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LEAR Supplier
Communication Day
Munich, Germany
April 27, 2005
Agenda
12:00 13:00 Supplier Arrival and Gathering
13:00 13:10 Opening Comments..Michael Hartig
13:10 13:20Supplier Quality Video
13:20 13:35Sourcing Strategy .Michael Hartig
13:35 13:45Supplier Readiness strategyElie Ghazal
13:45 14:00Program Management APQP..Spencer Gill
14:00 14:20Launch Readiness.Bo Carlberg
14:20 14:40Supplier Quality..Alejandro De Icaza
14:40 14:50Supplier Development...Michael Hartig
14:50 15:00Closing Comments.Joe Zimmer
Sourcing Strategy
Michael Hartig
Lear Corporation
Vice President, Purchasing Europe, Africa & Asian Pacific Operations
Supplier Communication Meeting
Munich, Germany
April 27, 2005
Worlds fifth largest automotive supplier
Fortune 129 company
23rd fastest growing company in the US over the last 10 years
Over 360 facilities in 34 countries with over 110,000 employees
2004 sales $17 billion - up 8% from 2003
Record $3.8 billion, 3 year backlog
Leader in the automotive interiors, electrical distribution and electronics
Global JIT network
Lear Business Profile
Sales in $ Billions
* Terminals and Connectors
Growing Sales and Capabilities
Chart1
3.1
4.7
6.2
7.3
9.1
12.4
14.1
13.6
14.4
15.75
17
Sheet1
19941995199619971998199920002001200220032004
$ In Billions3.14.76.27.39.112.414.113.614.415.7517
Sheet2
Sheet3
North America
Canada
United States
Mexico
Central America
Honduras
South America
Argentina
Brazil
Europe
Austria
Belgium
Czech rep.
France
Germany
Holland
Hungary
Italy
Ireland
Poland
Portugal
Romania
Spain
Sweden
Turkey
United Kingdom
Africa
Morocco
South Africa
Tunisia
Asia
China
Japan
India
Philippines
Russia
S Korea
Singapore
Thailand
Australia
Europe
36%
US/Canada
54%
Asia, Mexico and the Rest of the World
10%
2004 Sales
$17.0 Billion
Lears Global Presence
Joint product development
Access to automotive market also for smaller suppliers
Long term cooperation with Preferred Suppliers
Support to manage complex JIT logistics
Support in international growth
Supply to Premium Brands through Lear
This development offers substantial opportunities for Suppliers to grow with Lear
Supplier Opportunities
A First Class Supplier
Delivers outstanding quality Is highly experiencedHas competitive overall costs Is strongly customer focused Is financially stable
Supply Base Requirements
Expectations:
Open book calculations, cost breakdownsTarget costingSavings proposals and VAVE actionsCommitment to yearly cost reductions (LSA)Technical supportLCC manufacturing capabilities Accurate tooling follow-up and timing planProfessional change management before and after SOPTooling audit acceptanceSufficient engineering capabilities
Supply Base Requirements
Supplier must be ISO 9001, QS 9000 or TS 16949 registeredSupport Advanced Product Quality Planning and control plan (APQP)Perform a production trial run Obtain full Production Part Approval (PPAP level 3; IMDS)Supplier Rating System (SRS)Environmental management program in progressElectronic Data Interchange (EDI) capabilities
The Fulfillment of Quality Requirements is a Must!
Supply Base Requirements
Final Supplier Selection will be determined by Sourcing Committee
Decision Criteria:
QualityEngineering CapabilitiesLogisticsLCC CapabilitiesProduct InnovationTotal Cost
Supplier Selection Process
Thank You
Elie Ghazal
Lear Corporation
Vice President, Quality
Program Management Process
Thank You
Spencer Gill
Lear Corporation
Director, Global Business Practices
LPMP / ProFile
Lear Program Management Process
- The One Lear Program Mgmt Process
- All Products
- All Customers
- Encompasses Development & Launch
- Cross Functional Team
- Program Managers are Responsible
ProFile - Web based Software
- Cross Functional Teams Manage
- Timing Plans
- Open issues
- Documents
- Parts
- Suppliers
- Stats 900 Projects, 12k Users, 75k Issues, & 150k Documents
Post Launch
-Customer Satisfaction
-Lessons Learned Review
-Management Gateway Review (MGR)
-Plant Review (PR)
-Production Effectiveness
-Reduced Variation
-Service Review
-Supplier Performance Review
-Teardown
-VA/VE
SR MGR
Open Issues Risk Management Change Control Lessons Learned Roadmaps
DR SR PR MGR
DR SR PR MGR
DR SR PR MGR
PR MGR
Reviews
Consumer DrivenAdvance RelentlesslyCustomer Focused
Consumer DrivenAdvance RelentlesslyCustomer Focused
Planning
Pre-Award
-Advanced Bill of Material
-Advanced Program Review (APR)
-Benchmarking
-Customer Inputs
-Design Verification Plan
-Patent Clearance
-Process Assumptions
-Product Assumptions
-Quote Package
-Sourcing Strategy
-Statement of Work
-Target Agreements
Post-Award
-Business Award Confirmation
-Communication Plan
-Cross-Functional Team
-Customer Review Plan
-Lesson Learned Review
-Logistics Requirements
-Make vs. Buy Decision
-Management Gateway Review (MGR)
-Manufacturing Location Assignment
-Program Budget
-Program Kick-Off
-Program Plan
-Roadmap Customer Satisfaction
-Roadmap Investment
-Roadmap Profit
-Special Characteristics Preliminary
-Supply Base Review
Prototype
-Appearance Requirements Definition
-Bill of Material (BOM)
-Build Requirements
-Build Support Plan
-Control Plan (Prototype)
-Cost / Price
-Customer MRD
-Customer Order Validation
-Customer P.O.
-Customer Review
-Design for Manufacturability and Assembly
-Design Failure Mode Effects Analysis (DFMEA)
-Design Freeze
-Design Review
-Design Verification Report
-Engineering Dwgs/Specifications
-Engineering Math Data
-Equipment Plan
-Facilities Plan
-Feasibility Commitment
-Finite Element Analysis (FEA)
-Floor Plan Layout
-Gages/Test Equipment Plan
-Initiate Engineering Change Control
-Management Gateway Review (MGR
-PAR Approval
-Packaging Specs. - Inbound
-Packaging Specs - Outbound
-Plant Build Schedule
-Plant Review (PR)
-Process Capability Studies
-Process Failure Mode Effects Analysis (PFMEA)
-Process Flow Chart
-Production Validation Plan
-Service Review
-Special Characteristics Preliminary
-Supplier Day
-Supplier MRD
-Supply Base Review
-Supplier Sourcing Decision ---Tooling Plan
Pilot
-Appearance Requirements Approval
-Bill of Material (BOM)
-Build Requirements
-Build Support Plan
-Control Plan (Pre-Prod)
-Cost / Price
-Customer MRD
-Customer Order Validation
-Customer P.O.
-Customer Review
-Design Failure Mode Effects Analysis (DFMEA)
-Design Freeze
-Design Review
-Engineering Dwgs/Specifications
-Engineering Math Data
-Equipment Qualification
-Facilities Readiness
-Feasibility Commitment
-Floor Plan Layout
-Gages/Test Equipment Qualification
-Management Gateway Review (MGR)
-MSA Plan
-Operator Instructions
-Packaging Evaluation Inbound
-Packaging Evaluation Outbound
-Plant Build Schedule
-Plant Review (PR)
-PPAP Approval
-Process Capability Studies
-Process Failure Mode Effects Analysis (PFMEA)
-Process Flow Chart
-Production Trial Run
-Production Validation Report
-Service Review
-Special Characteristics
-Supplier Day
-Supplier MRD
-Supplier PPAP Milestone
-Supply Base Review
-Teardown
-Tooling Qualification
Launch
-Bill of Material (BOM)
-Build Support Plan
-Control Plan
-Cost / Price
-Customer MRD
-Customer Order Validation
-Customer P.O.
-Customer Review
-Design Failure Mode Effects Analysis (DFMEA)
-Design Freeze
-Design Review
-Engineering Dwgs/Specifications
-Engineering Math Data
-Equipment Qualification
-Facilities Readiness
-Floor Plan Layout
-Gages/Test Equipment Qualification
-Management Gateway Review (MGR)
-MSA Validation
-Operator Instructions
-Plant Personnel Plan
-Plant Review (PR)
-PPAP Approval
-Process Capability Studies
-Process Failure Mode Effects Analysis (PFMEA)
-Process Flow Chart
-Production Ramp Up Plan
-Production Trial Run
-Service Review
-Supplier Day
-Supplier MRD
-Supply Base Review
-Teardown
-Tooling Qualification
Rev: 12/03/2001
1.bin
Supplier APQP
Supplier APQP Process
Prototype
Prelim. SC/CC Review
Engineering Release
DFMEA
DV Test
Equip & Facilities Review
Gage & Fixture Review
Control Plan
Feasibility
31 Items
Pilot
Packaging Approval
SC/CC Review
Engineering Release
Tool Kick-Off
Heat Treat Review
Process Flow / Floor Plan
PFMEA
Pre-Launch Control Plan
Process / Operator Instructions
Production Tooling Complete
Dimensional Approval
Appearance Approval
Int. Mat. Data System Cert
Team Feasibility
Run at Rate
PPAP Submission
PV Testing
Doc & Process Review
Launch
PFMEA
Control Plan
Launch Containment Plan
Ram Up Plan
PPAP Approval
Supplier APQP
LPMP
OEM Timeline
Planning
Prototype 1
Prototype 2
Pilot
Launch
Part Level Supplier APQP
On Line APQP
Speed is Critical to our Success!
- Real-time by Part Information
- Correct, & High Quality Information
- Accurate Dates
- Quality Documentation
On line APQP
Lears Expectations
Real-time
- Use of the On line APQP in ProFile
- By Part Current Timing and Documentation
Correct and High Quality Information
- Single point contact for timing and risks
- Same person you hold responsible for launch success
On Line APQP in ProFile
How to enroll?
