Vertical Machining Center with Gear Box Spindle and Box Way Design

SIRIUS-650

2 HWaCHeon CataloG : SIRIUS-650

1

3

The performance you can trust and depend on

the guide way design of SIRIUS-650 vertical machining center incorporates

highly rigid box way slide design for all axes for highest consistent work result.

the massive torque from the gear-driven spindle delivers powerful performance

at low speed, and makes high-speed machining very efficient.

Vertical Machining center with gear Box Spindle and Box way deSign

3

42

Vertical Machining Center

1 Household Items Mold 2 Mold Base 3 43” lCD tV Back Cover / Home appliances / KP4M 4 Caliper Housing / automobile / FCD-550

4 HWaCHeon CataloG : SIRIUS-650

higheSt StaBilityFor yoUr heaVy dUty Machining needS

SIRIUS-650 vertical machining center has been trusted by the professionals all

over the world for more than twenty years. the box way slide design guarantees

persistent, quality result every time; the gear driven spindle produces massive amount

of torque which provides steady heavy machining performance. Hwacheon's Jacket

Circulation cooling method limits thermal displacement and the proprietary oil-Jet

technology cools the bearings directly in a fast spinning spindle to increase the life of

the bearings and the moving parts. the machine is designed using 3D simulations and

the FeM analysis for powerful yet efficient cutting, Hwacheon's machining software

components, a wide selection of options and a list of convenient features will help

you to be productive and efficient.

Heavy Duty Machining

Box Way Designto limit friction and to increase accurate table feed,

the box way design has been used to all axes. the

Y-axis slide way has been widened to enhance the

support capacity and decrease friction.

Precision ScrapingWith Hwacheon's 60 years of workmanship, the SIRIUS-650 boxed ways are scraped to

perfection. Precision scraping helps absorb vibration during machining and provide smooth

movement and highly precise machining results.

Gear driventhe auto-shifting gear spindle delivers high torque cutting

performance at extra low speed; while providing excellent

performance at high speed operation.

Spindle cooling systemSemi-permanent grease lubrication is used for the

bearings, the bearing assembly and the gear housing are

constantly cooled with circulating oil within the jacket.

5Heavy Duty Machining

Spindle

pump

oil cooler

oil tankSpindle oil(iSo Vg 10 : 5,000rpm)

(hi-yUn : 8,000rpm)

6Heavy Duty Machining

7Heavy Duty Machining

8 HWaCHeon CataloG : SIRIUS-650

Machining SoFtwareThe Hwacheon Machining

Software Components

htdc integrates the hwacheon Spindle displacement

control system and the Frame displacement control System.

htdc (hSdc + hFdc)hwacheon thermal displacement control System

(hSdc + hFdc)

hFdchwacheon Frame displacement control System

the hSdc system corrects the Z-axis error occuring from the

taper expansion during the spindle's high speed rotation.

Static displacement compensation

when the spindle rotates at high speed, the

centrifugal force drives the taper to expand, causing

errors in Z axis. hSdc constantly monitors the

temperature at each spindle region and makes

optimal prediction for thermal displacement.

the system then makes necessary adjustments and

effectively minimizing thermal displacement.

hSdchwacheon Spindle displacement control System

+ RELIABILITY

hFdc is equipped with highly sensitive thermal

sensors located at various locations where thermal

activity is suspected; monitoring and correcting

displacement.

the Hwacheon's developed

machining software monitors

different variables related to the

work environment and machining

conditions automatically makes

adjustments for best quality results

and optimum work efficiency.

9The Hwacheon Machining Software Components

hecc offers an easy-to-use programming interface for different work

-pieces and different processing modes. the system provides a precise,

custom contour control for the selected workpiece, while prolonging the

life of the machine and decreasing process time. the customizable display

provides real-time monitoring and quick access.

hecchwacheon high-efficiency contour control System

• Program offers different options for different cutting speed

and accuracy for roughness and shapes.

• The customizable display provides real-time monitoring and quick, easy access.

• The program is executable on an existing NC DATA system

and works with the g code system.

PRECISION ++ RELIABILITY

SPEED +

htldhwacheon tool load detect System

htld constantly monitors the tool wear to prevent accidents,

which may occur from a damaged tool and help to stop tool

wear from deteriorating the workpiece.

