - // - 27 0 150 -- %

126 - // - 28 0 150 -- %

127 - // - 29 0 150 -- %

128 - // - 30 0 150 -- %



1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

129 - // - 31 0 150 -- %

130 - // - 32 0 150 -- %

131 Spindle override switch position 1

50 150 -- %

132 - // - 2 55 150 -- %

133 - // - 3 60 150 -- %

134 - // - 4 65 150 -- %

135 - // - 5 70 150 -- %

136 - // - 6 75 150 -- %

137 - // - 7 80 150 -- %

138 - // - 8 85 150 -- %

139 - // - 9 90 150 -- %

140 - // - 10 95 150 -- %

141 - // - 11 100 150 -- %

142 - // - 12 105 150 -- %

143 - // - 13 110 150 -- %

144 - // - 14 115 150 -- %

145 - // - 15 120 150 -- %

146 - // - 16 120 150 -- %

147 Rapid override switch position 1

1 100 -- %

148 - // - 2 10 100 -- %

149 - // - 3 50 100 -- %

150 - // - 4 100 100 -- %

151 - // - 5 0 100 -- %

152 - // - 6 0 100 -- %

153 - // - 7 0 100 -- %

154 - // - 8 0 100 -- %

155 Position controller basic cycle 4 40 -- Multiple of thedrive’s basic

cycle

156 Switch-off delayController enable

200 1000 -- ms


SINUMERIK 840C (IA)


1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

157 Control type forstandard cycles

T 61..M 62..

----

-- --

160 Interpolation cycle 4 32 -- --

164 Deadtime for calculation forextended thread

3628 4)

48 -- 1/8 of IPO clockfrequency

168 Basic cycle time for drive 16 32 -- 62.5 µs

208 Maximum tool wear P5, P6 999 999 999 99999 999 999 3)

IS 0.01 units

209 Maximum tool wear P7 999 999 999 99999 999 999 3)

IS 0.01 units

210 Number of TO areas 1 4 -- --

211 Start D No. for TO area 1 1 809 -- --

212 ” ” 2 0 809 -- --

213 ” ” 3 0 809 -- --

214 ” ” 4 0 809 -- --

228 User menu for MDA 0 1000 -- --

229 User menu for JOG 0 1000 -- --

230 User menu for TEACH IN 0 1000 -- --

231 User menu for AUTOMATIC 0 1000 -- --

232 User menu for JOG/REFPOINT 0 1000 -- --

250 Change of language 1) 0 1 -- --

260 M function ”C axis ON” -1 9999 -- --

261 M function ”C axis OFF” -1 9999 -- --

300 Tool allowance for protectionzone adjustment

0 9999 9999 IS --

3102)

Output byte to user interface 0 94999 3)

-- --

3112)

Output byte to mixed I/O 0 22999 3)

-- --

312 Assignment of outputs module2) for emergencyretraction 1st mode grp

0 2222)

-- --

313:

Assignment of outputs module2) for emergencyretraction 2nd mode grp

0 22 -- --

317 Assignment of outputs module2) for emergencyretraction 6th mode grpMDs 314 to 317 (as from SW4)

0 2222)

-- --

_______ 1) Up to SW 12) SW 3 and higher3) SW 4 and higher4) SW 5 and higher



1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

318:

323

Assignment of inputs of MixedI/O module for retraction of onemode group 1st mode group

:6th mode group 1)

0 8181)

-- --

324 Time for interpolator-controlledcontinuation 1)

0 1 00016 000 1)

-- ms

325 Maximum time for interpolator-controlled deceleration 1)

0 1 00016 000 1)

-- ms

330 Deadtime compensation fordwell axis actual value 1)

550 16 000 -- % of IPOcycle

331 Sine of angular range fortangential transitions TRC

2=̂approx.0.0005 deg.

16 000=̂approx. 4.5 degrees

-- 0.5 * 10-5

332 Deadtime compensation dwellaxis setpoint 2)

450 16 000 -- % of IPOcycle

333 Deadtime compensation dwellspindle actual value 2)

550 16 000 -- % of IPOcycle

334 Deadtime compensation dwellspindle setpoint 2)

450 16 000 -- % of IPOcycle

335 Min. reduction factor(velocity limitation FA warningthreshold) 3)

100 100 -- %

336 Velocity increase factor(velocity linitation FA warningthreshold) 3)

0 1000 -- 0.01 %

337 2nd MCS displacement in Xcoordinates 3)

0 9999 9999 MS units

338 2nd MCS displacement in Ycoordinates 3)

550 16 000 MS units

339 2nd MCS displacement in Zcoordinates 3)

550 16 000 MS units

340 3rd MCS displacement in Xcoordinates 3)

550 16 000 IS units

341 3rd MCS displacement in Ycoordinates 3)

550 16 000 IS units

342 3rd MCS displacement in Zcoordinates 3)

550 16 000 IS units

343 4th MCS displacement in Xcoordinates 3)

550 16 000 IS units

344 4th MCS displacement in Ycoordinates 3)

550 16 000 IS units

345 4th MCS displacement in Zcoordinates 3)

550 16 000 IS units

_______1) As fromSW 42) As from SW 53) As from SW 6


SINUMERIK 840C (IA)


1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

730 Delta X offset 0 ±99999999 IS units

731 Delta Y offset 0 ±99999999 IS units

732 Delta Z offset 0 ±99999999 IS units

733 Angle of rotation X 0 ±99999999 IS 10-5

734 Angle of rotation Y 0 ±99999999 IS 10-5

735 Angle of rotation Z 0 ±99999999 IS 10-5

736 Parameter 7 0 ±99999999 IS units

737 Parameter 8 0 ±99999999 IS units

738 Minimum speed for TRANSMIT 10 ±99999999 IS units/IPO cycle

739 Axis with constant cuttingspeed

0 30 IS Number of theaxis for G96

740 2nd transformation, param. 1 0 ±99999999 IS units

. - // - - // - - // - - // - - // -

750 3rd transformation, param. 1 0 ±99999999 IS units

. - // - - // - - // - - // - - // -

760 4th transformation, param. 1 0 ±99999999 IS units

. - // - - // - - // - - // - - // -


. - // - - // - - // - - // - - // -


. - // - - // - - // - - // - - // -


. - // - - // - - // - - // - - // -


. - // - - // - - // - - // - - // -



1.1 General values


Standardvalue

Maximuminput value

Referencesystem

Inputunit

876 Leading axis No. 1 0 9 --- ---

877 Following axis No. 1 0 9 --- ---

878 Leading axis No. 2 0 9 --- ---


880 Leading axis No. 3 0 9 --- ---


882 Leading axis No. 4 0 9 --- ---


884 Leading axis No. 5 0 9 --- ---


886 Leading axis No. 6 0 9 --- ---


888 Leading axis No. 7 0 9 --- ---


890 Leading axis No. 8 0 9 --- ---


892 Leading axis No. 9 0 9 --- ---


894 Leading axis No. 10 0 9 --- ---


896 Leading axis No. 11 0 9 --- ---


898 Leading axis No. 12 0 9 --- ---


900

901

902

903

904


SINUMERIK 840C (IA)


1.2 Channel-specific values (max. 4 channels) (as from SW 4: 6 channels)

1.2 Channel-specific values (max. 4 channels) (as from SW 4: 6 channels)


Standardvalue

Maximuminput value

Referencesystem

Inputunit

100* Mode group 1 264)

-- --

104* TO area for channel 1 464)

-- --

106* No. of enabled program 0 1) -- --

108* Initial setting 1st G group 1 35 --

110* Initial setting 3rd G group M:17T:18

19 -- --

112* Initial setting 6th G group 54 57 -- --

114* Initial setting 8th G group M:60T:64

64 -- --


118* Initial setting 12th G group M:94T:95

97 -- --


122* Initial setting 25th G group 3) 450 451 -- --

130* Device type for execution fromexternal

0 0. 5 -- --

132* Device number for executionfrom external

0 0 -- --

134* Cycle number on program start 4)

0 9 999 -- --

136* Cycle number on program end 4)

0 9 999 -- --

140* Initial setting of 6th G group 2)

54 57 -- --

142* Initial setting of tool offset block 2)

0 819 -- --

146* Corner deceleration speedG620/G00 4)

0 100 000 IS 1000 units/min

148* Corner deceleration G62 w/o G36 4)

0 100 000 IS 1000 units/min

150* Corner deceleration G62 withG36 4)

0 100 000 IS 1000 units/min

_______1) % +9999

L - 9999

all %, L = 0

2) SW 3 and higher

3) SW 2 and higher

4) SW 4 and higher



1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious)

1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious)*


Standardvalue

Maximuminput value

Referencesystem

Inputunit

200* 1st measuring system 1)

connection 2) 6)

000

05 03 00 0015 02 10 1530 02 10 30

AnalogDigitalDigital

--

20002-3

Setpoint on digital drive 0 --

20004-5

SPC/HMS setpoint output 0

20006-7

Drive/servo loop module No. 0

204* Exact stop limit coarse 40 1600099 999 999 5) MS units

208* Exact stop limit fine 10 1600099 999 999 5) MS units

212* Zero speed control 100 1600099 999 999 5) MS units

220* Backlash compensation 1st measuring system

0 +/- 16000 MS units

224* 1st software limit switch plus 99 999999 +/- 99999999 MS units

228* 1st software limit switch minus - 99999999 +/- 99999999 MS units

232* 2nd software limit switch plus +99999999 +/- 99999999 MS units

236* 2nd software limit switch minus - 99999999 +/- 99999999 MS units

240* Reference point value 0 +/- 99999999 MS units

244* Reference point offset 0 +/- 99999999 MS units

252* Servo gain factor 1666 1000080 000 6)

0.01 s-1

256* Scaling max. velocity 10000 99999999 -- mm/min, inch/min, deg/min

260* Normierung max. Drehzahl-sollwert 1) 8000 99999999 mV

2)5)

100009000

2000020000

0.01 % of max.setpoint

264* Threshold for drive error 1)2)

960012000

1500020000

-- VELO0.01 % of max.

motor speed

268* Max. set speed 1)

(IPO-STOP) 2)5)

81922000020000

-- VELO0.01 % of max.

motor speed

272* Drift compensation 1)2)

00

+/- 500 -- VELO0.01 % of max.

motor speed

276* Acceleration 50 16000 2)

9999 9999 4)

9900 0000 5)

IS 10000 units/s2

_______1) Up to SW 22) SW 3 and higher4) SW 4 and higher5) SW 4.4 and higher6) SW 5 and higher*) SW 5: 30 real axes


SINUMERIK 840C (IA)




Standardvalue

Maximuminput value

Referencesystem

Inputunit

280* Max. speed at G00 10000 99999999 IS 1000 units/min

284* Ref. point creep velocity 300 99999999 IS 1000 units/min

288* Jog velocity 2000 99999999 IS 1000 units/min

292* Jog rapid 5000 99999999 IS 1000 units/min

296* Ref. point approach velocity 10000 99999999 IS 1000 units/min

300* Incremental velocity 500 99999999 IS 1000 units/min

304* Interpolation parameter nameT:

M:

1, 2, 33040 = 13041 = 33042 = 03640 = 13041 = 23042 = 3

3

308* Cut-off frequency C encoder 200 16000 kHz

312* Feedforward factor 0 1000 0.1%

316* Reference pointercompensation plus

0 249 -- MD offset

320* Reference pointercompensation minus

0 249 -- MD offset

324* Distance between 2 leadscrewerror compensation values

0 32000 MS units

328* Compensation value withleadscrew error compensation

0 100 MS units





Standardvalue

Maximuminput value

Referencesystem

Inputunit

332* Tolerance band contourmonitoring

1000 99999999 MS units

336* Threshold velocity contour 5 1000000 IS 1000 units/min

344* Module value rotary axis forleadscrew error compensation

360000 + 92160000 MS units

356* IKA warning unit 1) ±99999999 MS units

360* Mode group 1 263)

364* u: Pulses var. increment weighting

1 1600099999999 2)

-- --

368* v: Traversing path var.increment weighting

2 1600099999999 2)

-- --

372* Delay zero speed control 200 1000 ms

376* Acceleration with controlledemergency retraction (G425) (SW 6 and higher)

0 99 999 999 IS 10 000 units/s2

384* Setpoint output1)

4)

00

051200001500100030001000

ANALOGDIGITALDIGITAL

--

38402-3

Setpoint on digital drive3)

0

38404-5

SPC/HMS setpoint output 3) 0 12

38406-7

Drive/servo loop module No. 3)

0 30

388* Weighting factor for pathconversion

0 99999999 -- --

392* Time constant symmetrizingfilter

0 1000 0.1 ms

396* Absolute offset 0 99999999 IS units

_______1) SW 3 and higher

2) SW 2 and higher

3) SW 4 and higher


SINUMERIK 840C (IA)


1.4 Spindle-specific values (max. 6 spindles)



Standardvalue

Maximum input value

Reference system

Inputunit

400* Assignment spindle 000

05 03 00 00 2)

15 02 10 15 3)

30 02 10 30 4)


--

40002-3

Setpoint on digital drive 0

40004-5

SPC/HMS setpoint output 0 12

40006-7

Drive/servo loop module No. 0 30

401* Drift compensation 0 +/- 500 -- VELO 2)

0.01 % of max.motor speed 3)

402* -- -- -- --

403* Max. speed for gear stage 1

500 99999 -- rev/min 1)

404* - // - gear stage 2

1000 99999 -- rev/min 1)

405* - // - gear stage 3

4000 99999 -- rev/min 1)

406* - // - gear stage 4

4000 99999 -- rev/min 1)

407* - // - gear stage 5

4000 99999 -- rev/min 1)

408* - // - gear stage 6

4000 99999 -- rev/min 1)

409* - // - gear stage 7

4000 99999 -- rev/min 1)

410* - // - gear stage 8

4000 99999 -- rev/min 1)

411* Min. speed for gear stage 1

50 99999 -- rev/min 1)

412* - // - gear stage 2

500 99999 -- rev/min 1)

413* - // - gear stage 3

1000 99999 -- rev/min 1)

414* - // - gear stage 4

2000 99999 -- rev/min 1)

415* - // - gear stage 5

2000 99999 -- rev/min 1)

416* - // - gear stage 6

2000 99999 -- rev/min 1)

_______1) If MD 520* bit 3 = 1, input resolution 0.1 rev/min

2) Up to SW 2

3) SW 3 and higher

4) SW 5 and higher





Standardvalue

Maximum input value

Reference system

Inputunit

417* - // - gear stage 7

2000 99999 -- rev/min 1)

418* - // - gear stage 8

2000 99999 -- rev/min 1)

419* Acceleration time constantfor gear stage 1

800 50000 -- 1 ms

420* - // - gear stage 2 800 50000 -- 1 ms

421* - // - gear stage 3 800 50000 -- 1 ms

422* - // - gear stage 4 800 50000 -- 1 ms

423* - // - gear stage 5 800 50000 -- 1 ms

424* - // - gear stage 6 800 50000 -- 1 ms

425* - // - gear stage 7 800 50000 -- 1 ms

426* - // - gear stage 8 800 50000 -- 1 ms

427* Creep speed M19, gear stage 1

100 150016 000 4)

-- rev/min 1)

428* - // - gear stage 2 100 150016 000 4)

-- rev/min 1)

429* - // - gear stage 3 100 150016 000 4)

-- rev/min 1)

430* - // - gear stage 4 100 150016 000 4)

rev/min 1)

431* - // - gear stage 5 100 150016 000 4)

-- rev/min 1)

432* - // - gear stage 6 100 150016 000 4)

-- rev/min 1)

433* - // - gear stage 7 100 150016 000 4)

-- rev/min 1)

434* - // - gear stage 8 100 150016 000 4)

-- rev/min 1)

_____1) If MD 520* bit 3=1, input resolution is 0.1 rev/min

2) Up to SW 2

3) SW 3 and higher

4) SW 4 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum input value

Reference system

Inputunit

435* Gain factor for M19gear stage 1

1666 1000080 000 5)

-- 0.01 s-1

436* - // - gear stage 2 1666 1000080 000 5)

-- 0.01 s-1

437* - // - gear stage 3 1666 1000080 000 5)

-- 0.01 s-1

438* - // - gear stage 4 1666 1000080 000 5)

-- 0.01 s-1

439* - // - gear stage 5 1666 1000080 000 5)

-- 0.01 s-1

440* - // - gear stage 6 1666 1000080 000 5)

-- 0.01 s-1

441* - // - gear stage 7 1666 1000080 000 5)

-- 0.01 s-1

442* - // - gear stage 8 1666 1000080 000 5)

-- 0.01 s-1

443* Position limit for M19 2000 720000 MS units

444* Tolerance of spindle speed 10 100 -- %

445* Tolerance max. spindle speed 10 100 -- %

446* Tolerance zero speed 100 10 000 4)

16000-- 0.01 %

447* Switch-off delay controllerenable

1000 16000 -- ms

448* Lowest set spindle speed 3 16000 -- rev/min 1)

449* Desired speed 50 99999 -- rev/min 1)

450* Set oscillation speed 2)

3)

5050

100010000

-- 0.01 % of max.motor speed

451* Max. spindle speed 4000 99999 -- rev/min 1)

452* Spindle position with ext. M19 0 35999 -- 0.01 degree

453* Mode group 1 26 4)

--

455* u: Pulses variable incrementweighting

32 6500099999999 3)

-- --

_____1) If MD 520* bit 3=1, input resolution is 0.1 rev/min2) Up to SW 23) SW 3 and higher4) SW 4 and higher5) SW 5 and higher





Standardvalue

Maximum input value

Reference system

Inputunit

456* v: Traversing path variableincrement weighting

5625 6500099999999 3)

-- --

458* f: Pulse multiplicationEXE/611D/HMS

0 128512

-- units (MS)

459* Zero mark offset 0 ±9999999918 000 4)

-- 0.01 degrees

460* Setpoint output 2)3)4)

000

05 12 00 0015 00 10 0030 00 10 10


----

46002-3

Setpoint on digital drive3)

0 -- --

46004-5

SPC/HMS setpoint output3)

0 12 -- --

46006-7

Drive/servo loop module No. 3)

0 30 4) -- --

461* Assigned C axis 0 30 -- --

462* Cut-off frequency of spindleencoder

200 16000 -- kHz

465* Feedforward factor 0 1000 -- 0.1 %

466* Position controller clockspindle

1 64 -- Multiple of position

controller's basic

clock frequency

467* Time constant for feedforwardcontrol

0 99991000 4)

-- 0.1 ms

468* Normalization max. set 2)rev/min 3)

1000010000

9000 4)

3200020000

32000 4)

----

mV, 0.01 % ofmax. motor

speed

469* Factor for gain changeover 100 16000 -- %

478* Acceleration time constant withposition controller

Gear stage 1

2000 50000 -- 1 ms

479* - // - Gear stage 2 2000 50000 -- 1 ms

480* - // - Gear stage 3 2000 50000 -- 1 ms

481* - // - Gear stage 4 2000 50000 -- 1 ms

482* - // - Gear stage 5 2000 50000 -- 1 ms

483* - // - Gear stage 6 2000 50000 -- 1 ms

_______1) If MD 520* bit 3=1, input resolution is 0.1 rev/min

2) Up to SW 2

3) SW 3 and higher

4) SW 5 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum input value

Reference system

Inputunit

484* - // - Gear stage 7 2000 50000 -- 1 ms

485* - // - Gear stage 8 2000 50000 -- 1 ms

486* Time constant position setpointfilter 1)

55 16000 -- 0.1 ms

487* P component compensatorycontroller 3)

0 16000 -- 1

488* I component compensatorycontroller 3)

0 16000 -- 1

489* D component compensatorycontroller 3)

0 16000 -- 1

490* Time constant parallel model3) 6000 16000 -- 0.01 ms

491* Tolerance band for synchonismfine 3)

40 16000999999995)

MS 1 units

492* Tolerance band for synchonismcoarse 3)

100 16000999999995)

MS 1 units

493* Emergency retraction threshold 3)

400 16000 MS 1 units

494* Warning threshold nmax and amax 3

)90 100 -- %

495* Delay-controlled follow-up 3) 16000 16000 -- 1

496* Default of link type 3) 0 344)

-- --


2) Up to SW 2

3) SW 3 and higher

4) SW 4 and higher

5) SW 5 and higher



1.5 General bits

1.5 General bits

500050015002

5003 No delay atlimit switch

Working arealimitat.

effective withJOG.

Interpolation parameters

dependent onG90/G91

Polar coordi-nate angle

dependent onG90/G91

PRESEToffsetnot deleted at

Power On

Auxil. functionoutput before

traversing

Internal WAITmark synchro-nization withblock search(SW5.6 andhigher)

No NC Stop indwell block

G045/G14/G24(SW 5.4 and

higher)

5004 Var. increm.with DRF(SW 6) Type B Type A

Own rapidoverride

NC-Startwithout ref.point for all axes

2nd 1st

5005ZO fine

ZO coarse RparametersAngle of rot.

TO wear TOgeometry

5006 Axis/spindleconverter(as fromSW2)

ELG pro-grammingvia inputdisplay

Part prog.manualinput

Dry runfeedrate DRF Overstore

5007 TO indiameter

Do notinclude TO wear

Mixed prog-ramming

G90/G91 inblock

TO basicdimension

active

No output of M17

G53 like@706

Tool lengthcomp. also innon-program.

axes

5008 Path dimen.from PLCwithout

NC Stop

REPOS injog mode

INC andREF in jog

mode

TO type 0like type 20

Commandchan. on modegroup disable(from SW 5)

CANCEL keyacts channel-specific (asfrom SW2)

5009

5010 5D tool lengthcompensation

Tool offsetfor gear cut.

tools

5011 @read /load

Act. valuedisplay G91 pro-

grammingG90 progr.+ TO wear

TO geometry (Type 1-9)

Incr. dim.(hand-

wheel), DRFZero offset TO wear 6)

5012Do not deleteworkpc. name

on PLCprogram

selection 2)

Writing of machine data

disabled by @

5013 Circleprogram-

ming

Polar coordinatesprogramming

Feed notrelated tocontour

M and S add.extens. for

spindle at PLC

Tappingwithoutencoder

G63 withoutdelay

5014 Tool radiuscompensa-tion (TRC)

Blueprintprogram-

ming

Cycles(Reference

conditioning)

Extendedcontour

definition prog.

Thread andrevol. feedrate

G33/G95

5015 Externaldata input

3D inter-polation

5016 Slave axissorting 5)

5018 2nd CPmodule

1st CPmodule

Path dim.from PLC

Divisionfrom PLC

Filetranfer

5019 Softapproach and retract

Scale factor

Coupledmotion of

axes

Highresolutionrotary axis

Memoryexpans. to819 tools

3)

Memoryexpans. to409 tools

3)

7 6 5 4 3 2 1 0

Bit No.

MD No.

Name of radius and chamfer

Type 5D tool length compensation

Diameter function for

Name of angle

Input resolution

K e y s w i t c h e f f e c t i v e w i t h

K e y s w i t c h e f f e c t i v e i np o s i t i o n 1 - 2 - 3

handwheel available

Mode group-specific single block

Keyswitch groupconfigurable

_______2) SW 3 and higher3) Up to SW 24) SW 4 and higher5) SW 4.4 and higher6) SW 6 and higher


SINUMERIK 840C (IA)


1.5 General bits

5020 Emergency

retraction off

50211)

Neutral pos.of outputs f.mode gr. 6






50221)

Consid. SWlimit switchEmergency

retract. (fromSW 6)

Extendedstopping

Stoppingalso on

Emerg. OFF

5024Autom. bl. endvalue synchr.G105/G119

Abort oncontour vio-lation CRC

5025Reload

workpiece atPOWER ON

(SW2+)

Endlesslyturning

rotary axis

"Alarm" axisnot in C axismode (from

SW 5)

Travel thrutransform.centre 2)

Extendedthreadingpackage

Axis-specificG function to

PLC 1)

5026 2nd MCS

mirroring Z 3)2nd MCS

mirroring Y 3)2nd MCS

mirroring X 3)

5027 3rd MCS

mirroring Z 3)3rd MCS

mirroring Y 3)3rd MCS

mirroring X 3)

5028 4th MCS

mirroring Z 3)4th MCS

mirroring Y 3)4th MCS

mirroring X 3)

5029Dynamic SWlimit switchFollowing

axes 3)

5038Declarationof PLC (upto SW 3)

5039Display PLCconfig. (upto SW 3)

5040

5041

5042

5043

5044

5051 Cyclesetting data

5052Progr. predec.with G171/172

(from SW 5)

Cylinderinterpol. with 4

axes (SW 6)

No automat.gen. of G68 2)

5053Display ofaxes for all

mode groups(from SW 6)

Channel-spec.axis a. spindle

display 2)

5060

5061

5062

5063

5064

5065

5066

5067

5068

5069

7 6 5 4 3 2 1 0

Bit No.

MD No.

5th real axis (1st transformation block)

4th real axis (1st transformation block)

3rd real axis (1st transformation block)

2nd real axis (1st transformation block)

1st real axis (1st transformation block)

3rd fictitious axis (1st transformation block)

G function for transformation selection (1st transformation block)

Channel number of the transformation (1st transformation block)

1st fictitious axis (1st transformation block)

2nd fictitious axis (1st transformation block)

Bits for menu selection 1)





_______1) SW 4 and higher2) SW 5 and higher3) SW 6 and higher



1.5 General bits

7 6 5 4 3 2 1 0

Bit No.

MD No.

5070

5071

5072

5073

5074

5075

5076

5077

5078

5079

5080

5081

5082

5083

5084

5085

5086

5087

5088

2nd real axis (3rd transformation block)

1st real axis (3rd transformation block)

3rd fictitious axis (3rd transformation block)

2nd fictitious axis (3rd transformation block)

1st fictitious axis (3rd transformation block

G function for transformation selection (3rd transformation block)

4th real axis (2nd transformation block)

3rd real axis (2nd transformation block)

5th real axis (2nd transformation block)

3rd real axis (3rd transformation block)

4th real axis (3rd transformation block)

Channel number of transformation (3rd transformation block)

2nd real axis (2nd transformation block)

2nd fictitious axis (2nd transformation block)

1st fictitious axis (2nd transformation block)

3rd fictitious axis (2nd transformation block)

1st real axis (2nd transformation block)

G function for transformation selection (2nd transformation block)

Channel number of transformation (2nd transformation block)


SINUMERIK 840C (IA)


1.5 General bits

7 6 5 4 3 2 1 0

Bit No.

MD No.

5089

5090bis

5139

5141

5142

5143

5144

5145

5146

5147 SecureEPROM

cycles againstoverwriting

Erase prot.Do not erase

Acknowledgeframes

immediately

Pos. ackn. toend frame

5148

5149

5150

5151

5152

5153 ZO and D No.indep. of

progr. travel r.

Initial settingafter

NC Start 2)

Receiver location for execution from external via computer link

Logical node receiver for execution from external via computer link




Ethernet-address byte 5 (computer link)




MDs for later expansion. Do not change standard values

5th real axis (3rd transformation block)



File transfer




1.5 General bits

7 6 5 4 3 2 1 0

Bit No.

MD No.