Click on the Supplier Information link
A new window will open
Click on the Lear link
DETAILED INSTRUCTIONS FOR SUPPLIER ACCESS TO LEAR APPLICATIONS
On Line APQP in ProFile
To Login
Click on this link to enter the ProFile System.
Tip: The previous steps can be skipped by typing the following in
your browser address bar:
https://access2.lear.com
This is the list of Programs you are
listed as a Supplier.
ie Vehicle and Lear Product
These are the components
Prototype Phase
Pilot Phase
Launch Phase
Click here to see a list of Supplier
Key Dates
Auto Status Colors:
Green until 2 weeks before Target
Turns Yellow 2 weeks before Target
Turns Red on Target Date
Flagging as Risk Yes overrides auto-status and makes status red!
Blue means item has been completed
Click Notify Lear SQE When Complete
LPMP / ProFile
Next Steps
- Go to www.lear.com Supplier Info Web Apps to Establish Supplier Admin
- Supplier Admin grants ProFile APQP access to your Program Managers (or acting PMs)
- Go to Web Apps or directly to https://access2.lear.com
- Keep part APQP up to date in the On Line system
- Flag items as a risk as soon a it known
Thank You
Bo Carlberg
(Presented by Elie Ghazal)
Lear Corporation
Director, Manufactoring Readiness
Launch Manufacturing and Supplier Readiness MISSION ;
To Assure FLAWLESS LAUNCHES !
Means;
Assure that LEAR Plants, and LEAR Suppliers, Have a PLAN, are
ORGANIZED, CAPABLE, and COMMITTED, and by Cross Functional
TEAMWORK, Fulfilling CUSTOMERS and LEAR DELIVERABLES,
EXCEEDING EXPECTATIONS !
Mission Statement
What is a Launch ?
Its Not --- !!
A One Day Event, at SOPBusiness as UsualSomething that Program and Engineering are doingA Task, that we will do when things have calmed down a little
It Is --- !!
A Complex, All Consuming Time Period, that varies much from the normal Plant Deliverables, Outlining the foundation for the next 7 Years, that Requires..
Planning, Dedicated Organization, Extensive Communication, TEAM Work, and Committed People, that has Managements Commitment and Support !
Launch Definition
Organization
Launch Team have extended experience in Plant Operations, Program
Management, Supplier Readiness, Logistics and Engineering
Launch Managers have detailed understanding of Lear expectationsLaunch Managers are trained in Best PracticesLaunch Managers are trained in LEAN PrinciplesLaunch Managers are skilled enough, to understand, where Expert
Assessments are needed, and know where to find them within LEAR
Launch Managers is on board 8-12 months prior to SOPLaunch Managers utilize the IPD Launch/Mfg. Readiness Handbook,
and LEAN Principals Check List, as a base, for their Launch
Assessments
Launch Managers should be used for Best Practices, LEAN Principles
and Design For Assembly
Launch Managers, have extended experience, and we
will help our Suppliers, to become ready for Launch !
Launch Mfg./ Supplier Readiness TEAM
We are an Audit Team, verifying the Status of our Launches
in LEAR Plants and at our Suppliers.
How is the Launch Team Working
We are a Recommendation/ Resolution Team, Driving
Acceleration and Resolutions, on a Divisional Level.
Raising The Flag, to Protect LEARs Launch Performance.
We are an Action Team, when Rating is RED, helping
Launch Manager / Plant and Suppliers, in a very Hands-
on way, Leading Run@Rates, Getting the Decisions made,
Working with the Suppliers for Support and Resolution,
Hitting our Deliverables, Where and When it has to Happen.
4 Launch Readiness Reviews - LRR
Review #1Review #2Review #3Review #48-12 months prior to Launch6-8 Months prior to Launch2-4 Months Prior to Launch1-2 Months prior to LaunchLaunch Readiness AssessmentPlant Program PresentationLaunch Manual Overview Review of Deliverables and Roles / Expectations
Est. Communication List Supplier Awareness Review - Expectations Launch Readiness Assessment APQP review Open Issue list
Supplier Readiness Assessment Process Expert Assessments, if Needed Supplier Launch Plan and Organization Established Manufacturing Readiness ReportReview of open Red issues, and Closing ActionsReview of Hire, Training and Containment plansReview Manufacturing Process and Run@Rates
Supplier Manufacturing Readiness ReportRun@Rate Participation
Manufacturing Readiness ReportFollow up on Open issuesAssess Overall ReadinessAssign Launch Support Personnel
Ensure Standardized Supplier DayRamp Up on Site Support
Launch Readiness Assessment
Master launch Matrix
CustomerProgram NamePlantREGION RESP.Launch ManagerCommodityNew / ReplaceCurrent AssessmentAccelerationDescribe
Operations LeaderProductPeopleFacilitiesToolingsuppliersPARDate ass'dPre- SeriesStart DateSOPCustomer PPAPCustomer R@RLaunch situationMax Daily RateNext MGRProgam ManagerProgram Manager PhoneProgram Manager e-mailLaunch ManagerphoneLaunch Managere-mailPlant ManagerPlant ManagerphonePlant Managere-mailReview IReview IIReview IIIReview IVLaunch Lead AuditorLaunch Auditor QualityLaunch Auditor EngLaunch Auditor ITLaunch Auditor HRLaunch Auditor LogisticsLaunch Auditor FinanceLaunch Auditor Lean
Need Immediate FocusNot Approved and late
Sorted by SOP DateEverything under controlDone and approved or on time
GM-AvtovazT3000 & Chevy NivaNizhny NovgorodNihat ErdinSchuelerAlexey RasskazovFront and Rear SeatNEWggrggg8/6/04N/A9/1/04Feb-Mar 05TBA12/31/99100General: Project awarded Jan05. APR to be redone based on actual (lower) volumes. Investment decision pending. Facility:Production in Nizhny Novgorod (until at least Aug05. People: Hiring of prod.personnel started (in N.Novgorod).N/AAlexey Rasskazov7 8312 [email protected] 8312 [email protected] van Gestel7 8319 094 [email protected] 33Aug 10 - 11 CompletedPieter SchoemanHelmut neuMichael SchaafPeter GunzingerOpen
VWConv 465PalmelaPaco TelloSchuelerJorge SantosFront SeatNewrggrrg11/16/04CW 0610/3/05Wk 49 2004CW527Launch is Over 90 days210Customer:Ten sets delivered this week. no shortages. Produ7 October 2004 AllershausenThorsten Sohn49 171 767 [email protected] 21 288 [email protected] Crisostomo351 93 288 82 [email protected] 47 2004 16 November CompletedWk09 2005 2 March CompletedWk20 2005 18 MayWk32 2005 9 AugPieter Schoeman
AudiTT-NFGyorNihat ErdinSchuelerGyula KozmaReplace4/1/06Titus Kleinheinz
AudiA6MorJrgen KratzmannSchuelerIstvan KornseeTrimReplacegggggg6/18/0410/1/031/12/0412/31/99People:OK13.07.04: Priduction is running smooth; Lear Mor can fullfill the releases from Lear Besigheim; first Sample is done and apporved; no changes known; program will not more be on the conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callAndreas Baki
Prosche9X7MorJrgen KratzmannSchuelerBrigitta NagyTrimReplacegggggg6/18/0412/1/032/1/0412/31/9980New leather cover installed; everything is okProduct: Back Cushion not ready, changesPeople: Facilities: Both on timeTooling: all tooling is readySuppliers: ok13.07.04: Lear Mor can fullfill the releases from Besigheim: Production is running; First serledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callAndreas Baki
BMWE87TychyNihat ErdingSchuelerAndrez KornasTrimNewgggggg5/28/0410/10/035/15/045/3/045/3/0412/31/99170Issue is packaging. We will use current Europack but may effect transport costs due to fact they are not collapsable.Product: RSC changepackage not implemented yet due tolack of modified component (delivery expected in week35th)30.07.04: Production ruBeata ZiarkoBeata Ziarka0048 32 218 [email protected] Ziarka0048 32 218 [email protected] [email protected] Baki
BMWE90TychyNihat ErdingSchuelerAndrez Kornastrimgggggg6/18/046/1/0412/1/0411/10/049/22/0412/31/99600Product::13.08.04: new patterns received, implementedn; first covers delivered already, Run at Rate on week 34th internal, Run at Rate with BMW in week 38.People: OKFacility: OKTooling: OK.,13.08.04 airbag machine to be installed in week 35th,SupplieOlga NowakOlga Nowak0048 32 325 [email protected] Nowak0048 32 325 [email protected] Dziopak0048 32 215 [email protected] 31Jul 27 - 30Wk 38Sept 14 - 16Wk 45Nov 2 - 5Andreas BakiT. LazerArek gurdekMichael SchaafIstvan LatosChristian Grundei
PSAB0TychyNihat ErdingSchuelerAndrzej KornastrimNEWgggggg6/4/0411/1/042/1/0512/10/0411/16/0412/31/991100Product:13.08.04 new product definition delivered in week 32nd, deliveries of modified covers starting in week 34th, fabric's not approved by customer yet,People: 13.08.04: new people hired for Jaroslaw,Facilities :13.08.04: Jarosaw's line ready, 1A ECSebastian WojtasSebastian Wojtas0048 32 218 [email protected] Wojtas0048 32 218 [email protected] Dziopak0048 32 215 [email protected] 32 Jul 27 - 30Wk 38 Aug 14 - 16Wk 45 Nov 2 - 5Andreas BakiT. LazerArek GurdekMichael SchaafIstvan LatosAnnette Schneider / Jos Creemers
