Sistema Hidraulico 950H

Embed Size (px)

Citation preview

  • 8/10/2019 Sistema Hidraulico 950H

    1/13

    INTERACTIVE SCHEMATIC

    The Bookmarks panel will allow you to

    quickly navigate to points of interest.

    Click on any text that is BLUE and underlined.

    These are hyperlinks that can be used to navi-

    gate the schematic and machine views.

    When only one callout is showing on a machine view this

    button will make all of the callouts visible. This button is

    located in the top right corner of every machine view page.VIEW ALL CALLOUTS

    Cover Page

    Information

    Schematic

    Machine Views

    Component Table

    Tap Table

    Fluid Power Symbols

    Electrical Symbols

    Front Frame

    Rear Frame

    Tap Views

    Features

    Options

    Bookmarks X

    EC-C3

    EC-C2 E-C60

    EC-C1

    E-C61

    To set your screen resolution do the following:RIGHT CLICKon the DESKTOP.

    Select PROPERTIES.

    CLICKthe SETTINGS TAB.

    MOVE THE SLIDERunder SCREEN RESOLUTION

    until it shows 1024 X 768.

    CLICK OKto apply the resolution.

    This document is best viewed at a

    screen resolution of 1024 X 768.

    FUNCTION

    Zoom In

    HOTKEYS (Keyboard Shortcuts)

    Zoom Out

    Fit to Page

    Hand Tool

    CTRL / +

    KEYS

    CTRL / -

    CTRL / 0 (zero)

    SPACEBAR (hold down)

    Find CTRL / F

  • 8/10/2019 Sistema Hidraulico 950H

    2/13

    Hydraulic System

    950H, 962H, and IT62H Wheel Loader

    2012 Caterpillar, All Rights Reserved Printed in U.S.A

    RENR8879-0November 201

    950H:

    N1A1-4396

    JAD1-409

    M1G1-2110J5J1-UP

    K5K1-2760

    962H:

    N4A1-2115

    M3G1-678

    J6J1-UPK6K1-516

    MAL1-122

    IT62H:

    M5G1-467

  • 8/10/2019 Sistema Hidraulico 950H

    3/13

    COMPONENT LOCATION

    6

    0432-221

    163-0324

    146-7571

    0004-241

    8J-1553

    5368-421

    163-0324

    5777-111

    0971-741

    5786-J8

    3882-451

    241-9299

    254-4108

    0224-242

    247-0497

    245-7491

    245-7487

    2724-242

    1724-242

    112-1817

    245-2975

    6415-452

    2516-642

    244-1426

    244-1031

    242-1307

    249-2334

    220-0814

    237-2742

    141-2597

    275-8544

    261-4171

    261-3682

    261-4172

    261-3683

    274-8055

    245-2973

    6415-452

    242-1307

    193-1448

    105-6117

    214-4863

    215-3687

    213-8773

    129-8090

    106-1774

    174-4312

    175-3244

    180-8585

    237-0946

    7181-211

    PartNumber

    230-417

    HMU STEERING CIRCUIT

    COMMAND CONTROL STEERING

    MAIN SCHEMATIC

    BRAKE SYSTEM

    Description

    Hand Metering Unit

    ecifirO-rotcennoC

    Cylinder Gp - Steer

    Valve Gp - Neutralizer

    reetS-pGevlaV

    Valve Gp - Neutralizer

    reetS-pGevlaV

    Cylinder Gp - Steer

    kcehC-pGevlaV

    toliP-pGevlaV

    elttuhS-pGevlaV

    pGneercS

    Pump Gp - Steering

    Pump Gp - Implement

    tliT-rednilyC

    Cylinder - Tilt (Mid Lift)

    Cylinder - Tilt (High Lift)

    Cylinder - Tilt (Logger)

    )HL(tfiL-rednilyC

    )HR(tfiL-rednilyC

    Valve Gp - Manual Lowering

    Accumulator - Pilot Oil

    naF-pGpmuP

    naF-pGrotoM

    Valve Gp - Cooler Bypass

    Filter Gp - Return Oil

    Manifold Gp - Fan & Brake Charge

    Filter Gp - Case Drain

    Valve Gp - Breaker Relief

    Tank Gp - Hydraulic Oil

    Valve Gp - Secondary Steer Diverter

    Pump Gp - Secondary Steer

    Valve Gp - Control

    (2 Function Standard)

    Valve Gp - Control

    (2 Function W/RC)

    Valve Gp - Control

    (3 Function)

    Valve Gp - Control

    (2 Function W/RC)

    Valve Gp - Control (Snow Removal)

    (3 Function W/RC)

