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Duties and Standards
SLIDE FORMING SKILLS
OCCUPATIONAL JOB DESCRIPTIONS
LEVEL III - SETUP
August 28, 1996
Metalworking Skills: Slide Forming--Level III
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Table of Contents:
Metalworking Skills: Slide Forming--Level III
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Metalworking Skills: Slide Forming--Level III
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Framework Chart
Metalworking Skills: Slide Forming--Level III
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Occupational Description and Benchmarking-Slide Forming-Level III
Metalworking Skills: Slide Forming--Level III
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Duty Area: 1.0 Job Planning Duty Title: 1.1 Review the Setup Plan Duty: Given the part specifications, part blueprints and a setup plan. Review the plan for completeness. Performance Standard: Review the blueprint for correctness of the print. Confirm with Quality Control that the print dimensions are consistent with the inspection plan. Verify that the machine assigned is of the correct size and capability for the production to be run. Accuracy Level: Process Plan Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: As specified on the process plan Tooling: Common hand tools Measuring Instruments: N/A Reference: “Multiform” Manual, blueprints, and process plan.
Metalworking Skills: Slide Forming--Level III
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KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Review the Setup Plan duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Metalworking Skills: Slide Forming--Level III
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Duty Area: 2.0 Pre-setup Duty Title: 2.1 Verify Availability and Condition of Tooling, Cams, Dies, Fixtures and Gages. Duty: Check the tooling needed to run production, sharpen or repair if needed. Performance Standard: Given a job setup plan, blueprint, appropriate horizontal machine and access to appropriate tooling, cams,
dies, fixtures and gages, verify the condition of tooling, cams, dies, fixturesand gages, and sharpen tooling, if required.
Accuracy Level: N/A Assessment Equipment and Material: Workstation: Appropriate horizontal machine. Material: N/A Tooling: Appropriate left tool, right tool, back tool, front tool, forming mandrels, king post, stripper, cutoff blade, cutoff tool, die plate, die shoe, punches, cams, dies, and fixtures. Measuring Instruments: Caliper, micrometer, appropriate gages Reference: Control plan, blueprint(s), machine manual
Metalworking Skills: Slide Forming--Level III
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KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Verify Availability and Condition of Tooling, Cams, Dies, Fixtures and Gages duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Metalworking Skills: Slide Forming--Level III
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Duty Area: 2.0 Pre-setup Duty Title: 2.2 Inspect and Verify Condition of the Machine. Duty: Check condition of machine. Performance Standard: Clean or replace parts as needed. Check slides and cam rolls for fit. Contact maintenance as needed. Accuracy Level: Machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: N/A Tooling: Appropriate tooling, cams, dies, fixtures Measuring Instruments: Caliper, micrometer, appropriate gages Reference: Machine operations manual
Metalworking Skills: Slide Forming--Level III
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KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Inspect and Verify Condition of the Machine duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Metalworking Skills: Slide Forming--Level III
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Duty Area: 2.0 Pre-setup Duty Title: 2.3 Verify Material for Production. Duty: Confirm delivery of material to the machine area. Performance Standard: Confirm delivery of material to the machine area and check to verify size and type. Accuracy Level: Control plan and blueprint specifications Assessment Equipment and Material: Workstation: Appropriate workstation area Material: Material appropriate to control plan and blueprint specifications. Tooling: N/A Measuring Instruments: Caliper, micrometer Reference: Control plan and blueprint specifications
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Verify Material for Production duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
Metalworking Skills: Slide Forming--Level III
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Duty Title: 3.1 Installation of Cams and Returns Duty: Install required cams and returns. Performance Standard: Given a horizontal machine, select and install appropriate cams and returns for a specific job
according to the control plan and blueprint specifications Accuracy Level: Control plan, blueprint specifications, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Appropriate cams and returns Measuring Instruments: Caliper, micrometer, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Installation of Cams and Returns duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
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Duty Title: 3.2 Install Stock Straighteners Duty: Clean and install the stock straighteners. Install special guides where required. Performance Standard: Confirm the proper selection of the components for the stock straightener. Clean if needed and install.
