Sistema Electrico D6N

Embed Size (px)

Citation preview

  • 8/12/2019 Sistema Electrico D6N

    1/14

    INTERACTIVE SCHEMATIC

    The Bookmarks panel will allow you to

    quickly navigate to points of interest.

    Click on any text that is BLUE and underlined.

    These are hyperlinks that can be used to navi-

    gate the schematic and machine views.

    When only one callout is showing on a machine view this

    button will make all of the callouts visible. This button is

    located in the top right corner of every machine view page.VIEW ALL CALLOUTS

    Cover Page

    Information

    Schematic

    Machine Views

    Component Table

    Tap Table

    Fluid Power Symbols

    Electrical Symbols

    Front Frame

    Rear Frame

    Tap Views

    Features

    Options

    Bookmarks X

    EC-C3

    EC-C2 E-C60

    EC-C1

    E-C61

    To set your screen resolution do the following:RIGHT CLICKon the DESKTOP.

    Select PROPERTIES.

    CLICKthe SETTINGS TAB.

    MOVE THE SLIDERunder SCREEN RESOLUTION

    until it shows 1024 X 768.

    CLICK OKto apply the resolution.

    This document is best viewed at a

    screen resolution of 1024 X 768.

    FUNCTION

    Zoom In

    HOTKEYS (Keyboard Shortcuts)

    Zoom Out

    Fit to Page

    Hand Tool

    CTRL / +

    KEYS

    CTRL / -

    CTRL / 0 (zero)

    SPACEBAR (hold down)

    Find CTRL / F

  • 8/12/2019 Sistema Electrico D6N

    2/14

    2012 Caterpillar, All Rights Reserved Printed in U.S.A

    RENR8186-0August 201

    D6N Track-type TractorHydraulic System

    Differential Steering - Pilot Operated Hydraulics and AccuGrade

    CCK1-UP

    AKM1-UPCBL1-UP

    ALY1-UPCCS1-UP

  • 8/12/2019 Sistema Electrico D6N

    3/14

    COMPONENT LOCATION

    Check Part Numbers in the Parts Manuals for your Specific Machine.