FordFord CD 132TychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg1/3/054/4/052/14/052/14/0512/31/99800Wojcjech Stankiewicz0048 32 325 [email protected] Stankiewicz0048 32 325 [email protected] Dziopak0048 32 215 [email protected]
SaabSaab 444TychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg2/10/056/20/054/10/055/10/0512/31/9980Magdalena Kossakowska0038 32 218 [email protected] [email protected] Dziopak0048 32 215 [email protected]
VWIntierTychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg2/1/056/1/054/1/054/10/0512/31/993000Magdalena Kossakowska0038 32 218 [email protected] [email protected] Dziopak0048 32 215 [email protected]
DCA 209Lear MorJrgen KratzmannSchuelerIstvan KornseeTrimReplacegggggg1/10/056/1/054/25/054/25/0512/31/9930010.03.2005: Problems with sewing maschines and Raffung; Visit of Lear Breme was not well prepared; New visit in week 13Judit Pocze00 36 22 563-127Judit Pocze00 36 22 [email protected] Pocze00 36 22 [email protected] Schwarz00 36 22 [email protected]
AudiAudi TTGyrJuergen KratzmanSchuelerKozmaFront and Rear SeatNewrggggr5/1/06Launch is Over 90 days40K year, Coupe and Roadster version01.10.04: Project is green; engineering working on the Prototype; Gyr is working on the Layout; Engineering Meeting in week 42 in Allershausen05. 11. 04: People: IE and QS capacity needed; suppliers are all defined (Gyula Kozma0036 96 511 1990036 30 916 [email protected] Baki
OpelX4400EisenachPaco TelloSchuelerFrank LeinhosFront and Rear SeatReplacegggggg6/4/043/13/068/1/061/15/062/15/06Launch is Over 90 days800Common Structure with Fiat 199Product:Proto-type to be delivered from Gustavsburg in octoberPeople:No hiring rquiredFacilities:On timeSuppliers:01.10.04: Suppliers are not all defined by Purchasing Opel and Purchasing Lear ( Allershausen / GustavsburHubert Fischer0049 6134 586 [email protected] Leinhos03691 - 290 [email protected] Krug03691-290 [email protected] BakiFrank Leinhos
OpelX4400EpilaPaco TelloSchuelerEnnriquo RubioFront SeatReplacegggggg6/4/042/1/068/1/061/15/062/15/06Launch is Over 90 days1900See Eisenach issues01.10.04: Trim production is not sourced yet to Epila05. 11. 04: see status in ESA; Epila will send people for support to Gbg for the prototype build to see and learn productionEpila will receive at teh 12th of november covers to quoHubert Fischer0049 6134 586 [email protected] Rubio0034 9768 [email protected] Orthega0034 9768 [email protected] Baki
FordCD 340TychyNihat ErdingSchuelerAndrez KornasTrimReplacegggggg2/10/056/1/06Launch is Over 90 days01.10.04: Only the trim covers for the front seat; customer is Lear Genk; Developmentresponsibility has Lear Coventrynew patterns will come to Tychy in week 41; material is ordered by Lear Tychy; CAPEX ( investment ) is rejected for additional needle macPrzemyslaw KosickiPrzemyslaw Kosicki0048 32 325 [email protected] Stankiewicz0048 32 325 [email protected] Dziopak0048 32 215 [email protected] Baki
PSAA31ValdemoroPaco TelloSchuelerF. SuarezFront and Rear SeatReplacerggggg10/18/046/1/05Launch is Over 90 days400New Headrest and new trim01.10.04: Supplier for the trim cover is AundE, Headrest are supplied by Lear Logrono; AundE has patterns and will ship this week the first covers to Valdemoro; Development is done by Lear; 4 new Trim covers in 8 new colors03.12Stephane Nancy0033 147 [email protected] Suarez0034 918 0922380034 615 [email protected] Tobias0034 918 [email protected]/26/053/10/054/29/054/29/05Andreas Baki
PSAA7-6ValdemoroPaco TelloSchuelerF. SuarezFront and Rear SeatReplacerggggg5/14/0410/1/052/1/06Launch is Over 90 days400A7 will be built in Aulnay as complement of the global production. It replaces 206 PSA car but with more safety options (table function, Anti Submarine system.) to get euroncap stars Product:still in Prototype phase Meeting within next two weeks to disMatthiex Balula0033 147 [email protected] Suarez0034 918 0922380034 615 [email protected] Tobias0034 918 [email protected] Baki
PSAB0KolinRoland RottMoschiniIgor LatinskyFront and Rear SeatNEWrgggrg8/11/047/26/042/1/05Completed10/27/04HAS BEEN LAUNCHED1100Product:Good actions in place on Tibermec and Proseat.People:Hiring on schedule.Facility: Received 12 months recidents permit.Supplier: Various actions in place.25-Feb-05Denis Brethenoux33 615 [email protected] 321 801 [email protected] Latinsky420 724 327 [email protected] 27 Jun 30 CompletedWk 34 Aug 17 CompletedWk 43 Oct 19 CompletedWk 05 2005 TBAPieter SchoemanH. OnkenRichard FlackPhilippe Soille?Peter GunzingerNicolas CarreCarl Benbow
SAAB444 WagonTrollhttanJonas NilssonMoschiniGunnar StarkFront and Rear SeatNEWgggggg1/18/057/20/045/5/05CompletedCW 13Launch is Over 90 days170Front Seats and Rear cushion are carry over. Rear Seat back and a front foldable option. Customer:Completed 17 deliveries for Pilot 1. No complaints from customer.All pre seriesKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonHRAllexandro GhoFINLennart Nyman
SAAB444 WagonTrollhttanJonas NilssonMoschiniGunnar StarkRoof linerNEWgggggg1/18/05CW 065/5/05CW 16TBALaunch is Over 90 days170Set up third line for 444. Facility:Set up 3rd line for 444 headlinerKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAllexandro GhoLennart Nyman
SAAB93 and 95TrollhttanJonas NilssonMoschiniGunnar StarkOWSNEWgggggg1/18/058/2/046/27/05CW 15TBA12/31/99345Customer: PPAP in CW 15 . Completed AOS design review. FaciKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAllexandro GhoLennart Nyman
MercedesBR 209BremenJuergen KratzmannMoschiniRichard DohnaFront and Rear Seat including securest headrestFaceliftgggggg2/8/05Pro1 Jan 056/1/052/1/05N/ALaunch is Over 90 days212New sewn covers. New foam for front back rest. Suppliers: Grammar will attend supplier meeting with Lear CFD and DC in CW 911-Mar-05A.Schuster49 703 12127 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 02 2005 13 January Conference callWk 06 2005 8 February CompletedWk 14 2005 7 AprilWk 19 2005 10 MayPieter Schoeman
VolvoMove to new PlantTorslandaJonas NilssonMoschiniLotta CastellNew buildingMove to new facility1/19/05N/A6/1/05N/ATBAMove is over 90 daysN/ACustomer project review planned monthly.N/AN/AN/A46 704 28 [email protected] Jamsek46 704 28 [email protected] 03 2005 19 Jan CompletedWk 15 2005 12 AprilWk 21 2005 23 MayTBAPieter Schoeman
VolvoP15 / C70TrollhttanJonas NilssonMoschiniGunnar StarkRear seatsReplacegggggg1/18/056/20/05CompletedLaunch is Over 90 days100Rear seats supplied by Lear and fronts by Johnsons Control Product:Packaging wrinkles on rear seat trim covers. Still under investigation.Tryggve Edstrom46 704 28 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAlexandro GhoLennart Nyman
VolvoY286TorslandaJonas NilssonMoschiniGustaf PrytzFront and Rear SeatReplace6/4/059/1/052/15/06WK 47 2005Launch is Over 90 days245Replacing S80 - New RearSeat Design Planned. Will be a ventilatted seat.Product: 1:st pre series done. Customer requested softer leather to be used. Start preserie 2 in week 16.People:OK. Use the same operators. Training is ongoing. Facilities:Prot-tyThomas Sylvander (Front) Barbo Krantz(Rears)46 31 721 [email protected] 704 28 [email protected] Jamsek46 704 28 [email protected] 24 2005 14 JuneWk 31 2005 3 AugustWk 47 2005 22 NovemberWk 03 2006 17 JanuaryPieter Schoeman
VolvoY286GothenburgJonas NilssonMoschiniBerth-Ola BergstrandCocpitReplacergrrrr6/4/059/1/052/15/06Launch is Over 90 days245Replacement of current S80 People: Dedicated team appointed to work on project. Facility: Planned lay out changes before summer shut down. Quality: Appearance standards in development with customer. General: PAR not approved yet.Mats Larsson46 31 721 [email protected] 704 28 68 [email protected] Johansson46 704 28 [email protected] 24 2005 15 JuneWk 31 2005 4 AugustWk 47 2005 23 NovemberWk 03 2006 18 JanuaryPieter Schoeman
FordCD340GenkJonas NilssonMoschiniBat Van WinkelFront and Rear SeatNewrrr1/14/059/16/052/2/069/16/058/30/05Launch is Over 90 days440Prototype build -> yellow: Delivery to customer: on schedule, DV test parts late due to late engineering changes/availability of parts (FSB sport, headrest)Tooling & suppliers: -> red: late engineering changes,still not all suppliers sourced(official),Tolga Batmaz0049 172 295 [email protected] 478 99 [email protected] Hermans32 478 321 [email protected] 23 2005 7JuneWk 36 2005 7SeptWk 45 2005 8 NovWk 2 2006 12 JanPieter Schoeman
MercedesA/C 209 AMG CLK 63BremenJuergen KratzmannMoschiniS.ZilzNew design seat coversAdditional variancegggggg10/11/051/6/066/1/067/1/05TBALaunch is Over 90 days10New design sewn covers. Planning has not started yet. Product:Foam H-point results were approved by customer. Trim covers 60%11-Mar-05F.Lima49 703 12127 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 35 2005 31 AugustWk 41 2005 11 OctoberWk 50 2005 13 DecemberWk 04 2006 24 JanPieter Schoeman
