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본사 및 공장
Y-AXIS HORIZONTAL TURNING CENTER
SL 2000/2500SY(Y) series
Ⓒ SMEC 2016.10-NO.1❖ Design and specifications subject to change without notice.
www.esmec.com
SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com
Smart One, Global One
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
2 3
High Accuracy, High Rigidity Spindle
The Spindle and Headstock are machined and ground in temperature controlled
environment and assembled in a clean room.
SPINDLE & HEADSTOCK
Main-Spindle Power & Torque Diagram
SL 2000 seriesSL 2000ASY SL 2000AYSL 2000BSY SL 2000BY
SL 2500 seriesSL 2500ASY SL 2500AYSL 2500BSY SL 2500BY
SL 2000ASY
SL 2500ASY/2500AY
SL 2000BSY
SL 2500BSY/2500BY
Pin Tube Rib Design for Minimal Thermal Growth
The pin tube rib design of the Headstock
ensures minimal thermal growth, and precision
(class P4) angular contact ball bearings in the
front and rear provides high rigidity for heavy-
duty machining and unsurpassed surface finish.
Torque=168.8 N.m(S2 60min.,S3 40%)
Torque=126.6 N.m(S1, Cont.)
Torque=208.1 N.m(S2 15min.,S3 25%)
18.5 kW
15 kW
SPINDLE SPEED[rpm]
POWER [KW]
10
2
3
45
10
20
30
30 50 100 300 500 849 1132 1981 4500
POWER [KW]
2
3
45
10
20
30
SPINDLE SPEED[rpm]10 30 50 100 425300 566 1698 4500
Torque=337.5 N.m(S2 60min.)
Torque=253.2 N.m(S1, Cont.)
Torque=416.3 N.m(S2 15min.,S3 25%)
18.5 kW
15 kW
POWER [KW]
2
3
45
10
20
30
SPINDLE SPEED[rpm]10 30 50 100 300 500 1000 2633 5000 10000
11 kW15 kW
18.5 kW
Torque=313.2 N.m
Torque=253.9 N.m
Torque=186.2 N.m
POWER [KW]
2
3
45
10
20
30
40
SPINDLE SPEED[rpm]10 30 50 100 300 500 1000 5000 10000
Torque=734.3 N. m
Torque=621.4 N. m
Torque=522.5 N. m
18.5 kW22 kW
26 kW
SL 2500ASY SL 2500BSY
Spindle Speed (8" Chuck)
Max 4,000 rpm
Ø78 mm
Spindle Speed (10" Chuck)
Max 3,500 rpm
Ø86 mm
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
SMEC Company Engineering Machine Tools Samsung
- 30 degree torque tube type bed to support heavy duty turning
- Significantly reduced non-cutting time and efficient turning
- Low-center of gravity reducing vibration, thermal deformation and improving rigidity
Strongest in class with superb structural designSimultaneous heavy duty and precision turning
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
4 5
PL 2000Y/SY, 2500Y/SY is a heavy-duty, ultra precision Turning Center, combined with SMEC's advanced technological features.
Rapid traverse(X/Y/Z/B)
18/10/30/24 m/min (SL 2000SY/Y series)
18/12/24/24 m/min (SL 2500SY/Y series)
Max. Turning Length
490 mm (SL 2000SY/Y series)
520 mm (SL 2500ASY/BSY)
535 mm (SL 2500AY/BY)
Max. Turning Diameter
Ø395 mm (SL 2000SY/Y series)
Ø360 mm (SL 2500SY/Y series)
Ø45 mm
MOTOR SPEED[rpm]
OUTPUT [kW]
TORQUE [N.m]
59.7 N.m
43.8 N.m
High Accuracy, High Rigidity Sub-Spindle
Sub-Spindle & Headstock
Built-in Sub-Spindle Motor
The sub-spindle with full C-axis capability allows
milling, drilling and tapping on the back side
of parts, and a powerful 7.5kW Fanuc built-
in motor provides fast acceleration with high
torque (6kgf.m)
Servo Tailstock Interface
Tailstock positioning and quill thrust force are simple to set up using the specially designed
servo tailstock interface.