    Accumulator - Ride Control (RC)

    naF-pGpmuP

    Manifold Gp - Fan & Brake Charge

    Control Gp - Foot Brake

    Switch As - Foot Brake Limit

    Sensor Gp - Foot Brake

    Valve Gp - Foot Brake

    Accumulator - Service Brake

    Actuator As - Parking Brake

    Valve Gp - Parking Brake

    Switch As - Parking Brake Pressure

    Switch As - Brake Pressure

    Valve Gp - Quick Coupler

    Cylinder Gp - Quick Coupler

    launaM-pGevlaV

    Machine

    Locations

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    20

    21

    23

    24

    25

    26

    27

    28

    30

    31

    32

    33

    34

    35

    41

    25

    30

    45

    46

    47

    48

    49

    50

    51

    52

    53

    36

    15

    54

    55

    56

    A-4

    4-B,3-B

    B-1

    B-3, B-4

    2-B

    D-3

    1-D

    E-1

    3-D

    4-D

    3-C

    2-E

    A-6

    B-7

    8-F

    F-8

    F-8

    F-8

    7-F

    7-F

    F-9

    F-5

    8-B

    8-B

    B-9

    B-9

    C-8

    A-8

    A-8

    A-8

    B-5

    A-5

    F-8

    F-6

    2-F

    F-2

    F-3

    F-3

    F-3

    F-3

    F-2

    F-1

    F-2

    F-1

    F-3

    C-9

    C-9

    9-C

    SchematicLocation

    F-8

    F-8

    F-8

    F-8

  • 8/10/2019 Sistema Hidraulico 950H

    4/13

    TAP LOCATION

    8-BAA

    E-9CC E-9

    DD B-7

    6-BEE

    FF A-4, C-4

    5-EGG

    8-BHHKK D-2

    LL D-2

    MM D-3

    NN D-3

    3-FPP

    4-FQQ

    4-FRR

    8-FXX

    YY 8-F

    9-B

    TapNumber

    Description Schemati

    Location

    erusserPegrahcsiDpmuPnaF

    Implement Pump Charge Pressure

    Implement Pump Load Sense Pressure

    erusserPpmuPreetS

    Steer Pump Load Sense Pressure

    erusserPylppuStoliP

    erusserPesneSdaoLpmuPnaFCommand Control Right Steer Pilot Pressure

    Command Control Left Steer Pilot Pressure

    Command Control Steering Neutral Pilot Press

    Command Control Steering Supply Pressure

    erusserPekarBecivreS

    erusserPekarBecivreStnorF

    erusserPekarBecivreSraeR

    erusserPdnEdoRrednilyCtliT

    Tilt Cylinder H erusserPdnEdae

    troPgnilpmaSliOciluardyHSOS

  • 8/10/2019 Sistema Hidraulico 950H

    5/13

    ELECTRICAL SYMBOLS

    Hydraulic Symbols (Electrical)

    325-AG135 PK-14

    Circuit IdentificationNumber

    Wire Color Wire Gauge

    Harness identification codeThis example indicateswire 135 in harness "AG".

    325-PK-14

    Wire Gauge

    Wire Color

    Circuit Number

    Identification

    Wire Number Identification Codes

    Current Standard

    Previous Standard

    Electrical Schematic Example Hydraulic Schematic Example

    325-PK

    Wire ColorCircuit Number

    Identification

    B A

    Wire

    Wire

    (EXAMPLE VALVE)

    Current Standard

    Transducer

    (Fluid)

    Transducer

    (Gas / Air)

    G

    Generator

    Electrical WirePressure Switch

    MElectric Motor

    Pressure Switch

    (Adjustable)

    Temperature Switch

    PressureSymbol

    TemperatureSymbol

    LevelSymbol

    FlowSymbol

    Electrical Symbols (Electrical)

    T

  • 8/10/2019 Sistema Hidraulico 950H

    6/13

    FLUID POWER SYMBOLS

    ONE POSITION TWO POSITION THREE POSITION

    VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

    LINES CROSSING LINES JOINING

    TWO-WAY THREE-WAY FOUR-WAY

    SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION

    (FIXED)

    2-SECTION PUMP

    MAIN AUX.