5156

5157

5158

5159

5160

5161

5162:

51645165

:51675168

:51705171

:51735174

:51765177

:51795180

:51825185 Exact stop on

change G64 to G00

5186 FIFO 2)

active

G 176active (toSW 3)

Axis conver-ter, spindleconverteractive 1)

Severalblock skip

levels1)

Programcoordina-

tion

5188

Doublechanneldisplay

5189 Name of default

workpiece (from SW 5)

8 (MD891) 7 (MD889) 6 (MD887) 5 (MD885)

4 (MD883) 3 (MD881) 2 (MD879) 1 (MD877)

12 (MD899) 11 (MD897) 10 (MD895) 9 (MD893)

8 (MD891) 7 (MD889) 6 (MD887) 5 (MD885)

4 (MD883) 3 (MD881) 2 (MD879) 1 (MD877)

G 158

G 157

G 159

G 155

G 156

G 153

G 154

G 151Def. of traversing motion couple axis no.

G 152Definition of traversing motion of traversing axis no.

12 (MD 899) 11 (MD 897) 10 (MD 895) 9 (MD 893)

Angular offset withthread cutting


2) UP to SW 2


SINUMERIK 840C (IA)


1.5 General bits

7 6 5 4 3 2 1 0

Bit No.

MD No.

5197 DisplayM active

5198 Blockdefinition

from PLC 2)

Extendedoverstore 2)

Ref. pointsynchron. via G74

5199 DisplayPLCmes-

sage text 1)

Rparameter

extension 1)

_______1) Up to SW 2

2) SW 4 and higher



1.5.1 General bits, standard assignments


M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5000 0 0 0 0 0 1 1 0 0 0 0 0 0 1 0 0

5001 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1

5002 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0

5003 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0

5004 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5005 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5006 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5007 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0

5008 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0

5009 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5010 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5011 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0

5012 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5013 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0

5014 1 0 1 0 0 0 0 0 1 0 1 0 0 0 0 1

5015 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0

5016 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5018 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5019 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1

5021 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5022 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5024 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5025 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5026 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5027 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5038 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1

5039 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1

5040 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5041 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5042 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5043 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5044 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


SINUMERIK 840C (IA)



M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5051 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5052 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5053 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5060 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5061 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5062to

5069

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

5070 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5071 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5072to

5079

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

50805081

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5082to

5089

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

50905091

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5092to

5099

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

51005101

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5102to

5109

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

51105111

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5112to

5119

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

51205121

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5122to

5129

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1




M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

51305131

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

5132to

5139

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

5140 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5141 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0

5142 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5143 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0

5144 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1

5145 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5146 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5147 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5148 0 1 0 0 0 1 1 0 0 1 0 0 0 1 1 0

5149 0 1 0 0 1 1 0 0 0 1 0 0 1 1 0 0

5150 0 1 0 1 0 0 1 0 0 1 0 1 0 0 1 0

5151 0 1 0 1 1 1 1 1 0 1 0 1 1 1 1 1

5152 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1

5153to

5158

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5159to

5182

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5183to

5196

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5197 0 0 0 0 0 0 0 0 1) 0 0 0 0 0 0 0 0 1)

5198 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5199 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

_______1) Activated in overall reset mode


SINUMERIK 840C (IA)


1.6 Spindle-specific bits (max. 6 spindles)

1.6 Spindle-specific bits (max. 6 spindles)

7 6 5 4 3 2 1 0

Bit No.

MD No.

520* Spindleoverride activefor threading

No M19Abort atRESET

M19 withaxis

movement

M19 orient.spindle

stop

Spindlespeed in 0.1 /min

Pulseencoderavailable

Sign changeactual

521* Spindleavailable

Spindle notbrought to a

stop with M30and RESET

New S valueafter gear

ackn.

Switch off C-axis mode at

RESET (asfrom SW2)

No meas.circuit moni-

toring

Ramp up asC axis (as

from SW 4)

Sign changeset value

Autom. driftcomp. with

M19 (as fromSW2)

522*1)

Parameterset

switchover

Switch offwith braking

ramp

Multipleassignmentof setpoints

No. ofencoder

pulses (611D)multiple of

Measuringsystemexternal

zero mark

523*Sign val.setpoint

master slave(from SW 4.4)

Torque comp.contr. output

controlsmaster/slave(from SW4.4)

Control output

controls slave(from SW 4.4)

Master-slaveop. after

Power On(from SW 4.4)

Position-contr.follow-up iferror occurs(from SW 5)

Extended para. set

switchover (asfrom SW 4)

524*

525*1)

Test bitcompensatory

controller

Overwritingposition

permitted

Change linkfactor

permitted

Reconfig-uration

permitted

Spindle maybe following

spindle

526*1)

Synchroni-zation in

tooth pitch

Block change

aftersynchroniza-

tion reached

Suppressionof

accelerationlimitation

Block changewith

synchronismfine

527*1)

TO includedin calc.

Includeprogrammedzero offsetG58...G59

Includeexternal ZO

in calc.

Calculatesettable ZOG54...G57

Include DRFand Preset

in calc.

Referencesystem GIpositions

528*1)

Switch overoutput bit 7on emerg.retraction







Swith overoutput bit 0on emerg.retraction

529*Drive-auton.

exp. zerospeed +retract. 3)

NC-contr.exp. zerospeed +retract. 3)

Trigger alarm+ mode stop

on error 3)

530*Emerg.retract

thresh. gen.speed limit

not reach. 3)

Emerg.retract. not

reachedwarn. thresh.

TC 3)

Emerg.retract.

thresholdFA/FS 3)

531*Time-

optimizedsynchroni-

zation(from SW 6)

Position control resolution


2) ESR=Extended Stop and Retract

3) SW 4 and higher



1.6.1 Spindle-specific bits, standard assignments

1.6.1 Spindle-specific bits, standard assignments

M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5200 0 0 0 1 0 1 0 0 0 0 0 1 0 1 0 0

5201 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0

5202 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0

5203 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0

5204 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5205 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5210 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0

5211to

5215

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5220to

5225

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5230to

5235

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5240to

5245

0 0 0 0 0 1 0 0:

0 0 0 0 0 1 0 0

0 0 0 0 0 1 0 0:

0 0 0 0 0 1 0 0

5250to

5255

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5260to

5265

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5270to

5275

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5280to

5285

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5290to

5295

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5300to

5305

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0


SINUMERIK 840C (IA)


1.7 Channel-specific bits (max. 4 channels) (as from SW 4: 6 channels)

1.7 Channel-specific bits (max. 4 channels) (as from SW 4: 6 channels)

7 6 5 4 3 2 1 0

Bit No.

MD No.

540* Transformat.n. deselected

on Reset

Feed inm/min

Spindlesetp. output (S analog)

G functions to PLC

Auxil.functionsto PLC

542*T S F D

544*F H D T S M

No F valueoutput to

PLC

546*F H D T S M

No aux.functs. onbl. search

548*

550*

552*

554*

558* Additionalaxes after

block search

Name of ordinate (perpendicular axis) (coding as for axis definition)

Name of applicate (vertical axis) (coding as for axis definition)

Number of axis with constant cutting speed G96

Auxiliary functions which are output immediately on block search and notcollected.

Name of abscissa (horizontal axis) (coding as for axis definition)

Fast auxiliary functions

Output of the auxiliary functions in BCD

_______* .... 0 channel 1 2 channel 3

1 channel 2 3 channel 4



1.7.1 Channel-specific bits 1, standard assignments

1.7.1 Channel-specific bits 1, standard assignments

M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5400to

5405

0 0 0 0 0 0 0 1:

0 0 0 0 0 0 0 1

0 0 0 0 0 1 0 1:

0 0 0 0 0 0 0 1

5420to

5425

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5440to

5445

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5460to

5465

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5480to

5485

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5500to

5505

0 0 0 0 0 0 0 1:

0 0 0 0 0 0 0 1

0 0 0 0 0 0 1 0:

0 0 0 0 0 0 1 0

5520to

5525

0 0 0 0 0 0 1 0:

0 0 0 0 0 0 1 0

0 0 0 0 0 0 1 0:

0 0 0 0 0 0 1 0

5540to

5545

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5560to

5565

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5580to

5585

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0


SINUMERIK 840C (IA)


1.8 Axis-specific MD bits 1 (max. 30 axes)

1.8 Axis-specific MD bits 1 (max. 30 axes)

7 6 5 4 3 2 1 0

Bit No.

MD No.

560* Actual valuedisplay mod.

360 degr.

Auto.directionrecog. on ref.

Softwarelimit switch

effective

NC Start w/o

ref. p.reached

Roundingfor rotary

axes

Rounding towhole/

half degrees

dyn. SW limitswitch for

following axis(up to SW 6)

Servo loopmonitoring not

active

564*Axis exists Axis type Rotary axis Indexing

axis

Index-related

actual values

Sign change

actual value

Sign change set value

Ref. pt. /approach inminus dir.

568*

572* Traversingrotary axis

modulo 360°

Mirroring TOwith

transverse axis

Rotary axismodulo

360 °

Transverseaxis

Axes withoutTO at preset

576*6 (as fr. SW 4) 5 (as fr. SW 4) 4 3 2 1

580*

584*Dynamic SWlimit switch

with followingaxes

(from SW 6)

Initial settingof simultn.

axis (as fromSW 4)

588*1)









592* ESR drive-autonomous

(as fromSW 4)

ESRcontrolled bythe NC (asfrom SW 4)

Trigger alarm+ mode gr.

stop on error(as fr. SW 4)

596*Retract

thresh. gen.speed not

reached (asfrom SW 4)

Retract.warning

thresh.TC notmet (as from

SW 4)

RetractionthresholdFA/FS

(as from SW 4)

A x i s d i s a b l e d f o r c h a n n e l

A x i s n a m e



1.8.1 Axis-specific MD bits 1, standard assignments


M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5600 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0

5601 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0

5602 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0

5603 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0

5604to

5629

0 0 1 0 0 0 0 0:

0 0 1 0 0 0 0 0

0 0 1 0 0 0 0 0:

0 0 1 0 0 0 0 0

5640 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0

5641 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0

5642 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5643to

5669

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5680 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5681 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0

5682 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0

5683to

5709

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5720 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0

5721to

5749

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5760to

5789

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5800to

5829

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5840to

5869

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0


SINUMERIK 840C (IA)



M version T version

MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

5880to

5909

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5920to

5949

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

5960to

5999

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0



1.9 Compensation points for leadscrew error compensation

1.9 Compensation points for leadscrew error compensation

7 6 5 4 3 2 1 0

Bit No.

MD No.

6000yes/no +/– yes/no +/– yes/no +/– yes/no +/–



- // -

- // -

- // -

- // -

- // -

- // -

- // -

- // -

- // -

- // -

- // -



C point 4 C point 3 C point 2 C point 1





– bit = 0 negative compensation+ bit = 1 positive compensationno bit = 0 no compensation

yes bit = 1 compensation


SINUMERIK 840C (IA)


1.9.1 Channel-specific bits 2

1.9.1 Channel-specific bits 2

• Channel-specific axis and spindle assignment for multi-channel display (up to SW 4)• Channel-specific axis and spindle assignment for single and multi-channel display (as from

SW 5)

7 6 5 4 3 2 1 0

Bit No.

MD No.

9000to

9005 Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1

9020to


9040to


9060to

9065 Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25

9100to

9105 Spindle 6 Spindle 5 Spindle 4 Spindle 3 Spindle 2 Spindle 1

Display channel 1 to 6





9140 Channelwith

FIFO 1)

9141 Channelwith

FIFO 1)

9142 Channelwith

FIFO 1)

9143 Channelwith

FIFO 1)

916*2)

Toggle outputbit 7 on

emergencyretract


emergencyretract


emergencyretract


emergencyretract


emergencyretract


emergencyretract


emergencyretract


emergencyretract

918*2)

NC-contr. ext.zero sp. +

retr.

Trigger alarm+ mode groupstop on error

920*2)

EMERGENCYSTOP triggers

retract.

Mode gr. stoptriggersretract.

922*2)

Input bit 7triggers

retraction

Input bit 6triggers

retraction

Input bit 5triggers

retraction

Input bit 4triggers

retraction

Input bit 3triggers

retraction

Input bit 2triggers

retraction

Input bit 1triggers

retraction

Input bit 0triggers

retraction

Note:

• Applies if option "multi-channel display" has been set• From SW 5 also applies to single-channel display with NC-MD 5053, bit 0 = 1• Default value: 0• Channel 5 and 6 from SW 4_______1) Up to SW 2

2) SW 4 and higher



1.9.2 Axis-specific MD 2

1.9.2 Axis-specific MD 2


Standardvalue

Maximuminput value

Referencesystem

Inputunit

1100* Prelimit switch 20000 ± 99999999 MS units1104* Number of divisions 0 999 -- --1108* Division reference dimension 0 99999999 MS units1112* Division offset 0 ± 9999999 MS units1116* f: Pulse multiplication

EXE/611D/HMS 1st meas. syst.1 512 2)

128 1)MS --

1124* D component feedforwardcontrol

0 1 000 -- 0.1 %

1140* Feedfor. ctrl. fact. 3rd p. set 5) 0 1 000 -- 0.1 %1144* Switchover current setpoint

value60 999 -- 0.1 % from

max. currentsetpoint 4)

1148* IKA/TK speed 2) 500 4 900 000 units/IS 1000/min.1152* Speed tolerance endlessly

turning rotary axis (as fr. SW 4)10 + 100 %

1156* D comp. f.-forward ctr. 2nd p. s. 5) 0 1 000 -- 0.1 %1160* D comp. f.-forward ctr. 3rd p. s. 5) 0 1 000 -- 0.1 %1164* D comp. f.-forward ctr. 4th p. s. 5) 0 1 000 -- 0.1 %1168* D comp. f.-forward ctr. 5th p. s. 5) 0 1 000 -- 0.1 %1172* D comp. f.-forward ctr. 6th p. s. 5) 0 1 000 -- 0.1 %1176* D comp. f.-forward ctr. 7th p. s. 5) 0 1 000 -- 0.1 %1180* D comp. f.-forward ctr. 8th p. s. 5) 0 1 000 -- 0.1 %1184* F.-forward ctr. fact. 4th p. set 5) 0 1 000 -- 0.1 %1188* F.-forward ctr. fact. 5th p. set 5) 0 1 000 -- 0.1 %1192* F.-forward ctr. fact. 6th p. set 5) 0 1 000 -- 0.1 %1196* F.-forward ctr. fact. 7th p. set 5) 0 1 000 -- 0.1 %1200* Time delay contour

monitoring 5)0 16 000 -- ms

1204* f: Pulse multipl. EXE/611D/HMS2nd meas. system 1)

1 128512 2)

-- --

1208* u: Pulse var. incrementweighting 2nd meas. system 1)

1 9999 9999 2)

65 000 1)-- --

1212* v: Traversing path var. incr.weighting 2nd meas. system 1)

1 9999 9999 2)

65 000 1)MS 1/2 units

1216* Changeover tolerance1st/2nd measuring system 1)

01000 5)

16 000 MS units

1220* KV factor 3rd para. set 1 666 10 00080 000 6)

-- 0.01 s-1

1224* Cutout delay servo enable 200 1 000 -- ms

_______1) SW 2 and higher2) SW 3 and higher3) See Note in Section Description of Functions in Installation Guide4) A maximum value of 6% applies to analog axes5) SW 4 and higher6) SW 5 and higher


SINUMERIK 840C (IA)


1.9.2 Axis-specific MD2


Standardvalue

Maximuminput value

Referencesystem

Inputunit

1228* Backlash compensation2nd measuring system 1)

0 ± 16 000 MS units

1232* Compensation value 3)1)

0 16 000 0.1mV0.01 % 2)

1236* Compensation time constantQEC 1)

0 16 000 0.1ms

1236* 1st compensation timeconstant

150 9999 9999 -- 0.1 ms

1240* Min. compensation value3) 1)

0 16 000 MS 0.1mV0.01 % 2)

1244* Range boundary 1st 1) 0 16 000 MS 100 units/s2

1248* Range boundary 2nd 1) 0 16 000 MS 100 units/s2

1252* Range boundary 3rd 1) 0 16 000 10000 units/s2

1256* Smoothing time constant 1) 060 4)

16 00099 999 9994)

ms

1256* Filter time constant, accelera-tion determination for QEC (as from SW 4)

60 9999 9999 -- 1 ms

1260* Feedforward control factorfor rigid tapping

0 1 000 0.0010.1% 2)

1264* Grid spacing/ENDATmeasuring step

0 16 000 -- --

1272* Setpoint filter time constant 0 1 000 -- 0.1ms1280*

2)Following error increasethreshold for FAF

1000 16 00099 999 999 4)

MS units

1284*2)

Clamping tolerance 1001000 4)

16 00099 999 999 4)

MS units

1288* Torque comp. controllerintegral-action time 4)

0 1 000 00099 999 999 4)

ms

1292*2)

Motor current on equilibration 0 70700 4)

-- 0.1 % of the powersection current

1296* Cycle length learning signal(from 03.95)

0 16 000 -- ms

1300* Basic distance for distancecoding

1000 16 000 -- --

1304* External pulse multiplication 1 100 -- --1308* Kv factor 4th para. set 4) 1 666 10 000

80 000 5)-- 0.01 s-1

1312* Kv factor 5th para. set 4) 1 666 10 00080 000 5)

-- 0.01 s-1

1316* Kv factor 6th para. set 4) 1 666 10 00080 000 5)

-- 0.01 s-1

1320* Kv factor 2nd para. set forthreads (G33, G36, G63) 1)

0 10 00080 000 5)

0.01 s-1

_______1) SW 2 and higher2) SW 3 and higher3) See Note in Section Description of Functions in Installation Guide4) SW 4.4 and higher5) SW 5 and higher





Standardvalue

Maximuminput value

Referencesystem

Inputunit

1324* Time const. symm. filt. rigidtapping 1)

0 1 000 0.1ms

1328* Kv factor 7th para. set 1 666 10 00080 000 5)

-- 0.01 s-1

1332* Kv factor 8th para. set 1 666 10 00080 000 5)

-- 0.01 s-1

1336* Master for torque setpointcoupling 4)

0 46 -- --

1340* Master for torque compensatorycontrol 4)

0 46 -- --

1344* Torque distribution torquecompensatory controller 4)

500 984 -- ‰

1364* 2nd compensation time const. 3) 150 9999 9999 -- 0.1 ms1368* Learning rate 3) 100 500 -- %1372* Measuring time 1

(for neural QEC only) 3)600 9999 9999 % of MD 1236*

1376* Measuring time 3) 300 9999 9999 % of MD 1236*1380* Measuring time 3

(for neural QEC only) 3)200 9999 9999 % of MD 1236*

1384* Torque comp. controllerP component 4)

100 1 000 000 0.0001%

1388* 2nd measuring sys. connect. 1)2)5)

000

5 03 00 0015 02 10 0030 02 10 00


--

1392* Feedfw. ctrl. factor 8th p. set 3) 0 1 000 -- 0.1 %1396* Position controller clock

frequency1 64 -- Mult. of posit. controller's

basic clock frequency

1420*2)

P component compensatorycontroller

0 16 000 -- 1

1424*2)

I component compensatorycontroller

0 16 000 -- 1

1428*2)

D component compensatorycontroller

0 16 000 -- 1

1432*2)

Time constant parallel model 6 000 16 000 -- 0.01 ms

1436*2)

Tolerance range synchronismfine

40 16 00099999999 5)

MS 1 units

1440*2)

Tolerance range synchronismcoarse

100 16 00099999999 5)

MS 1 units

1444*2)

Emergency retraction threshold 400 16 00099999999 5)

MS 1 units

1448*2)

Warning threshold nmax andamax

90 100 -- %

1452*2)

Delay for controlled follow-up 16 000 16 000 -- 1 ms

1456*2)

Default link type 0 343)

-- --


2) SW 3 and higher

3) SW 4 and higher

4) SW 4.4 and higher

5) SW 5 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximuminput value

Referencesystem

Inputunit

1460* Time const., symm. filter 3rd para. set 1) 0 1 000 -- 0.1 ms

1464* Time const., symm. filter 4th para. set 1) 0 1 000 -- 0.1 ms





1484* Time const., setpo. filter 2nd para. set 1) 0 1 000 -- 0.1 ms

1488* Time const., setpo. filter 3rd para. set 1) 0 1 000 -- 0.1 ms

1492* Time const., setpo. filter 4th para. set 1) 0 1 000 -- 0.1 ms





1512* Standard max speed 2nd para. set 1) 10 000 99 999 999 -- mm Inch Deg.–––– –––– ––––min min min

1516* Standard max speed 3rd para. set 1) 10 000 99 999 999 -- mm Inch Deg.–––– –––– ––––min min min

1520* Standard max speed 4th para. set1) 10 000 99 999 999 -- mm Inch Deg.–––– –––– ––––min min min

1524* Standard max speed 5th para. set 1) 10 000 99 999 999 -- mm Inch Deg.–––– –––– ––––min min min




1540* Exact stop limit coarse 2nd para. set 1) 40 16 000 2) MS units

1544* Exact stop limit coarse 3rd para. set1) 40 16 000 2) MS units

1548* Exact stop limit coarse 4th para. set 1) 40 16 000 2) MS units



1560* Exact stop limit coarse 7th para. set1) 40 16 000 2) MS units


1568* Exact stop limit fine 2nd para. set 1) 10 16 000 2) MS units

1572* Exact stop limit fine 3rd para. set 1) 10 16 000 2) MS units

1576* Exact stop limit fine 4th para. set 1) 10 16 000 2) MS units





_______1) SW4 and higher

2) SW4.4 and higher: 99 999 999





Standardvalue

Maximuminput value

Referencesystem

Inputunit

1596* Zero speed control 2nd para. set 1) 100 16 000 2) MS units

1600* Zero speed control 3rd para. set 1) 100 16 000 2) MS units

1604* Zero speed control 4th para. set 1) 100 16 000 2) MS units





1624* P comp. compensat. contr. 2nd para. set 0 16 000 -- 1

1628* P comp. compensat. contr. 3rd para. set 0 16 000 -- 1

1632* P comp. compensat. contr. 4th para. set 0 16 000 -- 1





1652* I comp. compensat. contr. 2nd para. set 1) 0 16 000 -- 1

1656* I comp. compensat. contr. 3rd para set 1) 0 16 000 -- 1

1660* I comp. compensat. contr. 4th para. set 1) 0 16 000 -- 1

1664* I comp. compensat. contr.5th para. set 1) 0 16 000 -- 1




1680* D comp. compensat. contr. 2nd para. set 1) 0 16 000 -- 1

1684* D comp. compensat. contr. 3rd para. set 1) 0 16 000 -- 1

1688* D comp. compensat. contr. 4th para. set 1) 0 16 000 -- 1






2) SW 4.4 and higher: 99 999 999


SINUMERIK 840C (IA)




Standardvalue

Maximuminput value

Referencesystem

Inputunit

1708* Time const. paral. model 2nd para. set 6 000 16 000 -- 0.01 ms

1712* Time const. paral. model 3rd para. set 6 000 16 000 -- 0.01 ms

1716* Time const. paral. model 4th para. set 6 000 16 000 -- 0.01 ms





1736* Alarm limit velocity1st para. set 1)

11 000 9999 9999 MS 1000 units/min

1740* Alarm limit velocity2nd para. set 1)

11 000 9999 9999 MS 1000 units/min

1744* Alarm limit velocity3rd para. set 1)

11 000 9999 9999 MS 1000 units/min

1748* Alarm limit velocity4th para. set 1)

11 000 9999 9999 MS 1000 units/min


11 000 9999 9999 MS 1000 units/min


11 000 9999 9999 MS 1000 units/min


11 000 9999 9999 MS 1000 units/min


11 000 9999 9999 MS 1000 units/min

1768* Alarm limit acceleration1st para. set 1)

55 16 000 MS units/s2

1772* Alarm limit acceleration2nd para. set 1)

55 16 000 MS units/s2

1776* Alarm limit acceleration3rd para. set 1)

55 16 000 MS units/s2

1780* Alarm limit acceleration4th para. set 1)

55 16 000 MS units/s2


55 16 000 MS units/s2


55 16 000 MS units/s2


55 16 000 MS units/s2


55 16 000 MS units/s2




1.9.3 Axis-specific MD bits 2 (max. 30 axes)

1.9.3 Axis-specific MD bits 2 (max. 30 axes)

7 6 5 4 3 2 1 0

Bit No.

MD No.

1800*

1804*Adaption 1) QEC 1)

Axis cantravel against

fixed stop

Sensor signalPLC travel

against fixedstop 2)

Monitoringclamping tol.

act.

Automat.tacho.

compen-sation 1)

1808*Range

extensionENDATabsoluteencoders

SIPOSSingleturnabs. enc.

available1)

2nd meas.sys. distance

coded

1st meas.sys.

distance-coded

Absoluteoffset

MD 396*valid

Absoluteencoder

counts CCW

Value rangeextension of

absoluteoffset

Axis withabsoluteencodersystem

1812*Sign

changesetpointmaster/slave 4)

Torquecomp.

control actson ma-

ster/slave 4)

Torquecomp.

control actson ma-

ster/slave 4)

Master/slave modeafter Power

On 4)

Position-contr. corr.

if erroroccurs 5)

Adapt.comp. timeconst. neur.

QEC 3)

Learningphase

neural QEC3)

NeuralQEC 3)

1820* Contour monitoringnot acitve

Pulse encoder

ON

No. of encod.pulses (611D)

2nd meas.system

2nd measur.system withexternal zero

mark 2)

No. ofencod. puls.(611D) 1stmeas. syst.

1st measur.system withexternal zero

mark 2)

Zero monitoring

ON

Setpoint smoothing

ON

1824* Setting ofreferencedimensionallowed 3)

Sign changeactual value

2 1)

Set absolutesystem toreference

dimension 3)

Multipleassignmentsetpoints 2)

2nd meas.systemexists 1)

QEC un-delayed 4)

1828* Extendedpara. setswitch-over 3)

1844*Velocity

limitation offollowing

axes(from SW 6)

Test bitcompensat.controller

LINK_ONafter

POWER ON

Overwritingposition

permitted

Change linkfactor

permitted

Reconfig-uration

permitted

Axis may befollowing

axis

1848* Synchroni-zation in

tooth pitch(SW 6)

Block changeafter pos.

reached (SW5 and higher)

Block changeafter

synchroniza-tion reached

Followingaxis overlay

index related

Suppressionof

accelerationlimitation

Block changewith

synchronismfine

1852* TOcorrectionsincluded in calc.

Includeprogrammedzero offsetG58...G59

Includeexternal ZO

in calc.

Calculatesettable ZOG54...G57

Include DRFand Preset

in calc.

Referencesystem

GI positions

1856*Time-

optimizedsynchroni-

zation(from SW 6)

Accelerationlimitation of

ELGfollowing

axes

Position control resolutionDisplay resolution

Effect on meas. systemsLEC assignment

00=first 01=second

10=both11=both


* .... 0 1st axis

1 2nd axis. . . 11 30th axis

2) SW3 and higher

3) SW4 and higher


5) SW 5 and higher


SINUMERIK 840C (IA)


1.10 MD for display screen

1.10 MD for display screen

D e s i g n a t i o nPLCMD No.

Standardvalue

Maximum inputvalue

20400...

20419

MD for channel in the information memory

reserved for customer UMS

(multi-channel display)

0 4

20420...