The high speed servo driven tailstock
offers high speed high precis ion
positioning and digitally controlled thrust
force settings. Quill thrust force can be
set according to part length & diameter.
This results in reduced down time and
increased manufacturing efficiency.
Precision angular contact ball bearings located in the front and double row cylindrical roller
bearings in the rear of the sub-spindle ensure heavy-duty cutting as well as unsurpassed
surface finish.
Spindle Speed (6" Chuck)
Max 6,000 rpmSub-Spindle Power & Torque Diagram
Spindle motor(Cont./Max.)
11/18.5 kW (SL 2000SY/Y series)
11/18.5 kW (SL 2500ASY/AY)
18.5/22 kW (SL 2500BSY/BY)
Spindle speed
6,000 rpm (SL 2000ASY/AY)
4,500 rpm (SL 2000BSY/BY)
4,000 rpm (SL 2500ASY/AY)
3,500 rpm (SL 2500BSY/BY)
Highly Reliable and Rigid Structural Design
· One piece Meehanite casting with heavily ribbed torque tube design
·Rigid bed supports for powerful cutting
·Excellent vibration dampening and thermal displacement design
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
6 7
Rigid 30 degree Slant Bed
30 degree slant torque tube design bed and wide
guide slide way ensure long term rigidity and
machining accuracy.
Hexahedral Slide Way
Frame (X-axis)
Wide integral way is machined from
the casting, induction hardened and
precision ground to ensure long-
term rigidity, machining accuracy
and heavy-duty machining.
Pre-tensioned and
Double Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat treated and
fixed by double anchors on both ends, providing ultimate
rigidity and minimal thermal growth.
Hexahedral Slide Way Frame
Swivel Operation Panel
Swivel operation panel of 10.4 inch color TFT LCD monitor can turn to
81 degree, providing operators with easy access to the control panel
while working on the machine.
Turret rotation, deceleration and clamp are all controlled by a reliable high torque servo
motor. Turret indexing is non-stop bi-directional with a 0.2 second next station index time.
Each turret station is capable of accepting both milling and turning tools.
Turret Torque Diagram
POWER [KW]
1
2
3
4
5
6
7
0
SPINDLE SPEED[rpm]
1000 1500 2000 3000 4000 5000
TORQUE [N. m]
20
10
30
40
S3 25% 5.5 kW30 Min. S3 60%
3.7 kWContinuous
35 N.m37.5 N.m
23.6 N.m
Y-Axis Machining
Y-axis adds integrated machining feature to a conventional turning center,
providing machining capability on the workpiece that is not parallel or
perpendicular to the spindle center line.
X axis
Sim
ula
tin
g a
xis
± 52.5 mm(SL 2000SY/Y series)
± 50 mm(SL 2500SY/Y series)
Y axis Rapid Travel
12 m/min
Y axis Travel
Synchronized C1 and C2-Axis Indexing
Synchronized C1-axis(main spindle) and C2-axis(sub-spindle)
indexing provides machining flexibility in a wide variety of workpiece
configurations. From simple turning and milling to multi-axis
simultaneous machining, all operations can be completed in one set-up.
Sub-Spindle Oil Cooling Unit Sup-spindle is surrounded by an oil jacket cooling system to
minimize thermal displacement and to ensure machining accuracy
regardless of different machining conditions.
Side milling
Off-center drilling
Bar machining with Y-axis control
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
Fast Indexing and Heavy-Duty Turret Design
The 12 station heavy-duty turret features a large
diameter 3-piece Curvic coupling and 7,816 lbs
of hydraulic clamp force. The heavy-duty design
provides high rigidity for heavy cutting, unsurpassed
surface finishes and long tool life.
Unit : inch
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
8 9
High Precision Tooling System
Optional Accessories
Processing Speed
Smart One, Global One
Tool Presetter
Chip ConveyorAuto Door Automatic Lubricator(STD.)