MercedesR171 W/S/CLBremenJuergen KratzmannMoschiniRoy FischerFront seatAdditional variancerggggg10/11/051/10/066/1/061/9/06TBA12/31/9940Front cushion foam pad and frame change. Plastic covers, slight change. Ocu sensor for passanger seat. USA and Canada cars.11-Mar-05Hr. Schuster49 703 121 27 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 35 2005 31 AugustWk 41 2005 11 OctoberWk 50 2005 13 DecemberWk 04 2006 24 JanPieter Schoeman
MercedesBR W/S204BremenJuergen KratzmannMoschiniRoy FischerFront and Rear SeatReplaceggggggTBA8/1/061/7/077/1/06TBA12/31/99960Engineering:Master samples for customer trial run in April 05. Pelvisbag to be integrated in plastic cover. Next PFMEA meeting will be held on 6 April. Facility:First draft latout done. Metal11-Mar-05Henning Nissen49 703 1 212 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] Schoeman
VolvoY285TorslandaJrgen MoschiniMoschiniUlrik ThelinFront and Rear SeatReplaceNot done yet6/4/049/1/055/15/0712/31/99533Replacing V70 - New Rear Seat Design Planned46 704 28 [email protected] Nilsson46 70 428 60 [email protected] Schoeman
MercedesW204East LondonJuergen KratzmannMoschiniChris Van BlommesteinFrot and Rear SeatReplaceggggggTBATBA3/1/07TBATBALaunch is Over 90 days300Lear has not received an RFQ from DCSA. General: Existing plant to be extended to accommodate increased volume.11-Mar-05Henning Nissen49 703 121 27 [email protected] 82 904 [email protected] Mare0027 43 703 [email protected] Schoeman
FordCD345GenkJonas NilssonMoschiniBart Van WinkelFront and Rear SeatNewgggggg1/14/0530/09/2006 ?2/2/0730/09/2006 ?TBALaunch is Over 90 days1370Product,people,facilities,tooling,suppliers,PAR all green
VolvoY285GothenburgJonas NilssonMoschiniBerth-Ola BergstrandCockpitReplacegggggg5/15/07TBA12/31/99533Replacement of current V70Mats Larsson46 31 721 [email protected] 704 28 68 [email protected] Johansson46 704 28 66 [email protected] Schoeman
VolvoY285TorslandaJonas NilssonMoschiniGustaf PrytzFront and Rear SeatReplacegggggg6/4/049/1/055/15/07TBA12/31/99533Replacing V70 - New Rear Seat Design PlannedThomas Sylvander (Front) Barbo Krantz(Rears)46 31 721 [email protected] 704 28 [email protected] Jamsek46 70 428 60 [email protected] Schoeman
MercedesCL/S/CLA 204BremenJuergen KratzmannMoschiniRoy FischerFront and Rear SeatReplacergggggTBA8/1/071/10/087/1/07TBALaunch is Over 90 days253Development of sewn covers done by Lear Bremen. Seats and vehicle will be build by Sindelfingen.28-Jan-05Henning Nissen49 703 121 27 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] Schoeman
BMWE87WackersdorfJrgen KratzmannMoschiniA. KaranfilFront and Rear Seatnewgggggg9/15/036/1/045/10/045/10/0412/31/99500Containment in placeCapacity of trim suplier Hyuandai is still an issue, Eybel will pick some of slack.Still 15 deviations in placeProduct: All changes are on time23.07.04: R@R done for 180 Car-Set per shift; successfull; Volume increase to 350Car-SMarkus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
BMWE90MunichJrgen KratzmannMoschiniThomas HieblFront and Rear SeatNEWgggggg6/18/046/1/0412/1/0411/10/049/15/0412/31/99600New Program; new front and rear seatsBMW responsible for People and FacilityProduct: all parts are from serial tooling except headrestDurability test not being passed13.08.04: Durability test of eletrical adjuster still not passed; next test in week 3Markus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] 32Aug 3Wk 42Oct 12Wk 46Nov 12Andreas BakiA. HallerHelmut NeuPeter Gunzinger
BMWE90WackersdorfJrgen KratzmannMoschiniA. KaranfilFront and Rear SeatNEWgggggg5/14/049/15/042/1/051/20/051/20/0512/31/99300Suppliers are not 100% definedFacilities still installing an d debuging systemTraining still going onAlso intorducing OC3 Mat and Airbag under the coverProduct:Facility: Line installed and Capacity is readyPeople:People Trained on E87 Seat is similaMarkus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] 32 Aug 5Wk 41 Oct 5Wk 47 Nov 16Wk 2 Jan 12Andreas BakiA. HallerHelmut Neu
BMWE90RosslynJrgen KratzmannMoschiniBraam WolmaransFront and Rear Seatnewggrggg8/31/043/1/051/20/051/20/0512/31/99250New Program; new front and rear seatsCompleted the the build of 5 training units in July. Build 4 PVL units in Aug as well as 2 seat sets for Prufcubing fitment at BMW SA. Started with Pre-series 31 Aug -22 Sep. 32 carsPeople: People have been snt toMarkus WallisMarkus Wallis0049 8199 999 [email protected] Wolmarans0027 12 564 [email protected] MoevensVolker Movens0027 12 564 [email protected] BakiX
BMWE91MunichJrgen KratzmannMoschiniThomas HieblRear SeatNEWgggggg2/2/041/3/056/1/0512/31/99180New Program, new rear seatsNot much information on this to do assessementSame as E90 seat, only rear seat is new new side bolster, plus foldable rear back.Product:okayPeople:Facilities on timeSuppliers:okay01.10.04: Tooling is ready; Contracts areMarkus WallisMarkus Wallis0049 8199 999 [email protected] Burkhardt0049 89 326932-0cburkhardtqlear.comThomas Hiebl0049 89 [email protected]/19/051/19/054/12/054/12/05Andreas Baki
BMWE92WackersdorfJrgen KratzmannMoschiniChristian GollyFront and Rear SeatReplacerggggg10/1/056/1/0612/31/9918001.10.04:Product: green: Concepts are known in WackersdorfProduction: green: former E 90 pilot areaPeople: green: Plant team is existing with production; IE, QSSupplier: red: supplier are not nominated yetTooling: red: no prototype tools are kicked oMarkus WallisMarkus Wallis0049 8199 999 [email protected] Golly0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
BMWE93WackersdorfJrgen KratzmannMoschiniChristian GollyFront and Rear SeatReplacerggggg5/10/0612/1/0612/31/9920001.10.04:Product: green: modificated E 46 seats with OC-3 Mat and Airbag below the cover; Rear Seat is newPeople: green; Plant team is namedSupplier: green; at the moment not too be fixedTooling: green at the moment not to be fixedProduction: green;Markus WallisMarkus Wallis0049 8199 999 [email protected] Golly0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
PSAA08CergyPascal GoviMoschiniPatrick AllainFront and Rear SeatNEWrgggrg3/18/056/1/049/20/04LAUNCHED750PRODUCT:Rework : 12,12 mn ( new socket preparation 5mn , marking of seat belt 4mn, cushion clip cut) various noise Issue on the product in discussion with PSA for agreement.PEOPLE : 98 out of 120CUSTOMER QUALITY : sensitive improvment in IQAXavier OZENNE0)1 47 10 80 [email protected]@[email protected] ChouhanS. PeelLuigi CorioPhilippe SoilleJean-Louis RiouAlessandro [email protected] Folliott
Fiat194CassinoPaolo MainolfiMoschiniRosanna FettaFront and Rear SeatNEWREDGREENGREENGREENREDg3/18/059/20/042/1/05LAUNCHED3801) FRONT SEAT FRAME WAREHOUSE CLOSE TO CASSINO PLANT: WAITING FOR ECONOMICAL AGREEMENT BETWEEN SUPPLIER FAURECIA AND CUSTOMER.3) PPAP NOT YET APPROVED FOR SUPPLIERS LUCCHESI, TRW, KSS. 4) P.C.P.A. POSITIVE. RUN @RATE FROM CUSTOMER EXPECTED FOR 23/03/012/21/04Cattero Chiara+39 [email protected]@lear.comMainolfi [email protected] ChouhanA. CacaceVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro GhoDi CostanzoCarl Benbow
Alfa Romeo939CaivanoPaolo MainolfiMoschiniFrancesco SorrentinoFront and Rear SeatReplaceREDGREENGREENGREENRED3/18/059/8/044/4/0518/04/'05510Product: Faurecia frames: program team working with Faurecia to finalise drowing - Now OKFacilities: The Line is completly installated. Only the Software for automaticly traceability and order of productions will completly installed at end of february.PPaolo [email protected],818,898,[email protected] [email protected] ChouhanA. CacaceVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro GhoDi costanzoCarl Benbow
PSAD25Courbouton(Rennes)Pascal GoviMoschiniEric BaratangeFront and Rear SeatNEWrgggrg3/18/057/12/045/2/053/7/043/16/05128Product:CRASH TEST FAILURE ON FRONT BACK. some changes will be introduced in week 13 and week 14 to improve the IQA level,covers damaged near the recliner : a rework is possible, will be apply next weekswitch issue : there is a little place between th10/22/04Olivier Darcel33(0)6 03 26 16 78odarcel@lear,com33(0)6 13 94 12 03ebaratange@lear,comPaul DEBACKERE33(0)6 10 25 42 [email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro [email protected] Benbow
PSAA31LagnyPascal GoviMoschiniPhilippe CARENZOFront and Rear SeatReplacerggggg3/18/0510/1/045/5/0512/20/043/1/041200NEXT VISUAL AUDIT BY PSA : week 13NB OF CARSETS DONE PER DAY : 5 - PSA HAVE NOT DECLARED THEIR RAMP UP SCHEDULE AS YET.PRE-SERIES BUILD TRANSFERRED TO PRODUCTION FACILITY(LINE 1) ON FEB-8-05.FABRIC VALIDATION IS NOT OK FOR:Arcus OKSerka OKCrepo OStephave [email protected] 33 6 15 36 58 [email protected] Noe00 33 6 15 36 58 [email protected] ChouhanYves LABBEDavid DEGRANGELaurent LAUGEROTTEIsabelle NIGETAlessandro GhoFranck HUTEAUXGilles BREVER