20439

MD for channel in the information memory

reserved for system UMS


0 4

204402044120442

...20449

MD for channel left/topMD for channel right/bottomMD for channel in the information memory

reserved for system


120...0

444...4

1.10.1 Spindle-specific MD

D e s i g n a t i o nMD No.

Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

2400*:

2407*

1st para. setNumber of teeth motor 1) :

8th para. set1

99999999 999 999 2) --

2408*:

2415*

1st para. setNumber of teeth spindle 1) :

8th para. set1

99999999 999 999 2) --

2416*:

2419*

Zero mark 1th para. setcorrection+ 1) :

4th para. set0

99999916 000 2) MS units

2420** r1: Load no. of revolutions 12421** r2: Motor no. of revolutions 12422** p: Pulses per revolution 10242430*

:2433*

Zero mark 5th para. setcorrection+ 1) :

8th para. set0 999999 MS units

2434*:

2441*

Zero mark 1st para. setcorrection - 1) :

8th para. set0

99999916 000 2) MS units

2442*:

2448*

Feedforward control factor,2nd to 8th para. set 1) 0 1000 -- 0.1 %

2449*

:2456*

1st para. setD comp. feedf. contr. 1) :

8th para. set0 1000 -- 0.1 %

2457*:

2463*

Time constant, symmetr. filter2nd to 8th para. set 1) 0

99991 000 2) -- 0.1 ms







Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

2464*...

2470*

Time const., setpoint filter 1)

2nd to 8th para. set55

100016 000 2) -- 0.1 ms

2471*...

2478*

Speed limit 1st para. setaccel. adapt. 1) :

8th para. set99999 99999 --

rev/min or0.1 rev/min

2479*...

2486*

Acc. adapt. 1st para. setfactor 1) :

8th para. set1000 10000 0.1 %

2487*...

2493*

Position limit for M192nd to 8th para. set 1) 2000

72000099 999 999 2) MS units

2494*...

2500*

P component comp. contr.2nd to 8th para. set 1) 0 16000 -- 1

2501*...

2507*

I component comp. contr.2nd to 8th para. set 1) 0 16000 -- 1

2508*...

2514*

D component comp. contr.2nd to 8th para. set 1) 0 16000 -- 1

2515*...

2521*

Time constant, parallel model2nd to 8th para. set 1) 6000 16000 -- 0.01 ms

2522*...

2529*

Alarm limit, 1st para. setspeed 1) :

8th para. set

MD 403*+10%1) 99999 --

rev/min or0.1 rev/min

2530*...

2537*

Alarm limit, 1st para. setacc. time const. 1) :

8th para. set

MD 478*-10% 1) 50000 -- ms

2546*...

2552*

Tol. band synchr. fine2nd to 8th para. set 1) 40

1600099999999 3) MS 1 units

2553*...

2559*

Tol. band synchr. coarse2nd to 8th para. set 1) 100

1600099999999 3) MS 1 units


2) SW4.4 and higher

3) SW5 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

2560*...

2566*

Emergency retract. threshold2nd to 8th para. set 1) 400

1600099999999 3) MS unit

2567*...

2574*

Time constant, setpoint speed link branch 1st to 8th para. set 1)

55 16000 -- 0.1 ms

2700*Master for speed setpointcoupling 2) 0 46 -- --

2701*Master for torque comp.control 2) 0 46 -- --

2702*Torque distribution torquecomp. controller 2) 500 984 -- ‰

2703*Torque comp. controllerP component 2) 100 1 000 000 -- 0.0001%

2704*Torque comp. controllerReset time 2) 0

1 000 00099 999 999 2) -- ms

1.10.2 Axis-specific MD


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

3032*...

3060*

1st para. setNo. of teeth, motor 1) :

8th para. set1

99999999 999 999 2) -- --

3064*...

3092*

1st para. setNo. of teeth, spindle 1) :

8th para. set1

99999999 999 999 2) -- --

3096*...

3124*

Zero mark 1st para. setcompensation + 1) :

8th para. set0

999999±16 000 2) MS units

3128*...

3156*

Zero mark 1st para. setcompensation - 1) :

8th para. set0

999999±16 000 2) MS units

3160*...

3184*

Backlash compensation, 1st measuring system 1)

2nd to 8th para. set0 16000 MS units

3188*...

3212*

Motor contr. equilibration2nd to 8th para. set 1) 0

70±700 2) --

0.1% of thepower section

current

3216*...

3240*

Tol. band synchronism fine2nd to 8th para. set 1) 40

1600099999999 3) MS units

_______1) SW 4 and higher2) SW 4.4 and higher3) SW 5 and higher





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

3244*...

3268*

Tol.band synchronism coarse2nd to 8th para. set 1) 100 16000

99999999 2)MS units

3272*...

3296*

Emergency retraction threshold2nd to 8th para. set 1) 400

1600099999999 2) MS units

3300*...

3328*

Time constant, setpoint speedlink branch1st to 8th para. set 2)

0 16000 -- 0.1 ms

3332*...

3360*

Max. jerk 3)

(from parameter set 1)0 99 000 000 -- 0.1 ms

3364*...

3388*

Acceleration 3)

(from parameter set 2)50 99 000 000 --

seeNC MD 276*

3392*...

3416*

Max. velocity 3)

(from parameter set 2)10 000 99 999 999 --

seeNC MD 280*

3800*Motion axisX coordinate 3) 0 30 -- Axis no.

3804*Motion axisY coordinate 3) 0 30 -- Axis no.

3808*Motion axisZ coordinate 3) 0 30 -- Axis no.

3812*Protection zone ref. pointVector FP1 X coordinate 3) 0 9999 9999 IS --

3816*Protection zone ref. pointVector FP1 Y coordinate 3) 0 9999 9999 IS --

3820*Protecion zone ref. pointVector FP1 Z coordinate 3) 0 9999 9999 IS --

3824*(fromSW 6)

DimensionX coordinate

0 9999 9999 IS --

3828*(fromSW 6)

DimensionY coordinate

0 9999 9999 IS --

3832*(fromSW 6)

DimensionZ coordinate

0 9999 9999 IS --

3840*(fromSW 6)

Associate MCS 0 3 -- --

_______1) SW 4 and higher2) SW 5 and higher3) SW 6 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

3900* r1: Load no. of revolutions 1) 1 -- -- --

3904* r2: Motor no. of revolutions 1) 1 -- -- --

3908* p: Pulses per revolution 1) 2500 -- -- --

3912*l: Spindle pitch org: Grating constant 1) 100 000 -- -- --

3916* r1: Load no. of revolutions 1) 1 -- -- --

3920* r2: Motor no. of revolutions 1) 1 -- -- --

3924* p: Pulses per revolution 1) 2500 -- -- --

3928*l: Spindle pitch org: Grating constant 1) 50 000 -- -- --

3932*Dead time compensationvalue 2) 200 16 000 --

% of the IPOcycle

3936* Minimum reduction factor 2) 100 1 000 --0.01 % of the

maximum velocity

3940*Denominator gearboxEncoder/load 3) 0 5 000 000

3944* Encoder coarse position 3) 0 99 999 999

3948* Coordinate assignment 3) 0 3 -- --

1.10.3 MD bits for collision detection

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a












7 6 5 4 3 2 1 0

Bit No.

NC MD

3876*(from SW 6)

res. res. res. res. res. res. res. Protectionzone exists

3880*(from SW 6)

No moni-toring with

reference toSR 8

No moni-toring with

reference toSR 7

No moni-toring with

reference toSR 6

No moni-toring with

reference toSR 5

No moni-toring with

reference toSR 4

No moni-toring with

reference toSR 3

No moni-toring with

reference toSR 2

No moni-toring with

reference toSR 1

3884*(from SW 6)

No moni-toring with

reference toSR 16

No moni-toring with

reference toSR 15

No moni-toring with

reference toSR 14

No moni-toring with

reference toSR 13

No moni-toring with

reference toSR 12

No moni-toring with

reference toSR 11

No moni-toring with

reference toSR 10

No moni-toring with

reference toSR 9

3888*(from SW 6)

No moni-toring with

reference toSR 24

No moni-toring with

reference toSR 23

No moni-toring with

reference toSR 22

No moni-toring with

reference toSR 21

No moni-toring with

reference toSR 20

No moni-toring with

reference toSR 19

No moni-toring with

reference toSR 18

No moni-toring with

reference toSR 17

3892*(from SW 6)

No moni-toring with

reference toSR 32

No moni-toring with

reference toSR 31

No moni-toring with

reference toSR 30

No moni-toring with

reference toSR 29

No moni-toring with

reference toSR 28

No moni-toring with

reference toSR 27

No moni-toring with

reference toSR 26

No moni-toring with

reference toSR 25

_______1) This MD is used only for internal calculation


3) SW 6 and higher



1.10.4 MDs for flexible memory configuration



Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

60000 Size of UMS memory 1) 256 240 or 690 *2760 2) KB 4 KB/8 KB

60001 Size of part progr. memory 1) 704 240 or 690 *4920 2) KB 4 KB

60002 No. of IKA points 1) 4000 65535 IKApoints

1 IKA point

60003Memory for dirve softwareMSD 1) 0 1 -- --

60003Load drive software MSD (from SW 6)

0 1 -- --

60004Memory for drive softwareFDD 1) 0 1 -- --

60004Load drive software FDD (from SW 6)

0 1 -- --

60005 No. of tools 1) 819 1637

60006 No. of parameters per tool 1) 10 32 parameter 1 parameter

60007No. of channel-specific Rparameters 1) 700 700 R

parameter1 R parameter

60008 No. of central R parameters 1) 600 9300 Rparameter

1 R parameter

60009Free remaining memoryD-RAM data 1)

0 Reserved by System

60010Free remaining memoryS-RAM data 1) 0 Reserved by System


2) SW 5 and higher

3) SW 6 and higher

* Depends on memory config. 4 k, 8k


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

60011Memory configuration of NCmodule 1) 0 Reserved by System

60012Load cap. of NC CPU (fromSW 5)

0 0 100 %

60013 Memory for real axes 2) 15 30 KBappox. 16 KB/

axis

60014No. of memory blocks for drivesoftware (from SW 6)

0 6 -- 96 KB

6100* Channel 1 to channel 6 1) 23 18003450 2)

blockbuffer

1 block buffer

61020Memory for extended overstore(channel 1)

1 1 KBapprox. 50 KB/

channel



channel



channel



channel



channel



channel

62000:

62029Axis 1 - axis 30 1) 0 700000

Meas.

value1 meas. value

_______1) SW 4 and higher2) SW 4.4 and higher* Depends on memory config. 4 k, 8 k



1.11 611A drive machine data

1.11 611A drive machine data

1.11.1 611A drive machine data MSD (SW 3)


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1 Speed setpoint 0 -- -- rev/min

2 Speed actual value 0 -- -- rev/min

3 Motor voltage -- -- -- V

4 Capacity utilization -- -- -- %

6 DC link voltage -- -- -- V

7 Motor current -- -- -- A

8 Motor reactive power -- -- -- KVA

9 Motor apparent power -- -- -- KW

10 Motor temperature -- -- -- °C

11 Status of binary inputs -- -- -- HEX

14 Speed for max. motoroperational speed Motor 1

Motor max.speed

-- -- rev/min

19 Rounding degree speedsetpoint

0 30 -- --

20 Diagnosis speed actual value 0000 -- -- HEX

21 nmin for nact < nmin messageMotor 1

12 Rated speed -- rev/min

22 Creep speed pulse suppression

Rated speed

256Rated speed -- rev/min

23 nx for nact <nx messageMotor 1

6000 Motor max.speed

-- rev/min

27 Tolerance band for nset= nactMotor 1

20 Rated speed -116

-- rev/min

28 Diagnosis 0000 -- -- HEX

29 Speed limitation Motor 1 Motor max.speed

Motor max.speed

-- rev/min


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

31 P-gain speed controllerMotor 1

32 120.0 -- --

32 Reset time speed controllerMotor 1

20 6000 -- ms

35 Smoothing time Motor 1torque setpoint

3 1000 -- ms

36 Encoder phase errorcompensation

0 +400 -- --

37 Switchover speed motorencoder evaluation 1

32000 32000 -- rev/min

38 Hysteresis MD 37 50 500 -- rev/min

39 1st torque limiting valueMotor 1

100 180 -- %

40 Generative limitationMotor 1

100 100 -- %

41 2nd torque limiting valueMotor 1

50 100 -- %

42 Switchover speed for MD 40Motor 1

500 Motor max.speed

-- rev/min

43 Hysteresis MD 42 Motor 1 20 Motor max.speed

-- rev/min

44 Selection torque setpointsmoothing Motor 1 and 2

1 1 -- HEX

45 Cut-in speed torque setpointsmoothing

Motor 1


-- rev/min

46 Hysteresis MD 45 Motor 1 50 Rated speed -- rev/min

47 Mdx for Md < Mdx message 90 100 -- %

50 Switching speed from Md1 toMd2 Motor 1

4 x motorratedspeed

Motor max.speed

-- rev/min

52 Transfer MD to FEPROM 0 1 -- HEX

53 Control word 0000 FFFF -- HEX





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

63 Max. motor temperatureMotor 1

Dependson motor

170 -- °C

64 Fixed temperature 0 170 -- °C

65 Timermotor temperature alarm

240 600 -- sec.

72 Address DAC 2 3048 0FFFF -- HEX

73 Shift factor DAC 2 0 15 -- --

74 Offset DAC 2 0 7F -- HEX

76 Address DAC 1 3044 0FFFF -- HEX

77 Shift factor DAC 1 0 15 -- --

80 Offset DAC 1 0 7F -- HEX

95 Power section code number 7 12 -- --

96 Motor code numberMotor 1

101 332 -- --

97 Boot 0 2 -- HEX

98 No. of encoder marks motormeas. system

2048 4096 -- --

99 Firmware version -- 99.99 -- --

103 Frequency torque setpoint filter Motor 1

300 450 -- Hz

104 Grading torque setpoint filterMotor 1

1.00 10.00 -- --

116 Correction P gainCurrent controller

0 255 -- --

117 Selection torque setpoint filterMotor 1

0 1 -- HEX


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

118 Type torque setpoint filterMotor 1

0 1 -- HEX

120 Switchover speed Motor 1Current controller adaptation

MD 172 10000 -- rev/min

150 Module identifier HEX

159 Motor moment of inertiaMotor 1

Dependson motor

32.000 -- kg m2

160 Motor rated outputMotor 1

Dependson motor

150.0 -- KW

161 Motor rated currentMotor 1

Dependson motor

200.0 -- A

162 Motor rated voltage Motor 1

Dependson motor

500.0 -- V

163 Motor rated speedMotor 1

Dependson motor

4096 -- rev/min

164 Motor rated frequencyMotor 1

Dependson motor

409.6 -- Hz

165 Motor no-load voltageMotor 1

Dependson motor

500.0 -- V

166 Motor no-load currentMotor 1

Dependson motor

200.0 -- A

167 Stator resistance coldMotor 1

Dependson motor

32767 -- m

168 Rotor resistance coldMotor 1

Dependson motor

32767 -- m

169 Stator leakage reactanceMotor 1

Dependson motor

32767 -- m

170 Rotor leakage reactanceMotor 1

Dependson motor

32767 -- m

171 Magnetizing reactanceMotor 1

Dependson motor

65535 -- m

172 Upper speed xn - characteristicMotor 1

Dependson motor

24000 -- rev/min

173 Speed at start of field weakening Motor 1

Dependson motor

6000 -- rev/min

174 Motor maximum speedMotor 1

Dependson motor

20000 -- rev/min





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

175 Gain factor xn - characteristic Motor 1

Dependson motor

300 -- %

176 Breakdown torquereduction factor Motor 1

100 150 -- %

179 Selection min/max memory 0 2 -- HEX

180 Enable motor switchover 0 1 -- HEX

181 Address for min/max memory 0D02 FFFF -- HEX

182 Minimum value min/maxmemory

-- -- -- HEX

183 Maximum value min/maxmemory

-- -- -- HEX

185 Address for monitoring 1 0C06 FFFF -- HEX

186 Threshold for monitoring 1 0000 FFFF -- HEX

187 ON-delayMonitoring 1

0 10.00 -- s

188 Drop delayMonitoring 1

0 10.00 -- s

189 Hysteresis monitoring 1 1 FFFF -- HEX

190 Address for monitoring 2 0C06 FFFF -- HEX

191 Threshold for monitoring 2 0000 FFFF -- HEX

192 ON-delayMonitoring 2

0 10.00 -- s

193 Drop delay Monitoring 2

0 10.00 -- s

194 Hysteresis monitoring 2 1 0FFFF -- HEX

195 Lower adaptation speedMotor 1

1000 (Max. speed) -2

-- rev/min

196 Upper adaptation speedMotor 1

1200 (Max. speed) -- rev/min

--

198 P gain upper adaptation speed Motor1

24.0 120.0 -- --

199 Reduction factor P-gainMotor 1

100 200 -- %


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

201 Reset time upper adaptationspeed Motor 1

80 6000 -- ms

202 Reduction factor reset timeMotor 1

100 200 -- %

203 Selection adaption speed controller Motor 1

0 7 -- --

206 Selection transient recorder 0 1 -- HEX

207 Set transient recorder 0 10 -- HEX

208 Address for start condition 0 FFFF -- HEX

209 Threshold for start condition 0 FFFF -- HEX

210 Address for stop condition 0 FFFF -- HEX

211 Threshold for stop condition 0 FFFF -- HEX

212 Address signal 1 0C00 FFFF -- HEX

213 Address signal 2 0C04 FFFF -- HEX

214 Start output of recording 0 1 -- HEX

215 Shift factor signal 1 0 15 -- --

216 Shift factor signal 2 0 15 -- --

217 Trigger signal 1 0000 FFFF -- HEX

218 Trigger signal 2 7FFF FFFF -- HEX

219 Motor moment of intertiaMotor 2

Dependson motor

32.000 -- kg m2

220 Motor rated outputMotor 2

Dependson motor

150.0 -- KW

221 Motor rated currentMotor 2

Dependson motor

200.0 -- A

222 Motor rated voltageMotor 2

Dependson motor

500.0 -- V

223 Motor rated speedMotor 2

Dependson motor

4096 -- rev/min

224 Motor rated frequencyMotor 2

Dependson motor

409.6 -- Hz





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

225 Motor no-load voltageMotor 2

Dependson motor

500.0 -- V

226 Motor no-load currentMotor 2

Dependson motor

200.0 -- A

227 Stator resistance coldMotor 2

Dependson motor

32767 -- m

228 Rotor resistance coldMotor 2

Dependson motor

32767 -- m

229 Stator leakage reactanceMotor 2

Dependson motor

32767 -- m

230 Rotor leakage reactanceMotor 2

Dependson motor

32767 -- m

231 Magnetizing reactanceMotor 2

Dependson motor

65535 -- m

232 Upper speed Xn - characteristicMotor 2

Dependson motor

10000 -- rev/min

233 Speed at start of fieldweakening Motor 2

Dependson motor

6000 -- rev/min

234 Motor maximum speedMotor 2

Dependson motor

20000 -- rev/min

235 Gain factor Xn - characteristic Dependson motor

300 -- %

236 Breakdown torque reductionfactor Motor 2

100 150 -- %

238 Motor code numberMotor 2

101 332 -- --

241 Programmable message 1 2 20 -- --






247 Control word message 0000 FFFF -- HEX


SINUMERIK 840C (IA)


1.11.1 611A drive machine data MSD (SW3)


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

254 Display of active functions1

-- -- -- HEX

255 Display of active functions2

-- -- -- HEX

258 Speed for max. motoroperational speed Motor2

Motormax.

speed

Motormax.

speed

-- rev/min

260 nmin for nact < nminmessage Motor 2


261 Creep speed pulse suppression Motor 2

Rated speed

256

Rated speed -- rev/min

262 nx for nact < nx message Motor 2


-- rev/min

263 Tolerance band for nset = nact message Motor 2

20 Rat. speed -116

-- rev/min

264 Speed limitation Motor 2

Max.speed

Motor max.speed

-- rev/min

265 P-gain speed controllerMotor 2

32.0 120.0 -- --

266 Reset time speed controllerMotor 2

20 6000 -- ms

267 Switchover speed motorencoder evalution Motor 2

32000 32000 -- rev/min

268 Hysteresis MD 267Motor 2

50 500 -- rev/min

269 1st torque limiting valueMotor 2

100 180 -- %

270 Generative limitationMotor 2

100 100 -- %

271 2nd torque limiting valueMotor 2

50 100 -- %

272 Switchover speed for MD 270Motor 2

500 Motor max.speed

-- rev/min


20 Motor max.speed

-- rev/min





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

274 Cut-in speed Motor 2torque setpoint smoothing


-- rev/min



276 Frequency torque setpoint filter Motor2

300 450 -- Hz

277 Grading torque setpoint filterMotor 2

1.00 10.00 -- --

278 P gain current controllerMotor 2

0 255 -- --

280 Selection torque setpoint filterMotor 2

0 1 -- HEX

281 Type torque setpoint filterMotor 2

0 1 -- HEX

283 Lower adaptation speedMotor 2

1000 (Max. speed) - 2

-- rev/min

284 Upper adaptation speedMotor 2

1200 Max. speed -- rev/min

285 P gain upper adaptation speedMotor 2

24.0 120.0 -- --

286 Reduction factor P-gainMotor 2

100 200 -- %

288 Reset time upper adaptationspeed Motor 2

80 6000 -- ms

289 Reduction factor reset timeMotor 2

100 200 -- %

290 Switching speed from Md1 toMd2 Motor 2

4 x motorratedspeed

Motor max.speed

-- rev/min

291 Maximum motor temperatureMotor 2

Dependson motor

170 -- °C

292 Switchover speed currentcontroller adaptation

Motor 2

MD232 10000 -- rev/min

293 Selection adaptation speedcontroller Motor 2

0 7 -- --


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

311 Current with I/F control 40.0 100.0 -- %

312 Frequency for I/F control 0 800.0 -- Hz

313 Activation I/F control 0 1 -- HEX

316 Display P gain currentcontroller

337 Creep speed angle controller

300 600 -- rev/min

338 Hysteresis MD 337 25 256 -- rev/min

399 Data version -- 65535 -- --



1.11.2 611D drive machine data FDD (SW3)

1.11.2 611D drive machine data FDD (SW3)


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1000 Current controller cycle 125 125 -- µs

1001 Speed controller cycle 125 125 -- µs

1002 Monitoring cycle 100000 100000 -- µs

1005 No. of encoder marks motormeas. system

2048 8192 -- Incr./rev

1006 No. of encoder marks abs.track

32 256 -- Incr./rev

1100 Frequency pulse widthmodulation

3200 8000 -- Hz

1101 Calc. deadtime current closed-loop

50 124 -- µs

1102 Motor code number 0 65535 -- --

1103 Motor rated current 1.0 500 -- A

1104 Maximum motor current 2.0 500 -- A

1105 Reduction of maximum motorcurrent

100 100 -- %

1106 Power section code 0000 00FF -- HEX

1107 Limit current transistor 200 500 -- A

1108 Limit current power section 200 500 -- A

1110 Reduction factor max. motorcurrent set-up mode

1 100 -- %

1112 Number of pole pairs motor 3 4 -- --

1113 Torque constant 5 5 -- Nm/A

1114 Voltage constant 0 300 -- V

1115 Armature resistance 0 20 --

1116 Armature inductance 0 100 -- mH

1117 Motor moment of inertia 0 0.1 -- kg m2

1120 P gain current controller 0 10000 -- V/A

1121 Reset time current controller 0 10000 -- µs


SINUMERIK 840C (IA)


1.11.2 611D drive machine data MSD (SW3)


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

1122 Natural frequency referencemodel current closed-loop

0 8000 -- Hz

1123 Damping reference modelcurrent closed-loop

1 5 -- --

1200 Selection current setpoint filter 1 4 -- --

1201 Type current setpoint filter Low pass Band stop -- --

1202 Natural frequency currentsetpoint filter 1

2000 8000 -- Hz

1203 Damping current setpoint filter 1

0,7 5 -- --


0 8000 -- Hz

1205 Damping current setpointfilter 2

1.0 5 -- --


0 8000 -- Hz


1.0 5 -- --


0 8000 -- Hz


1.0 5 -- --

1210 Block frequency currentsetpoint filter 1

3500.0 7999.0 -- Hz

1211 Bandwidth current setpoint filter 1

500 1000 -- Hz


3500.0 7999.0 -- Hz


500 1000 -- Hz


3999.0 7999.0 -- Hz


100 1000 -- Hz





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit


3999.0 7999.0 -- Hz


100 1000 -- Hz

1400 Motor rated speed 1500 6000 -- rev/min

1401 Maximum motor operationalspeed

1500 7200 rev/min

1402 Reduction factor max. motorspeed set-up mode

1 100 -- %

1403 Creep speed pulsesuppression

0 7200 -- rev/min

1404 Timer pulse suppression 100 1000 -- ms

1405 Monitoring speed Motor

110 110 -- %

1407 P gain speed controller 0.3 100000 -- Nm/s-1

1408 P gain upper adaptation speed 0.3 100000 -- Nm/s-1

1409 Reset time speed controller 10 500 -- ms

1410 Reset time upper adaptationspeed

10 500 -- ms

1411 Lower adaptation speedthreshold

0 7200 -- rev/min

1412 Upper adaptation speedthreshhold

0 7200 -- rev/min

1413 Selection adaptation speedcontroller parameter

0 1 -- --

1414 Natural frequency referencemodel rot. speed closed-loop

0 8000 -- Hz

1415 Damping reference modelspeed closed-loop

1 5 -- --

1416 Symmetr. reference modelspeed closed- loop

0 1.0 -- --

1417 nx for nact < nx signal 6 000.0 7200 -- rev/min

1418 nmin for nact < nmin signal 0.0 7200 -- rev/min

1421 Time constant for integratorfeedback

0.0 1000.0 -- MS


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1502 Time constant speed setpointfilter

0 500 -- ms

1600 Concealable POWER ON611-D alarms

0000 FFFF -- HEX

1601 Concealable reset611-D alarms

0000 FFFF -- HEX

1602 Warning threshhold motortemperature

120 200 -- °C

1603 Timer motor temperature alarm

240 600 -- s

1604 DC link undervoltage warningthreshold

200 600 -- V

1605 Timer speed controller at stop 200.0 10000.0 -- ms

1700 Status of binary inputs 0000 7FFF -- Hex

1701 DC link voltage 0 32 767 -- V

1702 Motor temperature 0 32 767 -- °C

1706 Speed setpoint 0.0 32 767 -- rev/min

1707 Speed actual value 0.0 32 767 -- rev/min

1708 Smoothed current actual value 0.0 32 767 -- %

1710 Significance currentrepresentation

0.0 32 767 -- µA

1711 Significance speedrepresentation

0.0 32 767 -- rev/min

1720 CRC diagnosis parameter 0000 FFFF -- HEX

1797 Data version 0 32 767 -- --

1798 Firmware date 0 32 767 -- --

1799 Firmware version 0 32 767 -- --



1.11.3 611D drive machine data FDD/MSD (as from SW 4)



Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1000 Current controller pulse rate 4 4 – 31.25 µs