Parts Catcher
Heavy-duty cutting (O.D) <25mm×25mm qualified tool>
Turning Performance (material:SM45C) SL 2500SY
6 mm
Spindle speed
518 rpmCutting speed
120m/minDepth of cut
6 mm <Spindle Load 40%>Feedrate
0.3 mm/rev
Surface Roughness
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.020 inch>
Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SL 2500ASY
2.1㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.35㎛(actual result)
Manual Guide i
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
CAP, DISCAK34.55M.0001.0-4EA
12(24)ST MILL TURRET(BMT55)
BACK, PLATEKBP55708-1EA
BACK, PLATEKBP65709-1EA
U-DRILL HOLDERML1C45905-2EA
DOUBLE U-DRILL HOLDERML1C45906-1EA
RADIAL DRIVEN HOLDERML2140807-2EA
AXIAL DRIVEN HOLDERML2140806-2EA
BLOCK & SUPPORT, CLAMPKCL768-1EAKCL769-1EA
OD HOLDERML2140812-1EA
FACE HOLDERML2140813-1EA
DOUBLE OD HOLDER (BOTH)ML1C45903-1EA
DOUBLE OD HOLDER (FRONT)ML1C45902-2EA
BLOCK & SUPPORT, CLAMPKCL753-2EAKCL755-2EA
BLOCK & SUPPORT, CLAMPKCL761-2EAKCL762-2EA
BLOCK & SUPPORT, CLAMPKCL729-2EAKCL730-2EA
DRILL SOCKETSML1C04211(Ø40×MT.2)-1EAML1C04212(Ø40×MT.3)-1EA
BORING BAR SLEEVESML1C04201(Ø40×Ø10)-1EAML1C04202(Ø40×Ø12)-1EAML1C04203(Ø40×Ø16)-1EAML1C04204(Ø40×Ø20)-1EAML1C04205(Ø40×Ø25)-1EAML1C04206(Ø40×Ø32)-1EA
BORING BAR SLEEVESML1C04207(Ø25×Ø10)-1EAML1C04208(Ø25×Ø12)-1EAML1C04209(Ø25×Ø16)-1EAML1C04210(Ø25×Ø20)-1EA
MILLING COLLET
U-DRILL
□25×25 BITE TOOL
□20×20 BITE TOOL
ID BITE
ID BITE
ID BITEØ25
ID BITE(Ø40)
U-DRILL
DRILL
(ER25-Ø2~Ø16)
� : Standard Set Numbers
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
10 11
Smart One, Global One
- Leveling unit
- Main spindle orientation
- Chuck clamp foot switch
- Chuck clamp confirmation
- Chuck pressure switch
- Manual/Part list
- Safety precaution name plate
- Door interlock
- Hard jaw
- Side chip conveyor
- Rear chip conveyor with coolant tank
- Chip bucket
- Special chuck
- Dual pressure chucking
- Auto door
- Air gun
- Air blower
- Part catcher
- Oil skimmer
- Chuck coolant
- Shower coolant
- Coolant gun
- Coolant chiller
- Signal tower
(Yellow, Red, Green, Buzzer)
Standard Accessories Optional Accessories
Machine Dimensions Unit : mm
- Coolant unit (0.5bar-60Hz)
- Work light (Led lamp)
- Splash guard with side coolant tank
- Tool/Work box
- Hyd. Hollow chuck
8” (SL 2500A/AM)
10” (SL 2500B/BM, SL 3000A/AM)
12” (SL 3000B/BM)
- Soft jaw (1set)
Turret Head Interference Unit : mm
SL 2000SY/Y series
SL 2500SY/Y series
2,790 1,814
2,0
85
3,741 2,003
2,0
85
∅50
∅20
∅158.5
∅215.1
25
∅601.3
[Max. Tool Swing]
182.5 40 180 55
257.5 235 [X-axis Stroke]492.5
35
39.5
72
72
94
94
36
96
∅360
[Max. Turning Dia.]
∅50
1.18
94 ∅20
∅601.3
∅158.5
∅215.1
∅201.5
25
[Max. Turning Dia.]