PSAX6Courbouton(Rennes)Pascal GoviMoschiniEric BaratangeFront and Rear SeatNEWREDGREENGREENGREENredg3/18/054/2/046/6/051/17/042/17/05130Synchronous flow : will start on W12, for the TGV version and the Bench version, One shipping pallet (bench version) will be tested this friday with PSAProduct :boddy change in W12, 15 mockups will be avalableAppearance standards book has been presented10/22/04Franois Eisenreich33(0)6 26 52 49 [email protected](0)6 13 94 12 03ebaratange@lear,comPaul DEBACKERE33(0)6 10 25 42 [email protected] ChouhanScott PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro GhoAlasdair DavidsonCarl Benbow
Fiat199Melfi (SEAT)Paolo MainolfiMoschiniRosita CaselleFront and Rear SeatReplacer3/11/052/17/056/15/053/15/044/20/041600OPEN ISSUES:-4) Obtain customer approval for modified shipping pallet 1 off sample.D.Monica: 21 Jan 05 =We'll wait another test because the outcome of latest was negative.Fial have not approved and new proposals are now required.7) Finance review1/12/05Elisabetta Ghislanzoni393351355836eghislanzoni@[email protected] [email protected] ChouhanScott PeelVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro [email protected] Benbow
Alfa Romeo946Pozzo d'AddaPaolo MainolfiMoschiniMollo MauroFront and Rear SeatReplace1/14/052/1/056/21/0580PAR approved 3rd Jennary 2005.PRODUCT:Design freeze cut off is planned for 20 February 2005PROCESS VALIDATION:March-April 2005
REVIEW 2 done 16TH MARCHDanatella Paletta0039 011 [email protected] [email protected] ChouhanScott PeelVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro [email protected]
RenaultX 76 - G2005FeigniesPascal GoviMoschiniEric MichalickiFront and Rear SeatReplacerrggg3/4/053/1/0510/1/053/3/053/31/051200G 2005 : Additional seat functions : Armrest, Drawer, Picnic table, Map pocket, New covers design and wire 16x People: weight issue (cost for manipulator) Renault asked us to launch the rear seat one on one and the schedule will be very short The dAlbin CANTALUPO+ 33 1 47 10 80 [email protected]+33 3 27 53 33 [email protected] BRIENNE+33 3 27 53 33 [email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro GhoPhilippe DevienneCarl Benbow
PSAA7CergyPascal GoviMoschiniPatrick AllainFront and Rear SeatReplacerrrr3/4/055/1/0411/1/05750Layout : layout defined , Product:assembly problem with foam and EZ entry.People: 2 people (future trainers involved in the preserial phase )Facility: process : equipment :shipping pallet : first batch of 12 in progress. upgrade for the py launche (M.BALLULA0)1 47 10 80 [email protected]@[email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro [email protected] Benbow
JaguarX150CoventryJonas NilssonMoschiniPeter EastwoodFront and Rear SeatReplaceGGGGGG3/4/054/1/041/15/068/15/055/20/0560ProductProgramme direction to date is IMS (tested on delphi system & works fine), however current discussion's show possible move to Delphi, now awaiting officail Jaguar announcement. ECU. fully functional ECU not ready till 28/03/05.PeopleEvery operat11/25/04Ainsley Cotton0797 [email protected] [email protected] Carter0044(0)[email protected] ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
JaguarX357CoventryJonas NilssonMoschiniPeter EastwoodFront and Rear SeatReplace3/4/054/3/067/10/06150Product 1st CAD design review complete & all looks feasible, prototype parts being manufactured to conduct controled emphasis build.
People. Will be using current X350 operators, all operators wil be used during all build phases.Facility. carry over facTim Hunton0044 870 [email protected] [email protected] Carter0044(0)[email protected] ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
Land RoverL322CoventryJonas NilssonMoschiniPeter EastwoodFront and Rear SeatNew3/10/068/1/063/1/06CUSTOMER BUILD PLANT IS SOLIHULL. CP tools being released for CP Build in April 05. 1PP build March 06.Ian Birchnall0044 870 4287 [email protected] [email protected] Carter0044(0)[email protected] ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
NissanP32LSunderlandJonas NilssonMoschinitbdFront and Rear SeatNew12/1/06CUSTOMER BUILD PLANT IS SUNDERLANDLEAR WILL BUILD A NEW SITE NEAR THE CUSTOMER FACILITYRoger ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
BMWE90PresticeMike BaerFrenchVaclev CernyArmrestNEWgggggg6/18/049/15/0412/1/0410/22/0410/14/0412/31/99250New Program; new rear amrrest completeProduct: Fleece under bladder material not responding allershausen working on this issue; 13.07.04. Issue is closed; new fleece implemented; New covers will come in week 30 for preseries 2. Beacuse of problems withVaclav CernyVaclav Cerny00420 377 864 [email protected] Cerny00420 377 864 [email protected] Fait00420 377 864 [email protected] 30Jul 22 -23Wk 33Aug 10 - 12Wk 42Nov 12 - 13Andreas BakiA. HallerGeorg HartmannMichael SchaafLiesl JoubertKoeck
DCXBR 216Besigheim/BoeblingenFrenchPeter GebhardtHeadlinerNewgggggr16.02.0515.03.0512.06.06TBATBALaunch is Over 90 days360Feb.11 try to get some infos from BesigheimT.Schueler498092233744tschueler@[email protected]@lear.comU.Schroeder
DCXBR 221Besigheim/BoeblingenFrenchPeter GebhardtHeadlinerNewgggggr16.02.0514.07.200413.06.200522.03.200522.03.2005Launch is under 90 days50Fe.11 try to get infos from BesigheimMarch.4Review 2 schedulde for 14.03.2005March.18Review 2 done,need to be translated.No major issues,awaiting PAR approval from Southfield.Run@Rate planned for CW 12T.Schueler498092233744tschueler@[email protected]@lear.com21.02.0524.03.0513.04.0520.05.05U.Schroeder
Saab444PresticeMike BaerFrenchTomas ChloubaHeadlinerNewgggggg16.02.05CW4/05CW18/05CW10/05CW10/05Launch is under 90 days180Feb.11 new from the plantFeb.25Product:PPAP submitting CW10People :With current people.Training CW14Facility :In excisting building.Tooling:No issueSupplier:No issuesS.Johansson46520485100sjohansson02@[email protected]@lear.comU.Schroeder
DCXBR216PresticeMike BaerFrenchTomas ChloubaHeadlinerNew16.02.0531.05.0515.05.0630.01.0630.01.06Launch is Over 90 days50Feb.11 new from the [email protected]@[email protected] Schroeder
DCXBR221PresticeMike BaerFrenchVladimir HromadkaHeadlinerNewgggrrg16.02.05CW3/0513.06.05Mai/0516.03.05Launch is Over 90 days320Feb.11 new from the plantFeb.25Product:PPAP Customer o.k.People :With current people.Training CW10 on PRO2/3 parts.Facility :In excisting building.Tooling:8 tools need to be modified (customer requirement)Supplier:Rahmenvertraege purchasing not submT.Schueler498092233747tschueler@[email protected]@lear.comUve Schroeder
PorscheC7PresticeMike BaerFrenchfmalan.comHeadlinerNewgggggg16.02.0519.01.0517.06.0531.12.04TBALaunch is Over 90 days100Feb.11 new from the plantFeb.25Product:PPAP submitting CW09People :With current people.Training CW14Facility :In excisting building.Tooling:No issueSupplier:Partly rahmenvertraege fom purchasing missing,March.18Problems with Alcantara (wrinkles) [email protected]@[email protected] Schroeder
FiatX250Cassino (INT)Marino CavalloFrenchP.SperdutiDoor PanelHeadlinerNewgggggg22.02.0501.08.0501.02.0601.11.0501.10.05Launch is Over 90 days1100Feb.11 new from the plantApril.01Visit in Cassino 30.03.2005 , Everything on trackFulvio [email protected]@[email protected]
Alfa Romeo946PianfeiMarino CavalloFrenchV.MacagnoDoor PanelNewggrrgg21.03.200514.02.200521.06.20054/1/05Launch is Over 90 days70March.21 New from Plant.April.01Plant visit 31.01.2005.SOP has changed to 06/2005.Strapazini process.Time criticalReview 2 scheduled for 27.04.2005Peletta [email protected]@[email protected] Schroeder
VolvoY285TidaholmScott FrenchFrenchAnders Freding.comIPNewgggggg16.02.05CW13/06CW20/07CW06/07TBALaunch is Over 90 days700Preseries incl. Test series 3:1, 3:2, 3:3, PTOAcceleration incl. Test TO1, TO2V70 Replacement won from faurciaM.Larsson46704286440mlarsson02@[email protected] [email protected] SchroederX
Ford3DXXNottinghamMarc CoghillCoghillrgardner.comMetal StructureNewrrgrrg6/20/05Launch is Over 90 daysJan.14U.Schroeder
Ford3DXXRietbergMarc CoghillCoghillpdunkel.comFBRNewgggggg16.02.0520.06.0506.02.0615.07.0501.07.05Launch is Over 90 days440Jan.14T.Batmaz4922195751242tbatmaz@[email protected]@lear.comU.Schroeder
NissanP32LNottinghamMarc CoghillCoghillNew12/15/06Launch is Over 90 daysFeb.11 Try to get some infos.April.01Nottingham not attending.U.Schroeder
GM/OpelA3370RietbergMarc CoghillCoghillpdunkel.comRSB/RSC 3rd RowReplacegggggg16.02.05CW49/04CW17/05CW01/05NALaunch is Over 90 days1200Feb.11.Everything is green and on track.March.4Awaiting Customer Decision regarding Production Plant.March.18Homologation test failed.(lock part).Johnson already did an Eng change,Rietberg will prepare accordingly laser parts for testing CW [email protected]@[email protected] Schroeder