1001 Speed controller pulse rate 4 16 – 31.25 µs

1002 Monitoring cycle 3 200 3 200 – 31.25 µs

1003 Configuration STS 0330 FFFF – Hex

1004 Configuration structure 0000 7FFF – Hex

1005 No. of encoder marks, motormeasuring sytem

2 048 8 192 – Incr/rev

1007 No. of encoder marks, directmeasuring sytem

0 65 535 – Incr/rev,incr/mm

1008 Encoder phase error compens. 0.0 20.0 – Degrees

1011 Configuration, actual valueacquisition

0000 FFFF – Hex

1012 Function switch 0000 7FFF – Hex

1013 Enable star/delta changeover 0 1 – –

1014 Activate V/Hz operation 2) 0 1 -- --

1021 Multiturn resolution absolutevalue encoder motor 2)

4 096 65 535 -- rev/min

1022 Meas. steps of absolute trackmotor 2)

8 192 32 768 -- Incr./rev

1023 Servo loop motor absol. track 2) 0000 FFFF -- Hex

1030 Configuration actual-val. acq.,direct meas. system 2)

0000 FFFF -- Hex

1031 Multiturn resolution absolutevalue encoder, direct meas.system 2)

4 096 4 096 -- rev/min

1032 Meas. steps of absolute trackdirect meas. system 2)

8 192 32 768 -- Incr./rev

1033 Direct meas. system absolutetrack 2)

0000 FFFF -- Hex

1100 Frequency pulse widthmodulation

4 000/3 200

8 000 – Hz

1101 Calculation deadtime currentclosed-loop

62 124 – µs

1102 Motor code number 1) 0 65 535 – –


2) SW 5 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1103 Motor rated current 0.0 500.0 – A

1104 Maximum motor current 0.0 500.0 – A

1105 Reduction of maximum motorcurrent

100 100 – %

1106 Power section code number 0000 FFFF – Hex

1107 Transistor limit current powersection

200.0 500.0 – A

1108 Thermal limit current powersection

200.0 500.0 – A

1109 Limit current power section S6 200.0 500.0 – A

1111 Rated current power section 200.0 500.0 – A

1112 Number of pole pairs motor 0 6 – –

1113 Torque constant 0.0 5.0 – Nm/A

1114 Voltage constant 0.0 300.0 – V

1115 Armature resistance 0.0 20.0 –

1116 Armature inductance 0.0 100.0 – mH

1117 Motor moment of inertia 0.0 32.0 – kgm2

1118 Motor zero-speed current 0.0 500.0 – A

1119 Inductance of series reactor 10.0 65.0 -- mH

1120 P gain current controller 2 000.0 10 000.0 – V/A

1121 Reset time current controller 0.0 8 000.0 – µs

1124 Symmetrizing reference modelcurrent control loop

0.5 1.0 – –

1125 Ramp-up time 1 in V/Hzoperation (from SW 5)

5.0 100.0 -- s

1126 Ramp-up time 2 in V/Hzoperation (from SW 5)

5.0 100.0 -- s

1127 Voltage if Hz = 0 V/Hzoperation (from SW 5)

2.0 10.0 – V

1129 cos power factor (from SW 5)

0.8 1.0 -- --

1130 Motor rated power 0.0 1 500.0 – kW

1132 Motor rated voltage 0.0 5 000.0 – V

1134 Motor rated frequency 0.0 3 000.0 – Hz

1135 Motor no-load voltage 0.0 500.0 – V





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1136 Motor no-load current 0.0 500.0 – A

1137 Stator resistance cold 0.0 20.0 –

1138 Rotor resistance cold 0.0 20.0 –

1139 Stator leakage reactance 0.0 100.0 –

1140 Rotor leakage reactance 0.0 100.0 –

1141 Magnetizing reactance 0.0 1 000.0 –

1142 Speed at start of fieldweakening

0.0 50 000.0 – rev/min

1143 Upper speed Lh characteristic 0.0 50 000.0 – rev/min

1144 Gain factor Lh characterisitc 100.0 500.0 – %

1145 Breakdown torque reductionfactor

100.0 1 000.0 – %

1146 Maximum motor speed 1500.0 50 000.0 – rev/min

1147 Speed limitiation 7 000.0/8 000.0

50 000.0 – rev/min

1150 P gain flux controller 400.0 100 000.0 – A/Vs

1151 Reset time flux controller 10.0 500.0 – ms

1160 Oper. speed flux acquisition(from SW 5)

1 500.0 50 000.0 -- rev/min

1161 DC link fixed voltage 600 700 – V

1190 Torque limit value 100.0 10 000.0 – Nm

1191 Adaptation factor servo limittorque

1.0 100.0 – –

1200 No. of current setpoint filters 1 4 – –

1201 Type of current setpoint filter Low pass Band stop – –


2 000.0 8 000.0 – Hz

1203 Damping current setp. filter 1 0.7 5.0 – –


0.0 8 000.0 – Hz



0.0 8 000.0 – Hz



0.0 8 000.0 – Hz



SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1210 Stop frequency current setpointfilter 1

3 500.0 7 999.0 – Hz

1211 Bandwidth current setpointfilter 1

500.0 7 999.0 – Hz

1212 Bandwidth counter currentsetpoint filter 1

0.0 7 999.0 – Hz

1213 Stop freq. current setp. filter 2 3 500.0 7 999.0 – Hz


500.0 7 999.0 – Hz


0.0 7 999.0 – Hz



500.0 7 999.0 – Hz


0.0 7 999.0 – Hz


1220 Bandwidth current setp. filter 4 500.0 7 999.0 – Hz


0.0 7 999.0 – Hz

1230 1st torque limiting value 100.0 900.0 – %

1231 2nd torque limiting value 100.0 100.0 – %

1232 Switching speed from MD 1230to MD 1231

6 000.0 50 000.0 – rev/min

1233 Generator limitation 100.0 100.0 – %

1234 Hysteresis MD 1232 50.0 1 000.0 – rev/min

1235 1st power limit 100.0 900.0 – %

1236 2nd power limit 100.0 100.0 – %

1237 Generative maximum output 100.0 500.0 – kW

1238 Current limit 150.0 300.0 – %

1239 Torque limit setup mode 1.0 100.0 – %

1245 Threshold speed-dependenttorque setpoint smoothing

0.0 50 000.0 – rev/min





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1246 Hysteresis for speed-depen-dent torque setpoint smoothing

50.0 1 000.0 – rev/min

1250 Corner frequency currentactual value smoothing

100.0 8 000.0 – Hz

1252 Corner frequency torquesetpoint smoothing

100.0 8 000.0 – Hz

1254 Time constant currentmonitoring

0.05 2.0 ms

1400 Motor rated speed 1 450.0 25 000.0 – rev/min

1401 Speed for maximum motoroperational speed

1 500.0 50 000.0 – rev/min


0.0/2.0 7 200.0 – rev/min

1404 Timer for pulse suppression 100.0/5 000.0

100 000.0 – ms

1405 Monitoring speed motor 110.0/100.0

110.0 – %

1406 Speed controller type 1 1 – –

1407 P gain speed controller 0.3 100 000.0 – Nm/s-1

1408 P gain upper adaptation speed 0.3 100 000.0 – Nm/s-1

1409 Reset time speed controller 100.0 500.0 – ms

1410 Reset time upper adaptationspeed

10.0 500.0 – ms

1411 Lower adaptation speed 0.0 50 000.0 – rev/min

1412 Upper adaptation speed 0.0 50 000.0 – rev/min

1413 Select adaptation speedcontroller

0 1 – –

1414 Natural frequency ref. modelspeed

0.0 8 000.0 – Hz

1415 Damping ref. model speed 1.0 5.0 – –

1416 Symmetrizing ref. model speed 0.0 1.0 – –

1417 nx for nact < nx message 6 000.0 50 000.0 – rev/min

1418 nmin for nact < nmin message 5.0 25 000.0 – rev/min

1420 Maximum motor speed setupmode

30.0 50 000.0 – rev/min

1421 Time constant integratorfeedback

0.0 1 000.0 – ms


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1424 Symmetrizing speedfeedforward control channel

0.0 50 000.0 – µs

1425 Symmetrizing calculationdeadtime current closed-loop

0.0 1.0 – –

1426 Tolerance band for nset = nactmessage

20.0 10 000.0 – rev/min

1427 Delay time nset = nactmessage

200.0 500.0 – ms

1428 Threshold torque Mdx 90.0 100.0 – %

1429 Delay time Md<Mdx message 800.0 1 000.0 – ms

1451 P gain speed controller AM(from SW 5)

0.3 1 000.0 -- Nm/s-1

1453 Integral-action time speedcontroller AM (from SW 5)

140.0 500.0 -- ms

1458 Current setpoint val. contr.operation AM (from SW 5)

90.0 150.0 -- %

1459 Torque smoothing timeconstant AM (from SW 5)

4.0 100.0 -- ms

1465 Switchover speed MSD/AMoperation (from SW 5)

50 000.0 50 000.0 -- rev/min

1466 Switchover speed controlledNC AM (from SW 5)

300 50 000.0 – rev/min

1500 No. of speed setpoint filters 0 2 – –

1501 Type of speed setpoint filter 0000 0303 – Hex

1502 Time constant speed setpointfilter 1

0.0 500.0 – ms

1503 Time constant speed setpointfilter 2

0.0 500.0 – ms

1506 Natural frequency speedsetpoint filter 1

2 000.0 8 000.0 – Hz


1508 Natural frequency speedsetpoint filter 2

2 000.0 8 000.0 – Hz

1509 Damping speed setp. filter 2 0.7 5.0 – –

1514 Stop frequency speed setpointfilter 2

3 500.0 7 999.0 – Hz





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1515 Bandwidth speed setp. filter 1 500.0 7 999.0 – Hz

1516 Bandwidth counter speedsetpoint filter 1

0.0 7 999.0 – Hz

1517 Stop frequency speed setpointfilter 2

3 500.0 7 999.0 – Hz

1518 Bandwidth speed setp. filter 2 500.0 7 999.0 – Hz

1519 Bandwidth counter speedsetpoint filter 2

0.0 7 999.0 – Hz

1520 Band stop nat. freq. speedsetp. frequency 1 (from SW 5)

100 141 -- %

1521 Band stop nat. freq. speedsetp. frequency 2 (from SW 5)

100 141 -- %

1600 Concealab. alarms (Power On) 0000 FFFF – Hex

1601 Concealable alarms (Reset) 0000 FFFF – Hex

1602 Motor temperature warningthreshold

120 200 – °C

1603 Timer motor temperature alarm 240 600 – s

1604 DC link undervoltage warningthreshold

200 600 – V

1605 Timer controller against stop 200.0 10 000.0 – ms

1606 Threshold controller againststop

8 000.0/30.0

50 000.0 – rev/min

1607 Motor temperature cut-off limit 155 200 – °C

1608 Fixed temperature 0 200 – °C

1610 Diagnosis functions 0000/0001

0001 – Hex

1611 Response threshold dn/dt 800 1 600 – %

1612 Configured shutdown reactionPO alarms

0D3C/FFFF

FFFF – Hex

1613 Configured shutdown reactionreset alarms

0100/FFFF

FFFF – Hex

1615 Tolerance concentricity monit. 20 100.0 – rev/min

1620 Bits variable message function 0000 FFFF – Hex

1621 Signal number variablemessage function

0 100 – –

1622 Add. variable message function 0000 FFFF – Hex


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1623 Threshold variable messagefunction

000000 FFFFFF – Hex

1624 Hysteresis variable messagefunction

000000 FFFFFF – Hex

1625 Pickup delay variable messagefunction

0 10 000 – ms

1626 Delayed dropout variablemessage function

0 10 000 – ms

1630 Response threshold ZWKmonitoring only

550 600 – V

1631 Response voltage generatoraxis

450 570 – V

1632 Voltage step for generatorcontrol

30 300 – V

1633 Cutout threshold for generativemode

510 580 – V

1634 Response thresholdemergency retraction

400 580 – V

1635 Minimum speed generator axis 0.0 50 000.0 – rev/min

1636 Drive modesEmergency retraction 3)

1637 Delay time regen. braking 3)

1638 Emergency retraction time 3)

1639 Emergency retraction speed 3)

1650 Diagnosis control 0000 FFFF – Hex

1651 Sign. number min/max memory 0 100 – –

1652 Memory location min/maxmemory

0000 FFFF – Hex

1653 Minimum value min/maxmemory

0000 0000 FFFF FFFF – Hex

1654 Maximum value min/maxmemory

0000 0000 FFFF FFFF – Hex

1655 Segment memory locationmonitor

0 1 – –

1656 Add. memory location monitor 0000 FFFF – Hex

1657 Value display monitor 0000 0000 FFFF FFFF – Hex

1658 Value input monitor 1) 0000 0000 FFFF FFFF – Hex

1659 Value acceptance monitor 1) 0 1 – –

1660 Motor frequency V/f operat. 2) 0.0 10000.0 – Hz

1661 V/f ratio in V/f operation 2) 2.4 100.0 – V/Hz

1662 Change motor frequencyV/f operation 2)

5.0 10 000.0 – Hz/s

_______1) Up to SW 42) SW 4 only3) These machine data are relevant only for Siemens-internal purposes and must not be changed.





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1665 Operating time factor IPO/NREG cycle for RFG 2)

2.0 20.0 – –

1700 Status of binary inputs 0000 7FFF – Hex1701 DC link voltage 0 32 767 – V1702 Motor temperature 0 32 767 – °C1703 Lead time conversion motor

measuring system 1)0 32 767 – µs

1704 Lead time conversion directmeasuring system 1)

0 32 767 – µs

1705 Voltage setpoint value(effective) (from SW 6)

Veff(chained)

1706 Set speed 0.0 1 000 000 – rev/min1707 Speed actual value 0.0 1 000 000 – rev/min1708 Smoothed current actual value 0.0 1 000 000 – %1709 Significance voltage

representation 2)0.0 1 000 000 – –

1710 Significance currentrepresentation 2)

0.0 1 000 000 – µA

1711 Significance speedrepresentation 2)

0.0 1 000 000 – rev/min

1712 Significance rotor fluxrepresentation 2)

0.0 1 000 000 – µVs

1713 Significance torquerepresentation 2)

0.0 1 000 000 – µNm

1714 Significance shaft positionrepresentation 4)

- 1 000 000 -- Degrees

1719 Current actual value(effective) (from SW 6)

Aeff

1720 CRC diagnosis parameter 0000 FFFF – Hex1721 Diagnosis speed actual value 0000 FFFF – Hex1722 Capacity utilization 0 1 000 000 – ‰1723 Diagnostics ramp-up time 2) 0 60 000 – ms1724 Diagnostics concentricity

monitoring 2)0 60 000 – –

1725 Scaling torque setpointinterface 2)

0.0 1 000 000 – Nm

1730 Operating mode 4), display 0000 FFFF -- Hex1731 Image ZK1 PO register 0000 FFFF – Hex1732 Image ZK1 RES register 0000 FFFF – Hex1733 NPFK diagnosis counter 0 32 767 – –1790 Measuring circuit type indirect

measuring system0 32 767 – –

1791 Measuring circuit type directmeasuring system

0 32 767 – –

1797 Data version 0 32 767 – –_______1) Up to SW 42) SW 4 and higher3) SW 4 only4) SW 5 and higher


SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

1798 Firmware date 0 32 767 – –

1799 Firmware version 0 32 767 – –

2005 No. of encoder marks motormeasuring system

2 048 8 192 – Incr/rev

2102 Motor code number 0 65 535 – –

2103 Rated motor current 0.0 500.0 – A

2117 Motor moment of inertia 0.0 32.0 – kgm2

2120 P gain current controller 10.0 10 000.0 – V/A

2121 Reset time current controller 2 000.0 8 000.0 – µs

2130 Rated motor power 0.0 1 500.0 – kW

2132 Rated motor voltage 0.0 5 000.0 – V

2134 Rated motor frequency 0.0 3 000.0 – Hz

2135 Motor no-load voltage 0.0 500.0 – V

2136 Motor no-load current 0.0 500.0 – A

2137 Stator resistance cold 0.0 20.0 –

2138 Rotor resistance cold 0.0 20.0 –

2139 Stator leakage reactance 0.0 100.0 –

2140 Rotor leakage reactance 0.0 100.0 –

2141 Magnetizing reactance 0.0 1 000.0 –

2142 Speed at start of fieldweakening

0.0 50 000.0 – rev/min

2143 Upper speed Lh characteristic 0.0 50 000.0 – rev/min

2144 Gain factor Lh characteristic 100.0 500.0 – %

2145 Breakdown torque reductionfactor

100.0 1 000.0 – %

2146 Maximum motor speed 0.0 50 000.0 – rev/min

2147 Speed limitation 7 000.0/8 000.0

50 000.0 – rev/min

2150 P gain flux controller 400.0 100 000.0 – A/Vs

2151 Reset time flux controller 10.0 500.0 – ms

2230 1st torque limiting value 100.0 900.0 – %

2231 2nd torque limiting value 100.0 100.0 – %

2232 Switching speed from MD 2230to MD 2231

6 000.0 50 000.0 – rev/min

2233 Generative limitation 100.0 100.0 – %

2234 Hysteresis MD 1232 50.0 1 000.0 – rev/min

2235 1st power limit value 100.0 900.0 – %

2236 2nd power limit value 100.0 100.0 – %

2238 Current limit 150.0 300.0 – %

2239 Torque limit setup operation 1.0 100.0 – %2245 Threshold speed-dependent

torque setpoint smoothing0.0 50 000.0 – rev/min





Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

2246 Hysteresis speed-dependenttorque setpoint smoothing

50.0 1 000.0 – rev/min

2400 Motor rated speed 1 500.0 25 000.0 – rev/min2401 Speed for maximum motor

operational speed1 500.0 50 000.0 – rev/min


0.0/2.0 7 200.0 – rev/min

2405 Monitoring speed motor 0.0 110.0 – %2407 P gain speed controller 0.0 100 000.0 – Nm/s-1

2408 P gain upper adaptation speed 1.0 100 000.0 – Nm/s-1

2409 Reset time speed controller 0.0 500.0 – ms2410 Reset time upper adaptation

speed10.0 500.0 – ms

2411 Lower adaptation speed 0.0 50 000.0 – rev/min2412 Upper adaptation speed 0.0 50 000.0 – rev/min2413 Select adaptation speed

controller0 1 – –

2417 nx for nact < nx message 6 000.0 50 000.0 – rev/min2418 nmin for nact < nmin message 5.0 25 000.0 – rev/min2426 Tolerance band for nset = nact

message20.0 10 000.0 – rev/min

2451 P gain speed controller AM 2) 0.3 1 000.0 -- Nm/s-1

2453 Integral-action time speedcontroller AM 2)

140.0 500.0 -- ms

2458 Current setpoint val. contr.operation AM 2)

90.0 150.0 -- %

2459 Torque smoothing timeconstant AM 2)

4.0 100.0 -- ms

2465 Switchover speed MSD/AMoperation 2)

50 000.0 50 000.0 -- rev/min

2602 Motor temperature warningthreshold

120 200 – °C

2607 Switchoff limit motortemperature

155 200 – °C

2608 Fixed temperature 0 200 – °C2711 Significance speed

representation0.0 100 000.0 – rev/min

2712 Significance rotor fluxrepresentation

0.0 100 000.0 – µVs

2713 Significance torquerepresentation

0.0 100 000.0 – µNm

2714 Significance shaft positionrepresentation 2)

- 1 000 000 -- Degrees

2725 Scaling torque setpointinterface

0.0 100 000.0 – Nm


2) SW 5 and higher


SINUMERIK 840C (IA)


1.11.4 FDD/MSD specific diagnostics/service MD (as from SW4)

1.11.4 FDD/MSD specific diagnostics/service MD (as from SW4)


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

10000-10014

Drive configuration 0000 FFFF -- HEX

10100-10114

Module order code 0 65535 -- --

10200-10214

Power section code 0000 FFFF -- HEX

10900 Data version -- -- -- --

10901 Firmware version -- -- -- --

10902 Firmware date -- -- -- --

10903 Hardware configuration -- -- -- --

11000 Ramp-up phase -- 0505 -- --

11001 CRC error -- FFFF -- HEX

11002 Status word 1 -- FFFF -- HEX

11003 Status word 2 -- FFFF -- HEX

11004 Control word 1 -- FFFF -- HEX

11005 Control word 2 -- FFFF -- HEX

11006 Status class 2 -- FFFF -- HEX

11007 Status class 3 -- FFFF -- HEX

11008 Drive status -- 5 -- --

11009 Capacity utilization -- 7FFF -- HEX

11010 Torque setpoint value -- 32 767 -- --

11011 Active power -- 327.67 -- kW

11012 Current actual value -- 32 767 -- --

11013 Speed actual value -- 200 -- %

12000 Position actual value -- 99999999 -- --

12001 v-max (FDD)/n-set-max (MSD)

12002 Position controller frequency

12003 Actual gear stage



1.11.5 Servo service data (SSD)

1.11.5 Servo service data (SSD)


Standardvalue

Maximum inputvalue

Referencesystem

Inputunit

3000 Acceleration -- 9999999.9 -- mm/s2

3001 Compensation amplitude -- 99999.999 -- %

3002 Quadrant error -- 99999.999 -- mm ms

3003 Duration of measurement -- 99999999 -- ms


SINUMERIK 840C (IA)


1.12.1 SI NC machine data

1.12 Safety Integrated (SI) machine data


a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a

















Note:The SINUMERIK Safety Integrated function is an option. The machine and service data for the Safety Integrated function are described in the documentation SINUMERIK

Safety Integrated (Description of Functions).

General MD


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

40000 Display checksum of MD forsafe operation

-- -- -- --

40001 Checksum of MD for safeoperation

-- -- -- --

40002 Display of cross-check cycle -- -- -- Position controlbasic cycle

40010 Ratio monitoring cycle toposition control basic cycle

4 200 -- Position controlbasic cycle

40011 NCK FB to PLC: Start in DB3(reserved)

30 max. length ofDB3

-- Data word

40012 NCK FB to PLC: Length in DB3(reserved)

0 max. length ofDB3 -30

-- Data word

40013 NCK FB from PLC: Start in DB3(reserved)

30 max. length ofDB3

-- Data word

40014 NCK FB from PLC: Length inDB3 (reserved)

0 max. length ofDB3 -30

-- Data word

Axis-specific MD


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

4100* Actual value assignment forsafe operation

0 30200161 -- HEX

4104* Grid spacing linear scale forsafe operation

10000 8000000 -- 0.01 µm

4108* Encoder marks per revolutionfor safe operation

2048 10000 -- --

4112* Spindle pitch for safe operation 1000 1000000 -- 0.01 mm/rev





Standardvalue

Maximum inputvalue

Referencesystem

Input unit

4116* Denominator gear unit 1Encoder/load for safe operation

1 99999999 -- --

4120* Denominator gear unit 2Encoder/load for safe operation

1 99999999 -- --

to4144*

Denominator gear unit 8Encoder/load for safe operation

1 99999999 -- --

4148* Numerator gear unit 1Encoder/load for safe operation

1 99999999 -- --

4152* Numerator gear unit 2Encoder/load for safe operation

1 99999999 -- --

to4176*

Numerator gear unit 8Encoder/load for safe operation

1 99999999 -- --

4180* Standstill tolerance for safeoperation

1000 100000 -- µm or0.001 degrees

4184* Limit value for safe speed 1 5000 99999999 -- 0.01 mm/min or0.01 rev/min



4196* Limit value for safe speed 4 99999999 -- 0.01 mm/min or0.01 rev/min

4200* Upper limit value for safe limitposition 1

100000 2147483 -- mm or degrees

4204* Upper limit value for safe limitposition 2

100000 2147483 -- mm or degrees

4208* Lower limit value for safe limitposition 1

-100000 2147483 -- mm or degrees

4212* Lower limit value for safe limitposition 2

-100000 2147483 -- mm or degrees

4216* Plus cam position for safe cams 1

10 2147483 -- mm or degrees








SINUMERIK 840C (IA)




Standardvalue

Maximum inputvalue

Referencesystem

Input unit

4232* Minus cam position for safecams 1

-10 2147483 -- mm or degrees


-10 2147483 -- mm or degrees


-10 2147483 -- mm or degrees


-10 2147483 -- mm or degrees

4248* Tolerance for safe cams 100 10000 -- µm or0.001 degrees

4252* Actual value comparisiontolerance (referencing)

10 1000 bzw.36000

-- µm or0.001 degrees

4256* Actual value comparisontolerance (cross-check)

100 10000 bzw.360000

-- µm or0.001 degrees

4260* Tolerance time for SGEswitchover

500 10000 -- ms

4264* Delay time speed switchover 100 10000 -- ms

4268* Delay time pulse disable 100 10000 -- ms

4272* Time for testing pulse disable 100 10000 -- ms

4276* Transition time STOP C to safeoperational stop

100 10000 -- ms

4280* Transition time STOP D to safeoperational stop

100 10000 -- ms

4284* Transition time STOP E to safeoperational stop

100 10000 -- ms

4288* Creep speed Pulse disable

0 100000 -- 0.01 mm/min or0.01 rev/min

4292* Velocity limit nx for safeoperation (from SW 6)

2000 100000 -- 0.01 mm/min or0.01 rev/min

4296* Tolerance actual velocity forSBR (from SW 6)

30000 2 000000 -- 0.01 mm/min or0.01 rev/min




7 6 5 4 3 2 1 0

Bit No.

MD No.

4500*SE SBH/SG

Cam synchronization (from SW 6) Reserved, the bits must be 0 Enable

7 6 5 4 3 2 1 0

Bit No.

MD No.

4504* SN4- SN4+ SN3- SN3+ SN2- SN2+ SN1- SN1+

Enable safe cams

7 6 5 4 3 2 1 0

Bit No.

MD No.

4508*Display

inch/metricRotary axis Select

STOP E forSG

SelectSTOP D/E

for SG

SelectSTOP E for

SE

SelectSTOP D/E

for SEReserved Reserved

7 6 5 4 3 2 1 0

Bit No.

MD No.