    SPRING

    (ADJUSTABLE)

    VARIABILITY LINE RESTRICTION

    (VARIABLE)

    LINE RESTRICTIONVARIABLE and PRESSURE

    COMPENSATED

    PRESSURE

    COMPENSATION

    PUMP: VARIABLE and

    PRESSURE COMPENSATED

    ENERGY TRIANGLES

    HYDRAULIC PNEUMATIC

    MEASUREMENT

    PRESSURE TEMPERATURE FLOW

    ROTATING SHAFTS

    UNIDIRECTIONAL BIDIRECTIONAL

    PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

    MANUAL CONTROL SYMBOLS

    HYDRAULIC MOTORS

    FIXED

    DISPLACEMENT

    VARIABLE DISPLACEMENT

    NON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    HYDRAULIC PUMPS

    FLUID STORAGE RESERVOIRS

    CROSSING AND JOINING LINES

    VALVE ENVELOPES VALVE PORTS

    BASIC COMPONENT SYMBOLS

    FLUID CONDITIONERPUMP or MOTOR

    FIXED

    DISPLACEMENT

    VARIABLE DISPLACEMENT

    NON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    VALVES

    PILOT CONTROL SYMBOLSRELEASED PRESSURE

    EXTERNAL RETURN INTERNAL RETURN

    REMOTE SUPPLY PRESSURE

    SIMPLIFIED COMPLETE INTERNAL

    SUPPLY PRESSU

    ACCUMULATORS

    SPRING LOADED GAS CHARGED

    SOLENOIDor MANUAL

    SOLENOIDand PILOT

    SOLENOID andPILOT or MANUAL

    COMBINATION CONTROLS

    SOLENOID SERVO THERMAL DETENT

    HYDRAULIC AND PNEUMATIC CYLINDERS

    DOUBLE ACTINGSINGLE ACTING

    BASIC

    SYMBOL

    SPRING

    LOADED

    CHECK VALVES

    TWO

    POSITION

    INFINITE

    POSITIONING

    FLOW IN ONEDIRECTION

    FLOW ALLEITHER DIR

    THREE

    POSITION

    CROSSFLOW

    PARALLEL

    FLOW

    INTERNAL PASSAGEWAYS

    NORMAL POSITION

    A B

    P T

    A B

    P T

    SHIFTED POSITION INFINITE POSITION

    CONTROL VALVES

    ATTACHMENT

    MANUAL SHUTOFF

    SHUTTLE PILOT

    CONTROLLE

  • 8/10/2019 Sistema Hidraulico 950H

    7/13

    Components are shown installed on a fully operable machine with the key and engine off, transmission shifterIn neutraland with parking brake set.

    Refer to the appropriate service manualfor troubleshooting, specifi cations and systems operations.

    SCHEMATICPART NUMBER241-0475, CHANGE09, VERSION-MEDIANUMBER RENR8879-05THIS SCHEMATICIS FORTHE HYDRAUL

    BRAKESYSTEM PART NUMBER244-1398, CHANGE00, VERSION-

    950H, 962H, ANDIT62H WHEEL LOADER

    2345678 2345678 119

    2345678 2345678 19

    A

    B

    C

    D

    E

    F

    A

    B

    C

    D

    E

    F

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    Taps (Pressure, Sampling, Sensor - ByLetter)YY

    DRAIN / RETURN LINE

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

    IMPLEMENT PUMP OUTPUT

    PRIMARY STEERING PUMP CIRCUIT

    STEERING CIRCUIT

    IMPLEMENT PILOT SUPPLY OIL

    AUXILIARY CIRCUIT

    IMPLEMENT PUMP LOAD SENSING CIRCUIT

    SUPPLY LINE

    TILT CYLINDER CIRCUIT

    LIFT CYLINDER CIRCUIT

    SECONDARY STEERING CIRCUIT

    BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT

    MAIN RELIEF VALVE LOAD SENSING CIRCUIT

    BRAKE CONTROL CIRCUIT

    EE

    AA

    SOS

    HH

    DD

    FF

    MMNN

    LL KK

    FF

    GG

    XX

    YY

    CC

    RR

    QQ PP

    HMU STEER AND 3PC IMPLEMENT

    COMMAND CONTROL STEERING ATTACHMENT

    A1

    A1

    B1

    B1

    C1

    C1 C1

    D1

    D1

    D1

    E1

    E1

    E1

    CROSSOVERRELIEF

    SHUTTLEVLV

    DIRECTIONAL SPOOL

    MAKEUPCHECK

    BACKUPRELIEF

    PRESSUREREDUCING

    VALVE

    PILOT PORT"A"

    PILOT PORT"B"

    REGULATEDPRESS. PORT

    TO PILOT VALVE

    TANKPORT

    CYL PORT "A"CYL PORT "B"

    LOADSENSINGPUMPPORT

    PORT ALEVERFORWARDLEFT HANDLINEONBOOM(WHENVIEWEDFROM CAB)

    CROSSOVERRELIEF

    CYL PORT "A"

    CYL PORT "B"