Install special guides where required. Accuracy Level: Control plan, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and machine operations manual Tooling: Appropriate wrenches Measuring Instruments: ? Reference: Control plan, machine operations manual
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Install Stock Straighteners duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
Metalworking Skills: Slide Forming--Level III
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Duty Title: 3.3 Load Material on Payoff Device Duty: Load raw material on the payoff device. Performance Standard: Remove banding and load material on the payoff mechanism. Trim any damaged or distorted material .
Adjust as needed. Accuracy Level: Control plan, blueprint specifications, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Load Material on Payoff Device duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
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Duty Title: 3.4 Load Material through Stock Straightener Duty: Thread material through stock straightener, adjust guides and straightener rolls, readjust payoff
equipment and verify material lubricant supply. Performance Standard: Given a horizontal machine and appropriate material, adjust payoff equipment, lubricate material or
stock (as required) and thread material through stock straightener according to the control plan and machine operations manual.
Accuracy Level: Control plan, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: N/A Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, machine operations manual
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Load Material Through Stock Straightener duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
Metalworking Skills: Slide Forming--Level III
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Duty Title: 3.5 Set Material Feed Length and Material Grippers. Duty: Set material feed length and adjust material grippers Performance Standard: Given a process plan and setup instructions adjust feed length of raw material in the machine feeding
device. Set gripper and stock check. Condusct a pull test. Accuracy Level: Control plan, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, machine operations manual
KSAO:
Metalworking Skills: Slide Forming--Level III
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This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Set Material Feed Length and Material Grippers duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
Metalworking Skills: Slide Forming--Level III
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Duty Title: 3.6 Install Die Duty: Set die in machine Performance Standard: Clean die and ram. Set die and adjust shut height. Complete final mounting of the die in the machine. Accuracy Level: Control plan, blueprint specifications and machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Install Die duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup
Metalworking Skills: Slide Forming--Level III
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Duty Title: 3.7 Install Cutoff Tooling Duty: Install cutoff tooling and adjust cutoff punch. (Blade) Performance Standard: Given a horizontal machine and appropriate material, set cutoff tooling and adjust the cutoff punch
according to the control plan, blueprint specifications and machine operations manual. Accuracy Level: Control plan, blueprint specifications and machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Install Cutoff Tooling duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.8 Confirm Freedom of Operation
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Duty: Operate the machine by turning it over by hand to verify freedom of movement of all parts. Performance Standard: Given a horizontal machine with appropriate cams, dies and fixtures in place, and appropriate
material delivered to the feed mechanism, turn the machine over by hand to verify freedom of operation, according to the control plan and machine operaions manual.
Accuracy Level: Control plan, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: N/A Measuring Instruments: N/A Reference: Control plan and machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Confirm Freedom of Movement duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.9 Material feed.
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Duty: Thread material into machine. Turn machine over to confirm feed operation. Performance Standard: Given a horizontal machine and appropriate material, thread the material into machine, turn the
machine over by hand to verify progressiona of material and machine operation according to the control plan, blueprint specifications and machine operations manual.
Accuracy Level: Control plan, blueprint specifications, machine operations manual
Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: N/A Measuring Instruments: N/A Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Material Feed duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.10 Install Arbor/Form Tooling
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Duty: Install arbor/form tooling. Install and adjust strippers. Performance Standard: Turn the machine over by hand and confirm tooling operation and toverify material progression
through the sequence. Install and adjust strippers. Accuracy Level: Control plan, blueprint specifications, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: Micrometers, calipers Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Install Arbor/Form Tooling duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.11 Set and Adjust Timing
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Duty: Set timing for cutters, cutoff, form tooling and vertical tooling. Performance Standard: Given a horizontal machine and appropriate material, set the timing for cutoff, form tooling and
vertical tooling. Turn the machine over by hand to verify proper tooling operation. Accuracy Level: Control plan, blueprint specifications, machine operations manual
Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications. Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Set and Adjust Timing duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.12 First Part Inspection
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Duty: Run a first part and inspect. Performance Standard: Operating the machine under power produce a first part and inspect to the process plan and quality
specifications. Fine tune as needed to meet part requirements and specifications. Update setup records and process plan as necessary.