4512* Reserved Reserved Reserved Reserved Reserved Reserved Sign change

Linear scale


SINUMERIK 840C (IA)



Activation of NKC I/O for SI


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

45800 SGE mask CSB (low) 0 11111111 -- Binary

45802 SGE mask mixed I/O 1 (low) 0 11111111 -- Binary

45803 SGE mask mixed I/O 1 (high) 0 11111111 -- Binary

45804 SGE mask mixed I/O 2 (low) 0 11111111 -- Binary

45805 SGE mask mixed I/O 2 (high) 0 11111111 -- Binary

45808 SGA mask mixed I/O 1 (low) 0 11111111 -- Binary

45809 SGA mask mixed I/O 1 (high) 0 11111111 -- Binary

45810 SGA mask mixed I/O 2 (low) 0 11111111 -- Binary

45811 SGA mask mixed I/O 2 (high) 0 11111111 -- Binary

Input/output assignment


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

4600* Input assignment SBH/SGdeselection

0 30200161 -- Decimal

4604* Input assignment SBHdeselection

0 30200161 -- Decimal

4608* Input assignment "Pulsesdisabled" status

0 30200161 -- Decimal

4612* Input assignment SG selection,bit 0

0 30200161 -- Decimal

4616* Input assignment SG selection,bit 1

0 30200161 -- Decimal

4632* Input assignmentgear ratio selection, bit 0

0 30200161 -- Decimal


0 30200161 -- Decimal


0 30200161 -- Decimal

4648* Input assignment SE selection 0 30200161 -- Decimal

4660* Input assignment Test stopselection

0 30200161 -- Decimal





Standardvalue

Maximum inputvalue

Referencesystem

Input unit

4700* Output assignment SN1+ 0 30200161 -- Decimal

4704* Output assignment SN1- 0 30200161 -- Decimal







4732* Output assignment SBH/SGactive

0 30200161 -- Decimal

4736* Output assignment Axis safelyreferenced

0 30200161 -- Decimal

4740* Output assignment Enablepulses

0 30200161 -- Decimal

4744* Output assignment for SBHactive (from SW 6)

0 30200161 -- Decimal

4752* Output assignment for SGactive bit 0 (from SW 6)

0 30200161 -- Decimal

4756* Output assignment for SGactive bit 1 (from SW 6)

0 30200161 -- Decimal

4760* Output assignment for n<nx 0 30200161 -- Decimal

4772* Output assignment for SG1active (from SW 6)

0 30200161 -- Decimal


0 30200161 -- Decimal


0 30200161 -- Decimal


0 30200161 -- Decimal


SINUMERIK 840C (IA)


1.12.2 SI drive machine data



Standardvalue

Maximum inputvalue

Referencesystem

Input unit

1300 Monitoring cycle 384 (=12 ms)

800 -- 31.25 µs

1301 Enable safety functions 0 FF03 -- HEX

1302 Axis-specific bits for safetyfunctions

0 0002 -- --

1316 Motor encoder configuration forsafety functions

0 0003 -- --

1317 Grid spacing linear scale 10 8000 -- µm

1318 Encoder marks per revolution 2048 100000 -- --

1320 Spindle pitch 10 8388,00 -- mm/rev

1321 Denominator gear unitEncoder/load

1 8388607 -- --

1322 Numerator gear unitEncoder/load

1 8388607 -- --

1330 Standstill tolerance 1000 100000 -- µm or 0.001degrees

1331 Limit values for safe speed 2000 1000000 -- mm/min orrev/min

1334 Upper limit value for safe limitposition

100000000 2147000000 -- µm or 0.001degrees

1335 Lower limit value for safe limitposition

-100000000 2147000000 -- µm or 0.001degrees

1336 Plus cam position for safe cams 10000 2147000000 -- µm or 0.001degrees

1337 Minus cam position for safecams

-10000 -2147000000 -- µm or 0.001degrees

1340 Tolerance for safe cams 100 10000 -- µm or 0.001degrees

1342 Actual value comparisontolerance (cross-check)

100 10000 bzw.360000

-- µm or 0.001degrees

1344 Actual value comparisontolerance (referencing)

10 1000 bzw.36000

-- µm or 0.001degrees

1350 Tolerance time for SGEswitchover

500 10000 -- ms

1351 Delay time speed switchover 100 10000 -- ms





Standardvalue

Maximum inputvalue

Referencesystem

Input unit

1352 Transition time STOP C to safeoperational stop

100 10000 -- ms

1353 Transition time STOP D to safeoperational stop

100 10000 -- ms

1354 Transition time STOP E to safeoperational stop

100 10000 -- ms

1356 Delay time pulse disable 100 10000 -- ms

1357 Time for testing pulse disable 100 10000 -- ms

1360 Creep speed Pulse disabling

0.0 1000.0 -- rev/min ormm/min

1361 Stop response safe speed 2 4 -- --

1362 Stop response safe limitposition

2 4 -- --

1391 Diagnosis: NC results list 1 0 FFFFFFFF -- --

1392 Diagnosis: 611D result list 1 0 FFFFFFFF -- --

1393 Diagnosis: NC result list 2 0 FFFFFFFF -- --

1394 Diagnosis: 611D result list 2 0 FFFFFFFF -- --

1395 Diagnosis for STOP F 32767 32767 -- --

1396 User acknowledgement 0000 FFFF -- HEX

1397 611D internal acknowledgement 0000 FFFF -- HEX

1398 Display checksum of MD forsafety functions

00000000 FFFFFFFF -- --

1399 Checksum of MD for safetyfunctions

00000000 FFFFFFFF -- --


SINUMERIK 840C (IA)


1.12.3 SI service data

1.12.3 SI service data


Standardvalue

Maximum inputvalue

Referencesystem

Input unit

300 Actual value safety functionsNC

-- -- -- µm/min or0.001 rev/min

301 Diagnosis for STOP F -- -- -- --

302 Actual value safety functionsdrive

-- -- -- µm/min or0.001 rev/min

303 SI ramp-up position axis(from SW 6)

-- -- -- --

304 SI ramp-up position drive(from SW 6)

-- -- -- --

305 SGE image axis (from SW 6) -- -- -- --

306 SGE image drive (from SW 6) -- -- -- --

307 SGA image axis (from SW 6) -- -- -- --

308 SGA image drive (from SW 6) -- -- -- --

1000 Parameterization error safetyfunctions

-- -- -- --

1001 SGE status in NCK monitoringchannel

-- -- --

1002 SGE status in drive monitoringchannel

-- -- -- --

1003 SGA status in NCK monitoringchannel

-- -- -- --

1004 SGA status in drive monitoringchannel

-- -- -- --

1005 SGE image 2 axis (from SW 6) -- -- -- --

1006 SGE image 2 drive (from SW 6) -- -- -- --

1007 SGA image 2 axis (from SW 6) -- -- -- --

1008 SGA image 2 drive (from SW 6) -- -- -- --



1.13 Coding of resolutions

1.13 Coding of resolutions

The table below shows the codes for the various resolutions. If illegal values are entered intothe machine data an alarm message 4 ”Input system impermissible” will ensue. NC MD 5002bit 4 is used for designating the unit system. The metric input system G71 (bit 4=0) is theinitial setting.

Code table for resolutions

0 1 0 0 = Standard machine data

Bit 7 Bit 6 Bit 5 Bit 4 Input resolution

Bit 7 Bit 6 Bit 5 Bit 4 Display resolution

Bit 3 Bit 2 Bit 1 Bit 0Position controlresolution

0 0 0 0 –––––––– 10-1 [mm][degrees]

0.5 x 10-1 [deg]

1 0 0 010-2 [mm]

[degrees]10-2 [mm]

[degrees]0.5 x 10-2 [mm]

[deg]

0 1 0 010-3 [mm]

[degrees]10-3 [mm]


[deg]

1 1 0 0 –––––––– –––––––– 2 x 10-4 [mm][deg]

0 0 1 010-4 [mm]

[degrees]10-4 [mm]


[deg]

1 0 1 010-5 [mm]

[degrees]10-5 [mm]


[deg]

0 1 1 0 –––––––– –––––––– ––––––––

1 1 1 0 –––––––– –––––––– ––––––––

0 0 0 1 –––––––– 10-1 [degrees] 0.5 x 10-1 [deg]

1 0 0 1 –––––––– 10-2 [degrees] 0.5 x 10-2 [deg]

0 1 0 110-3 [inch]

[degrees]10-3 [inch]

[degrees]0.5 x 10-3 [inch]

[deg]

1 1 0 110-4 [inch]



[deg]

0 0 1 1 –––––––– –––––––– 2 x 10-5 [inch]

1 0 1 110-5 [inch]



[deg]

0 1 1 110-6 [inch]

[degrees]–––––––– ––––––––

1 1 1 1 –––––––– –––––––– ––––––––

Metric

(degrees)

Inch

(degrees)

NC MD 5002

NC MD 1800*

NC MD 1800*

Note:

For more information on the topics of position control, input and display resolutions pleaserefer to the Installation Instructions Manual in the section entitled ”Axis (Analog) and SpindleInstallation”.


SINUMERIK 840C (IA)


1.14 Code table for axis name

1.14 Code table for axis name

Example: 0000 0010=Z0001 1001=Q1

Bit No.

Extended address(address number)

Code:blank = 0000

1 = 00012 = 00103 = 00114 = 01005 = 01016 = 01107 = 01118 = 10009 = 1001

10 = 101011 = 101112 = 110013 = 110114 = 111015 = 1111

Address name

Code:X = 0000Y = 0001Z = 0010A = 0011B = 0100 C = 0101U = 0110V = 0111W = 1000Q = 1001E = 1010

7 456 3 2 1 0

The names in MD 5000, MD 5001 and 568* must not overlap. An identical address name withdifferent extended address is not considered to be an overlap.

Permissible names for axes, angles, chamfer and radius

A freely assignable address N subordinate blockB freely assignable address O can be confused with 0 (zero)C freely assignable address P subroutine - number of passesD tool offset number Q freely assignable addressE freely assignable address R arithmetic parameterF feed S spindle speed, S functionG G function T toolH H function U freely assignable addressI interpolation parameter V freely assignable addressJ interpolation parameter W freely assignable addressK interpolation parameter X freely assignable addressL subroutine Y freely assignable addressM M function Z freely assignable address

END OF SECTION


09.95 2 PLC Machine Data

2.1 PLC machine data for operating system (DB 60)

2 PLC Machine Data


MDNo. D e s i g n a t i o n Standard

mach. dataMaximuminput value

Inputresolution

DB60 DW

2 2 Call time reference for OB 5 1 1 to 3 2.5 ms

3 3 Call time reference for OB 6 1 1 to 9 10 ms

4 4 Call time reference for OB 7 1 1 to 255 100 ms

5 5 Last step 5 timer 64 255

1) 8 8 Last active channel 1 4

1) 9 9 Last active spindle 1 6

1)10 10 Last active axis 2 for T3 for M

15

11 11 Delete threshold inputs 127 64 ... 127

12 12 Delete threshold outputs 127 64 ... 127

13 13 Reserved

14 14 Reserved

17 17 Number of wait cycles withoccupied UI

1 10

18 18 No. of UIs on synchronization 0 31

19 19 No. of function numbers 3 10

20 20 Function number for coresequence triggering

25 255


26 255


30 255


0 255


0 255


0 255


0 255


0 255

_______CL = Computer link1) SW 1 and 2 only


2 PLC Machine Data 09.95


MDNo. D e s i g n a t i o n Standard-

mach. dataMaximuminput value

Inputresolution

DB60 DW


0 255


0 255

30 30 Number of interrupt bytes to IFPLC/PLC 135WD

–1 127

31 31 Reserved

33 33 Number of user interfacescommand channel

0 8

34...

123

34...

123

Start address of DMP submo-dules

. (see table for

. MD34 to 123)

.

seeTable

254...

254

--...--

124 124 Byte number 1st alarm byte -1 127 --

125 125 Byte number 2nd alarm byte -1 127 --

126 126 Byte number 3rd alarm byte -1 127 --

127 127 Byte number 4th alarm byte -1 127 --

128 128 Address for 1st machine controlpanel

64 1201272)

--

129 129 Address for 2nd machine controlpanel

72 1201272)

--

130 130 Address interrupt byte –1 254 --

131 131 Address interrupt byte –1 254 --

132 132 Address interrupt byte * –1 254 --

133 133 Address interrupt byte * –1 254 --

134 134 Address interrupt byte of IFPLC/PLC 135WD

–1 254 --

135 135 Reserved

136 136 Free configuring 1)

DB 1-255DX 0-255

01

1000255

1255

--

137 137 OEM information bits FW (MMC PLC SS) 2) *

254 -- --

_______CL=Computer link

* not SW 1+2, decription in OEM package

1) MD 136 = 0 Machine data configuring (standard)

1 - 255 DB configuring

1000 - 1255 DX configuring

2) SW 4 and higher


SINUMERIK 840C (IA)



Table for MD 34 to MD 123

343536373839404142434445464748

111111111111111

111111111111111

123456789

101112131415

- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1

EDCBA9876543210

495051525354555657585960616263

111111111111111

222222222222222

123456789

101112131415

- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1

EDCBA9876543210

646566676869707172737475767778

222222222222222

111111111111111

123456789

101112131415

- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1

EDCBA9876543210

PLC MD,DB60 DW

Inter-face

MPC lineNo.

Terminalblock No.TB No.

PLC MDstandard

value

Terminalblock

positionof rotaryswitch




111111111111111

798081828384858687888990919293

222222222222222

222222222222222

123456789

101112131415

- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1

EDCBA9876543210

949596979899100101102103104105106107108

333333333333333

123456789

101112131415

64- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1- 1

EDCBA9876543210

PLC MD,DB60 DW

Inter-face

MPC lineNo.

Terminalblock No.TB No.

PLC MDstandard

value

Terminalblock

positionof rotaryswitch


SINUMERIK 840C (IA)


2.2 General PLC machine data for function blocks (DB 61)


High byte (DL) Low byte (DR)DW No.

PLCMD No.

DW 02000

.

.

.

.

.

.

.

.

.

.

.

.DW 772077

DW 782078

.

.

.DW 892089

DW 902090

DW 912091

.

.

.DW 952095

DW 962096

.

.

.DW 1192119

DW 1202120

.

.

.DW139

2139

Machine data words for function blocks (IA)

Reserved for tool management

.

.

.

.

.

.

.

.

.

.

.

.


Reserved for computer link

.

.

.


Reserved for code carrier loading/unloading

Reserved

.

.

.

Reserved


.

.

.



.

.

.






PLCMD No.

DW 1402140

.

.

.DW149

2149

Machine data words for function blocks (IA)

Reserved

2.3 User PLC machine data (DB 62)

D e s i g n a t i o nPLCMD No.

Standard-mach.data

Maximuminput value

Inputunit

4000

4001

4002

4003

4004

4005

4006

4007

4008

4009

4010

4011

4012

4013

4014

4015

4016

4017

4018

:

4048

4049


SINUMERIK 840C (IA)


2.4 General bits (DB 63)


7 6 5 4 3 2 1 0

Bit No.MD No.DB 63

DW No.

6000 1)

DL 0 62) 52) 4 3 2 1

6001 1)

DR 0

6008DL 4

6009DR 4 62) 52) 4 3 2 1

6012 1)

DL 6 6 5 4 4 2 1

6013DR 6

6016 1)

DL 8 8 7 6 5 4 3 2 1

6017 1)

DR 8 16 15 14 13 12 11 10 9

6018 1)

DL 9 24 23 22 21 20 19 18 17

6019 1)

DR 9 30 29 28 27 26 25

6026DL 13

Enable serialinterface/

DB 37

Enable INITin own

channel

Desel. autom.NC startdisable

MDA

Area save flag

Access to PLCdata via @

disabled

Command channel enabled

6027DR 13

6028DL 14

6029DR 14

Sup. T/H wordrout. targetconf. mess.

T/H wordroutingactive

6030DL 15 43) 33) 23) 13)

6031DR 15

6032DL 16 DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6

6033DR 16 DR 11 DL 11 DR 10 DL 10

S i g n a l s f r o m / t o N C c h a n n e l

15 14 13 12 11 10 9 8

M decoding with extended address for NC channel

S i g n a l s f r o m / t o s p i n d l e

Error and operational mess. with non-active channels

S i g n a l s f r o m / t o a x i s




Alarm channel DB

Alarm channel DB

_______1) Display function only; the channel definitions are copied into DB 63 during restart.2) SW4 or higher3) Does not apply to SW 4 or higher




7 6 5 4 3 2 1 0

Bit No.MD No.DB 63

DW No.

6034DL 17 DR K+3 DL K+3

6035DR 17 DR K+3 DL K+3


6037DR 18 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 DR 5 DL 5


6039DR 19 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13


6041DR 20 DR 11 DL 11 DR 10 DL 10

6042DL 21 DR K+3 DL K+3

6043DR 21 DR K+3 DL K+3





Alarm DB 31

15 14 13 12 11 10 9 8

Alarm DB 58

Alarm DB 58

Signal channel DB

Signal channel DB

Signal DB 31

Signal DB 32

Alarm DB 58

Alarm DB 32

Alarm DB 58

Signal DB 58

Signal DB 58

Signal DB 58

Signal DB 58


SINUMERIK 840C (IA)



6048DL 24 OB 7 OB 6 OB 5 OB 4 OB 3 OB 2

6049DR 24

OB1 withoutmin. cycle

time

Cold restarton RESET

Access tolink bus

6050DL 25 OB 7 OB 6 OB 5 OB 4 OB 3 OB 2

6051DR 25 PG mode

Specialmode

6052DL 26 7 6 5 4 3 2 1 0

6053DR 26 7 6 5 4 3 2 1 0

6054DL 27

6055DR 27 7 6 5 4 3 2 1 0

6056DL 28 7 6 5 4 3 2 1 0

6057DR 28 7 6 5 4 3 2 1 0

6061DR 30

6064DL 32

High-levellanguage

PLM

6065DR 32

Travel keydsplay for

both MCPs

6066DL 33

Direction keyproc. for

user

TT machine

1st machinecontrol panel

available

6067DR 33

Direction keyproc. for

user

TT machine

2nd machinecontrol panel

available

1st m a c h i n e c o n t r o l p a n e l c o n f i g u r a t i o n

7 6 5 4 3 2 1 0

Bit No.MD No.DB 63

DW No.

S T O P o n m a c h i n i n g d e l a y

15 14 13 12 11 10 9 8

E n a b l e

E n a b l e ce n t r a l i n t e r r u p t b y t e I F P L C / P L C 1 3 5 W D

R e s e r v e d

R e s e r v e d

E d g e s c e n t r. i n t e r r u p t b y t e I F - P L C/PLC 135WD

R e s e r v e d

R e s e r v e d

2 n d m a c h i n e c o n t r o l p a n e l c o n f i g u r a t i o n





7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

MD No.

6068DL 34

6069DR 34

6070DL 35

6071DR 35

6072DL 36

6073DR 36

6074DL 37

6075DR 37

6076DL 38

6077DR 38

6078DL 39

6079DR 39

Machine data bits

15 14 13 12 11 10 9 8

Edge for interrupt byteinterface-PLC/PLC 135 WD Bits 0...7

Enable for interrupt byte2nd interface DMP interface 1) 2nd line, bits 0...7

Enable for interrupt byte2nd interface DMP interface 1) 1st line, bits 0...7

Reserved

Reserved

Enable for interrupt byteinterface-PLC/PLC 135 WD 1st line, bits 0...7

Edge for interrupt byte1st interface DMP interface 2nd line, bits 0...7

Edge for interrupt byte1st interface DMP interface 1st line, bits 0...7

Enable for interrupt byte1st interface DMP interface 1st line, bits 0...7

Enable for interrupt byte1st interface DMP interface 2nd line, bits 0...7

Edge for interrupt byte2nd interface DMP interface 1) 1st line, bits 0...7

Edge for interrupt byte2nd interface DMP interface 1) 2nd line, bits 0...7



SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

MD No.









6088DL 446089

DR 446090

DL 456091

DR 456092

DL 466093

DR 46...

6099DR 49

Extended error and operational messages

Alarm DB 58

15 14 13 12 11 10 9 8

Alarm DB 58

Alarm DB 58

Alarm DB 58

Signal DB 58

Signal DB 58

Signal DB 58

Signal DB 58

Baud rate for RS232C (V.24) interface-PLC /PLC135WD

Reserved

Reserved

Reserved

Reserved

Reserved

.

.

.

Reserved

MD 6088: Baud rate for R232C (V.24) interface to interface PLCMachine data 6088

Bit 3-0 Baud rate

0000000100100100010101111000

110 Baud150 Baud300 Baud

1200 Baud2400 Baud9600 Baud Standard value

19200 Baud




7 6 5 4 3 2 1 0

Bit No.

MD No.

6400..

6419

Internal system bits

Bit 0 must be set to 1

6480..

6499

Internal system bits

Bit 0 must be set to 1

MD 6400 to 6499 without DB

2.4.1 PLC MD bits standard assignment

MD No. 7 6 5 4 3 2 1 0

6000 0 0 0 0 1 1 1 1 1)

6009 0 0 0 0 0 0 0 0

6012 0 0 0 0 0 0 0 1 1)

6016 0 0 0 0 0 1 1 1 1)

6017 0 0 0 0 0 0 0 0

6026 1 0 0 0 0 0 0 0

6029:

6047

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

6048 1 1 1 1 1 1 0 0

6049 0 0 0 0 0 0 0 0

6050 1 1 1 1 1 1 0 0

6051 0 0 0 0 0 0 0 1

6052 0 0 0 0 0 0 0 0

6055 0 0 0 0 0 0 0 0

6061 0 0 0 0 0 0 0 0

6062 0 0 0 0 0 0 0 1

6063 0 0 0 0 0 0 0 1

6064 0 0 0 0 0 0 0 0

6065 0 0 0 0 0 0 0 0

6066 0 0 0 0 0 0 0 1

6067 0 0 0 0 0 0 0 0

6088 0 0 0 0 0 1 1 1

6089:

6099

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

MD No. 7 6 5 4 3 2 1 0

6400:

6431

0 0 0 0 0 0 0 1:

0 0 0 0 0 0 0 1

6432:

6479

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

6480:

6511

0 0 0 0 0 0 0 1:

0 0 0 0 0 0 0 1

6512:

6559

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

6560:

6563

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

6572:

6575

1 1 1 1 1 1 1 1:

1 1 1 1 1 1 1 1

6576:

6599

0 0 0 0 0 0 0 0:

0 0 0 0 0 0 0 0

_______1) Up to SW 2


SINUMERIK 840C (IA)


2.5 General PLC machine data bits for function blocks (DB 64)

2.5 General PLC machine data bits for function blocks (DB 64)

7044DL 22

7045DR 22

7046DL 23

7047DR 23

7048DL 24

7049DR 24

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

MD No.

7000DL 0

7001DR 0

7002DL 1

7003DR 1

7004DL 2

7005DR 2

7006DL 3

7007DR 3

7008DL 4

7009DR 4


15 14 13 12 11 10 9 8

”

”

”

”


Reserved for tool management..

7010DL 5

.

.7043

DR 21

.Reserved for tool management



2.5.1 PLC machine data bits for user (DB 65)

2.5.1 PLC machine data bits for user (DB 65)

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

MD No.

Machine data bits for user (IA)

15 14 13 12 11 10 9 8

8000DL 0

.

.

.8049

DR 24

2.6 DBs set up for user

2.6.1 Data words for user (DB 68)


PLCMD No.

Data words

DL 0

.

.

.

DW 63

2.6.2 Data bits for user (DB 71)

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

MD No.

Data bits for user

15 14 13 12 11 10 9 8

DL 0

.

.

.

DR 15

END OF SECTION


SINUMERIK 840C (IA)

11.92 3 Cycles Machine Data

3 Cycles Machine Data

The cycles machine data can be activated only in conjunction with the measuring cyclesavailable from Version 20 onwards.For details on cycles measuring data please refer to

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a














Start-up GuideMeasuring Cycles, Versions 20 and 30

END OF SECTION


09.95 4 NC Setting Data

4.1 NC values

4 NC Setting Data

4.1 NC values

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a aa a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

The display on the screen is in plaintext.

D e s i g n a t i o nSDNo.

Standardvalue

Maximuminput value

SoftkeyNo.

Inputunit

0 2 Dry run feedrate 0 9999 9999 1000 units/min

1 2 Dynamic smooth. time thread 0 5 2n-1*IPO-Takt

5 2 PLC alarm text file 6) 1 9999 --

9 2 INC. variabel 50 +/-9999.999+/-16000 5)

mm

200*1) 4 Scale factor 1 99.999 --

202* 4 Starting angle for thread 0 9999 9999 10-5 degrees

204* Max. number of predecodedblock 7)

0 3500 Blocks

206* Actual number of predecodedblocks 7)

-- -- Blocks

300*2) 1 Min. working area limitation -99999.999 +/-99999.999 mm

304*2) 1 Max. working area limitation 99999.999 +/-99999.999 mm

312*2) 4 Scale centre NC 0 +/-99999.999 mm

320*5) 3 Clamping tolerancefor moving against fixed stop

0 999 0.1 %

401*3) 3 Programmable spindle speedlimitation G96

0 99999 rev/min or 0.01rev/min 4)

402*3) 3 Oriented spindle stop 0 35999 0.01 Degrees

403*3) 3 Spindle speed limitation 100 99999 1 rev/min 4)10

_______1) Channel-specific value, * = 0 channel 1 to 3 channel 4

2) Axis-specific value, * = 0 axis 1 to 29 axis 30

3) Spindle-specific value, * = 0 spindle 1 to 5 spindle 6

4) Depends on MD 520*

5) SW 3 and higher

6) Up to SW 2

7) SW 5 and higher


4 NC Setting Data 07.97

4.2 NC setting data bits

4.2 NC setting data bits

7 6 5 4 3 2 1 0

Bit No.

SD No.

5000Calculation of

overtravelcompensation

L900 w/osafety

clearance todrill axis

Cycles L97L99 with G620

active

Turningcycles

2)

Drill. andmill. patterns

2)

Drillingcyles

2)

5001Aut. save of

part programson harddisk

Display actualvalue systemfor workpiece

5004 Var. incr.with DRF

540*Do not loadworkpiece

with POWERON

(from SW 6)

560* 1)Scale factoreffective at

machine

Rapidoverride not

active

Feed overridenot active

Setting data handwheel weighting

7 6 5 4 3 2 1 0

Bit No.

SD No.

564*(SW3 andhigher) 10000 1000 100 10 1

Increments per handwheel pulse

Setting data spindle converter

7 6 5 4 3 2 1 0

Bit No.

SD No.

600* to625*

(SW2 andhigher)

Spindle converter

Setting data axis converter

7 6 5 4 3 2 1 0

Bit No.

SD No.

626* to699*

(SW2 andhigher)

Axis converter

Setting data software cams

7 6 5 4 3 2 1 0

Bit No.

SD No.

7000to

7007

Software cams

_______1) Axis-specific value, * = 0 axis 1 to 29 axis 302) Function extension of UMS 03 can be used

END OF SECTION


SINUMERIK 840C (IA)

11.92 5 PLC Interface

5.1 Overview PLC interface

5 PLC Interface

5.1 Overview PLC interface

5.1.1 Inputs, outputs, flags

Inputs

Example of assignment

Outputs


Flags


EB 0..........

127128

.

.

.

159

Physical interface(input modules)

(DMP submodules)with process image


(DMP submodules)without process image

AB 0..........

127128

.

.

.

159


(DMP submodules)without process image

Physical interface(output modules)

(DMP submodules)with process image

MB 0.

2425

.

.

.

.

.99

100....

199200

.224

.

.

.255

Basic signals

e.g. auxiliary flags, ordynamically assignablewith interface signalse.g. interface Channel 1

Channel 2etc.

Available to user

Reserved for functionblocks

Saved area on change of planealso on warm restart

Output 127.7 is disabled


5 PLC Interface 04.96

5.1.2 Data blocks (DB)


Data blocks of class DB

Data blocks DB 1 to DB 149 are reserved for Siemens applications.Data blocks DB 150 to DB 255 can be used by the user.