    MAKE-UPCHECKS

    DIRECTIONAL SPOOL

    BACK-UPRELIEFPUMPPORT

    HMUSUPPLY PORT

    PILOT PORT "B"

    PILOT PORT "A"

    PILOT CONTROL SPOOL

    TILT

    RACKBACK

    DUMP

    RACK

    BACK

    HOLD

    DUMP

    LIFT

    RAISE

    LOWER/

    FLOAT

    RAISE

    HOLD

    LOWER

    FLOAT

    HOLD

    HEADEND

    PORTB

    3RDFUNCTION

    (ATTACHMENT)

    PORTA

    PORTB

    LS DR

    R H

    LS P T

    F

    PS

    A1 A2

    TO FRONTBRAKES

    TO REARBRAKES

    BRAKE SYSTEM

    A1A2

    PS

    F

    LS P T

    TO FANMOTOR

    TOCASEDRAIN

    MANIFOLD

    NC

    NO

    CCTO TRANSMISSION

    CONTROL

    TO BRAKE

    LIGHTS

    APPLY

    RELEASE

    FRONT AXLE

    REARAXLE

    HYDRAULICTANK

    Connection B1 Only For Command Control Steering

    PORT BLEVERREARWARDRIGHT HANDLINEONBOOM(WHENVIEWEDFROM CAB)

    QUICK COUPLER(ATTACHMENT)

    (1) HAND METERINGUNIT

    230-4176

    (4) VALVE GPNEUTRALIZER

    146-7571

    (2) CONNECTORORIFICE122-2340

    (5) VALVE GPSTEER142-4000

    (3) CYLINDER GSTEER

    230-4176

    (11) VALVE GPSHUTTLE8J-6875

    (9) VALVE GPCHECK111-7775

    (6) VALVE GPNEUTRALIZER8J-1553

    (10) VALVE GPPILOT147-1790

    (12) SCREEN GP154-2883

    (8) CYLINDER GPSTEER

    163-0324

    (7) VALVE GSTEER124-8635

    (48) VALVE GPFOOTBRAKE

    215-3687

    (30) MANIFOLD GP

    FAN AND BRAKE CHARGE242-1307

    (25) PUMP GPFAN254-5146

    (52) SWITCH ASPARKING BRAKE PRESSUR

    174-4312

    (50) ACTUATPARKING B129-8090

    (51) VALVE GP

    PARKING BRAKE106-1774

    (49) ACCUMULATORSERVICE BRAKE

    213-8773

    (45) CONTROLGPFOOTBRAKE

    193-1448

    (46) SWITCH ASFOOTBRAKE LIMIT

    105-6117

    (53) SWITCH ASBRAKE PRESSURE175-3244

    (47) SENSOR GP

    FOOTBRAKE214-4863

    (31) FILTER GPCASE DRAIN

    249-2334

    (32) VALVEGPBREAKER

    RELIEF220-0814

    (28) FILTER GPRETURN OIL

    244-1031

    (27) VALVE GPCOOLER BYPASS

    244-1426

    (34) VALVE GPSECONDARY STEER DIVERTER141-2597

    (26) MOTOR GPFAN

    246-6152

    (54) VALVE GPQUICK COUPLER

    180-8585

    (56) VALVE GPMANUAL112-1817

    (55) CYLINDER GP

    QUICK COUPLER237-0946

    (30) MANIFOLD GP

    FAN AND BRAKECHARGE242-1307

    (25) PUMP GP

    FAN254-5146

    (36) VALVE GPCONTROL

    2 FUNC STD 261-41712 FUNC W/RC261-3682

    2 FUNC W/RC261-36833 FUNC STD261-4172

    3 FUNC W/RC274-8055

    (23) VALVE GPMANUALLOWERING112-1817

    (15) CYLINDER GP

    TILT242-4220

    TILT (MID LIFT)247-0497

    TILT (HIGH LIFT)245-7491

    TILT (LOGGER)245-7487

    (21) CYLINDERLIFT (RH)242-4271

    (41) ACCUMULATORRIDE CONTROL (RC)245-2973

    (20) CYLINDERLIFT (LH)242-4272

    (24) ACCUMULATORPILOT OIL245-2975

    (14) PUMP GPIMPLEMENT

    254-4108

    (13) PUMP GPSTEERING241-9299 (35) PUMP GP

    SECONDARY STEER275-8544

    (33) TANK GPHYDRAULIC OIL237-2742

    RELIEF272-7003256-2866

    RELIEF272-7003

    RELIEF247-8632

    RELIEF254-5789

    RELIEF282-4349

    RELIEF4T-7581

    RELIEF272-2334

    RELIEF272-2334

  • 8/10/2019 Sistema Hidraulico 950H

    8/13

  • 8/10/2019 Sistema Hidraulico 950H

    9/13

    FAN AND BRAKE PUMP

    FAN AND BRAKE HYDRAULIC SYSTEM

    The fan and brake pump (25) is located on the front gear train of the engine, on the right side of thmachine. The fan and brake pump provides oil flow for the electronic demand fan systemand the

    brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.