(the load is measured every 8 msec to ensure accuracy)

optiMa utilizes an adaptive control method to

regulate the feed rate in real time, to sustain the

cutting load during a machining process. as a result

the tools are less prone to damage and the

machining time is reduced.

optiMacutting Feed optimization System

Auto measurement system (Option)When the machine begins to work, the measurement system automatically

measures the workpiece reference and the tool, and makes necessary

adjustment. this system saves machining time and guarantees high quality

result every time regardless of the machinist's skill and because the system

constantly monitors the tools and the workpiece for any abnormality,

potential machine-related accidents can be prevented. the system

integrates perfectly with other equipment to make your automated

production line more productive and efficient.

Wide work areathe user-friendly C-type frame structure and wide work area allow for

quick, easy access to the workpiece. a large workpiece can be easily

loaded and unloaded by crane.

10 HWaCHeon CataloG : SIRIUS-650

SIRIUS-650 vertical machining center offers user friendly design and a wide

variety of useful options for practical applications, so you can concentrate on

what you do best: creating quality products without losing your valuable time

to the worries of machine failure and safety. a wide variety of performance

enhancing options are available for faster, more precise machining.

USer Friendly deSign,a wide range oFoptional FeatUreS

11

Spindle Power – Torque Diagram

Product Data * Unit: mm(inch)

Option (8,000rpm)Standard (5,000rpm)

Product Data

Top

Right sideFront

gear shiftinggear shifting gear shifting

length=4,280(168.5”)

hei

gh

t= 3

,210

(126

.38”

)

width=4,010(157.87”)

Low speed(0~500)

Low speed (0~2,000)

Middle speed(501~2,000)

High speed(2,001~5,000)

High speed(2,001~8,000)

30

20

10

400

200

0

100

559 4000 800060002000

pow

er(k

w)

torq

ue(

nm

)

Spindle Speed(rpm)

300 256nm(cont.)

15

11.415kW(Cont.)

1,145nm(30min, 60%)

928nm(cont.)

30

20

10

1200

800

0 0

400

154 500 2000 5000400030001000

pow

er(k

w)

torq

ue(

nm

)

Spindle Speed(rpm)

18.5kW(30min, 60%)

15kW(Cont.)

2,88

5(11

3.58

”)

2,75

5(10

8.47

”)

1,060(41.73”)

2,080(81.89”)

1,060(41.73”)

750(

29.5

3”)

1,25

5(49

.41”

)

1,70

0(62

.93”

)

855(

33.6

6”)

910

(35.

83”)

2,97

0(62

.8”)

4,460(175.59”)

1,59

5(62

.8”)

320(

12.6

”)

door open : 1,670(65.75”)

packing State=2,870(112.99”)

316nm(30min, 60%)

18.5kW(30min, 60%)

iteMSiriUS-650

5,000 5,000n 8,000 8,000ntravelStroke (x / y / Z) mm(inch) 1,300 (51.18”) / 650 (25.59”) / 650 (25.59”)

distance from table surface to spindle gauge plane mm(inch) 200 (7.87”) ~ 850 (33.47”)

distance between columns to spindle center mm(inch) 730 (28.74”)

tableworking surface mm(inch) 1,800 (70.87”) x 650 (25.59”)

table loading capacity kg(lb) 1,500 (3,307)table surface configuration (t slots wxp – no. of slots)

mm(inch) 18 (0.71”) x 125 (4.92”) - 5ea

SpindleMax. Spindle speed rpm 5,000 8,000

Spindle motor kw(hp) 18.5 (25) / 15 (20)

type of spindle taper hole - iSo#50, 7 / 24 taper (Bt-50)

Spindle bearing inner diameter mm(inch) Ø100 (Ø3.94”)

Method of spindle lubrication & cooling - grease lub. + Jacket cooling Jet lub. + Jacket cooling

Feedraterapid speed (x / y / Z) m/min(ipm) 15 (591) / 15 (591) / 12 (472)

Feedrate (x / y / Z) mm/min(ipm) 1 (0.04) ~ 12,000 (472)

atctype of tool shank - Bt-50 (opt.:cat-50)

type of pull stud - 90˚type (Bt-50)

tool storage capacity ea 24 - 24 -

Max. tool diameter [without adjacent tools] mm(inch)Ø110 (4.33”) / Ø220 (8.66”)