    Note A: Used on Std 'P' Dozer Note E: Used on Std Dozer

    Note F: Inlet Manifold with Change Valve

    Note G: Ports Blocked when using 'SU' Blade

    Note H: Used on all Dozers with 'SU Blade or Ripper

    Note B: Used on 'SU' Dozer

    Note C: When using 'SU' Blade

    Note D: Used on all Dozers with Ripper

    Description Part

    Number

    Machine

    Location

    Schematic

    Location

    Accumulator Gp 200-0750 32 D-7

    Core As - Oil Cooler 274-5095 23 A-5

    Cover - End 240-9086 7 F-6

    Cylinder Gp - Angle Note A 321-7048 11 E-1

    Cylinder Gp - LiftNote A

    Note B

    110-3269

    275-84169 E-1

    Cylinder Gp - Lift (Ripper) 277-0842 12 E-7

    Cylinder Gp - TiltNote A

    Note B

    160-0054

    233-913410 F-1

    Element As - Implement Return Filter 1R-0777 14 D-3

    Filter Gp - Case Drain 169-4019 15 D-2

    Filter Gp - Charge Circuit 110-4664 25 B-4

    Motor Gp - Steering 191-9536 22 B-7

    Plug As Note G 148-8409 19 E-6

    Pump Gp - Implement 195-9097 16 E-3

    Pump Gp - Steering 257-8470 21 B-5

    Screen 6E-5066 31 D-7

    Tank Gp - Hydraulic 230-9131 13 D-3

    Valve Gp - Angle (Dozer) Note E 238-4825 5 E-6

    Valve Gp - Tilt (Dozer) Note E 246-4214 4 E-6

    Valve Gp - Check 1U-2744 8 F-6, D-6

    Valve Gp - Cold Start Relief 198-9219 27 B-6

    Valve Gp - Cooler Bypass 126-0747 24 A-5

    Valve Gp - Counterbalance Lift 237-3925 35 D-5

    Valve Gp - Lift (Dozer)Note A

    Note H

    246-4211

    246-42123 D-6

    Valve Gp - Make-Up with Line Relief 6E-0772 17 E-6

    Valve Gp - Make-Up with Line Relief Note H 132-5303 18 D-6

    Valve Gp - Manifold As Note F 9T-6695 2 D-6

    Valve Gp - Mounting & (EH Valves) 250-5788 33 C-4

    Valve Gp - Pilot (Dozer) 235-0889 28 C-5

    Valve Gp - Pilot (Ripper) 230-9136 29 C-7

    Valve Gp - Resolver (Shuttle) 248-6162 20 D-4

    Valve Gp - Ripper Lift (Control) 247-1745 6 F-6

    Valve Gp - Shuttle 231-5213 34 C-5, D-6

    Valve Gp - Steering Pilot 9T-8693 26 B-4

    Valve Gp Bank 3

    Valve Gp Bank 4

    Note A

    Note D

    246-4206

    246-42081 D-6

    Valve GP-Pressure Reducing 162-0162 30 D-7

    Test - Instruction 247-0560

    Misc Ref

  • 8/12/2019 Sistema Electrico D6N

    4/14

    TAP LOCATION

    Tap

    Number Description

    Schematic

    Location

    A

    Implement Pump Load Sensing Signal

    Pressure Tap - at Valve

    Implement Pump Discharge Pressure Tap- at Valve

    C-1

    B C-1

    E Charge Pump Relief

    D-1

    F Charge Pump Discharge B-5, D-1

    G Case Return - Steering Pump B-4, D-1

    K Upstream Filter B-4

    MA

    Right Steering Loop Pressure

    - at Pump

    B-5, D-1

    X1 Right Steering Actuator B-5

    X2 Left Steering Actuator B-5

    Y1

    Right Steering Pilot Pressure Tap

    B-4, D-1

    Y2

    Left Steering Pilot Pressure Tap

    B-4, D-1

    MB

    Left Steering Loop Pressure

    - at Pump

    B-5, D-1

    SOSImplement Pump Discharge Press &

    Hydraulic Oil Sample Port CombinationF-5

    CImplement Pump Case Drain Filter

    - Inlet Pressure Tap

    Pilot Supply Pressure Tap

    E-3

    D

    B-5, D-1

  • 8/12/2019 Sistema Electrico D6N

    5/14

    FLUID POWER SYMBOLS

    ONE POSITION TWO POSITION THREE POSITION

    VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

    LINES CROSSING LINES JOINING

    TWO-WAY THREE-WAY FOUR-WAY

    SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION

    (FIXED)

    2-SECTION PUMP

    MAIN AUX.

    SPRING

    (ADJUSTABLE)

    VARIABILITY LINE RESTRICTION

    (VARIABLE)

    LINE RESTRICTIONVARIABLE and PRESSURE

    COMPENSATED

    PRESSURE

    COMPENSATION

    PUMP: VARIABLE and

    PRESSURE COMPENSATED

    ENERGY TRIANGLES

    HYDRAULIC PNEUMATIC

    MEASUREMENT

    PRESSURE TEMPERATURE FLOW

    ROTATING SHAFTS

    UNIDIRECTIONAL BIDIRECTIONAL

    PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

    MANUAL CONTROL SYMBOLS

    HYDRAULIC MOTORS

    FIXED

    DISPLACEMENT

    VARIABLE DISPLACEMENT

    NON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    HYDRAULIC PUMPS

    FLUID STORAGE RESERVOIRS

    CROSSING AND JOINING LINES

    VALVE ENVELOPES VALVE PORTS

    BASIC COMPONENT SYMBOLS

    FLUID CONDITIONERPUMP or MOTOR

    FIXED

    DISPLACEMENT

    VARIABLE DISPLACEMENT

    NON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    VALVES

    PILOT CONTROL SYMBOLSRELEASED PRESSURE

    EXTERNAL RETURN INTERNAL RETURN

    REMOTE SUPPLY PRESSURE

    SIMPLIFIED COMPLETE INTERNAL

    SUPPLY PRESSU

    ACCUMULATORS

    SPRING LOADED GAS CHARGED

    SOLENOIDor MANUAL

    SOLENOIDand PILOT

    SOLENOID andPILOT or MANUAL

    COMBINATION CONTROLS

    SOLENOID SERVO THERMAL DETENT

    HYDRAULIC AND PNEUMATIC CYLINDERS

    DOUBLE ACTINGSINGLE ACTING

    BASIC

    SYMBOL

    SPRING

    LOADED

    CHECK VALVES

    TWO

    POSITION

    INFINITE

    POSITIONING

    FLOW IN ONEDIRECTION

    FLOW ALLEITHER DIR

    THREE

    POSITION

    CROSSFLOW

    PARALLEL

    FLOW

    INTERNAL PASSAGEWAYS

    NORMAL POSITION

    A B

    P T

    A B

    P T

    SHIFTED POSITION INFINITE POSITION

    CONTROL VALVES

    ATTACHMENT

    MANUAL SHUTOFF

    SHUTTLE PILOT

    CONTROLLE

  • 8/12/2019 Sistema Electrico D6N

    6/14

    ELECTRICAL SYMBOLS

    Hydraulic Symbols (Electrical)

    325-AG135 PK-14

    Circuit IdentificationNumber

    Wire Color Wire Gauge

    Harness identification codeThis example indicateswire 135 in harness "AG".