182.5
96
80
35
40 180 55257.5 235 [X-axis Stroke]
492.5
35
∅360
[Max. Machining Dia.]
2.53
39.5 97
72
94
36
SL 2000SY
SL 2500Y
SL 2500SY
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
12 13
Smart One, Global One
Major Specifications
※Design and specifications subject to change without notice. •[ ] : Option
Work Range Unit : mm
580 [Z-axis Stroke)
580 [B-axis Stroke)9033157
125
9.5 10.8
2046.2
30 38
7 4
5660 34
860
Ø169 (6" Chuck)
Ø210 (8" Chuck)
235 [X-axis Stroke]
180
55
75
580 [Z-axis Stroke)
565 [B-axis Stroke)9033162
125 9.5
10.8
2046.2
30 387 4
5670 24
850
Ø169
(6"
Chu
ck)
Ø254
(10
" Chu
ck)
235
[X-a
xis S
troke
]18
055
75
580 [Z-axis Stroke)
580 [Tail Stock Stroke)198.5
60 92 56
235 [X-axis Stroke]
Ø210 (8" Chuck)
180
55
13
13.527.5
703519.5
75
580 [Z-axis Stroke)
580 [Tail Stock Stroke) 101.5188.5
70 82 56
235 [X-axis Stroke]
Ø254 (10" Chuck)
180
55
13
13.527.5
703519.5
75
SL 2000SY
SL 2500ASY
SL 2500AY
SL 2500BSY
SL 2500BY
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
DESCRIPTION SL 2000ASY SL 2000AY SL 2000BSY SL 2000BY
Capacity
Swing over the bed mm 650 650 650 650
Swing over the cross slide mm 540 540 540 540
Max. machining diameter mm 395 395 395 395
Max. machining length mm 490 490 490 490
Main Spindle
Chuck size inch 6 6 8 8
Speed rpm 6,000 6,000 4,500 4,500
Spindle nose ASA A2-5 A2-5 A2-6 A2-6
Bore diameter mm 61 61 76 76
Draw tube I.D. mm 52 52 68 68
Motor(30min/cont.) kW 11/18.5 11/18.5 11/18.5 11/18.5
Sub Spindle
Chuck size inch 6 - 6 -
Speed rpm 6,000 - 6,000 -
Spindle nose ASA A2-5 - A2-5 -
Bore diameter mm 45 - 45 -
Draw tube I.D. mm 36 - 36 -
Motor(30min/cont.) kW 5.5 / 9.0 - 5.5 / 9.0 -
Travel
X/Z/Y/B axis travel mm 235/105/580/580 235/105/580/580 235/105/580/580 235/105/580/580
X/Z/Y/B rapid traverse rate m/min 24/10/30/24 24/10/30/24 24/10/30/24 24/10/30/24
X/Z/Y/B feed motor kW 3/3/3/3 3/3/3/3 3/3/3/3 3/3/3/3
Turret
Number of tool positions st. 12[24] 12[24] 12[24] 12[24]
Indexing time sec 0.15 0.15 0.15 0.15
Shank size for square tool mm □25 □25 □25 □25
Shank diameter for boring bar mm 40 40 40 40
Live tool type BMT55 BMT55 BMT55 BMT55
Live tool speed rpm 5,000 5,000 5,000 5,000
Milling motor (30min/cont.) kW 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5
ELECTRIC POWER SUPPLY kVA 43/220 45/220 50/220 50/220
REQUIRED FLOOR SPACE mm 2,790×1,752×2,085 2,790×1,752×2,085 2,790×1,752×2,085 2,790×1,752×2,085
MACHINE WEIGHT kg 5,600 5,500 5,700 5,600
CONTROLLER Fanuc 0i-TF
SMEC
Mac
hini
ng T
ools
SL 2
00
0/2
500
SY(Y
) ser
ies
14 15
Smart One, Global One
NC Specifications / FANUC 0i-TFMajor Specifications
Item Description
Controlled axes
Controlled axes 2-axis(X,Z)
Max. simultaneously controlled axesPositioning(G00) / Linear Interpolation(G01)
Circular Interpolation(G02, G03)
Least input increment 0.001mm
Spindle function
Spindle speed control S5 (5 Digit)
Spindle speed override 50~120%
Spindle orientation M19