Accuracy Level: Control plan, blueprint specifications, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: A finished part matching the control plan and blueprint specifications Tooling: N/A Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the First Part Inspection duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.13 Install and Verify Sensor Operations
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Duty: Install and check all sensors and confirm performance. Performance Standard: Given a horizontal machine and appropriate material, install and verify the proper operation of all
sensors according to the control plan and machine operations manual. Accuracy Level: Control plan, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: Hand tools Measuring Instruments: N/A Reference: Control plan, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Install and Check Sensors duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 3.0 Setup Duty Title: 3.14 Final Verification Setup
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Duty: Perform a final setup review to confirm the setup Performance Standard: Having performed all steps and checks as called for in the job set up conduct a final check to
confirm lubrication delivery is working, that all fasteners are secured and that all machine devices are in place and operational.
Accuracy Level: Process plan Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: N/A Tooling: N/A Measuring Instruments: N/A Reference: Process plan and blueprints
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the final Verification duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 4.0 Production Duty Title: 4.1 Initiate Production Run
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Duty: Having completed the setup begin the production run Performance Standard: Having completed all setup requirements and verified its suitability for production, initiate
production and monitor safety systems and part requirements according to the blueprint, process plan and inspection plan for the job.
Accuracy Level: Process plan and quality plan Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material as specified in the process plan Tooling: N/A Measuring Instruments: Micrometers, calipers, gages, Coordinate Measuring Machine Reference: Process plan and part specifications
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Initiate Production Run duty.
Metalworking Skills: Slide Forming--Level III
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 4.0 Production Duty Title: 4.2 Hand-off to Production
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Duty: Having performed a setup and verified its suitability for production, communicate the requirements of the
production operation and its safety systems to an operator. Instruct an operator in any special requirements of the job to be run and any special features that may be unique to the specific machine the job is to run on.
Performance Standard: Given a horizontal machine setup for a production run, with appropriate material deleivered to the
machine, hand-off the machine to an operator, according to the control plan. Communicate any pertinent information to the operator.
Accuracy Level: Control plan.
Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint specifications Tooling: N/A Measuring Instruments: N/A Reference: Control plan
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Handoff to Production duty.
1. Written and Oral Communication 5. Engineering Drawings and Sketches
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
Duty Area: 4.0 Production Duty Title: 4.3 Troubleshoot
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Duty: While in production, perform causal analysis on problems as they arise. Performance Standard: Given a job in production where the process monitoring plan has identified problems in the
performance of the run, perform causal analysis. Identify the problems and their causes, and take appropriate corrective action.
Accuracy Level: Control plan, blueprint specifications, machine operations manual Assessment Equipment and Material: Workstation: Appropriate horizontal machine Material: Material appropriate to control plan and blueprint Tooling: Hand tools Measuring Instruments: Rules, micrometers, calipers, gages Reference: Control plan, blueprint specifications, machine operations manual
KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Troubleshooting duty.
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1. Written and Oral Communication 5. Engineering Drawings and Sketches
1.1 Reading 5.1 Standard Orthographic Blueprints
1.2 Writing 5.2 GDT Orthographic Blueprints
1.3 Speaking 6. Measurements
1.4 Listening 6.1 Basic Measurements
2. Mathematics 6.2 Precision Measurements
2.1 Arithmetic 6.3 Surface Plate Instruments
2.2 Applied Geometry 7. Metalworking Theory
2.3 Applied Algebra 7.1 Cutting Theory
2.4 Applied Trigonometry 7.2 Tooling
2.5 Applied Statistics 7.3 Material Properties
3. Decision Making and Problem Solving 7.4 Machine Tools
3.1 Applying Decision Rules 7.5 Cutting Fluids and Coolants
3.2 Basic Problem Solving
4. Group Skills and Personal Qualities
4.1 Group Participation and Teamwork
4.2 Personal Qualities
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Appendix A
Knowledge, Skills, Abilities, and Other Characteristics
An individual planning to meet these standards will be required to perform the basic skills, abilities and other characteristics defined in this section of the standard. These skills include:
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KSAO Area: 1. Written and Oral Communication KSAO: 1.1 Reading KSAO Definition: Locates, understands, and interprets written technical and non-technical information in documents commonly found in the metalworking industry. These documents contain short and simple sentences, paragraphs and passages, phrases, quantitative information, specialized vocabulary, graphs, charts, schedules, simple instructions, and multi-step directions. All documents are written in standard English. Performance Requirement: Given a specific duty to perform and the necessary written information contained on relevant documents and information sheets, locate and read the necessary information and use this information to plan, execute, and evaluate the duty and answer questions about the content or meaning of the written information. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Reading KSAO. Duty Area Task Activity
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KSAO Area: 1. Written and Oral Communication KSAO: 1.2 Writing KSAO Definition: Communicates technical and non-technical information, messages, and ideas in writing using standard English commonly found in the metalworking industry. This writing includes the completion of forms, information sheets, reports, group meeting materials, and short memos. Performance Requirement: Given a specific duty to perform and the necessary instructions, forms, and materials to complete the writing requirements for that duty, complete the writing requirement. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Writing KSAO. Duty Area Task Activity
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KSAO Area: 1. Written and Oral Communication KSAO: 1.3 Speaking KSAO Definition: Communicates technical and non-technical detailed information, messages, multi-step directions and ideas through oral communication using standard English and related cues and communication aids in conversations, discussions,1 and group meetings. Understands and responds to listener feedback and asks questions when needed in two-way and group conversations. Performance Requirement: Given a specific duty to perform and the necessary instructions, written documents, and communication aids and materials to complete the speaking requirements for that duty, complete the speaking requirement. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Speaking KSAO. Duty Area Task Activity
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KSAO Area: 1. Written and Oral Communication KSAO: 1.4 Listening KSAO Definition: Listens for, receives, interprets, and recalls specific details, ideas, and multi-step instructions in verbal presentations, conversations, discussions, and group meetings conducted in standard English and supported by written materials and other communication cues and aids. Uses active listening skills in comprehending simple technical and non-technical verbal information. Performance Requirement: Given a specific duty to perform and the necessary written information contained on relevant documents and information sheets, listen for, comprehend, and incorporate oral information in the performance of the duty and answer questions about the content or meaning of the oral information. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Listening KSAO. Duty Area Task Activity
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KSAO Area: 2. Mathematics KSAO: 2.1 Arithmetic KSAO Definition: Performs addition, subtraction, multiplication, and division of whole numbers without a calculator, and performs calculation of fractions and decimals, as well as conversion to metric measurement with or without a calculator. Performance Requirement: Given a specific duty to perform requiring arithmetic operations, conduct arithmetic operations. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Arithmetic KSAO. Duty Area Task Activity
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KSAO Area: 2. Mathematics KSAO: 2.2 Applications of Geometry KSAO Definition: Understands and applies basic geometric concepts and terminology which form the analytical foundation of job planning and execution including planes perpendicularity, Cartesian coordinates, concentricity, parallelism, straightness, flatness, circularity, and symmetry, etc. Performance Requirement: Given a specific duty to perform requiring the understanding and use of geometric concepts and terminology, perform the required duty and answer questions about the meaning and use of the geometric principles. Duty standard Cross Reference Table: This table identifies some of the activities that require the Applications of Geometry KSAO. Duty Area Task Activity
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KSAO Area: 2. Mathematics KSAO: 2.5 Applications of Statistics KSAO Definition: Uses standard formulas and arithmetic operations to calculate means, medians, modes, and ranges with or without a calculator. Performance Requirement: Given a specific duty to perform requiring the use of formulas and arithmetic operations, conduct the required statistical calculations using standard formulas. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Applications of Statistics KSAO. Duty Area Task Activity
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KSAO Area: 3. Decision Making and Problem Solving KSAO: 3.1 Applying Decision Rules KSAO Definition: Can follow a set of instructions laid out in a sequence. Can interpret and follow "if....then...." instructions. Performance Requirement: Given a specific duty to perform requiring a checklist of sequential instructions, carry out the duty making appropriate entries on the checklist. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Applying Decision Rules KSAO. Duty Area Task Activity
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KSAO Area: 3. Decision Making and Problem Solving KSAO: 3.2 Basic Problem Solving KSAO Definition: Can establish new responses to unexpected problems of a simple nature. Can formulate the new responses into a sequence of instructions or a set of "if ... then ..." rules. Performance Requirement: Given a specific duty to perform and being furnished with a checklist of sequential instructions, carry out the duty according to the checklist responding appropriately to problems. Formulate those responses into "if ... then ..." rules. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Basic Problem Solving KSAO. Duty Area Task Activity