    325-PK-14

    Wire Gauge

    Wire Color

    Circuit Number

    Identification

    Wire Number Identification Codes

    Current Standard

    Previous Standard

    Electrical Schematic Example Hydraulic Schematic Example

    325-PK

    Wire ColorCircuit Number

    Identification

    B A

    Wire

    Wire

    (EXAMPLE VALVE)

    Current Standard

    Transducer

    (Fluid)

    Transducer

    (Gas / Air)

    G

    Generator

    Electrical WirePressure Switch

    MElectric Motor

    Pressure Switch

    (Adjustable)

    Temperature Switch

    PressureSymbol

    TemperatureSymbol

    LevelSymbol

    FlowSymbol

    Electrical Symbols (Electrical)

    T

  • 8/12/2019 Sistema Electrico D6N

    7/14

    Components are shown installed on a fully operable machine with the key and engine off, transmission shifterin neutraland with parking brake set.

    Refer to the appropriate Service Manualfor Troublesho oting, Specifications and Systems Operations.

    SCHEMATIC PART NUMBER: 246-5101, CHANGE: 08, VERSION: -

    MEDIA NUMBER: RENR8186-03

    THIS SCHEMATIC IS FOR THE D6N D/S TRACK-TYPE TRACTOR HYDRAULIC SYSTE

    A

    B

    C

    D

    E

    F

    1234567

    1234567

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

    ImplementPumpOutput

    PilotCicuit

    SupplyLine

    Drain/ ReturnLine

    LowerBoostSignal/LiftCylinderControlCircuit

    TiltCylinderControlCircuit

    LoadSensingCircuit

    RipperCylinderControlCircuit

    AngleCylinderControlCircuit

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    ARROW PATTERNS

    Taps (Pressure, Sampling, Sensor) by letter

    AccuGrade Options

    YY

    SteeringPumpandMotor Circuit

    SteeringPilotPumpCircuit

    MODELS T855 AND T857 ONLY

    FOR E/H CONTROL CIRCUITAND ACCUGRADE

    C

    RIPPER

    LIFT

    ANGLE

    TILT

    ANGLE

    LIFT

    RAISEB

    LOWERA

    RIGHT B

    LEFT A

    RAISEB

    LOWERA

    RIGHT B

    LEFT A

    CASEDRAINRETURNFROM STRPUMP

    STRPILOT VALVERETURNTO TANK

    SUCTIONLINETO CHARGEPUMP

    LOWERBOOST SIGNAL

    T P

    LS

    ENDCOVER

    RIPPER

    ANGLE

    DOZ TILT

    DOZ LIFT

    INLET

    BAFFLE

    1 LIFT 2 3 TILT 4

    ELEC. DET.

