CURRICULUM VITAE SAURABH KATIYAR Flat NO. 11, BLDG NO. B9 Meeranagar, Koregaonpark Pune - 411 011. Mobile No - 9850983372 E-mail: saurabh_katiyar2002@yahoo.com

Summary:-

Having more than 19+ years of experience in the area of engineering, manufacturing,

Quality Project management and Customer Support.

Domain knowledge in various types of Cable, Transformers, & Wind turbine Generators

Good logical and analytical skill for the resolution of product complaints.

Good exposure in SPC, 8D, DMAIC, FMEA, PPAP analysis.

Good exposure in ISO 9001, ISO 14001, OSHAS 18000.

Good exposure in new vendor development, vendor approval, qualification and evaluation

Hands on experience in SAP and data management for QM module

Good communication and interpersonal skills

ENGINEERING QUALIFICATION:

B.E. (Electrical & Electronics) from Karnataka University Dharwad in 1993. EXPERIENCE (starting from Current):- Organization : Suzlon Energy Ltd., Pune. Department : SCM - Quality Period : From 21st Apr 2008 - Till date. Designation : Manager Company Profile:

Suzlon Energy Limited is the world 5th largest Wind Turbine Manufacturing Company. They manufacture various capacities ranging from 350 kilowatt to 2.1 megawatt. The Group operates in India, USA, China, Europe, Netherlands, Germany, Denmark, and Australia. Responsibilities: Major components handling: wind turbine Generators

Cables

Transformers

Active participation in PV SOLAR pilot project initiated by Suzlon Energy. Handle quality concern at the customer end and ensure their resolution. Review of customer specific requirement prier to order settlement.

Arrange & coordinating with IPP (Independent Power Producer) customer & Retail customer‘s plant visits and their inspection at plants & close observation /queries by interaction with different deptt. Such as technology, Quality & Engg etc.

Resolution customer queries for the documents submitted eg. Mfg.QAP,Functional inspection test reports ,COC,History cards, component test reports for nacelle & hub,Blade,Tower Transformer,Generator,Panel verticals & Product type test reports after detailed review. 

Responsible for plan and conduct regular process audit to evaluate the performance of all vertical at all SCM-MBUs to ensure adherence with EIICAR & IICAR through QCPIR.

Responsible & Coordinate of quality initiatives like Process Conformance Index (PCI), PFMEA Enhancement: SOD Reduction, Critical to quality characteristics (CTQ) Process capability, “5S " Status, Kaizen Status & Quality improvement projects at across SCM-MBUs (all verticals).

Responsible for update & review the Quality control plan Quality control inspection reports, Mfg.QAP,incoming QAP,Pre-dispatch check list, Final inspection test report, Acceptance visual guidelines,Proces work instructions etc, for proto and series production of WTG M/Cs.

Responsible for EWIMS update PFD, QCP & QCPIR for proto and series production of WTG M/Cs.

Responsible for tracking the validation of critical assembly process during proto at product level and its component level. 

Responsible for review, QMDB (Quality Management Dashboard) for all verticals & GQR. 

Responsible for E&E components acceptance & technical clearance at domestic & international vendor end through DCN process (Dispatch clearance note) for all WTG Models.

Periodically evaluate the Major vendor through Supplier quality management program (Vendor visit, process & product audit, vendor rating) for continual improvement.

Analyze & provide the correction & corrective actions for reported complaints from WTG manufacturing plants in coordination with supplier & purchase team.

To evaluate the infrastructure & manufacturing facilities & process controls for new vendors approval as per Global supplier quality manual.

Drive the Quality improvement projects for major pain area in the manufacturing, product performance & cost reduction.

Provide the solution for the complaints received from Projects and O&M team through analysis and periodic site visits.

To provide technical solution to suppliers for modification in machineries & manufacturing process to achieve consistent product quality

Implementations of PPAP at supplier end for class “A” components. Track E&E components like encoders, fan heaters, resolver, CFL lamp, Aviation lamp, Lugs,

Winch and OFC to ensure the proper documentation and analysis's of failure and provide the necessary correction & corrective action.

Preparation and periodic revision of QAP, TS, Packing guidelines, visual display for Do's & Don'ts, storage and handling guidelines for Cables, Transformer and Generators

Provide the MIS data on monthly, quarterly and annually basis to the Top Management for Key indicators.

Maintain the documents, Test Reports in SAP with proper traceability for easy retrieval as per ISO 9001 system requirements.

Coordination with Third Party inspection agency for inspection and clearance at supplier end in line customer requirement.

Responsible for streamlining the activities for green channel clearance for domestic & overseas suppliers.

Provide the Training & awareness to the plant, site team for loading & unloading, storage, handling and safety practices as per guide lines.