Feed function
Feedrate override (10% increase) 0~200%
Dwell G04
Reference position return G27, G28
Manual pulse generator 0.001/0.01/0.1mm
Dry run F0(Fine Feed), 25/50/100%
Rapid traverse override F0(Fine Feed), 25/50/100%
Tool function
Tool number command T2 (2 Digit)
Tool nose radius compensation G40 ~ G42
Tool offset pairs 128EA
Tool geometry / wear offset GEOMETRY & WEAR DATA
Programming function
Canned cycle G70~G72, G74~G76
Decimal point input Able to input up to decimal point
SUB program 4 phase
Work coordindate system G52~G59
Max program dimension ±99999.999mm
Tape Functions
M function M3 (3 digit)
Input code ISO/EIA auto recognition
I/O interface RS232C
Program storage space 1280M(512kb)
Number of stored programs 400ea
Other features
Display unit / MDI 10.4” color LCD / Soft input type MDI
Synchronized tapping Rigid tapping function
Background editing Program saving / editing during automatic operation
Backlash compensation Pitch error offset compensation for each axis
Search function Sequence / program number search
Safety function Emergency stop / overtravel
Program test function Machine Lock / Single Block
Control function Memory / MDI / Manual
Mirror image
Run hour and parts count display
Custom macro #100 ~ #199, #500 ~ #999
SL 2000/2500SY(Y) seriesY-axis Horizontal Turning center
※Design and specifications subject to change without notice. •[ ] : Option
DESCRIPTION SL 2500ASY SL 2500AY SL 2500BSY SL 2500BY
Capacity
Swing over the bed mm 650 650 650 650
Swing over the cross slide mm 540 540 540 540
Max. machining diameter mm 360 360 360 360
Max. machining length mm 520 535 520 530
Main Spindle
Chuck size inch 8 8 10 10
Speed rpm 4,500 4,500 3,500 3,500
Spindle nose ASA A2-6 A2-6 A2-8 A2-8
Bore diameter mm 78 78 86 86
Draw tube I.D. mm 65 65 77 77
Motor(30min/cont.) kW 11/18.5 11/18.5 18.5/22 18.5/22
Sub Spindle
Chuck size inch 6 - 6[8] -
Speed rpm 6,000 - 6,000[4,500] -
Spindle nose ASA A2-5 - A2-5[A2-6] -
Bore diameter mm 45 - 45[61] -
Draw tube I.D. mm 36 - 36 [52] -
Motor(30min/cont.) kW 5.5/9.0 - 5.5/9.0[11/15] -
Travel
X/Z/Y/B axis travel {8"} mm 235/100/580/580 235/100/580/580235/100/580/565
{204/100/580/545}235/100/580/565
X/Z/Y/B rapid traverse rate m/min 18/12/24/24 18/12/24/24 18/12/24/24 18/12/24/24
X/Z/Y/B feed motor kW 3/3/4/4 3/3/4/4 3/3/4/4 3/3/4/4
Turret
Number of tool positions st. 12[24] 12[24] 12[24] 12[24]
Indexing time sec 0.2 0.2 0.2 0.2
Shank size for square tool mm □25 □25 □25 □25
Shank diameter for boring bar
mm 50 50 50 50
Live tool type BMT65 BMT65 BMT65 BMT65
Live tool speed rpm 5,000 5,000 5,000 5,000
Milling motor (30min/cont.) kW 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5 3.7 / 5.5
ELECTRIC POWER SUPPLY kVA 43/220 45/220 50/220 50/220
REQUIRED FLOOR SPACE mm 3,603×1,930×2,085 3,603×1,930×2,085 3,603×1,930×2,085 3,603×1,930×2,085
MACHINE WEIGHT kg 6,100 6,000 6,200 6,100
CONTROLLER Fanuc 0i-TF