Sinumerik Operate

7/21/2019 Sinumerik Operate

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Industrijsko-obrtnikakola Pula

Urla MEM

LLP TOI Flexcell

Zree, 16.5.2013

CAM with ShopMill

Toma ernec


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Sinumerik Operate

SINUMERIK Operate has a uniform operating and programming interface with powerful functions forturning and milling. The functions and operating instructions described in this chapter therefore applyirrespective of whether you work on a turning or a milling machine or at a machining center.

1. Uniform user interface for turning and milling

SINUMERIK Operate has a uniform operating and programming interface with powerful functions forturning and milling. The functions and operating instructions described in this chapter therefore applyirrespective of whether you work on a turning or a milling machine or at a machining center.

HMI-Advanced, ShopMill and ShopTurn combined under a single interface

Intuitive and clear operation and programming, including animated elements

Representation in the modern Windows style

Powerful functions

Setup, programming, tool and program management for complete machining Multi-channel capability with ShopTurn for multi-channel machines, among other things,

synchronization of programs with programSYNC and much more

CNC programming for the highest level of productivity using programGUIDE

Machining step programming for the shortest programming time with ShopMill and ShopTurn

2. user interface for Milling

Softkeys for Milling

Position

Tool

Feedrate

SpindleZero point


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3. Program Manager

With the Program Manager, you can create new programs at any time. You can similarly open existingprograms to execute, modify, copy or rename them. Programs no longer required can be deleted.

Active programs are marked with a green symbol. USB flash drives can be used for data exchange.For example, programs which were created on an external device can be copied and executed on theNC.

Picture 1: Creating a new workpiece.

1

2

3


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4. Program header

Enter the workpiece data and general program specifications in the program header.

5. Face Milling

The workpiece surface is milled in order to obtain a level, clean surface. This is done with facemilling.

1Work Offset: G54

2Blank: BLOCK

31st and 2nd corner (abs

absolut, incincrement)

4Initial dimension

5Final dimension

6Accept or Cancel

Optimized retraction

The tool traverses over theworkpiece at the

safety clearance inaccordance with thespecified contour.

To retraction plane

The tool traverses back tothe retraction plane

and performs infeed to thenew position.


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6. Positioning

1Select tool

2Feedrate

3Cutting speed or spindle speed

4Machining - Rough

5Machining direction

6Max. Plane infeed as

percentage of tool diameter

7Max. infeed depth

8Fin. Allowance depth

9Machining - finishing

10Simulation

11Finish


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7. Make a groove

8. Machining walls of the pocket

2Straight

1open softkey Straight

3X, Y, Z

4Feedrate

5Rapid

6Compensation

1

2

2Straight


3Feedrate


2Straight


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9. Create contour

With the contour calculator integrated into ShopMill for entering complex contours, you can enter eventhe most complicated contours easily.

1Select tool


3Positioning

1

2

3 4Positioning

4 5Machining

5 4Positioning

6 6Machining


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1start point of contour

1

2

3

4

5

6


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10. Contour milling

Rough

Finishing Base

7

1Select tool

2Feedrate


4Machining - Rough

5starting point

6Max. Plane infeed as

percentage of tool diameter

7Max. infeed depth

8Fin. Allowance depth

1

2


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11. Drilling centering

Holes positions pattern

Use the "Positioning" field to define how to approach the drill holes within the drill pattern. If the drillholes lie in a circumferential groove, for example, do not use

1Select tool

2Feedrate

3revolution per mminute

4Centering in relation to diameter

5Diameter of centering

6Dwell time in seconds

1Circular pattern

2starting point

3center point of circle

4radius of circle

5holes number


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"PositioningStraight line"; otherwise, a contour violation would result.Along a straight line,along a circle.

Grid positions pattern

12. Drilling 8,5mm

1Grid pattern

2starting point

3clearance between columns

4Clearance betwen lines

5number of columns

6number of lines

1Select tool

2Feedrate

3Cutting speed or spindle spee

4Drilling depth relation to shaft

5Drilling depth relation to Z0



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13. Tapping M10

Position repeat

The drilling positions are numbered consecutively during creation. The appropriate number is to befound directly after the block number of the corresponding position pattern. Specify position grid forposition 3.

1number of position to

be repeat

1Select tool

2Thread table

3Thread pitch in mm/rev


5Spindle speed for retract

6compensatiokn

chuck8Thread lenght 7no. of cuts


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14. Drilling 10mm

Position repeat

1Select tool

2Feedrate



5Drilling depth relation to Z0


1number of position to

be repeat


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15. Simulation

2Top view

33D view


5Details; cut view

1Stop


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Documents

Sinumerik Operate