&C&"Arial,Bold"&24&EIPD LAUNCHES
&C&P of &N&R&18Last Updated : &D
0049 9431 735 200
Master launch Matrix
CustomerProgram NamePlantREGION RESP.Launch ManagerCommodityNew / ReplaceCurrent AssessmentAccelerationDescribe
Operations LeaderProductPeopleFacilitiesToolingsuppliersPARDate ass'dPre- SeriesStart DateSOPCustomer PPAPCustomer R@RLaunch situationMax Daily RateNext MGRProgam ManagerProgram Manager PhoneProgram Manager e-mailLaunch ManagerphoneLaunch Managere-mailPlant ManagerPlant ManagerphonePlant Managere-mailReview IReview IIReview IIIReview IVLaunch Lead AuditorLaunch Auditor QualityLaunch Auditor EngLaunch Auditor ITLaunch Auditor HRLaunch Auditor LogisticsLaunch Auditor FinanceLaunch Auditor Lean
Need Immediate FocusNot Approved and late
Sorted by SOP DateEverything under controlDone and approved or on time
GM-AvtovazT3000 & Chevy NivaNizhny NovgorodNihat ErdinSchuelerAlexey RasskazovFront and Rear SeatNEWggrggg8/6/04N/A9/1/04Feb-Mar 05TBA12/31/99100General: Project awarded Jan05. APR to be redone based on actual (lower) volumes. Investment decision pending. Facility:Production in Nizhny Novgorod (until at least Aug05. People: Hiring of prod.personnel started (in N.Novgorod).N/AAlexey Rasskazov7 8312 [email protected] 8312 [email protected] van Gestel7 8319 094 [email protected] 33Aug 10 - 11 CompletedPieter SchoemanHelmut neuMichael SchaafPeter GunzingerOpen
VWConv 465PalmelaPaco TelloSchuelerJorge SantosFront SeatNewrggrrg11/16/04CW 0610/3/05Wk 49 2004CW527Launch is Over 90 days210Customer:Ten sets delivered this week. no shortages. Produ7 October 2004 AllershausenThorsten Sohn49 171 767 [email protected] 21 288 [email protected] Crisostomo351 93 288 82 [email protected] 47 2004 16 November CompletedWk09 2005 2 March CompletedWk20 2005 18 MayWk32 2005 9 AugPieter Schoeman
AudiTT-NFGyorNihat ErdinSchuelerGyula KozmaReplace4/1/06Titus Kleinheinz
AudiA6MorJrgen KratzmannSchuelerIstvan KornseeTrimReplacegggggg6/18/0410/1/031/12/0412/31/99People:OK13.07.04: Priduction is running smooth; Lear Mor can fullfill the releases from Lear Besigheim; first Sample is done and apporved; no changes known; program will not more be on the conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callAndreas Baki
Prosche9X7MorJrgen KratzmannSchuelerBrigitta NagyTrimReplacegggggg6/18/0412/1/032/1/0412/31/9980New leather cover installed; everything is okProduct: Back Cushion not ready, changesPeople: Facilities: Both on timeTooling: all tooling is readySuppliers: ok13.07.04: Lear Mor can fullfill the releases from Besigheim: Production is running; First serledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callerledigt; nicht mehr im Conference callAndreas Baki
BMWE87TychyNihat ErdingSchuelerAndrez KornasTrimNewgggggg5/28/0410/10/035/15/045/3/045/3/0412/31/99170Issue is packaging. We will use current Europack but may effect transport costs due to fact they are not collapsable.Product: RSC changepackage not implemented yet due tolack of modified component (delivery expected in week35th)30.07.04: Production ruBeata ZiarkoBeata Ziarka0048 32 218 [email protected] Ziarka0048 32 218 [email protected] [email protected] Baki
BMWE90TychyNihat ErdingSchuelerAndrez Kornastrimgggggg6/18/046/1/0412/1/0411/10/049/22/0412/31/99600Product::13.08.04: new patterns received, implementedn; first covers delivered already, Run at Rate on week 34th internal, Run at Rate with BMW in week 38.People: OKFacility: OKTooling: OK.,13.08.04 airbag machine to be installed in week 35th,SupplieOlga NowakOlga Nowak0048 32 325 [email protected] Nowak0048 32 325 [email protected] Dziopak0048 32 215 [email protected] 31Jul 27 - 30Wk 38Sept 14 - 16Wk 45Nov 2 - 5Andreas BakiT. LazerArek gurdekMichael SchaafIstvan LatosChristian Grundei
PSAB0TychyNihat ErdingSchuelerAndrzej KornastrimNEWgggggg6/4/0411/1/042/1/0512/10/0411/16/0412/31/991100Product:13.08.04 new product definition delivered in week 32nd, deliveries of modified covers starting in week 34th, fabric's not approved by customer yet,People: 13.08.04: new people hired for Jaroslaw,Facilities :13.08.04: Jarosaw's line ready, 1A ECSebastian WojtasSebastian Wojtas0048 32 218 [email protected] Wojtas0048 32 218 [email protected] Dziopak0048 32 215 [email protected] 32 Jul 27 - 30Wk 38 Aug 14 - 16Wk 45 Nov 2 - 5Andreas BakiT. LazerArek GurdekMichael SchaafIstvan LatosAnnette Schneider / Jos Creemers
FordFord CD 132TychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg1/3/054/4/052/14/052/14/0512/31/99800Wojcjech Stankiewicz0048 32 325 [email protected] Stankiewicz0048 32 325 [email protected] Dziopak0048 32 215 [email protected]
SaabSaab 444TychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg2/10/056/20/054/10/055/10/0512/31/9980Magdalena Kossakowska0038 32 218 [email protected] [email protected] Dziopak0048 32 215 [email protected]
VWIntierTychyNihat ErdingSchuelerAndrjez KornasNew Trim CoversReplacegggggg2/1/056/1/054/1/054/10/0512/31/993000Magdalena Kossakowska0038 32 218 [email protected] [email protected] Dziopak0048 32 215 [email protected]
DCA 209Lear MorJrgen KratzmannSchuelerIstvan KornseeTrimReplacegggggg1/10/056/1/054/25/054/25/0512/31/9930010.03.2005: Problems with sewing maschines and Raffung; Visit of Lear Breme was not well prepared; New visit in week 13Judit Pocze00 36 22 563-127Judit Pocze00 36 22 [email protected] Pocze00 36 22 [email protected] Schwarz00 36 22 [email protected]
AudiAudi TTGyrJuergen KratzmanSchuelerKozmaFront and Rear SeatNewrggggr5/1/06Launch is Over 90 days40K year, Coupe and Roadster version01.10.04: Project is green; engineering working on the Prototype; Gyr is working on the Layout; Engineering Meeting in week 42 in Allershausen05. 11. 04: People: IE and QS capacity needed; suppliers are all defined (Gyula Kozma0036 96 511 1990036 30 916 [email protected] Baki
OpelX4400EisenachPaco TelloSchuelerFrank LeinhosFront and Rear SeatReplacegggggg6/4/043/13/068/1/061/15/062/15/06Launch is Over 90 days800Common Structure with Fiat 199Product:Proto-type to be delivered from Gustavsburg in octoberPeople:No hiring rquiredFacilities:On timeSuppliers:01.10.04: Suppliers are not all defined by Purchasing Opel and Purchasing Lear ( Allershausen / GustavsburHubert Fischer0049 6134 586 [email protected] Leinhos03691 - 290 [email protected] Krug03691-290 [email protected] BakiFrank Leinhos
OpelX4400EpilaPaco TelloSchuelerEnnriquo RubioFront SeatReplacegggggg6/4/042/1/068/1/061/15/062/15/06Launch is Over 90 days1900See Eisenach issues01.10.04: Trim production is not sourced yet to Epila05. 11. 04: see status in ESA; Epila will send people for support to Gbg for the prototype build to see and learn productionEpila will receive at teh 12th of november covers to quoHubert Fischer0049 6134 586 [email protected] Rubio0034 9768 [email protected] Orthega0034 9768 [email protected] Baki
FordCD 340TychyNihat ErdingSchuelerAndrez KornasTrimReplacegggggg2/10/056/1/06Launch is Over 90 days01.10.04: Only the trim covers for the front seat; customer is Lear Genk; Developmentresponsibility has Lear Coventrynew patterns will come to Tychy in week 41; material is ordered by Lear Tychy; CAPEX ( investment ) is rejected for additional needle macPrzemyslaw KosickiPrzemyslaw Kosicki0048 32 325 [email protected] Stankiewicz0048 32 325 [email protected] Dziopak0048 32 215 [email protected] Baki
PSAA31ValdemoroPaco TelloSchuelerF. SuarezFront and Rear SeatReplacerggggg10/18/046/1/05Launch is Over 90 days400New Headrest and new trim01.10.04: Supplier for the trim cover is AundE, Headrest are supplied by Lear Logrono; AundE has patterns and will ship this week the first covers to Valdemoro; Development is done by Lear; 4 new Trim covers in 8 new colors03.12Stephane Nancy0033 147 [email protected] Suarez0034 918 0922380034 615 [email protected] Tobias0034 918 [email protected]/26/053/10/054/29/054/29/05Andreas Baki
PSAA7-6ValdemoroPaco TelloSchuelerF. SuarezFront and Rear SeatReplacerggggg5/14/0410/1/052/1/06Launch is Over 90 days400A7 will be built in Aulnay as complement of the global production. It replaces 206 PSA car but with more safety options (table function, Anti Submarine system.) to get euroncap stars Product:still in Prototype phase Meeting within next two weeks to disMatthiex Balula0033 147 [email protected] Suarez0034 918 0922380034 615 [email protected] Tobias0034 918 [email protected] Baki