-Ø110 (4.33”) / Ø220 (8.66”)

-

Max. tool length mm(inch) 350 (13.78”) - 350 (13.78”) -

Max. tool weight kg(lb) 15 (33.07) - 15 (33.07) -

Method of tool selection - Memory random - Memory random -

Method of operation (Magazine / Swing arm) -geared Motor / geared Motor

-geared Motor / geared Motor

-

tool changing time (t to t / c to c) sec 3.5 / 7 - 3.5 / 7 -

Motor Feed motor (x / y / Z) kw(hp) 4.0 (5.5) / 4.0 (5.5) / 7.0 (9.5)

coolant motor (Spindle / chip flushing) kw(hp) 0.4 (0.55) / 0.9 (1.24)

Spindle cooler (50 / 60hz) – inverter type kw(hp) 1.86 / 2.09 (2.48 / 2.79) 5.0 / 5.6 (6.67 / 7.47)

power Sourceelectric power supply kVa 40

compressed air supply (pressure x consumption) - 0.5 ~ 0.7Mpa x 1,230nℓ/min

tank capacitySpindle cooling / lubrication ℓ(gal) 40 (10.57) / 12 (3.17) 60 (15.85) / 12 (3.17)

coolant ℓ(gal) 600 (158.5)

Machine Sizeheight mm(inch) 3,210 (126.38”)

Floor space (length x width) mm(inch) 4,280 (168.50”) x 4,010 (157.87”)

weight kg(lb) 14,200 (31,306) 13,700 (30,200)

nc controller Fanuc 31i-a

Machine Specifications

Product Configuration

12 HWaCHeon CataloG : SIRIUS-650

Bt - 50

18.5 / 15kw

SiriUS-650

5,000rpm 8,000rpm

with atc (24-tools) without atc (n)

each product can be configured to fit your application.

Standard and Optional product components

Standard Accessories Optional Accessories

•adjust bolt, block & plate •workpiece coordinate system (48ea) •air dryer •Signal lamp (r / g / y, 3 color)•air blower •2step transmission spindle (8,000rpm) •air gun •Spindle through coolant (30bar, 70bar)

•Base around splash guard •3step transmission spindle (5,000rpm) •auto door - in case of Full cover required

(Semi cover) •8.4” color lcd display •Base around splash guard (Full cover) •tool life management •coil conveyor (3ea) •cutting Feed optimization System (optiMa) •coolant gun •tool measuring system-renishaw / Blum•coolant system •hwacheon efficient contour control System •data server interface (touch type, laser type)•door interlock (hecc) •data server (256MB / 1,024MB) •transformer•lubrication system •hwacheon tool load detect System (htld) •lift up chip conveyor •workpiece measuring system renishaw / Blum

•Mpg handle (1ea) •hwacheon ai nano contour control (hinge type, Scraper type) (touch type)

•operation manual & parts list System (hai) 200 block buffer •linear scale (x / y / Z) •4-axis interface •pneumatics system •Manual guide i •hwacheon thermal displacement•rigid tapping •Mpg handle (3ea) control System (htdc)•Signal lamp (r / g, 2 color) •nano smoothing interpolation - hwacheon Spindle displacement control System (hSdc) +

•Spindle cooler •nUrBS interpolation - hwacheon Frame displacement control System (hFdc)

•tool kit & box •oil skimmer •hwacheon ai nano contour control System

•work light •oil mist (Semi dry cutting system, eco booster) (hai) 600/1000 block buffer

13

※ ㅡ : not available S : Standard o : option

ITeM SPeCIFICATIOncontrolled axis

controlled axis 3-axes S

controlled axis 5-axes (Max.) o

Simultaneously controlled axes 3-axes S

Simultaneously controlled axes 4-axes (Max.) o

least input increment 0.001mm, 0.001deg, 0.0001inch S

least input increment 1 / 10 0.0001mm, 0.0001deg, 0.00001inch o

inch/metric conversion g20, g21 S

Store stroke check 1 / 2 S

Mirror image S

Store pitch error compensation S

Backlash compensation S

operation

automatic & Mdi operation S

dnc operation by memory card pcMcia card is required S

program number search / Sequence number search

S

dry run, single block S

Manual handle feed / Feed rate 1 Unit / x1, x10, x100 S

interpolation function

positioning / linear interpolation / circular interpolation / dwell (per seconds) g00 / g01 / g02,g03 / g04 S