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KSAO Area: 4. Group Skills and Personal Qualities KSAO: 4.1 Group Participation And Teamwork KSAO Definition: Identify and demonstrate the appropriate group skills and related personal qualities in the performance of major duties requiring cooperative relations with supervisors, team leaders, and team members. Performance Requirement: Works cooperatively with others and contributes to group efforts with ideas, suggestions, and positive feedback to group members. Demonstrates appropriate social and communication skills in resolving conflicts with supervisors, team leaders, and team members. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Group Skills KSAO. Duty Area Task Activity
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KSAO Area: 4. Social Skills and Personal Qualities KSAO: 4.2 Personal Qualities KSAO Definition: Identify and demonstrate the appropriate personal qualities in performing major job duties and maintaining positive employment relations. Performance Requirement: Recognizes and demonstrates appropriate codes of conduct and values in the workplace and demonstrates honesty and integrity in exhibiting appropriate workplace behaviors. Assumes responsibility and demonstrates strong work ethic by exerting effort and perseverance in doing work tasks according to high standards. Maintains high standards of attendance, punctuality, and involvement in all major work tasks. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Personal Qualities KSAO. Duty Area Task Activity
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KSAO Area: 5. Engineering Drawings and Sketches KSAO: 5.1 Standard Orthographic Blueprints KSAO Definition: Interprets orthographic blueprints. Performance Requirement: Given a standard blueprint and a finished part from that print, prepare a checklist of dimensions necessary to determine the part's compliance. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Standard Orthographic Blueprint KSAO. Duty Area Task Activity
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KSAO Area: 5. Engineering Drawings and Sketches KSAO: 5.2 GDT Orthographic Blueprints KSAO Definition: Interprets GDT orthographic blueprints. Performance Requirement: Given a GDT blueprint and a finished part from that print, prepare a checklist of dimensions necessary to determine the part's compliance. Duty Standard Cross Reference Table: This table identifies some of the activities that require the GDT Orthographic Blueprints KSAO. Duty Area Task Activity
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KSAO Area: 6. Measurement KSAO: 6.1 Basic Measuring Instruments KSAO Definition: Recognizes and applies basic measuring instruments such as rules, protractors, and basic transfer tools such as simple inside and outside calipers. Performance Requirement: Given a blueprint and a finished part from that print, as well as a selection of appropriate basic measuring instruments, determine a part's compliance on selected dimensions. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Basic Measurement Instruments KSAO. Duty Area Task Activity
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KSAO Area: 6. Measurement KSAO: 6.2 Precision Measuring Instruments KSAO Definition: Recognizes and applies precision measuring instruments such as micrometers, vernier, dial, and electronic calipers, dial indicators, precision transfer tools such as telescoping gages and adjustable parallels. Performance Requirement: Given a blueprint and a finished part from that print, as well as a selection of appropriate precision tools, determine a part's compliance on selected dimensions. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Precision Measuring Instruments KSAO. Duty Area Task Activity
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KSAO Area: 6. Measurement KSAO: 6.3 Surface Plate Instruments KSAO Definition: Recognizes and applies appropriately precision tools and instruments for surface plate work such as precision angle plates and tool blocks, precision transfer gages, and precision height gages. Performance Requirement: Given a blueprint, material, and a finished part from that print, as well as a surface plate and a selection of appropriate surface plate instruments, determine the material’s and the part's compliance on selected dimensions. Duty standard Cross Reference Table: This table identifies some of the activities that require the Surface Plate Instruments KSAO. Duty Area Task Activity
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KSAO Area: 7. Metalworking Theory KSAO: 7.1 Tooling KSAO Definition: Recognizes a wide variety of tooling used in slide forming operations including tool holding devices. Understands the appropriate application of these tools and devices. Performance Requirement: Given a blueprint and a part to be made, select appropriate tooling and tool-holders to carry out the manufacture of the part. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Tooling KSAO. Duty Area Task Activity
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KSAO Area: 7. Metalworking Theory KSAO: 7.2 Material Types And Physical Properties KSAO Definition: Recognize different types of materials and their physical properties. Recognizes differences between ferrous and non-ferrous, magnetic, and ductile materials. Performance Requirement: Given a blueprint and a part to be manufactured, predict its manufacturability based upon its appearance and hardness value. Duty Standard Cross Reference Table: This table identifies some of the activities that require the Material Type And Physical Properties KSAO. Duty Area Task Activity
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