    Also located on the engine on the right side of the machine is the fan control and brake accumula

    charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charg

    valve.

    HH

    AA

    30

    25

    VIEW ALL CALLO

  • 8/10/2019 Sistema Hidraulico 950H

    10/13

    HMU AND SERVICE BRAKES

    The followingcomponentsare locatedunder the frontof thecab.

    - Hand metering unit (1)

    - Foot service brake valve (48)

    - Steer pump load sense test port (FF)

    - Front sercive brake test port (QQ)

    - Rear service brake test port (RR)

    QQ

    FF

    RR

    48

    1

    VIEW ALL CALLO

  • 8/10/2019 Sistema Hidraulico 950H

    11/13

    IMPLEMENT CONTROL VALVE

    photo shows a front view of the implement control valve (36) in the loader frame. The

    wing components can be seen in this view:

    t accumulator (24)

    t supply pressure tap (GG)

    Following components are not referenced on the Hydraulic System Schematic:

    ssure differential relief valve (A)

    ad end solenoid valve (ride control) (B)

    nal relief valve (C)

    anti-drift valve (D)

    d end solenoid valve (ride control) (E)

    e control balance solenoid valve (F)

    t pressure reducing valve (G)

    cylinder head end pressure tap (H)

    cylinder head end pressure sensor for Payload Control System and Autodig (J)

    raulic lockout solenoid valve (K)

    This photo shows a left rear view of the implement control valve (36). The following components can

    be seen in this view:

    - Implement control valve supply pressure tap (GG)

    The Following components are not referenced on the Hydraulic System Schematic:

    - Tilt anti-drift valve (A)

    - Signal relief valve (B)

    - Signal duplication valve (C)

    - Return to tank port (D)

    - Supply port from pump (E)

    - Signal line to pump (F)

    - Tank line (G)

    - Screen (H)

    - Tilt back pilot solenoid valve (J)

    - Tilt back pilot (K)

    - Tilt cylinder rod end line relief (L)

    - Ride control balance solenoid valve ( M)

    - Rod end solenoid valve (ride control) (N)

    This drawing shows a right side view of the wheel loader. The following components cin this view:

    - Implement pump pressure tap (CC)

    - Implement pump load Sense pressure tap (DD)

    A B

    F

    E

    D

    GH

    J

    K

    C CA B

    F

    E

    D

    G

    H

    J

    K

    L

    M

    N

    GG

    DD

    CC

    24

    VIEW ALL CA

  • 8/10/2019 Sistema Hidraulico 950H

    12/13

    SERVICE CENTER

    e service center is located on the right side of the machine below the cab. The Following

    mponents are located in the service center:

    ase drain filter (31)ydraulic oil fluid sampling valve (SOS)

    ydraulic systems kidney loop filter (28)

    rake system accumulators (49)

    e Following components are not referenced on the Hydraulic System Schematic:

    ower train oil fluid sampling valve (A)

    ower train oil filter (B)

    cology drain for the hydraulic tank (C)

    The following remote pressure taps are located inside the panel on the frontside

    service center:

    - Steering pump outlet pressure (EE)- Brake system accumulator pressure (PP)

    The Following components are not referenced on the Hydraulic System Schema

    - Transmission reverse clutch (A)

    - Transmission forward clutch (B)

    - Transmission fourth speed clutch (C)

    - Transmission third speed clutch (D)

    - Transmission second speed clutch (E)

    - Transmission first speed clutch (F)

    - Torque converter inlet pressure (G)

    - Transmission lubrication pressure (H)

    - Transmission pump outlet pressure (J)

    - Torque converter outlet pressure (K)

    - Steering cylinder rod end grease fittings (L)

    - Rear axle oscillation bearing grease fittings (M)

    A

    B

    C

    A B

    F

    E

    D

    G

    C H J

    M

    L

    K

    SOS PPEE

    49

    31 28

    VIEW ALL C

  • 8/10/2019 Sistema Hidraulico 950H

    13/13

    TILT CYLINDER LINES GROUP

    VIEW A - A

    RIGHT SIDE VIEW

    YY

    YY

    XX

    XX

    15

    15

    VIEW ALL CALLO