cylindrical interpolation 4-axis interface option is required o

helical interpolationcircular interpolation plus max.2axes linear interpolation

S

reference position return check / return g27 / g28, g29 S

2nd reference position return / Skip g30 / g31 S

Feed function

rapid traverse override F0, F25, F50, F100 S

Feedrate (mm/min) S

Feedrate override 0 ~ 150% S

Jog feed override / override cancel 0 ~ 4,000mm/min / M48, M49 S

program input

tape code eia rS244 / iSo840 S

optional block skip 1ea S

program number search o4-digits S

Sequence number n5-digits S

decimal point programming S

coordinate system setting g92 S

workpiece coordinate system g54 ~ g59 S

workpiece coordinate system preset o

addition of workpiece coordinate pair 48ea S

addition of workpiece coordinate pair 300ea o

Manual absolute on and off S

chamfering / corner r S

programmable data input g10 S

Sub program call 10 folds nested S

custom macro B S

addition of custom macro common variables #100 ~ #199, #500 ~ #999 o

canned cycles for drilling S

Small-hole peck drilling cycle o

automatic corner override o

Feedrate clamp based on arc radius S

ITeM SPeCIFICATIOnScaling, programmable mirror image o

coordinate system rotation S

tape format for fanuc series 15 o

Manual guide i o

Spindle speed function

Spindle serial output S

Spindle override 50 - 120% S

Spindle orientation S

rigid tapping S

tool function / compensation

tool function t4 - digits S

tool offset pairs ±6 - digits 200ea S

tool offset pairs ±6 - digits 400ea, 999ea o

tool offset memory c Stool length compensation / tool length measurement S

cutter compensation c S

tool life management o

editing operation

part program storage length / number of register able programs

128kB / 250ea S

part program storage length / number of register able programs

256kB / 500ea, 512kB / 1,000ea o

1MB / 1,000ea, 2MB / 1,000ea S

Background editing S

extended part program editing S

play Back o

Setting and display

clock function S

Self-diagnosis function / alarm history display S

help function / graphic function S

run hour and parts count display S

Multi-language displayenglish, german, French, italian, chinese, Spanish, Korean, russianportuguese, polish, hungarian, Swedish

S

data input / output

reader / puncher interface ch1 rS232c S

data server 256MB / 1,024MB o

ethernet interface S

Memory card interface S

auto data backup SraM+part program S

others

display unit 8.4” color lcd S

hwacheon artificial intelligence

ai nano contour control System(hai) 200 block buffer

S

ai nano contour control System(hai) 600 / 1000 block buffer

o

hwacheon efficient contour control System (hecc) S

hwacheon tool load detect System(htld) S

cutting Feed optimization System (optiMa) S

hwacheon thermal displacement control System (htdc) o4- axis interface function option

controlled axes / Simultaneously controlled axes / control axis detach

o

nC Specifications [Fanuc 31i-a]

Machine Specifications

Hwacheon Global network

the product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HeAD OFFICe

HWACHeOn MACHIne TOOL CO., LTD

976-1, JanGDeoK-DonG GWanGSan-GU, GWanGJU, KoRea

tel: +82-62-951-5111 FaX: +82-62-951-0086

USA

HWACHeOn MACHIneRY AMeRICA, InC.

50, laKeVIeW PaRKWaY VeRnon HIllS, Il60061, USa

tel: +1-847-573-0100 FaX: +1-847-573-9900

SeOUL OFFICe

1022-7, BanGBae-DonG, SeoCHo, SeoUl, KoRea

tel: +82-2-523-7766 FaX: +82-2-523-2867

GeRMAnY

HWACHeOn MACHIneRY eUROPe GMBH

JoSeF-BaUMann StR. 25, 44805, BoCHUM, GeRManY

tel: +49-2349-128160 FaX: +49-2349-128166

www.hwacheon.com

Please call us for product inquiries.

SInGAPORe

HWACHeOn ASIA PACIFIC PTe. LTD.

21 BUKIt BatoK CReSCent, #08-79 WCeGa toWeR SInGaPoRe 658065

tel: +65-6515-4357 FaX: +65-6515-4358

HC-M256-R1.4-201304

hwacheon headquarters hwacheon europe hwacheon asia hwacheon america