DB No. DB designation DB name Pack-age

1 *2 *3 *4 *

10 *11 *12 *13 *14 4)

15 4)

282930 *31 *32 *33343536 *37 *383940 *41 *48 *49...5758 *5960 *61 *62 *

DIAG-DBSTATUS-DBDATKAN-DBFM/BM-DB

NS KN 1NS KN 2NS KN 3NS KN 4NS KN 5NS KN 6SINS ELGDEC MFUSPI SIGACHS SIG

E-PUA-PUDUE NCSER SCH.CL:ZW-DB

NS BEDT.NS KKNS COM

MELDDB-ZENTRALMDG WOMDF WOMDA WO

Diagnostic DB forPLC status channel 2)PLC data channel 2)Error and operational messages

Interface NC channel 1Interface NC channel 2Interface NC channel 3Interface NC channel 4Interface NC channel 5Interface NC channel 6Safety Integrated (SW 5 and higher)ELG signals and 611D signalsDecoded M functions (list)Interface for spindle-specific signalsInterface for axis-specific signalsReserved Input buffer, computer linkOutput buffer, computer linkInterface for data transfer NC <-> PLCInterface for serial interface 3)Status DB computer link

Interface operator panelInterface command channelInterface to communication area NC/PLCReserved

.

.

.ReservedInterface for general messagesCentral DB in link RAM No significance for 840MD words basic programMD words function blocksMD words user

OSOSOSOS

OSOSOSOSOSOS

OSOSOSOS

CLCLOSOSCL

OSOSOSOS...OSOSOSOSOSOS

Abbreviations:

OS Operating systemCL Computer link

Note:

The data blocks marked with an * are set up and initialized afteroverall reset on cold restart by the PLC operating system. Theseblocks are always initialized anew on each cold restart.

_______2) Up to SW 2; with SW 4 and higher used for Fast Data Channel function

3) SW 3 and higher; control for data transfer

3) SW 4 and higher


SINUMERIK 840C (IA)




63 *64 *65 *666768 *697071 *7677787980818283848599

100101 *102 *103104105

.

.

.

122123124125126127128129130131132133134135136

MDG BIMDF BIMDA BIIKO-DBINT-MSTTSEA WO

SEA BIQuit FM/BMDB FM/BMQuit FM/BMQUITFMBMLMDKN 1LMDKN 2LMDKN 3LMDKN 4LMDKN 5LMDKN 6Log-PartNCDAT-TEIN ASSAUS ASSZWSP-WZDWZ-V-BO

S-SIGNALEFORM-DBZUST-DBE-PUFFERA-PUFFER

ZW-STAZZWDYNPUFF 1

MD bits basic programMD bits function blocksMD bits userIcon control in MMCInternal machine control panelSE user words

SE user bitsAcknowledgement signals FM/OM 2)DB status words FM/OM 2)Acknowledgement signals FM/OM 2)Acknowledgement signals FM/OM 2)List for M decoding NC channel 1List for M decoding NC channel 2List for M decoding NC channel 3List for M decoding NC channel 4List for M decoding NC channel 5 3)

List for M decoding NC channel 6 3)

Assignment user interface/logical partner targetTexts for display file transfer (operator request)Input user interfaceOutput user interfaceBuffer memory tool dataTool management operator interfaceReserved

.

.

.

Reserved

Standard signalsFormat listStatus DBUser interface input useful data DBUser interface output useful data DBReserved

Status DB for life, quantityStatus words DB for punched tape inputDynamic buffer

OSOSOS

OS

OS0000URURURURURURCLCL, 4CLCLCL, 4

CLCLCLCLCLCL

CL66666

1111

Abbreviations:

OS PLC operating system0 FB package 01 FB package 16 FB package 6CL Computer linkAW User

Note:


_______1) The data blocks marked 1) are set up contiguously in accordance with the tool management configuration.2) Up to SW 23) SW 4 and higher





137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182

DYNPUFF 2DYNPUFF 3DYNPUFF 4DYNPUFF 5DYNPUFF 6DYNPUFF 7DYNPUFF 8ZW-DATVT ZW-BT ZW-ANZBT ZW-MESSTO-DATVTTO-DATLSZW-WZVKENN 1KENN 2KENN 3IDENT 1IDENT 2DUPLOANWEND 1ANWEND 2ANWEND 3ANWEND 4ANWEND 5ANWEND 6ANWEND 7D-NR. 1D-NR. 2D-NR. 3D-NR. 4D-NR. 5D-NR. 6D-NR. 7D-NR. 8D-NR. 9ERSATZPLWZAUF1 L1WZAUF2 L1WZAUF1 L2WZAUF2 L2ADAGE1 L1ADAGE2 L1ADAGE1 L2ADAGE1 L2ADALAGE

Dynamic bufferDynamic bufferDynamic bufferDynamic bufferDynamic bufferDynamic bufferDynamic bufferStatus words DB data distributor 1)

Status words DB operator panel 1)

Display parameter operator panelInterface for measuringTO memory distributorBuffer for TO data read/write (FB 61/FB 62)Status words tool managementIdentifiersIdentifiersIdentifiersIdent numberIdent numberDuplo numberUser data 1)

User data 1)

User data 1)

User data 1)

User data 1)

User data 1)

User data 1)

Reference list 1) Reference list 1) Reference list 1) Reference list 1) Reference list 1) Reference list 1)

Reference list 1)

Reference list 1)

Reference list 1)

Spare location number 1)

Tool holder L1 1) Tool holder L1 1)

Tool holder L2 1)

Tool holder L2 1)

Tool holder L1 1)

Adapter geometry L1 1)



Adapter position 1)

1111111111111111111111111111111111111111111111

Abbreviations:

OS PLC operating system0 FB package 01 FB package 1 CL Computer linkUR User

Note:


_______1) The data blocks marked 1) are set up contiguously in accordance with the tool management configuration.


SINUMERIK 840C (IA)



a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a aa a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

DB 150 to DB 182 can be required for the tool management. The number of data blocks actually required depends on the ”width” of

the magazine table.

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a a

a a a a a aa a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

Data blocks DX 0 ... 105 are reserved for SIEMENS applications.Data blocks DX 106 ... 225 can be used by the user.



5.1.3 Function blocks (FB, FX)


Function blocks of class FB

Function blocks FB 0 to FB 199 are reserved for Siemens applications.Function blocks FB 200 to FB 255 can be employed by the user.

FB No. FB designation FB name Pack-age

11 *12 * 1)

17

3031323334353637383940

41

42

43

454547484849505152 *545556575859

EINR-DBWDTRG

STATUS

MUL:16

DIV:16DIV:32

DIV/100ADD:32SUB:32

DUAL/BCDCOD:16

COD:32

COD:B4

COD:B8

ANLAUFGST-FMBMPSP:FMBMFMBM:HSGFMBM:MMCUP:57/58UP:FB49UP:FB45BTR 8 16FM-ANZBM-ANZMG-ANZFM-ABFRBM-ABFRMG-ABFR

Setting up the data blocksRetriggering of cycle time monitoring

PLC status channel 2)

Multiplication of two binary-coded numbers of 16 bits each

Division of two binary-coded numbers of 16 bits eachDivision of two binary-coded numbers of 32 bits each

Divide by 100Addition of two binary-coded numbersSubtraction of two binary-coded numbers

Code conversion BINARY/BCD 4 decadesConversion of a fixed point binary number (16 bits) to anumber in BCD codeConversion of a fixed point binary number (32 bits) to anumber in BCD code (flags used: FW 220, 222)Conversion of a number in BCD code (4 decades) to afixed point binary numberConversion of a number in BCD code (8 decades) to afixed point binary numberBasic setting alarms and messages 3)

Basic setting error messages/operational messages 2)

Buffer memory error/operational messagesAuxiliary signals for FM/OMAuxiliary signals for FM/OM 3)

Subroutines FB57, FB58Subroutine FB49Subroutine FB4Block transfer between 8 bit and 16 bit memory Display error messages Display operational messagesDisplay message groups 2)

Scan error messageScan operational messagesScan message groups 2)

OSOS

0

0

00

000

00

0

0

0

000

000OS000000

Abbreviations:

OS PLC operating system0 FB package 0

Note:

The blocks marked with * are function macros integrated in thePLC operating system.

(see Function Macros manual)

_______1) The data blocks marked 1) are part of the operator interface example of tool management.

2) Up to SW 2

3) SW 3 and higher


SINUMERIK 840C (IA)




60 *61 *62 *63 *64 *65 *66 *67 *68 *69 *70 *71 *72 *73 *74 *75 *76 *77 *78 *79 *80

88 *89 *90919293949596979899

100101102103104105106107108109110111112113 *

BLOCK-TRNCD-LESENCD-SCHR

M-STACKSTACK-MT:MS>A<HAP RUFG-DECODT:NS->EAMT:EAM->NST:NCK->DBT:DB->NCKT:SPI->DBT:DB->SPIT:ACH->DBT:DB->ACHT:MS->KNT:MS->ACH

BA-LAMPEBAA-LESE

AK2:V/RAK3:AUTALS:V/RALS:AUTCL:S880CL:TWZD

CL:GLOBACL:MELDGCL:NCDAT

UP:FB101UP:CL880

SUCHSUCHROUTLEERPL1SUCH-SYM

Block transferRead NC dataWrite NC dataReservedReservedTransfer flags flag stackFlag stack transfer flagsTransfer direction keys (840T version) to axesAperiodic program callG functions decodingTransfer interfaces DB to I/Q/FTransfer I/Q/F to interfaces DBTransfer NC channel DB channelTransfer DB channel NC channelTransfer spindle DB spindleTransfer DB spindle spindleTransfer axis DB axisTransfer DB axis axisTransfer machine control panel NC channelTransfer machine control panel DB axis (840M version)

Operating modes - LED selectionReading block start address

Sequence cascade forwards/backwardsSequence cascade automaticSequence cascade forwards/backwards Graph 5Sequence cascade automatic Graph 5Computer link FBReserved, transfer tool dataReservedReservedReservedGlobal functionsMessagesFile transfer (operator request)ReservedReservedReservedReservedSubroutine for FB101SubroutineReservedSearch for wordSearch routineSearch for empty location without presettingSearch direction symmetrical

OSOSOSOSOSOSOSOSOSOSOSOSOSOSOSOSOSOSOSOS

OSOS

0000CL, 4CL, 5CLCL CLCL, 4CL, 4CL, 4CLCLCL CLCL, 4CL, 4CL011OS

Abbreviations:

OS PLC operating sytem0 FB package 01 FB package 14 FB package 4 of

computer linkCL Computer link

Note:

The blocks marked with an * are function macros integrated in thePLC operating system.(see Function Macro manual).





114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160 1)

161 1)

162 1)

163 1)

164 1)

SUCH-VORSUCH-RWSWZV-INITEINR-MAGWZ-GR:ST

LEERPL2WZ-OSUP: T=IDUP: T=PL

TRANSFER

TOS-VERUP: MD-BUP: MD-WRI-AUSWTODAT-WD-NR:WZWWZDAT-LS

DYN-PUFFDAT-VERTUP: FB139UP: KC-0UP: KC1-4UP: KC5-7UP:KC8+9BEL-CDTRENT-CDTRCT-FORMAT

NP-SIFAD-ADCL: AW-SSLOCHSTEGSTAZ/VWGSTUE/VWGWZ-SPERBCD-DUAL

Search direction forwardsSearch direction backwardsInitialization of tool managementSetting up magazine tableTool size, standardReservedReservedReservedSearch for empty location with presettingPrepare toolTool search subroutine T=IdentTool search subroutine T=LocationReservedReservedTransfer tool dataReservedSubroutineSubroutine MD bitsSubroutine MD wordsChoice of directionSubroutinePrepare D No. after tool changeRead tool dataReservedManagement data I/O bufferPrepare data I/O bufferFB 139 subroutinesFB 139 subroutinesFB 139 subroutinesFB 139 subroutinesFB 139 subroutinesLoad tool with code carrierUnload tool with code carrierFormattingReservedReservedReservedReservedSubroutineSubroutineUser interface to CL (processsing)Punched tape inputLife monitoring/prewarning limitQuantity monitoring/prewarning limitDisable toolBCD/BINARY conversionCentral call blockSubroutine checkReservedReservedTransfer tool selection

11

111111111111111111111111111166666111111111111111

Abbreviations:

1 FB package 16 FB package 6

Note:

The blocks marked with 1) are part of the operator interface exampleof tool management.


SINUMERIK 840C (IA)




165 1)

166 1)

167 1)

168 1)

169 1)

170 1)

171 1)

172 1)

173 1)

174 1)

175 1)

176 1)

177 1)

178 1)

179 1)

180 1)

181 1)

182 1)

183 1)

184 1)

185 1)

186 1)

187 1)

188 1)

189 1)

190 1)

191 1)

192 1)

193 1)

194 1)

195196197198199

WZ-LISTETAUSCHLFIFO

ReservedSignal: Load spindleSignal: Unload spindleAcknowledge spindleReservedBuffer memory assignmentLoad magazineSelect tool according to T numberLoad/unload magazine from preselection/spindleReservedDisplay tool data from buffer memory assignmentModify tool data from buffer memory assignmentDisplay tool data from magazine assignmentEdit tool data from magazine assignmentSelect tool acc. to cursor position from magazine assign.Further cutting edge from buffer memory and magazineFurther cutting edge from loadingLoadUnloadReservedManual acknowledgementManual abort magazine/spindleDisplay next cutting edgeReactivate toolCancel last cutting edgeSelect loading display, punched tapePositive/negative acknowledgement, punched tapeAbort punched tapeReservedReservedReservedReservedCreate tool listCreate replacement listBuffer processing

11111111111111111111111111111111111

Abbreviations:

1 FB package 1

Note:

The blocks marked with 1) are part of the operator panel example oftool management.




Function blocks FX 0-99 are reserved for Siemens applications.

FX No. FX designation FX name Pack-age

123456789

101112131415161718192021222324252627282930313233343536373839404142434445

SI

SIMULATWZ-GRIEP

BEL-CDTRENT-CDTRUP-CDTR

DAT-EINDAT-AUSDAT-UHR

GRAYDUALDUALGRAYRECHNENMESSENRESREQ

PRO-K01PRO-K02CL:WZABFCL:WZMCL:WZBELCL:WZENTCL:WZBGBCL:KASSE

Self-start-up Reserved S5-155UReserved S5-155UReserved S5-155UReserved S5-155UReserved S5-155USimulation of a part programPresetting tool size via EPROMReservedReservedReservedReservedReservedLoad code carrierUnload code carrierSubroutine code carrierReservedReservedReservedReservedReservedReserved S5-155UReserved S5-155UReservedReservedPLC-controlled data inputPLC-controlled data outputDate/timeReservedReservedGray code/binary converterBinary/gray code converterContour and technology calculationMeasuring in JOG modeTrigger link bus resetReservedReservedProgram coordination 1)

Subroutine FX 38Computer link, interrogate toolComputer link, report toolComputer link, load toolComputer link, unload toolComputer link, load magazine assignment dataTool cassette machining

OS

111111

777CLCLCLCLCL

888CLCL00CPCP0CLCL00555555

Abbreviations:0 FB package 01 FB package 15 FB package 57 FB package 78 FB package 8OS PLC operating systemCP Cycle packageCL Computer link_______1) SW 2 and higher


SINUMERIK 840C (IA)



FX No. FX designation FX name Pack-age

464748495051525354555657585960

.

.

.676869707172

73 1)

74 1)

75 1)

76777879808182 1)

8384858687888990919293949596979899

UPWZKASSE/A-TRANUPWZDIAL

PRO-MESSTP-UEBTP-BEARBDRU-AUSGPRO-UP1OEM-SENDOEM-EMPFAX-G-FKT

IconsSTERNDRE

ReservedReservedSubroutine tool cassette machiningData transfer I/O buffer Tool managementSubroutine tool dialogReservedReservedReservedReservedReservedReservedReservedReservedReservedReserved

.

.

.ReservedLogging measuring dataTransfer part programProcess part programPrinter outputSubroutineSend data to MMC (reserved OEM) 2)

Receive data from MMC (reserved OEM) 2)

Decode axis-specific G functions 3)

ReservedReserved address calculation flag areaReserved Reserved ReservedADisplay of iconsStern-Dreieck-UmschaltungReserved PG functionsReserved PG functionsReserved PG functionsReserved PG functionsReserved PG functionsReserved PG functionsReservedReservedReservedReservedReservedReservedReservedReservedReservedReservedReserved

555

88888

8888800

00

Abbreviations:0 FB package 05 FB package 58 FB package 8_______1) SW3 and higher

2) SINUMERIK 840C, OEM Documentation, User`s Guide

3) Planning Guide, Function Macros




Note:

1. Make sure that no confusion with the SINUMERIK blocks is possible. The user must notutilize a SINUMERIK standard block name, nor may he assign a SINUMERIK librarynumber to his user blocks.

2. In the range of FB 0...FB 199FX 0...FX 99 SINUMERIK blocks have absolute priority.

If SINUMERIK blocks must be used at a later time that overlap user block numbers, theuser blocks must be given a new number.

3. The SINUMERIK 880 with PLC 135 WB has no basic program written in STEP 5 in theway the SINUMERIK 850 has. The corresponding functions are implemented in the PLCoperating system.

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a

















Machine control panel connection

For configuration of the machine control panel and the hand-held unit,please refer to the documentation ”SINUMERIK 840C, Interface Part 2:Connection Conditions”.


SINUMERIK 840C (IA)


5.2 Basic signals

5.2 Basic signals

7 6 5 4 3 2 1 0

Bit No.

Byte No.

FY 0 Flashingfrequency

0.5 Hz One Zero

FY 1

FY 2OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1

FY 3OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1 OB 20

FY 4OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1

FY 5 Addressingerror

detection

Segmentoverwrite of

block

Info bitfor alarm

concept 2)

PLCnumber

1)

FY 6OB 7 OB 6 OB 5 OB 4 OB 3 OB 2

Groupsignal

LIM/SIM

PLC auxiliary signals

No. of current machining plane (OB No.)

B a s i c s e t t i n g

C o l d r e s t a r t

P a r a m e t e r t e s t

P r o c e s s i n g d e l a y

7 6 5 4 3 2 1 0

Bit No.

Byte No.

FY 7

FY 8 Interruptinput

7

Interruptinput

6

Interruptinput

5

Interruptinput

4

Interruptinput

3

Interruptinput

2

Interruptinput

1

Interruptinput

0

FY 9 Interruptinput

7

Interruptinput

6

Interruptinput

5

Interruptinput

4

Interruptinput

3

Interruptinput

2

Interruptinput

1

Interruptinput

0

FY 10 Interruptinput

7

Interruptinput

6

Interruptinput

5

Interruptinput

4

Interruptinput

3

Interruptinput

2

Interruptinput

1

Interruptinput

0

FY 11

PLC ready signals

Interrupt inputs 1 for interrupt byte 1



Interrupt inputs for interrupt 4 and central interrupt byte to INT-PLC

________1) Always ”1” for 840C

2) SW 3 and higher



5.2 Basic signals

7 6 5 4 3 2 1 0

Bit No.

Byte No.

FY 12

FY 13

FY 14

FY 15

FY 16

FY 17

FY 18

FY 19

Signals for alarm-controlled processing

N e g a t i v e e d g e o f t h e p r o c e s s a l a r m b y t eB y t e N o . n

B y t e N o. ( n + 1 )

B y t e N o. ( n + 2 )

B y t e N o. ( n + 3 )

P o s i t i v e e d g e o f t h e p r o c e s s a l a r m b y t eB y t e N o . n

B y t e N o. ( n + 1 )

B y t e N o. ( n + 2 )

B y t e N o. ( n + 3 )

7 6 5 4 3 2 1 0

Bit No.

Byte No.

FY 20

FY 21 2nd inter-face module

CL

1st inter-face module

CL

FY 22Drivesready

NC CPUready

MMC CPUready

FY 23

NC Ready signals

7 6 5 4 3 2 1 0

Bit No.

Byte No.

FY 24 Meas.probe

actuated 1

Meas.probe

actuated 2

NC alarmwith mach.

stop

CPUfailure

Fault over-temperature

fan

Temper-ature

warning

Batterywarning

NC alarmpresent

Single signals


SINUMERIK 840C (IA)


5.2.1 Assignment of DB 1 (diagnostics)


DW 0

DW 1

DW 2

DL 1215 14 13 12 11 10 9 8

DR 127 6 5 4 3 2 1 0

DL 1331 30 29 28 27 26 25 24

DR 1323 22 21 20 19 18 17 16

DL 1415 14 13 12 11 10 9 8

DR 147 6 5 4 3 2 1 0

DL 1531 30 29 28 27 26 25 24

DR 1523 22 21 20 19 18 17 16

Current cycle time (format KF in ms)

7 6 5 4 3 2 1 0

Bit No.DW

15 14 13 12 11 10 9 8

Minimal cycle time (format KF in ms)

Maximum cycle time (format KF in ms)

Input I/O module not ready

Output I/O module not ready

Cycle times

Input I/O modulenot ready

1: fault0: no fault

Output I/Omodule not ready

1: fault0: no fault

Fault signalI byte1: fault0: no fault

Fault signalO byte1: fault0: no fault

Imagestatus registerDMP modules

DW 30...

DW 45

DW 46...

DW 61

DW 70...

DW 159




7 6 5 4 3 2 1 0

Bit No.Byte No.

DW 16

DW 17

DW 18

DW 19

DW 20

DW 21

Semaphore technique within processing levels

Number of lost requests during LIM/SIM OB2

15 14 13 12 11 10 9 8







SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.

Byte No.

DW 22

DW 23

DW 24

DW 25

DW 26

DW 27

DW 159

DW 160

DW 161

DW 162

DW 163

DW 164

DW 165

DW 166

DW 167

DW 168

DW 169


Event counter processing time delayOB 2

OB3

Error fine coding in diagnostics DB error number

OB4

OB5

OB6

OB7

Reserved

Supplementary error details 1st word

Supplementary error details 2nd word

Supplementary error details 3rd word

Supplementary error details 4th word

Reserved

ACCU 1 Low word

ACCU 2, Low word

PLC softwareSoftware version Int. version number

Reserved




7 6 5 4 3 2 1 0

Bit No.

Byte No.

DW 170

DW 171

DW 172

DW 173

DW 174

DW 175

DW 176

DW 177


Interface DMP 1st interfaceSoftware version Int. version number

Reserved

Interface DMP 1st interfaceModule code 1) Slot number (hexadecimal)

Reserved

Interface DMP 2nd interface*Software version Int. version number

Interface DMP 2nd interface or INT EU/16B*Module code 1) Slot number (hexadecimal)

Interface PLC 135 WB2/WDSoftware version Int. version number

Interface PLC135 WB2/WDModule code 1) Slot number (hexadecimal)

________1) Module code (binary)

1010 01xx Interface DMP

0110 11xx INT EU/16B

1011 10xx Interface PLC 135 WB2

1000 11xx Interface PLC 135 WD

xx =̂ Hardware release

2) On the 840C SW 1 only one slot is free for the PLC.


SINUMERIK 840C (IA)


5.2.2 Fast data channels (SW 4 and higher)

5.2.2 Fast data channels (SW 4 and higher)

5.2.2.1 DB 2 configuring DB

......

...

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0With ac-

knowledgm.Read/write STROBE

DR 0

DL 1

DR 1

DL 2

DR 2

DL 3

DR 3

DL 4

DR 4

DL 5

DR 5

DL 6

DR 6

DL 7

DR 7

Configuring DB

M o d e

15 14 13 12 11 10 9 8

E r r o r c o d e f r o m N C

J o b N o . f r o m P L C

N o . o f d a t a t r a n s f e r a r e a

N C u p d a t e r a t e

F u n c t i o n i d e n t i f i e r

C o n f i g u r i n g p a r a m e t e r 1 L O W

C o n f i g u r i n g p a r a m e t e r 1 H I G H







DL 31

DR 31

R e s e r v e d

R e s e r v e d

R e s e r v e d

R e s e r v e d



5.2.3 DB 3 data transfer areas

5.2.3 DB 3 data transfer areas

......

...

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0Data

channel 8Data

channel 7Data

channel 6Data

channel 5Data

channel 4Data

channel 3Data

channel 2Data

channel 1

DR 0Data

channel 16Data

channel 15Data

channel 14Data

channel 13Data

channel 12Data

channel 11Data

channel 10Data

channel 9

DL 1Data

channel 24Data

channel 23Data

channel 22Data

channel 21Data

channel 20Data

channel 19Data

channel 18Data

channel 17

DR 1Data

channel 32Data

channel 31Data

channel 30Data

channel 29Data

channel 28Data

channel 27Data

channel 26Data

channel 25

DL 2Data

channel 8Data

channel 7Data

channel 6Data

channel 5Data

channel 4Data

channel 3Data

channel 2Data

channel 1

DR 2Data

channel 16Data

channel 15Data

channel 14Data

channel 13Data

channel 12Data

channel 11Data

channel 10Data

channel 9

DL 3Data

channel 24Data

channel 23Data

channel 22Data

channel 21Data

channel 20Data

channel 19Data

channel 18Data

channel 17

DR 3Data

channel 32Data

channel 31Data

channel 30Data

channel 29Data

channel 28Data

channel 27Data

channel 26Data

channel 25

Data transfer areas

A c t i v a t i o n b i ts f r o m P L C

15 14 13 12 11 10 9 8




S t a t u s b i ts f r o m NC " V a l i d c o n f i g u r a t i o n o f d a t a c h a n n e l "




......

...

DW 13 R e s e r v e d

DL 14 P o i n t e r t o d a t a t r a n f e r a r e a 1( = N o. o f d a t a w o r d )

DR 14 P o i n t e r t o d a t a t r a n f e r a r e a 2( = N o. o f d a t a w o r d )

DL 29 P o i n t e r t o d a t a t r a n f e r a r e a 31( = N o. o f d a t a w o r d )

DR 29 P o i n t e r t o d a t a t r a n f e r a r e a 32( = N o. o f d a t a w o r d )

DL 30DR 30DL x

DR x Error whenwriting NC

data

Error whenreading NC

data

Synchro-nous datachannels

”Newvalue” write

NC data

”Newvalue” read

NC dataDL

x+1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0DR

x+1 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8DL

x+2 Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16DR

x+2 Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24

C o n t r o l b i t s

V A L U E

V A L U E

V A L U E

V A L U E

DW 4 R e s e r v e d

J o b N o . (a c k n o w l e d g e m e n t f r o m N C )

DR12 Value newWrite NC

data

Value newRead NC

dataSynchronous data channels

Note:For a description of the ”Fast data channels” function, please refer to the InstallationInstructions, SINUMERIK 840C, SW 4._____________x = Data transmission range nos. 1 to 32 via pointer (DW 14 to 29)


SINUMERIK 840C (IA)


5.3 NCK/PLC interface

5.3 NCK/PLC interface

5.3.1 Channel-specific signals

5.3.1.1 Signals to NCK channel (DB 10 - DB 13) 6)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0DRF 2) Reset 1)

Acknowl. chan-nel-specific

CANCEL al. 4)

DR 0Skipblock

Singleblock

DECsingleblock

Dry runfeedrate

M01active

No reduc-tion of the

channel pathvelocity 9)

DL 1 Feedrateoverrideactive 3) E D C B A

DR 1 Rapid traverse over-ride active 3) D C B A

DL 2External

processing

Blocksearch withcalculation

Block searchwith calcula-tion from last

main block

Internal WAITmark

synchroni-zation 9)

Progr.start/end

cycles off 7)

Prog. step(PSTEP)

5)

Break(BRK)

5)

Clear(CLR)

5)

DR 2 Deletedistance

to go

Delete no.of passes ofsubroutine NC Stop NC Start

DL 3C B A

DR 3

DL 48. 7. 6. 5. 4. 3. 2. 1.