To meet the organizational challenge to reduce the COPQ by necessary work instructions, training, guidelines and awareness.

Achievement:

Active participation in proto of S11X WTG Model assembly & getting production certification of S11X Model WTG from TUB.

Site complaints regarding manufacturing defects reduced by 90% for Cables quality defects by implementing audit parameters, checklist and process modification.

Reduced the Rs. 6L per WTG through value engineering project in co-ordination with engineering team.

Include conductor weight (Copper/Al) for all sizes of cables in TS: To achieve uniformity in conductor weight for various sizes of cables, irrespective of manufacturer, coordinated with TSG to amend Suzlon technical specification. Subsequently QAPs amended. This will give organization value for money.

To introduced & prepare guidelines -for improvisation of complete packing cable drums at supplier end & also introduced & prepare guidelines for handeling,storage & Transportation at Plants ,sites to brought down plant & site complaints drastically aprox 90%.

Development – and cost reduction there by: Active participation in TS preparation, QAP. Proto Inspection of Power Cables as per IEC for UREGUYA PROJECT.

Active participation in TS preparation, QAP, proto inspection of 2300KVA Power transformer S9X model WTG M/C.

To amend the coating system from Spray to Flow coat system for radiator of transformer due to this brought down site complaints drastically aprox 85%. This will give organization value for money

Past Work Experience: Organization name : Paramount Wire & Cables Ltd, Khushkhera, Distt. Alwar (Raj.) Department : QC & QA Period : 4/08/00 to 7/04/08 Designation : Manager (QA) - HOD (Q.C) Company Profile: Paramount cables engaged in manufacturing of Power cables (ABC, HT, LT, control & instrumentation cables), telecom Cables (JFTC & OFC), ・ Railway cables (Signaling cables & Axle counter cables).The company products cater to many sectors of the economy viz. space research, thermal & nuclear power plants, petrochemicals, fertilizers, steel, electronics & various other industrial projects..PCL has acquired the business of UK based AEI Cables,AEI cables are one of the leading Manufacturers of cables solutions in global markets & supplies cables to the defence, rail, power and mining Sectors. Responsibilities:

Responsible for implementation of Quality Management System for ISO: 9001 & 14001.

Actively involved in getting the approval of capacity assessment of the plant & getting ISO Certification.

Actively involved to provide different kind of design of different kind of power cables & Telecom Cables & Special type of Cables.

Responsible for implementation of Statistical Quality Techniques & ensure stability of process with the help of 7 Q.C. Tools & derived the limits of CP & CPK of each and every sample. These statistics parameters shall be monitored by on line equipments make – BETA LASER MIKE (U.K.)

To control & comply process parameters of any kind of cables like telecom (PIJF) & Special type of cables Axle Counter cables as per their standard specifications.

Type approval, PQT & size extensions for TEC New Delhi, BSNL, R.D.S.O Achievement:

Type approval, PQT & size extensions for TEC New Delhi, BSNL, R.D.S.O. Cost reduction controlled over excess production, excess motion, transportation,

processing, inventory, & not utilize manpower.

Organization name : Bhagyanagar Metal Limited, Unit-II, Hyderabad . Department : QC Period : 10/08/99 – 31/07/00 Designation : Deputy Manager Company Profile: Company engaged in manufacturing of Telecom cables (JFTC) and OFC cables. Responsibilities:

TEC Approvals & PQT of the finished product and successfully carried out product Qualification Test for Group – 1 Sizes.

Liaison with DOT, RDSO and Defence for Cables Inspection. Achievement:

Implementation of Statistical Quality Control Techniques as per requirement of ISO to reduce in-process rejection and to stabiles the process.

Successful Type approvals of Group 1, 2, 3 from TEC Hyderabad. Organization name : M/s. Telephones Cables Limited. Mohali, Chandigarh . Department : QA Period : 18/09/95 – 25/07/99 Designation : Engineer Company Profile:- Company was subsidiary of Panjab Govt. and was involved in manufacturing of Telecom cables (size – 5P x 0.5mm to 2400 P x 0.4mm, JFTC) Responsibilities:

Responsible for Final Testing of the Cables & to meet the delivery schedules. Liaison with DOT regarding Inspection of Cables, Type Approvals etc. Responsible for maintain Bridge (NOKIA) Testing Equipments. Type approvals of the cables and PQT from BSNL and TEC New Delhi.

Achievement:

Work flow in Sievamatic Bridge (NOKIA) Testing Equipments. Participated in the Training Programme on Internal Auditors ISO 9001 conducted by

NATIONAL PRODUCTIVITY COUNCIL, INDIA.

PERSONAL DETAILS:

Date of Birth : 29th Aug 1970 Nationality : Indian Languages Known : English, Hindi Sex & Marital Status : Male, Married

Place: Pune Date: SAURABH KATIYAR