    1 T S 2 3 T S 4

    1 RIPPER 2

    1 T S 2

    TO ANGLEVALVEE/HSOLENOID

    VALVES

    JOYSTICKTHUMB ECMSWITCH

    SUCTIONLINETO CHARGEPUMP

    STRPILOT VALVE

    RETURNTO TANKCASEDRAINRETURNFROM STRPUMP

    (12) CYLINDER GP

    RIPPER LIFT277-0842

    (7) COVER END

    240-9086

    (8) VALVE GP

    CHECKIU-2744

    NOTEG: PORTSBLOCKEDWHEN USING 'SU' BLADEONLY

    NOTEH: USEDONALL DOZERSWITH 'SU' BLADEORR IPPER

    NOTED: USEDONALL DOZERS WITHRIPPER

    NOTEE: USEDON STDDOZER

    NOTEF: INLET MANIFOLDWITH CHANGEVALVE

    NOTEA: USEDONSTD'P' DOZER

    NOTEB: USEDON'SU' DOZER

    NOTEC: WHENUSING 'SU' BLADE

    F

    MB

    E

    MA X2 X1

    G

    K

    Y1 Y2

    SOS

    XYZ

    X

    Y

    Z

    (5) VALVE GP

    CONTROL DOZERANGLE

    NOTE E238-4825

    C4C3C2C1

    C4 C3

    C2C1

    (6) VALVE GPRIPPER LIFT

    247-1745

    (17) VALVE GP

    MAKE-UPWITH

    LINE RELIEF6E-0772

    (17) VALVE GP

    MAKE-UPWITH LINE

    RELIEF6E-0772

    (19) PLUG ASNOTE G

    148-8409

    (4) VALVE GP

    DOZER TILT

    NOTE E246-4214

    (18) VALVE GPMAKE-UP WITH

    LINE RELIEFNOTE H

    132-5303

    (3) VALVE GP

    DOZER LIFT STDNOTE A

    246-4211NOTE H

    246-4212

    (2) VALVE GP

    MANIFOLD ASNOTE F

    9T-6695(1) VALVE GP

    BANK 3NOTE A

    246-4206NOTE D

    BANK 4246-4208

    (32) ACCUMULATOR GP

    200-0750

    (30) VALVE GPPRESSURE

    REDUCING

    162-0162

    (31) SCREEN6E-5066

    (10) CYLINDER GP

    TILTNOTE A

    160-0054NOTE B

    233-9134

    (9) CYLINDER GLIFT

    NOTE A110-3269

    NOTE B275-8416

    (11) CYLINDER GP

    ANGLENOTE A

    321-7048

    (9) CYLINDER G

    LIFTNOTE A

    110-3269NOTE B

    275-8416

    (29) VALVE GP

    PILOT (RIPPER)230-9136

    (28) VALVE GPPILOT (RIPPER)

    235-0889

    (16) PUMP GP

    IMPLEMENT195-9097

    (20) VALVE GP

    RESOLVER248-6162

    (8) VALVE GPCHECK

    1U-2744

    (15) FILTER GPCASE DRAIN

    169-4019

    (13) TANK GP230-9131

    (14) ELEMENT AS

    IMP RETURNFILTER

    1R-0777

    (34) VALVE GP

    SHUTTLE

    231-5213

    (34) VALVE GPSHUTTLE

    231-5213

    (34) VALVE GP

    SHUTTLE

    231-5213

    (34) VALVE GP

    SHUTTLE231-5213

    (35) VALVE GP

    COUNTERBALANCE237-3925

    (33) VALVE GPMOUNTING & (EH VALVES)

    250-5788

    (22) MOTOR GP

    STEERING

    191-9536

    (27) VALVE GPCOLD START

    RELIEF198-9219

    (23) CORE AS

    OIL COOLER274-5095

    (24) VALVE GP

    COOLER BYPASS

    126-0747

    (21) PUMP GP

    STEERING257-8470

    (25) FILTER GP

    CHARGE CIRCUIT110-4664

    (26) VALVE GPSTEERING

    PILOT9T-8693

    IMPLEMENT/DIAGNOSTICHYDRAULICSREMOTETAPS

    Y2

    Y1

    MB

    MA

    G

    F

    E

    D

    B

    A

  • 8/12/2019 Sistema Electrico D6N

    8/14

  • 8/12/2019 Sistema Electrico D6N

    9/14

    CHARGE CIRCUIT FILTER / HYDRAULIC

    TANK AND FILTER

    14

  • 8/12/2019 Sistema Electrico D6N

    10/14

    HYDRAULIC LINES - STEERING

    X2X1

    K

    25

    25

    24

    2322

    21

    VIEW ALL CALLO

  • 8/12/2019 Sistema Electrico D6N

    11/14

    HYDRAULIC REMOTE TAPS

    Y2Y1 MB MA

    GFED

    BA

    15

    VIEW ALL CALLO

  • 8/12/2019 Sistema Electrico D6N

    12/14

    IMPLEMENT PUMP PORT LOCATIONS

    CASE DRAIN PORT (L1)

    LOAD SENSE PORT (X)CASE DRAIN PORT (L)

    PRESSURE PORT (B)

    SUCTION PORT (

  • 8/12/2019 Sistema Electrico D6N

    13/14

    IMPLEMENT PUMP

    REMOTE HYDRAULICTAPS - IMPLEMENT

    C

    C

    B

    35

    16

    16

    VIEW ALL CALLO

  • 8/12/2019 Sistema Electrico D6N

    14/14

    STEERING MOTOR AND STEERING PILOT VALVE

    26

    22

    VIEW ALL CALLO