DR 4

DL 5JOG TEACH IN MDA AUT

DR 5REPOS REF VAR 10 000 INC 1 000 INC 100 INC 10 INC 1 INC

Signals to NCK channel

F e e d r a t e o v e r r i d e

15 14 13 12 11 10 9 8

Rapid traverse override

Spindle number 8)

Block skip on several levels (activation) 4)

Operating modes 1)

Functions

________1) If this signal is defaulted in the 1st channel (master channel) of a mode group, it also applies to all other

channels in this mode group. Mode group-specific Reset can only be defaulted in the master channel.2) Takes effect only when master channel has been selected (mode group specific).3) Feedrate and rapid override take effect channel-specifically.4) SW 2 and higher5) SW 3 and higher6) SW 4 and higher DB 10 ... DB 157) SW 5 and higher

8) SW 3 and higher, if the power display in the operating mode basic displays is active with digital spindles





7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 6m+7 m+6 m+5 m+4 m+3 m+2 m+1 m+0

DR 6m+15 m+14 m+13 m+12 m+11 m+10 m+9 m+8

DL 7m+23 m+22 m+21 m+20 m+19 m+18 m+17 m+16

DR 7m+31 m+30 m+29 m+28 m+27 m+26 m+25 m+24

DL 8m+39 m+38 m+37 m+36 m+35 m+34 m+33 m+32

DR 8m+47 m+46 m+45 m+44 m+43 m+42 m+41 m+40

DL 9m+55 m+54 m+53 m+52 m+51 m+50 m+49 m+48

DR 9m+63 m+62 m+61 m+60 m+59 m+58 m+57 m+56

DL 10m+71 m+70 m+69 m+68 m+67 m+66 m+65 m+64

DR 10m+79 m+78 m+77 m+76 m+75 m+74 m+73 m+72

DL 11m+87 m+86 m+85 m+84 m+83 m+82 m+81 m+80

DR 11m+95 m+94 m+93 m+92 m+91 m+90 m+89 m+88

DL 12DR 12

Signals to NCK channel

15 14 13 12 11 10 9 8

F e e d r a t e d i s a b l e t o t a la n d r e a d-i n d i s a b l e



F e e dr a t e d i s a b l e t o t a la n d r e a d-i n d i s a b l e

F e e d r a t e d i s a b l e t o t a l

F e e d r a t e d i s a b l e t o t a l

R e a d-i n d i s a b l e




D i s a b l e N C S t a r t

D i s a b l e N C S t a r t

Channel PLC-NCinterf. DB

Message textaddress m

1234

51)

61)

DB 10DB 11DB 12DB 13DB 14DB 15

600061006200630064006500

Note:

• Bytes DL 6-DR 11 can also be evaluated for error/operational messages. Setting is viaPLC-MD 6032-6047.

• The NC Start disable does not have an effect across all the mode groups. If, for example,channels 1 and 2 of mode group 1 are disabled for NC Start, NC Start affects thechannels of mode group 2.



SINUMERIK 840C (IA)



5.3.1.2 Signals from NCK channel (DB 10 to DB 13) 3)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 13 M00/

M01

M02/M30/

Reset

G33/G63 G00 G96

Blocksearchactive

Programinter-rupted

Programrunning

DR 13 Trans-formation

activeG36 1)

DL 14 Skip blockselected Reserved

DEC singleblock

selected

Dry runfeedrateselected

M 01selected

Feedr. overr.selected for

rapid traverse

DRF selected

Teach inPlay back

DR 14 Externalproceesing

selected

Blocksearch withcalculation

Block searchwith calculat.

from last mainblock

Exendedoverstore

active 2)

Progr.start/end

cycles off 4)

Prog. step(PSTEP) 4)

Break(BRK) 4)

Clear(CLR) 4)

DL 15 Block searchwith calculat.without errors

Block searchwith

calculatationfrom 1st mainblock without

errors

Internal WAITmark channel

waiting forsynchroni-

zation

DR 15 Errors inblock search

withcalculation

Errors in blocksearch with

calcula. from1st main block

ESR*monitoringis active 2)

ESR*reaction

triggered 2)

DL 16 NC Startdisable

Protectionzone

adjustmentnot possible(from SW 6)

NC alarm withmachining

stop

NC Startpossible

NC channelin reset

stateMode group

ready

NC alarmon

DR 16

Signals from NCK channel

15 14 13 12 11 10 9 8

*ESR = Extended Stop and Retract


2) SW 4 and higher

3) SW 4 and higher DB 10 ... DB 15

4) SW 5 and higher




5.3.1.3 Auxiliary functions from NCK channel (DB 10 to DB 13) 1)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 17 FModi-

fication

DModi-

fication

HModi-

fication

TModi-

fication

SModi-

fication

M word 3Modi-

fication

M word 2Modi-

fication

M word 1Modi-

fication

DR 17 Last infor-mation

Fast aux.function 2)

M word 3not

decoded

M word 2not

decoded

M word 1not

decoded

Modification signals

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 18M7 M6 M5 M4 M3 M2 M1 M0

DR 18M7 M6 M5 M4 M3 M2 M1 M0

DL 19M15 M14 M13 M12 M11 M10 M9 M8

DR 19M15 M14 M13 M12 M11 M10 M9 M8

DL 20M23 M22 M21 M20 M19 M18 M17 M16

DR 20M23 M22 M21 M20 M19 M18 M17 M16

DL 21M31 M30 M29 M28 M27 M26 M25 M24

DR 21M31 M30 M29 M28 M27 M26 M25 M24

Decoded M functions

Dynamic M signals

15 14 13 12 11 10 9 8

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

_______1) SW 4 and higher: DB 10 ... DB 15

2) SW 2 and higher


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 22M39 M38 M37 M36 M35 M34 M33 M32

DR 22M39 M38 M37 M36 M35 M34 M33 M32

DL 23M47 M46 M45 M44 M43 M42 M41 M40

DR 23M47 M46 M45 M44 M43 M42 M41 M40

DL 24M55 M54 M53 M52 M51 M50 M49 M48

DR 24M55 M54 M53 M52 M51 M50 M49 M48

DL 25M63 M62 M61 M60 M59 M58 M57 M56

DR 25M63 M62 M61 M60 M59 M58 M57 M56

DL 26M71 M70 M69 M68 M67 M66 M65 M64

DR 26M71 M70 M69 M68 M67 M66 M65 M64

DL 27M79 M78 M77 M76 M75 M74 M73 M72

DR 27M79 M78 M77 M76 M75 M74 M73 M72

DL 28M87 M86 M85 M84 M83 M82 M81 M80

DR 28M87 M86 M85 M84 M83 M82 M81 M80

DL 29M95 M94 M93 M92 M91 M90 M89 M88

DR 29M95 M94 M93 M92 M91 M90 M89 M88

DL 30M99 M98 M97 M96

DR 30M99 M98 M97 M96

Decoded M functions

Dynamic M signals

15 14 13 12 11 10 9 8

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals

Dynamic M signals

Static M signals




High byte (DL) Low byte (DR)DatawordNo.

DW 31Bit 15 Bit 0

DW 32Bit 15 Bit 0

DW 33Bit 15 Bit 0

DW 34Bit 15 Bit 0

DW 35Bit 15 Bit 0

DW 36Bit 15 Bit 0

DW 37Bit 15 Bit 0

DW 38Bit 31 Bit 16

DW 39Bit 15 Bit 0

Stored words of block information

Extended address M word 1 (binary)


M word 2 (binary)


M word 3 (binary)

Extended S address (binary or BCD)

101 100

S word (binary or BCD) 107 106 105 104

S word (binary or BCD) 103 102 101 100

M word 1 (binary)

Channel

PLC-NC

interface

DB

NC MD for BCD output

S T D H F

1234

51)

61)


5440.35441.35442.35443.35444.35445.3

-.4-.4-.4-.4-.4-.4

-.5-.5-.5-.5-.5-.5

-.6-.6-.6-.6-.6-.6

-.7-.7-.7-.7-.7-.7



SINUMERIK 840C (IA)



High byte (DL) Low byte (DR)DatawordNo.

DW 40 Bit 15 Bit 0

DW 41 Bit 31 Bit 16

DW 42 Bit 15 Bit 0

DW 43 Bit 15 Bit 0

DW 44 Bit 31 Bit 16

DW 45 Bit 15 Bit 0

DW 46 Bit 15 Bit 0

DW 47 Bit 15 Bit 0

DW 48 Bit 31 Bit 16

DW 49 Bit 15 Bit 0

DW 50

:

DL 518th level 7th level 6th level 5th level 4th level 3rd level 2nd level 1st level

DR 51

Stored words of block information

D word (binary or BCD) 102 101 100

Extended F address101 100

F word 10n+7 10n+6 10n+5 10n+4

Extended T address (binary or BCD)101 100

T word (binary or BCD) 107 106 105 104

T word (binary or BCD) 103 102 101 100

Extended H address (binary or BCD)101 100

H word (binary or BCD) 107 106 105 104

H word (binary or BCD) 103 102 101 100

F word 10n+3 10n+2 10n+1 10n

Reserved

::

Select block skip in several levels 2)

_______1) Depends on the input resolution (e.g. 10-3=n=-3) and G95 (n=-3) or G94 (n=-2). The speed is larger by a

factor of 10 than that of G95.

2) SW 2 and higher




7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 52 Programcoord.change

DR 52

DL 53

DR 53

DL 54

DR 54

DL 55

DR 55Channel 6 2) Channel 5 2) Channel 4 Channel 3 Channel 2 Channel 1

Signals from program coordination 1)

15 14 13 12 11 10 9 8

Program coordination (SET) effective in

Program coordination (SET) effective in

Mark/program number (BCD)101 100




Error code

________1) These signals must not be overwritten if the program coordination function is used.

2) SW 4 and higher


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 56Buffer

occupied

DR 56

DL 57

DR 57

DL 58

DR 58

DL 59


DL 60


DL 61

DR 61

DL 62 End of prog.reached

[WAI T E]

NC alarm3166 ”Progr.

coord. wrong”

Readdisable

1)NC START

1)

Signals to program coordination 2)

15 14 13 12 11 10 9 8

Buffer for error code

Buffer for mark/program number (BCD)




Buffer for program coordination (SET) effective in

Program coordination (ACT) reached in

Program coordination (ACT) reached in

Detailed error code

Detailed error code

Buffer for program coordination (SET) effective in

________1) These signals are only allowed for program coordination.2) These signals must not be overwritten if the program coordination function is used.3) SW 4 and higher



5.3.1 Axis-specific GI signals (DB 29)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 63 Suppresscomm.routing

DR 63 Messagecoordination

error

Messagerouting

suppressedH word

validT wordvalid

DW 64Bit 15 Bit 0

DW 65Bit 15 Bit 0

DW 66Bit 15 Bit 0

DW 67Bit 15 Bit 0

DW 68Bit 15 Bit 0

DW 69Bit 15 Bit 0

DW70-79

T/H word routing

Reserved

15 14 13 12 11 10 9 8

Routed H word 101 100

Routed H word 103 102

Routed H word (address extension)101 100

Routed T word 101 100

Routed T word103 102

Number of source channel (address extension, binary)

Tool managementTEACH IN - Axis marking 2)

ChannelPLC NCinterface

DB

NC MD for BCD output

S T D H F

1234

5 1)

6 1)


5440.35441.35442.35443.35444.35445.3

-.4-.4-.4-.4-.4-.4

-.5-.5-.5-.5-.5-.5

-.6-.6-.6-.6-.6-.6

-.7-.7-.7-.7-.7-.7

________1) SW 4 and higher

2) Up to SW : double assignement DW 70 ... 79


SINUMERIK 840C (IA)


5.3.1 Axis-specific GI signals (DB 29)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 70 2)

DL 80 3) Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1

DR 70 2)

DR 80 3) Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Axis 10 Axis 9

DL 71 2)

DL 81 3)Axis 24 Axis 23 Axis 22 Axis 21 Axis 20 Axis 19 Axis 18 Axis 17

DR 71 2)

DR 81 3)

Storetraversed

axes only

Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25

TEACH: Axis marking (signals from NCK channel) 1)

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 72 2)

DL 82 3) Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1

DR 72 2)

DR 82 3) Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Axis 10 Axis 9

DL 73 2)

DL 83 3)Axis 24 Axis 23 Axis 22 Axis 21 Axis 20 Axis 19 Axis 18 Axis 17

DR 73 2)

DR 83 3)

Storetraversed

axes only

Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25

TEACH: Axis marking (signals to NCK channel) 1)

15 14 13 12 11 10 9 8

Note:

In SW 3 the TEACH IN axis markings are in DW 70-73, from SW 4 onwards they are in DW 80-83.

_______1) SW 3 and higher2) SW 33) SW 4 and higher



5.3.2 Axis-specific signals


5.3.2.1 Axis-specific signals Safety Integrated (DB28) (SW5.4 andhigher)

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a











The Safety Integrated function is an option.It is described in the SINUMERIK Safety Integrated documentation.

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0 Axis safelyreferenced

Reserved Reserved Reserved Reserved Pulsesdisabledstatus

Reserved SBH/SGactive

SGA to drive

15 14 13 12 11 10 9 8

DR 0SN4- SN4+ SN3- SN3+ SN2- SN2+ SN1- SN1+

Cam signals of plus and minus cams

DL 1 Reserved Reserved ReservedBit 1 Bit 0

ReservedSBH

deselectionSBH/SG

deselection

DR 1 Test stopselection

Reserved Reserved SEselection

Reserved

Bit 2 Bit 1 Bit 0

DW 2

DW 3

DW 4

DW 5

to

DW 58

DW 59

Gear ratio selection

to

SGA signals from drive, axis 2

SGE signals to drive, axis 2






SINUMERIK 840C (IA)


























7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 60 Reserved Reserved n < nx

Bit 1 Bit 0

Reserved SBH active Reserved

DW 60

DW 61

DW 62

DW 63

to

DW118DW119


15 14 13 12 11 10 9 8

SG active

to

SGA signals from drive, axis 1 (from SW 6)

SGE signals to drive, axis 1 (from SW 6)





Note:

The interface signals for axis 1, for example, are organized as follows:

Signals Bytes in DB 28

SGAs (signals from drive) For SW 5.4: DL0, DR0From SW 5.7: DL0, DR0, DL60, DR60

SGEs (signals to drive) For SW 5.4: DL1, DR1From SW 5.7: DL1, DR1, DL61, DR61




5.3.2.2 Axis-specific GI signals (DB 29) 1)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL kAccel.

limit.synchron.

active

ESRmonitoring

is active

Compen-satory

controlleractive

Waiting forposition-related

switching 2)

FA overlayactive

Synchroni-sationactive Link active

DR kFA

control-led

follow-up

Max.accelera-

tionMax.

velocity

Acc.warning

thresholdreached

Veloc.warning

thresholdreached

Syn-chronism

fine

Syn-chronismcoarse

DLk+1

Synchronized pos.reached

ESRresponseactivated

DR k+1

Identifierfollowing

axis

ESR reac-tion is pro-grammed 2)

LINK_OFFrequest

LINK_ONrequest

Signals to PLC

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL kk+2

ActivateESR

monitoring

Pos.-relatedswitching

ON 2)On-the-fly

synchr. ONLINK_OFF

DR k+2

DisableESR

monitoringLINK_ON

DLk+3DR k+3

Synchr. diff.

follow-up 1)

Accel. limit.

SYNCHRON.

ESRreaction

enabled 2)

Compen-satory con-troller ON

FA overlayenabled

DisableLINK_OFF

DisableLINK_ON

Signals from PLC

15 14 13 12 11 10 9 8

Axis Address K Axis Address K

123456789

101112131415

048

121620242832364044485256

161718192021222324252627282930

60646472768084889296

100104108112116

________1) SW 3 and higher2) SW 4 and higher


SINUMERIK 840C (IA)



5.3.2.3 Axis-specific 611-D signals (DB 29)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL K+120

Program-mable

message 6

Program-mable

message 5

Program-mable

message 4

Program-mable

message 3

Program-mable

message 2

Program-mable

message 1

Heat sinktemp.

prewarn.

Motor temp.

prewarn.

DR K+120

Pulse enable

Driveconnected

Drive ready

Motorselection

bit 1

Motorselection

bit 0

Parameterset 2

Parameterset 1

Parameterset 0

DLK+121

Traverserequest

drive test

DR k+121

ZK2 generatorspeed <minimum

speed gen-erator axis(MD 1635)

ZK2emergencyretraction or DC linkgenerator

active

ZK2 DC link

voltage <emergencyretractionthreshold

(MD 1634)

ZK2 DC link

voltage <warning

threshold(MD 1604)

Signals from axis

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+122

Reserve611D-AM 1

Reserve611D-AM 1

Reserve611D-AM 1

Reserve611D-AM 1

Speedsetpointsmooth.

2nd torquelimit.

Ramp-func.generator

rapid stop

DRK+122

Pulseenable

Integratordisable

Motorselection

performed

Motorselection

bit 1

Motorselection

bit 0Parameter

set 2Parameter

set 1Parameter

set 0

DLK+123

Motionenable drive test

Signals to axis

15 14 13 12 11 10 9 8


123456789

101112131415

048

121620242832364044485256

161718192021222324252627282930

60646472768084889296

100104108112116



5.3.3 M signals decoded according to list (DB 30)

5.3.3 M signals decoded according to list (DB 30)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0

DR 0

DL 1

DR 1

Signals decoded according to list

Dynamic M signals

15 14 13 12 11 10 9 8

Static M signals

Dynamic M signals

Static M signals

DL 63

DR 63

Dynamic M signals

Static M signals

The bit field is common to all channels.Per channel a maximum of 64 M functions can be decoded according to list.

Channel Decodinglist

PLC MD fordecoding

1234

51)

61)


6009.0.1.2.3.4.5

Contents of decoding list

1stvalue2nd

value..

64thvalue

DW 0 DW 1 DL 2 DR 2

DW 3 DW 4 DL 4 DR 5

DW 190 DW 191 DL 192 DR 192

Extended M

addressM address

Def. ofDW No.in DB30

Def. ofbit No.

in DB30

1 - 99(KF)

0 - 9999(KF)

0 - 63(KY)

0 - 7(KY)

Stat. bit



SINUMERIK 840C (IA)


5.3.4 Spindle-specific signals (DB31)


5.3.4.1 Signals from spindle

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL K Actual dir.or rotationclockwise

Progr.speed too

highSpindle inset range

Spindlepositionreached

Spindle hasstopped

Spindlesynchroni-

zed

Spindlepositioning

runningSpeed limitexceeded

DR KChange

gear C B A

Signals from spindle

Set gear stage

15 14 13 12 11 10 9 8

5.3.4.2 Spindle-specific GI signals 1)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+24

Accel. limitationsynchron.

active

ESRmonitoring

is active

Compensat.controller

active

FA overlayactive

Synchron-ism active Link active

DRK+24

FAcontrolledfollow-up

Max.accelera-

tionMax.

velocity

Acc.warning

thresholdreached

Acc.warning

thresholdreached

Synchron-ism fine

Synchron-ism coarse

DLK+25

Synchron-ized pos.reached

ESRresponseactivated

DRK+25

Identifierfollowingspindle

ESR response is program-

med 2)LINK_OFF

requestLINK_ON

request

DLK+49

Slave modeis activeagain 3)

C axisactive 2)

DRK+49


15 14 13 12 11 10 9 8

GI = Gear interpolation

________1) SW3 and higher

2) SW 4 and higher





5.3.4.3 Signals to spindle

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+1

Switch over gain

factorController

enableDefault 0 asset speed

Spindle com-pensationeffective D C B A

DRK+1 Reset

spindleInvert

M03/M04

Initiate Caxis

operation C B A

DLK+2

4) Feed-forward

control OFF* E D C B A

DRK+2

Set directionof rotationclockwise

Recipro-cationspeed

Basicspeed

Positionspindle

Resynchro-nize spindle

Acknow-ledge M19

PLCspindlecontrol

DLK+3 n+7 n+6 n+5 n+4 n+3 n+2 n+1 n+0

DRK+3 n+15 n+14 n+13 n+12 n+11 n+10 n+9 n+8

Signals to spindle

15 14 13 12 11 10 9 8

S p i n d l e d i s a b l e

S p i n d l e d i s a b l e

Spindle compensation

Actual gear stage

Channel number 3)

5.3.4.4 Spindle-specific GI signals to spindle 5)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+26

Activate ESR

monitoring

Pos.-relatedswitching

ON 6)On-the-fly

synchr. ONLINK_ON

DRK+26

DisableESR

monitoringLINK_OFF

DLK+27

DRK+27

Correct. ofsynchronismdifference

Accel. limit.SYNCHRON.

ESR reactionenabled 6)

Com-pensatory

controller ONFS overlay

enabledDisable

LINK_OFFDisable

LINK_ON

Signals to spindle

15 14 13 12 11 10 9 8

Spindle Address K Message textaddress n

PLC MD forprocessing 3)

123456

048

121620

800080208040806080808100

6012.0.1.2.3.4.5

_______3) NC MD 540*.2 must be set for this function.4) SW 2 and higher5) SW 3 and higher6) SW 4 and higher* Signal is 0 active


SINUMERIK 840C (IA)


5.3.4 Spindle-specific 611D signals (DB31)

5.3.4.5 Spindle-specific 611D signals

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+72

Program-mable

message 6

Program-mable

message 5

Program-mable

message 4

Program-mable

message 3

Program-mable

message 2

Program-mable

message 1

Heat sinktemp.

prewarn.

Motortemp.

prewarn.

DRK+72

Pulses areenabled

Driveconnected

Drive ready

Motorselection

bit 1

Motorselection

bit 0

Parameterset 2

Parameterset 1

Parameterset 0

DLK+73

Traverserequest

drive test

DR K+73

ZK2 generatorspeed <minimum

speedgenerator axis

(MD 1635)

ZK2 emergen-cy retraction

or DC link gen-erator active

ZK2 DC linkvoltage <emergencyretractionthreshold (MD 1634)

)ZK2 DC linkvoltage <warning

threshold (MD1604)


15 14 13 12 11 10 9 8

Reserved

7 6 5 4 3 2 1 0

Bit No.Byte No.

DLK+50 Parking

spindle

ActivateSlave mode

5)

Gear stagemonitoring

OFF 4)

DRK+51

DLK+74 Reserved

611D-AM 1Reserved

611D-AM 1Reserved

611D-AM 1Reserved

611D-AM 1

Speedsetpointsmooth.

2nd torquelimit.

Ramp-funct.generatorrapid stop

Second rampfunction gen-erator V/Hz 6)

DRK+74 Pulse

enableIntegratordisable

Motorselection

transmitted

Motorselection

bit 1

Motorselection

bit 0 2 1 0

DLK+75

Motionenable drive

test

Signals to spindle

15 14 13 12 11 10 9 8

Position control parameter group *Ratio parameter group *

Drive 611D parameter group


123456789

101112131415

048

121620242832364044485256

161718192021222324252627282930

60646472768084889296

100104108112116

3) Up to SW 2 5) SW 4.4 and higher * SW 4 and higher

4) SW 3 and higher 6) SW 5 and higher



5.3.5 Axis-specific signals (DB 32)


7 6 5 4 3 2 1 0

Bit No.Byte No.

Signals from axis

15 14 13 12 11 10 9 8

DL K+120DR X

K+120FA

reached4)

FaFactive

4)

DLK+121

Cams4 +

4)

Cams 4 -4)

Cams3 +

4)

Cams3 -4)

Cams2+4)

Cams2 -4)

Cams1 +

4)

Cams1 -4)

DRK+121

DL K Speedcontrolleractive 4)

Positioncontrolactive

Axis withinsetpointrange 5)

Referencepoint

reached

Traversingcommand

+

Traversingcommand

– fine coarse

DR KSlave mode

active 6)IKA warn.

limit 4)

Comp.velocity

exceeded 4)

Roundingaxis in

position

Axis withinreductionrange 7)

Position reached

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL K+1 Mirroring Follow-up

operation

Feed disablesimultaneous

axis 5)

*Delayedref. pt.

approachParking

axisController

enable + –

DR K+1 + –

Rapidtraverseoverride

Feedrate1:100

Axisdisable

Dyn. SWlimit switchmonitoringpassive 7) 2 1

DL K+2

Feedforwardcontrol OFF

3)

Setreferencedimens. 5)

Ref. withoutinternal set-

point definition

Measuringsystem

1st/2nd C axis

ActivateSlave mode

6) + –

DR K+2 Axis

reset 5)

Reversedirection ofrotation 5)

Overrideactive 5) E D C B A

DL K+3 n+7 n+6 n+5 n+4 n+3 n+2 n+1 n+0

DR K+3 n+15 n+14 n+13 n+12 n+11 n+10 n+9 n+8

Signals to axis

F e e d r a t e d i s a b l e

15 14 13 12 11 10 9 8

F e e d r a t e d i s a b l e

2nd software limitswitch

Handwheel active

End limit

Jog

Axis-specific override 5)

_______3) SW 2 and higher4) SW 3 and higher5) SW 4 and higher6) SW 4.4 and higher7) SW 5.6 and higher* Inverse signal


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL K+122

Encoder FA

reached 1)

Ackn. forFA reached

1)

Ackn. forFA active

1)

DR K+122

DL K+123

Select camparameter 4

1)


1)


1)


1)

DR K+123 Bit 2 Bit 1 Bit 0 Bit 2 Bit 1 Bit 0

Signals to axis

15 14 13 12 11 10 9 8

Parameter group "Position control" 2)

Parameter group"Ratio" 2)

Reserved

123456789

101112131415

048

121620242832364044485256

820082208240826082808300832083408360838084008420844084608480

6016.06016.16016.26016.36016.46016.56016.66016.76017.06017.16017.26017.36017.46017.56017.6

Axis Adress K Message textaddress n

PLC MD forprocessing

161718192021222324252627282930

60646872768084889296

100104108112116

850085208540856085808600862086408660868087008720874087608780

6017.76018.06018.16018.26018.36018.46018.56018.66018.76019.06019.16019.26019.36019.46019.5

Axis Adress K Message textaddress n

PLC MD forprocessing


2) SW 4 and higher



5.3.6 Data transfer PLC/NC (DB 36)

5.3.6 Data transfer PLC/NC (DB 36)

1 DL 0Value 1-Value 3

Numberformat

Accessdisabled

Datatransferended

Datatransferassigned

Datatransfer

busyFifofull

Datatransfer

requested

2 DR 0Value 1-Value 3

Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested

Status data transfer

Error

7 6 5 4 3 2 1 0

Bit No.ByteNo.

15 14 13 12 11 10 9 8Number

inter-

face

byte


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested

Error

Error

Error

Error

Error

Error

Error


Numberformat

Accessdisabled

Datatransferended


Datatransfer

busyFifofull

Datatransfer

requested

Data transfer alarm-controlled

Error

7 6 5 4 3 2 1 0

Bit No.ByteNo.

15 14 13 12 11 10 9 8Number

inter-

face

byte

Notes:

1) If the PLC goes into stop on account of a parameter error, the number of the interfacebyte is stored in the High byte of ACCU 2.