PSAB0KolinRoland RottMoschiniIgor LatinskyFront and Rear SeatNEWrgggrg8/11/047/26/042/1/05Completed10/27/04HAS BEEN LAUNCHED1100Product:Good actions in place on Tibermec and Proseat.People:Hiring on schedule.Facility: Received 12 months recidents permit.Supplier: Various actions in place.25-Feb-05Denis Brethenoux33 615 [email protected] 321 801 [email protected] Latinsky420 724 327 [email protected] 27 Jun 30 CompletedWk 34 Aug 17 CompletedWk 43 Oct 19 CompletedWk 05 2005 TBAPieter SchoemanH. OnkenRichard FlackPhilippe Soille?Peter GunzingerNicolas CarreCarl Benbow
SAAB444 WagonTrollhttanJonas NilssonMoschiniGunnar StarkFront and Rear SeatNEWgggggg1/18/057/20/045/5/05CompletedCW 13Launch is Over 90 days170Front Seats and Rear cushion are carry over. Rear Seat back and a front foldable option. Customer:Completed 17 deliveries for Pilot 1. No complaints from customer.All pre seriesKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonHRAllexandro GhoFINLennart Nyman
SAAB444 WagonTrollhttanJonas NilssonMoschiniGunnar StarkRoof linerNEWgggggg1/18/05CW 065/5/05CW 16TBALaunch is Over 90 days170Set up third line for 444. Facility:Set up 3rd line for 444 headlinerKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAllexandro GhoLennart Nyman
SAAB93 and 95TrollhttanJonas NilssonMoschiniGunnar StarkOWSNEWgggggg1/18/058/2/046/27/05CW 15TBA12/31/99345Customer: PPAP in CW 15 . Completed AOS design review. FaciKjell Nilsson0046 520 482 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAllexandro GhoLennart Nyman
MercedesBR 209BremenJuergen KratzmannMoschiniRichard DohnaFront and Rear Seat including securest headrestFaceliftgggggg2/8/05Pro1 Jan 056/1/052/1/05N/ALaunch is Over 90 days212New sewn covers. New foam for front back rest. Suppliers: Grammar will attend supplier meeting with Lear CFD and DC in CW 911-Mar-05A.Schuster49 703 12127 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 02 2005 13 January Conference callWk 06 2005 8 February CompletedWk 14 2005 7 AprilWk 19 2005 10 MayPieter Schoeman
VolvoMove to new PlantTorslandaJonas NilssonMoschiniLotta CastellNew buildingMove to new facility1/19/05N/A6/1/05N/ATBAMove is over 90 daysN/ACustomer project review planned monthly.N/AN/AN/A46 704 28 [email protected] Jamsek46 704 28 [email protected] 03 2005 19 Jan CompletedWk 15 2005 12 AprilWk 21 2005 23 MayTBAPieter Schoeman
VolvoP15 / C70TrollhttanJonas NilssonMoschiniGunnar StarkRear seatsReplacegggggg1/18/056/20/05CompletedLaunch is Over 90 days100Rear seats supplied by Lear and fronts by Johnsons Control Product:Packaging wrinkles on rear seat trim covers. Still under investigation.Tryggve Edstrom46 704 28 [email protected] 70 428 67 [email protected] Ahlstrom0046 70 428 [email protected] 44 Oct 27 CompletedWk 03 2005 18/19 January CompletedWk 15 2005 13 AprilWk 21 2005 24 MayPieter SchoemanAndrea KrijnenbergPatrick CederwallCarl-Anders BerntssonAlexandro GhoLennart Nyman
VolvoY286TorslandaJonas NilssonMoschiniGustaf PrytzFront and Rear SeatReplace6/4/059/1/052/15/06WK 47 2005Launch is Over 90 days245Replacing S80 - New RearSeat Design Planned. Will be a ventilatted seat.Product: 1:st pre series done. Customer requested softer leather to be used. Start preserie 2 in week 16.People:OK. Use the same operators. Training is ongoing. Facilities:Prot-tyThomas Sylvander (Front) Barbo Krantz(Rears)46 31 721 [email protected] 704 28 [email protected] Jamsek46 704 28 [email protected] 24 2005 14 JuneWk 31 2005 3 AugustWk 47 2005 22 NovemberWk 03 2006 17 JanuaryPieter Schoeman
VolvoY286GothenburgJonas NilssonMoschiniBerth-Ola BergstrandCocpitReplacergrrrr6/4/059/1/052/15/06Launch is Over 90 days245Replacement of current S80 People: Dedicated team appointed to work on project. Facility: Planned lay out changes before summer shut down. Quality: Appearance standards in development with customer. General: PAR not approved yet.Mats Larsson46 31 721 [email protected] 704 28 68 [email protected] Johansson46 704 28 [email protected] 24 2005 15 JuneWk 31 2005 4 AugustWk 47 2005 23 NovemberWk 03 2006 18 JanuaryPieter Schoeman
FordCD340GenkJonas NilssonMoschiniBat Van WinkelFront and Rear SeatNewrrr1/14/059/16/052/2/069/16/058/30/05Launch is Over 90 days440Prototype build -> yellow: Delivery to customer: on schedule, DV test parts late due to late engineering changes/availability of parts (FSB sport, headrest)Tooling & suppliers: -> red: late engineering changes,still not all suppliers sourced(official),Tolga Batmaz0049 172 295 [email protected] 478 99 [email protected] Hermans32 478 321 [email protected] 23 2005 7JuneWk 36 2005 7SeptWk 45 2005 8 NovWk 2 2006 12 JanPieter Schoeman
MercedesA/C 209 AMG CLK 63BremenJuergen KratzmannMoschiniS.ZilzNew design seat coversAdditional variancegggggg10/11/051/6/066/1/067/1/05TBALaunch is Over 90 days10New design sewn covers. Planning has not started yet. Product:Foam H-point results were approved by customer. Trim covers 60%11-Mar-05F.Lima49 703 12127 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 35 2005 31 AugustWk 41 2005 11 OctoberWk 50 2005 13 DecemberWk 04 2006 24 JanPieter Schoeman
MercedesR171 W/S/CLBremenJuergen KratzmannMoschiniRoy FischerFront seatAdditional variancerggggg10/11/051/10/066/1/061/9/06TBA12/31/9940Front cushion foam pad and frame change. Plastic covers, slight change. Ocu sensor for passanger seat. USA and Canada cars.11-Mar-05Hr. Schuster49 703 121 27 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] 35 2005 31 AugustWk 41 2005 11 OctoberWk 50 2005 13 DecemberWk 04 2006 24 JanPieter Schoeman
MercedesBR W/S204BremenJuergen KratzmannMoschiniRoy FischerFront and Rear SeatReplaceggggggTBA8/1/061/7/077/1/06TBA12/31/99960Engineering:Master samples for customer trial run in April 05. Pelvisbag to be integrated in plastic cover. Next PFMEA meeting will be held on 6 April. Facility:First draft latout done. Metal11-Mar-05Henning Nissen49 703 1 212 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] Schoeman
VolvoY285TorslandaJrgen MoschiniMoschiniUlrik ThelinFront and Rear SeatReplaceNot done yet6/4/049/1/055/15/0712/31/99533Replacing V70 - New Rear Seat Design Planned46 704 28 [email protected] Nilsson46 70 428 60 [email protected] Schoeman
MercedesW204East LondonJuergen KratzmannMoschiniChris Van BlommesteinFrot and Rear SeatReplaceggggggTBATBA3/1/07TBATBALaunch is Over 90 days300Lear has not received an RFQ from DCSA. General: Existing plant to be extended to accommodate increased volume.11-Mar-05Henning Nissen49 703 121 27 [email protected] 82 904 [email protected] Mare0027 43 703 [email protected] Schoeman
FordCD345GenkJonas NilssonMoschiniBart Van WinkelFront and Rear SeatNewgggggg1/14/0530/09/2006 ?2/2/0730/09/2006 ?TBALaunch is Over 90 days1370Product,people,facilities,tooling,suppliers,PAR all green
VolvoY285GothenburgJonas NilssonMoschiniBerth-Ola BergstrandCockpitReplacegggggg5/15/07TBA12/31/99533Replacement of current V70Mats Larsson46 31 721 [email protected] 704 28 68 [email protected] Johansson46 704 28 66 [email protected] Schoeman
VolvoY285TorslandaJonas NilssonMoschiniGustaf PrytzFront and Rear SeatReplacegggggg6/4/049/1/055/15/07TBA12/31/99533Replacing V70 - New Rear Seat Design PlannedThomas Sylvander (Front) Barbo Krantz(Rears)46 31 721 [email protected] 704 28 [email protected] Jamsek46 70 428 60 [email protected] Schoeman
MercedesCL/S/CLA 204BremenJuergen KratzmannMoschiniRoy FischerFront and Rear SeatReplacergggggTBA8/1/071/10/087/1/07TBALaunch is Over 90 days253Development of sewn covers done by Lear Bremen. Seats and vehicle will be build by Sindelfingen.28-Jan-05Henning Nissen49 703 121 27 [email protected] 421 457 [email protected] Ennen49 421 457 [email protected] Schoeman
BMWE87WackersdorfJrgen KratzmannMoschiniA. KaranfilFront and Rear Seatnewgggggg9/15/036/1/045/10/045/10/0412/31/99500Containment in placeCapacity of trim suplier Hyuandai is still an issue, Eybel will pick some of slack.Still 15 deviations in placeProduct: All changes are on time23.07.04: R@R done for 180 Car-Set per shift; successfull; Volume increase to 350Car-SMarkus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
BMWE90MunichJrgen KratzmannMoschiniThomas HieblFront and Rear SeatNEWgggggg6/18/046/1/0412/1/0411/10/049/15/0412/31/99600New Program; new front and rear seatsBMW responsible for People and FacilityProduct: all parts are from serial tooling except headrestDurability test not being passed13.08.04: Durability test of eletrical adjuster still not passed; next test in week 3Markus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] 32Aug 3Wk 42Oct 12Wk 46Nov 12Andreas BakiA. HallerHelmut NeuPeter Gunzinger
BMWE90WackersdorfJrgen KratzmannMoschiniA. KaranfilFront and Rear SeatNEWgggggg5/14/049/15/042/1/051/20/051/20/0512/31/99300Suppliers are not 100% definedFacilities still installing an d debuging systemTraining still going onAlso intorducing OC3 Mat and Airbag under the coverProduct:Facility: Line installed and Capacity is readyPeople:People Trained on E87 Seat is similaMarkus WallisMarkus Wallis0049 8199 999 [email protected]. Karanfil0049 9431 [email protected] Gandner0049 9431 735 [email protected] 32 Aug 5Wk 41 Oct 5Wk 47 Nov 16Wk 2 Jan 12Andreas BakiA. HallerHelmut Neu