2) If several jobs are entered in the buffer for data transfer, a job with the number 65 isprocessed before the others.

3) Data transfer is via function macro FB61 (Read) or FB62 (Write).


SINUMERIK 840C (IA)


5.3.7 Data transfer initiated using DB 37

5.3.7 Data transfer initiated using DB 37 *)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0 FTR active FTR running

DR 0

Interface signals

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 1 Abort 3) Startoutput 2)

Start input 1)

DR 1 Error on datatransfer

Data transferended

DW 2 -DW 3DW 4DW 5DL 6DR 6DW 7DW 8DW 9

DW 10 -DW 15

DW 16 -DW 28DL 29

Circ. buffer Workp. list Program dataPart

programs

DR 29Program

dataPart

programs

DL 30Program

dataPart

programs

DR 30Program

dataPart

programs

DL 31Circ. buffer Workp. list

Programdata

Partprograms

DR 31Program

dataPart

programs

Signals for data transfer initiated by PLC

D a t a t y p e f o r d a t a t r a n s f e r

15 14 13 12 11 10 9 8

S t a r t n u m b e r f o r d a t a t r a n s f e r

E n d n u m b e r f o r d a t a t r a n s f e r

C h a n n e l n u m b e r f o r d a t a t r a n s f e r

R e s e r v e d

Error code

D e v i c e t y p e

D e v i c e n u m b e r 4)

Workpiece name, terminated with 0h (specifies with which workpiece work is to be performed fortransmission with the hard disk (equivalent to a directory))

Specifies which data are read into the NCK

Specifies which data are read out of the NCK

Specifies which data are disabled for reading in (via DL 31)

Specifies which data are disabled for reading out (DR 31)

Disables reading in of the specified data into the NC (must be confirmed in DL 30)

Disables reading out of the specified data from the NC (must be confirmed in DR 30)

Reserved

_______1) Data transfer MMC NCK/as from SW 3 1) V24 MMC, MMC NCK2) Data transfer MMC NCK/as from SW 3 1) V24 MMC, NCK MMC3) Reserved; must not be used with SW 1, 2 and 34) SW 3 and higher*) For configuration notes, see Interface Description Part 1, Signals



5.3.8 Operator panel signals / PLC (DB 40)


5.3.8.1 Key signals from operator panel (DB 40)

7 6 5 4 3 2 1 0

Bit No.Byte No.

Key signals from operator panel

15 14 13 12 11 10 9 8

a a a a a a a a a a a a a






Page up

a a a a a a a a a a a a




DL 0 Group A softkeys (dynamic signals)

Group A softkeys (static signals)




DW 1







Pagedown





DL 3 Group F selection cursor keys (dynamic signals)








Searcha a a a a a a a a a a a a






Act. val.display

a a a a a a a a a a a a a a






Acknow.alarm







Changechannel 1)







Changemode grp. 1)









DL 4 Group E control keypad (dynamic signals)

a a a a a

a a a a a

a a a a a

1 . . na a a a a a a a a a a a a




Input





Edit





Cancel





DL 5 a a a a a a a a a a a a a




Clear

Group D correction keys (dynamic signals)





Recall





ETC








Group EHelp





DL 6 Group A (dyn.)





DR 0

a a a a a a a a a a a




Softkey 7





Softkey 1





Softkey 2





Softkey 3





Softkey 4





Softkey 5





Softkey 6




Softkey 7




Softkey 1




Softkey 2




Softkey 3




Softkey 4a a a a a a a a a a a



Softkey 5




Softkey 6




DW 2

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

a a a a aa a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

a a a

The static signals are stored in the DR.

_______1) Mode group and channel switchover is a key with double assignment


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 7

DR 7

Mode groups

Mode group number

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 87 6 5 4 3 2 1 0

DR 87 6 5 4 3 2 1 0

DL 915 14 13 12 11 10 9 8

DR 915 14 13 12 11 10 9 8

Softkey function signals

Dynamic function signals

15 14 13 12 11 10 9 8

Static function signals



DL 39255 254 253 252 251 250 249 248

DR 39255 254 253 252 251 250 249 248

DL 40

DR 40 Changedfunctionnumber

DL 41 Bit 15 Bit 8

DR 41 Bit 7 Bit 0

DL 42DR 42

Softkey function number







5.3.8.2 Display dialog line (DB 40)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 43

DR 43

DW 44

DW 45

DW 46

DW 47

DW 48

DL 49 Acknowl.Fct. result

validStrobe Fct.No. valid

DR 49

DL 50

DR 50

Display dialog line

Allocated by internal signals

15 14 13 12 11 10 9 8

Dialog text number

Function result



SINUMERIK 840C (IA)



5.3.8.3 Menu selection (DB 40)*

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 51 Start signal

from user

DR 51 Owninsertionactive

Insertionalready act. Error

Insertionexecuted

DL 52

DR 52

DL 53

DR 53

DL 54

DR 54

DL 55Request forkey inhibit INPUT EDIT CANCEL

DR 55

DL 56Specialrecall

DR 56

Menu selection

15 14 13 12 11 10 9 8

Acknowledgements

Job number (1 - 11)(function ident. No.)

Menu number/dialog text No. (1 - 65535)When using the WS800A programming station, the menu No. is limited to 999.

Mode group number SW component (high byte) 2) (1 ... 4) 1)

Channel number SW component (low byte) 2) (1 ... 4) 1)

Unassigned

Displayed channel from NC (1 ... 4) 1)

Key disable to NC

_______* For configuration notes, see Interface Description Part 1, Signals

1) SW 4 and higher: 6 channels

2) Software component, relevant to "alarm concept"




5.3.8.4 Cursor data (DB 40)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 57Data group base

DR 57Data type base

DL 58DB / DX number base (1 - 255)

DR 58Unassigned

DL 59

DR 59

DL 60Data group pointer

DR 60Data group pointer

DL 61DB / DX number pointer (1 - 255)

DR 61Unassigned

DL 62

DR 62

DL 63

DR 63

Channel-specific

15 14 13 12 11 10 9 8

DW number base (0 - 2042)

DW number pointer (0 - 2042)

Block number (0 - 65535)


SINUMERIK 840C (IA)



5.3.8.5 User key signals (DB 40)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DW 64:

:

DW 99

DL 100Key 1 Key 2 Key 3 Key 4 Key 5 Key 6 Key 7 Key 8

DR 100Key 1 Key 2 Key 3 Key 4 Key 5 Key 6 Key 7 Key 8

DL 101Key 9 Key 10 Key 11 Key 12 Key 13 Key 14 Key 15

DR 101Key 9 Key 10 Key 11 Key 12 Key 13 Key 14 Key 15

DL 102LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8

DR 102LED 9 LED 10 LED 11 LED 12 LED 13 LED 14 LED 15

DL 103

DR 103

DL 104

DR 104NC taskactive 3)

MMCactive 2) Area1)

SelectedPLC status

display

Installation/start-upmenu

Modificationmenu

number User menu

DW 105

User key signals

15 14 13 12 11 10 9 8

Menu number

LEDs

User-assignable keys (dynamic signals) for 1st customer key module

User-assignable keys (static signals)

User-assignable keys (dynamic signals)

User-assignable keys (static signals)

Key hexadecimal code (KYRU II code)Key code

Reserved

LEDs

Status byte

________1) 0 ... Data area

1 ... Machine area

2) SW 2 and higher

3) 840C-WIN, SW 5 higher, only




7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 106Key 1 Key 2 Key 3 Key 4 Key 5 Key 6 Key 7 Key 8

DR 106Key 1 Key 2 Key 3 Key 4 Key 5 Key 6 Key 7 Key 8

DL 107Key 9 Key 10 Key 11 Key 12 Key 13 Key 14 Key 15

DR 107Key 9 Key 10 Key 11 Key 12 Key 13 Key 14 Key 15

DL 108LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8

DR 108LED 9 LED 10 LED 11 LED 12 LED 13 LED 14 LED 15

DL 109

DR 109

DL 11014 13 12 11 10 9 8

DR 11014 13 12 11 10 9 8

DW 111::

DW 149

User key signals

15 14 13 12 11 10 9 8

Reserved

Hexadecimal key code (Flexos code)ASCII code

User-assignable keys 2nd customer key submodule (dynamic signals) 1)

User-assignable keys 2nd customer key submodule (static signals) 1)

LEDs 2nd customer key submodule 1)

LEDs 2nd customer key submodule 1)

Vertical softkeys: Dynamic

Status byte

Vertical softkeys: Static

User-assignable keys 2nd customer key submodule (static signals) 1)

User-assignable keys 2nd customer key submodule (dynamic signals) 1)

_______1) 2nd machine control panel


SINUMERIK 840C (IA)


5.3.9 Interface command channel (DB 41)


7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0

DR 08th UI 7th UI 6th UI 5th UI 4th UI 3rd UI 2nd UI 1st UI

DL 1

DR 18th UI 7th UI 6th UI 5th UI 4th UI 3rd UI 2nd UI 1st UI

DL 2

DR 2

DL 3

DR 3

DL 4

DR 4

DL 5

DR 5

Command channel (DB 41)

Reserved

15 14 13 12 11 10 9 8

Request bits

Reserved

Error bits

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Note:

Set number of user interfaces (UI) with PLC MD 33.




7 6 5 4 3 2 1 0

Bit No.Byte No.

DL m

DR m

DL m+1

DR m+1

DL m+2 DB = 0

DX = 1

DR m+2

DL m+3

DR m+3

DL m+4 DB = 0

DX = 1

DR m+4

DL m+5

DR m+5

DL m+6

DR m+6

Interface command channel

15 14 13 12 11 10 9 8

(High)

Error number

(Low)

(High)

Function number

(Low)

Source - DB/DX number

(High)

Data word number

(Low)

Target DB/DX number (IKA) 1)

(High)

Initial DW No. of target DB (IKA) 1)

(Low)

Reserved

Note:

m = 6 1st UI Possible function numbers:m = 13 2nd UI 1 = Static path dimensionm = 20 3rd UI 2 = Division incrementm = 27 4th UI 3 = S externalm = 34 5th UIm = 41 6th UI 5 = M19 over several revolutionsm = 48 7th UI 6 = Transformationm = 55 8th UI 7 = Coupled motion

9 = Temperature compensation 1)

10 = Read IKA data 1) 2)

11 = Write IKA data 1) 2)

12 = Travel to fixed stop1)

_______1) SW 3 and higher2) IKA = Interpolation and compensation with tables


SINUMERIK 840C (IA)


5.3.10 General interface NC/PLC (DB 48)


7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0 Statuswrite

disable

KeyswitchPos. 1

colour black

Screendisplay

dark

Operatorpanel disable

Cycledisable

Control w/o oper.

panelWarmrestart

DR 0 Transfercam values

1)

Activatecam/axis

assign. 1)0 2

Colour green3

Colour red

DL 2

DR 2Trace 4 Trace 3 Trace 2 Trace 1

DL 42) Collisiondetection

Off 16

Collisiondetection

Off 15

Collisiondetection

Off 14

Collisiondetection

Off 13

Collisiondetection

Off 12

Collisiondetection

Off 11

Collisiondetection

Off 10

Collisiondetection

Off 9

DR 42) Collisiondetection

Off 8

Collisiondetection

Off 7

Collisiondetection

Off 6

Collisiondetection

Off 5

Collisiondetection

Off 4

Collisiondetection

Off 3

Collisiondetection

Off 2

Collisiondetection

Off 1

DL 62) Collisiondetection

Off 32

Collisiondetection

Off 31

Collisiondetection

Off 30

Collisiondetection

Off 29

Collisiondetection

Off 28

Collisiondetection

Off 27

CollisiondetectionOff 26

Collisiondetection

Off 25

DR 62) Collisiondetection

Off 24

Collisiondetection

Off 23

Collisiondetection

Off 22

Collisiondetection

Off 21

Collisiondetection

Off 20

Collisiondetection

Off 19

Collisiondetection

Off 18

Collisiondetection

Off 17

DL 8

DR 82) Enable"FreezeIKA "

DL k 2)

DR k2)Request:

Freeze IKA

Acknowl.error

message

Switch onIKA

Switch offIKA

Signals to NC

Keyswitch position

15 14 13 12 11 10 9 8

PLC trigger signal 1)


2) SW 6 and higher



























7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 1 Screendisplay darkfrom SW 5

DR 1 Cam valuestrans-

ferred 1)

Cam/axisassign.

activated 1)

NC alterscam

values 1)

Warmrestartended

DL 3

DR 3

DL 52) Protectionzone

collision 16

Protectionzone

collision 15

Protectionzone

collision 14

Protectionzone

collision 13

Protectionzone

collision 12

Protectionzone

collision 11

Protectionzone

collision 10

Protectionzone

collision 9

DR 52) Protectionzone

collision 8

Protectionzone

collision 7

Protectionzone

collision 6

Protectionzone

collision 5

Protectionzone

collision 4

Protectionzone

collision 3

Protectionzone

collision 2

Protectionzone

collision 1

DL 72) Protectionzone

collision 32

Protectionzone

collision 31

Protectionzone

collision 30

Protectionzone

collision 29

Protectionzone

collision 28

Protectionzone

collision 27

Protectionzone

collision 26

Protectionzone

collision 25

DR 72) Protectionzone

collision 24

Protectionzone

collision 23

Protectionzone

collision 22

Protectionzone

collision 21

Protectionzone

collision 20

Protectionzone

collision 19

Protectionzone

collision 18

Protectionzone

collision 17

DLk+12)

DRk+12)

Modificationlimit output

Outputlimitationminimum

Outputlimitationmaximum

IKA isfreezed

IKA inintermediate

state

Errorcheckbackindication

IKA is on IKA is off

Signals from NCK

15 14 13 12 11 10 9 8

123456789

10111213141516

10121416182022242628303224263840

IKA No. Adress K

17181920212223242526272829303132

42444648505254565860626466687072

IKA No. Adress K


2) SW 6 and higher


SINUMERIK 840C (IA)


5.3.11 PLC messages (DB 58))

5.3.11 PLC messages (DB 58)

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 0 Acknowl. NCEmergency

Stop *)Error mes-sages 2)

Betriebs-Operationalmessages 2) Paging

Top priorityalarm 1)

AcknowledgePLC errormessage

Control signals

Display in message line

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DR 0

NC in

EmergencyStop state

PLC Emergency

Stopmessage

PLC alarm(PLC errormessage)

1)

PLCmessage

(operationalPLC

message) 1)

Statuses

15 14 13 12 11 10 9 8

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 19007 9006 9005 9004 9003 9002 9001 9000

DR 19015 9014 9013 9012 9011 9010 9009 9008

DL 29023 9022 9021 9020 9019 9018 9017 9016

DR 29031 9030 9029 9028 9027 9026 9025 9024

Emergency Stop to NC

Message

15 14 13 12 11 10 9 8

Message

Message

Message


2) SW 1 and SW 2 only

*) Static signal




7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 39039 9038 9037 9036 9035 9034 9033 9032

DR 39047 9046 9045 9044 9043 9042 9041 9040

DL 49055 9054 9053 9052 9051 9050 9049 9048

DR 49063 9062 9061 9060 9059 9058 9057 9056

DL 59071 9070 9069 9068 9067 9066 9065 9064

DR 59079 9078 9077 9076 9075 9074 9073 9072

DL 69087 9086 9085 9084 9083 9082 9081 9080

DR 69095 9094 9093 9092 9091 9090 9089 9088

DL 79103 9102 9101 9100 9099 9098 9097 9096

DR 79111 9110 9109 9108 9107 9106 9105 9104

Messages

Message

15 14 13 12 11 10 9 8

Message

Message

Message

Message

Message

Message

Message

Message

Message

Note:

1) Whether the message is to be treated as error or operational message is defined in PLC machine data.

2) The function blocks for the scan and display of messages are contained in FB package 0.


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 89119 9118 9117 9116 9115 9114 9113 9112

DR 89127 9126 9125 9124 9123 9122 9121 9120

DL 99135 9134 9133 9132 9131 9130 9129 9128

DR 99143 9142 9141 9140 9139 9138 9137 9136

DL 109151 9150 9149 9148 9147 9146 9145 9144

DR 109159 9158 9157 9156 9155 9154 9153 9152

DL 119167 9166 9165 9164 9163 9162 9161 9160

DR 119175 9174 9173 9172 9171 9170 9169 9168

DL 129183 9182 9181 9180 9179 9178 9177 9176

DR 129191 9190 9189 9188 9187 9186 9185 9184

DL 139199 9198 9197 9196 9195 9194 9193 9192

DR 139207 9206 9205 9204 9203 9202 9201 9200

DL 149215 9214 9213 9212 9211 9210 9209 9208

DR 149223 9222 9221 9220 9219 9218 9217 9216

DL 159231 9230 9229 9228 9227 9226 9225 9224

DR 159239 9238 9237 9236 9235 9234 9233 9232

Messages

15 14 13 12 11 10 9 8

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message




7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 169247 9246 9245 9244 9243 9242 9241 9240

DR 16

DL 179257 9256 9255 9254 9253 9252 9251 9250

DR 179265 9264 9263 9262 9261 9260 9259 9258

DL 189273 9272 9271 9270 9269 9268 9267 9266

DR 189281 9280 9279 9278 9277 9276 9275 9274

DL 199289 9288 9287 9286 9285 9284 9283 9282

DR 199297 9296 9295 9294 9293 9292 9291 9290

DL 209305 9304 9303 9302 9301 9300 9299 9298

DR 209313 9312 9311 9310 9309 9308 9307 9306

DL 219321 9320 9319 9318 9317 9316 9315 9314

DR 219329 9328 9327 9326 9325 9324 9323 9322

DL 229337 9336 9335 9334 9333 9332 9331 9330

DR 229345 9344 9343 9342 9341 9340 9339 9338

DL 239353 9352 9351 9350 9349 9348 9347 9346

DR 239361 9360 9359 9358 9357 9356 9355 9354

DL 249369 9368 9367 9366 9365 9364 9363 9362

DR 249377 9376 9375 9374 9373 9372 9371 9370

DL 259385 9384 9383 9382 9381 9380 9379 9378

DR 259393 9392 9391 9390 9389 9388 9387 9386

Messages

Message

15 14 13 12 11 10 9 8

Reserved

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message


SINUMERIK 840C (IA)



7 6 5 4 3 2 1 0

Bit No.Byte No.

DL 269401 9400 9399 9398 9397 9396 9395 9394

DR 269409 9408 9407 9406 9405 9404 9403 9402

DL 279417 9416 9415 9414 9413 9412 9411 9410

DR 279425 9424 9423 9422 9421 9420 9419 9418

DL 289433 9432 9431 9430 9429 9428 9427 9426

DR 289441 9440 9439 9438 9437 9436 9435 9434

DL 299449 9448 9447 9446 9445 9444 9443 9442

DR 299457 9456 9455 9454 9453 9452 9451 9450

DL 309465 9464 9463 9462 9461 9460 9459 9458

DR 309473 9472 9471 9470 9469 9468 9467 9466

DL 319481 9480 9479 9478 9477 9476 9475 9474

DR 319489 9488 9487 9486 9485 9484 9483 9482

DL 329497 9496 9495 9494 9493 9492 9491 9490

DR 32

Messages

Message

15 14 13 12 11 10 9 8

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Message

Reserved

Message

Notes:

• Whether the message is to be treated as error or operational message is defined in PLCmachine data (see Installation Guide).

• The function blocks for scan and display of messages are contained in FB package 0.




5.3.11.1 Softkey function calls DB 59 1)

...

7 6 5 4 3 2 1 0

Bit No.Byte No.

DL x

DR x

DL x+1

DR x+1

DL x+2

DR x+2

DL x+3

DR x+3

DL x+4

DR x+4

Softkey function calls

Error signal

15 14 13 12 11 10 9 8

DL x+y

DR x+y

Function number (1 ... 65535)

Number of parameters (max. 49)

Parameter 1

Parameter 2

Parameter n

Applies to error acknowledgement in DB 40 (DR 51, bit 1) only

Note:

DB 59 is set up with a length of 128 DW from operating system. x = any DW, defined in DB 40, DR 53.



SINUMERIK 840C (IA)


5.3.12 DBs for PLC machine data (DB 60-65)

5.3.12 DBs for PLC machine data (DB 60-65)

DB DW Significance

DB60 0 to 137 Words for operating system

DB61 0 to 149 Words for function blocks

DB62 0 to 49 Words for user

DB63 0 to 49 Bits for operating system

DB64 0 to 24 Bits for function blocks

DB65 0 to 24 Bits for user

For significance of words and bits see Section 2.

5.3.13 DBs set-up for user (DB 66 *), 67*), 68, 71)

DB 66 Icons

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

DL 0...DR 3

15 14 13 12 11 10 9 8

DB 67 INT-MSTT (interface, machine control panel)

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

DL 0...DR 3

15 14 13 12 11 10 9 8

DB 68

High byte (DL) Low byte (DR)DW-Nr.

PLC

DW 0...DW 63


_______*) For configuration notes, see Interface Description Part 1, Signals



5.3.13 DBs set-up for user (DB 66, 67, 68, 71)

DB 71 for bits

7 6 5 4 3 2 1 0

Bit No.Byte No.PLC

DL 0...DR 15

15 14 13 12 11 10 9 8

5.3.14 Decoding lists for M signals (DB 80...DB 83) 1)


PLC-MD No.

DW m+0

DW m+1

DW m+2

Decoding lists for M signals

Extended address

M address

Bit address, DW No. Bit address, bit No.

Notes:

• Address m is obtained from the following number of the M function definition:

M function m

1 02 33 6...

...64 189

• The table is to be completed consecutively from the first entry, gaps between entries arenot allowed. If less than 64 M functions are defined, unassigned entries are preset with 0.All unassigned entries are located at the end of the table.

• The decoding lists are channel-specific, i. e. decoding list DB 80 is provided for NCchannel 1 and, accordingly, DB 83 is allocated to NC channel 4.

• M decoding according to the decoding list is activated channel-specifically via MDs.

_______1) SW 4 and higher: DB 85

END OF SECTION


SINUMERIK 840C (IA)

04.96 6 Startup, Flowcharts

6.1 Restart after failure or replacement of the central service board

6 Startup, Flowcharts


Services









Passwordset

a a a a a

a a a a a

a a a a a

a a a a a

A

Data management

Select program directory

Input

Set cursor to ANW_PROG

Copy to buffer

Insert from buffer

Rename PLC program

Input

OK

1st stepRename PLC program on the hard disk

Area switchover

Diagnosis

Password

e.g. input 1111

Input

Set

Area switchover

Select PLC directory

Input

a a a a a

a a a a a

a a a a a

a a a a a

NO

a a a a a a

a a a a a a

a a a a a a

a a a a a a

YES


6 Startup, Flowcharts 04.96


Select programANW_PROG

a a a a a

a a a a a

a a a a a

a a a a a

A

2nd stepDelete program on the hard disk

OK

Delete

Diagnosis

Area switchover

General reset mode

Startup

Format NCK AWSPLC general reset

End of general reset mode

Drive general reset

Rename PLC user programback to ANW_PROG

Load NC and PLC machinedata from the hard disk,see ”Save and Load”

Area switchover

Diagnosis

a a a a a

a a a a a

a a a a a

a a a a a

B


SINUMERIK 840C (IA)



a a a a a a a a a a a a a a a a a a a a a a




Startup

a a a a a a

a a a a a a

a a a a a a

a a a a a a

B

a a a a a a a a a a a a a a a a a a a a a a a a




General reset modea a a a a a a a a a a a a a a a a a a a a a



PLC general reset

a a a a a a a a a a a a a a a a






a a a a a a a a a a a a a a a aForced boatNCK PLC

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a










General reset mode





PLC general reset










Ready

6.2 Saving the PLC program on the hard disk of the MMC

a a a a a a a a a a a a a a a a a a a a




Area switchover





Ready





Diagnosis





Startup








General resetmode





Save PLC





Yes



6.3 Saving on/or loading from the hard disk (MMC)

6.3 Saving on/or loading from the hard disk (MMC)





Ready

Transfer from NC to PC

running

a a a a a a a a a a a a a a a a a a a a a a a




Save start

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a











Select file name or enter

new name






Save on hard disk





File functions












PLC MDScreen: NCconfiguration












NC MDScreen: NCconfiguration

Machine data






Startup





Diagnosis





Area switchover





Load start

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a














Select file either from standard filedirectory: STANDD_T or

STANDD_M or a file from the user data






Load from hard disk

Transfer from NC to PC

running


SINUMERIK 840C (IA)


6.4 Data transfer NC PLC


The following information is intended as help for transferring data to an external PC by meansof PCIN 4.2. The data are output by the NC in PC format, i.e. this format must be the defaultsetting in the SERVICES operating area.

Setting on the PC side:

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a














9600 baud, no-parity, 8 data bits,1 stop bit, RTS protocol,

BIN file = ONReady for operation no

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a



a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a aSelect PC format on the PCIN software





Data_in PC format





Enter

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a








Enter file nameC:____________

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a







Enter(PC waits for data transfer)





Enter




Setting on NC side:






Area switchovera a a a a a a a a a a a a a a a a a a a a a a





Services






Devices

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a




Window switchover to standard





Select STANDARD





Selection





RECALL





Data output





Archive list

a a a a a a a a a a a a a a a a a a a







Outputstart

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a




Cursor to any directory, e.g. LOCAL





Select a workpiece






Input






Select program, e.g. MPF01






Output start

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a





Cursor to any archive list






Start






Data transfer PC/external running








Outputstart





Input

a a a a a a

a a a a a a

a a a a a a

a a a a a a

YES

a a a a a

a a a a a

a a a a a

a a a a a

NO

a a a a a

a a a a a

a a a a a

a a a a a

NO

a a a a a

a a a a a

a a a a a

a a a a a

a a a a a

NO

a a a a a a

a a a a a a

a a a a a a

a a a a a a

YES

a a a a a a

a a a a a a

a a a a a a

a a a a a a

YES


SINUMERIK 840C (IA)


6.5 Loading the archive file from an external PC to the NC


Setting on the NC side:





Area switchovera a a a a a a a a a a a a a a a a a a a a a a




Diagnosis





Password








e.g. enter 1111Set input





Area switchover





Services





Devices

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a




Select window standard

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a




Select STANDARD with the cursor





Selection





RECALL





Data input





Input start

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a







Data transfer PC/external running(NC waits for input)

a a a a a

a a a a a

a a a a a

a a a a a

D




Setting on external PC:

a a a a a

a a a a a

a a a a a

a a a a a

D

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a










Settings: 9600 baud, no-partiy,8 data bits, 1 stop bit, BIN file = ON

Ready for operation no

a a a a a a a a a a a a a a a a a a a a a a a a a a







Select PC FORMAT on PCIN software





Enter

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a




DATEN_OUT PC FORMAT





Enter

a a a a a a a a a a a a a a a a a a a a a a a a a a a a







Enter drive andfile name C:_____





Enter





Data transfer starts





Ready

END OF SECTION


SINUMERIK 840C (IA)

Documents

SINUMERIK 840C SIMODRIVE 611-D Installation Lists 840C SIMODRIVE 611-D Installation Lists Installation Guide Service Documentation Valid for: Control SINUMERIK 840C/CE Standard/Export