BMWE90RosslynJrgen KratzmannMoschiniBraam WolmaransFront and Rear Seatnewggrggg8/31/043/1/051/20/051/20/0512/31/99250New Program; new front and rear seatsCompleted the the build of 5 training units in July. Build 4 PVL units in Aug as well as 2 seat sets for Prufcubing fitment at BMW SA. Started with Pre-series 31 Aug -22 Sep. 32 carsPeople: People have been snt toMarkus WallisMarkus Wallis0049 8199 999 [email protected] Wolmarans0027 12 564 [email protected] MoevensVolker Movens0027 12 564 [email protected] BakiX
BMWE91MunichJrgen KratzmannMoschiniThomas HieblRear SeatNEWgggggg2/2/041/3/056/1/0512/31/99180New Program, new rear seatsNot much information on this to do assessementSame as E90 seat, only rear seat is new new side bolster, plus foldable rear back.Product:okayPeople:Facilities on timeSuppliers:okay01.10.04: Tooling is ready; Contracts areMarkus WallisMarkus Wallis0049 8199 999 [email protected] Burkhardt0049 89 326932-0cburkhardtqlear.comThomas Hiebl0049 89 [email protected]/19/051/19/054/12/054/12/05Andreas Baki
BMWE92WackersdorfJrgen KratzmannMoschiniChristian GollyFront and Rear SeatReplacerggggg10/1/056/1/0612/31/9918001.10.04:Product: green: Concepts are known in WackersdorfProduction: green: former E 90 pilot areaPeople: green: Plant team is existing with production; IE, QSSupplier: red: supplier are not nominated yetTooling: red: no prototype tools are kicked oMarkus WallisMarkus Wallis0049 8199 999 [email protected] Golly0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
BMWE93WackersdorfJrgen KratzmannMoschiniChristian GollyFront and Rear SeatReplacerggggg5/10/0612/1/0612/31/9920001.10.04:Product: green: modificated E 46 seats with OC-3 Mat and Airbag below the cover; Rear Seat is newPeople: green; Plant team is namedSupplier: green; at the moment not too be fixedTooling: green at the moment not to be fixedProduction: green;Markus WallisMarkus Wallis0049 8199 999 [email protected] Golly0049 9431 [email protected] Gandner0049 9431 735 [email protected] Baki
PSAA08CergyPascal GoviMoschiniPatrick AllainFront and Rear SeatNEWrgggrg3/18/056/1/049/20/04LAUNCHED750PRODUCT:Rework : 12,12 mn ( new socket preparation 5mn , marking of seat belt 4mn, cushion clip cut) various noise Issue on the product in discussion with PSA for agreement.PEOPLE : 98 out of 120CUSTOMER QUALITY : sensitive improvment in IQAXavier OZENNE0)1 47 10 80 [email protected]@[email protected] ChouhanS. PeelLuigi CorioPhilippe SoilleJean-Louis RiouAlessandro [email protected] Folliott
Fiat194CassinoPaolo MainolfiMoschiniRosanna FettaFront and Rear SeatNEWREDGREENGREENGREENREDg3/18/059/20/042/1/05LAUNCHED3801) FRONT SEAT FRAME WAREHOUSE CLOSE TO CASSINO PLANT: WAITING FOR ECONOMICAL AGREEMENT BETWEEN SUPPLIER FAURECIA AND CUSTOMER.3) PPAP NOT YET APPROVED FOR SUPPLIERS LUCCHESI, TRW, KSS. 4) P.C.P.A. POSITIVE. RUN @RATE FROM CUSTOMER EXPECTED FOR 23/03/012/21/04Cattero Chiara+39 [email protected]@lear.comMainolfi [email protected] ChouhanA. CacaceVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro GhoDi CostanzoCarl Benbow
Alfa Romeo939CaivanoPaolo MainolfiMoschiniFrancesco SorrentinoFront and Rear SeatReplaceREDGREENGREENGREENRED3/18/059/8/044/4/0518/04/'05510Product: Faurecia frames: program team working with Faurecia to finalise drowing - Now OKFacilities: The Line is completly installated. Only the Software for automaticly traceability and order of productions will completly installed at end of february.PPaolo [email protected],818,898,[email protected] [email protected] ChouhanA. CacaceVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro GhoDi costanzoCarl Benbow
PSAD25Courbouton(Rennes)Pascal GoviMoschiniEric BaratangeFront and Rear SeatNEWrgggrg3/18/057/12/045/2/053/7/043/16/05128Product:CRASH TEST FAILURE ON FRONT BACK. some changes will be introduced in week 13 and week 14 to improve the IQA level,covers damaged near the recliner : a rework is possible, will be apply next weekswitch issue : there is a little place between th10/22/04Olivier Darcel33(0)6 03 26 16 78odarcel@lear,com33(0)6 13 94 12 03ebaratange@lear,comPaul DEBACKERE33(0)6 10 25 42 [email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro [email protected] Benbow
PSAA31LagnyPascal GoviMoschiniPhilippe CARENZOFront and Rear SeatReplacerggggg3/18/0510/1/045/5/0512/20/043/1/041200NEXT VISUAL AUDIT BY PSA : week 13NB OF CARSETS DONE PER DAY : 5 - PSA HAVE NOT DECLARED THEIR RAMP UP SCHEDULE AS YET.PRE-SERIES BUILD TRANSFERRED TO PRODUCTION FACILITY(LINE 1) ON FEB-8-05.FABRIC VALIDATION IS NOT OK FOR:Arcus OKSerka OKCrepo OStephave [email protected] 33 6 15 36 58 [email protected] Noe00 33 6 15 36 58 [email protected] ChouhanYves LABBEDavid DEGRANGELaurent LAUGEROTTEIsabelle NIGETAlessandro GhoFranck HUTEAUXGilles BREVER
PSAX6Courbouton(Rennes)Pascal GoviMoschiniEric BaratangeFront and Rear SeatNEWREDGREENGREENGREENredg3/18/054/2/046/6/051/17/042/17/05130Synchronous flow : will start on W12, for the TGV version and the Bench version, One shipping pallet (bench version) will be tested this friday with PSAProduct :boddy change in W12, 15 mockups will be avalableAppearance standards book has been presented10/22/04Franois Eisenreich33(0)6 26 52 49 [email protected](0)6 13 94 12 03ebaratange@lear,comPaul DEBACKERE33(0)6 10 25 42 [email protected] ChouhanScott PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro GhoAlasdair DavidsonCarl Benbow
Fiat199Melfi (SEAT)Paolo MainolfiMoschiniRosita CaselleFront and Rear SeatReplacer3/11/052/17/056/15/053/15/044/20/041600OPEN ISSUES:-4) Obtain customer approval for modified shipping pallet 1 off sample.D.Monica: 21 Jan 05 =We'll wait another test because the outcome of latest was negative.Fial have not approved and new proposals are now required.7) Finance review1/12/05Elisabetta Ghislanzoni393351355836eghislanzoni@[email protected] [email protected] ChouhanScott PeelVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro [email protected] Benbow
Alfa Romeo946Pozzo d'AddaPaolo MainolfiMoschiniMollo MauroFront and Rear SeatReplace1/14/052/1/056/21/0580PAR approved 3rd Jennary 2005.PRODUCT:Design freeze cut off is planned for 20 February 2005PROCESS VALIDATION:March-April 2005
REVIEW 2 done 16TH MARCHDanatella Paletta0039 011 [email protected] [email protected] ChouhanScott PeelVincenzo ZaccagniUmberto GarroClaudio BellodiAlessandro [email protected]
RenaultX 76 - G2005FeigniesPascal GoviMoschiniEric MichalickiFront and Rear SeatReplacerrggg3/4/053/1/0510/1/053/3/053/31/051200G 2005 : Additional seat functions : Armrest, Drawer, Picnic table, Map pocket, New covers design and wire 16x People: weight issue (cost for manipulator) Renault asked us to launch the rear seat one on one and the schedule will be very short The dAlbin CANTALUPO+ 33 1 47 10 80 [email protected]+33 3 27 53 33 [email protected] BRIENNE+33 3 27 53 33 [email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro GhoPhilippe DevienneCarl Benbow
PSAA7CergyPascal GoviMoschiniPatrick AllainFront and Rear SeatReplacerrrr3/4/055/1/0411/1/05750Layout : layout defined , Product:assembly problem with foam and EZ entry.People: 2 people (future trainers involved in the preserial phase )Facility: process : equipment :shipping pallet : first batch of 12 in progress. upgrade for the py launche (M.BALLULA0)1 47 10 80 [email protected]@[email protected] ChouhanS. PeelLudovic JourdainPhilippe SoilleJean-Louis RiouAlessandro [email protected] Benbow
JaguarX150CoventryJonas NilssonMoschiniPeter EastwoodFront and Rear SeatReplaceGGGGGG3/4/054/1/041/15/068/15/055/20/0560ProductProgramme direction to date is IMS (tested on delphi system & works fine), however current discussion's show possible move to Delphi, now awaiting officail Jaguar announcement. ECU. fully functional ECU not ready till 28/03/05.PeopleEvery operat11/25/04Ainsley Cotton0797 [email protected] [email protected] Carter0044(0)[email protected] ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
JaguarX357CoventryJonas NilssonMoschiniPeter EastwoodFront and Rear SeatReplace3/4/054/3/067/10/06150Product 1st CAD design review complete & all looks feasible, prototype parts being manufactured to conduct controled emphasis build.
People. Will be using current X350 operators, all operators wil be used during all build phases.Facility. carry over facTim Hunton0044 870 [email protected] [email protected] Carter0044(0)[email protected] ChouhanSuki SinghRichard FlackKeith FairhurstMalcolm GentAlessandro GhoMark WattsSteve Firmstone
Land RoverL322CoventryJonas