SLX SPECTRUM - Sarjusa · CYLINDER BLOCK GROUP (TK486V) 204F1 Revised 09/27/12 REF PART NO. DESCRIPTION QTY 101-380 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2200 rpm) 1

SLX SPECTRUMTK 54319-2-PM (Rev. 4.0)

SLX SPECTRUM

TK 54319-4.0

Printed in U.S.A.

Printed: January 30, 2013Copyright © 2009 - Thermo King Corp. - Minneapolis, MN U.S.A.

1

General Information

Tables of Contents

This Parts Manual contains a numerical table of contents

listing each assembly name, its associated Grid number

and page number. The numerical table of contents is

arranged numerically by Grid number. There are

references in a parts list referring to other Grid numbers;

the numerical table of contents is arranged to facilitate

finding the referenced illustrations.

Assemblies and Subassemblies When parts are indented in the description list, they are

preceded with an asterisk (*). This indicates that the

part(s) is available separately or included in an assembly.

GRID NO. 67D6 SWITCH PANEL ASSEMBLY

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 *PANEL 1

99-6280 **NAMEPLATE - panel 1

2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel

(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current

A/R ................as required

accum ............accumulator

adj .................adjusting

al ...................aluminum

alt ..................alternator

A or amp ........ampere

assy ...............assembly

B bd ..................board

brg .................bearing

brkr ................breaker

brkt ................bracket

C C ...................Celsius

cw ..................clockwise

ccw ................counter-clockwise

cam ...............camshaft

cm .................centimeters

compr ............compressor

cond ..............condenser

conn ..............connecting,

connector

cyl ..................cylinder

D def .................defrost

deg ................degree

dehyd ............dehydrator

dia .................diameter

DC .................direct current

disch ..............discharge

diff .................differential

E EMI ................Extended

Maintenance Interval

EMEIA ...........Europe, Middle East,

India and Africa

eng ................engine

exch...............exchanger

E exp ................expansion

ext .................external

F F ....................Fahrenheit

fill ...................fillister

fi ....................fuel injection

fl ....................flare

fpt ..................female pipe thread

ft ....................feet

ftg ..................fitting

G gal .................gallon

H hex ................hexagon

hh ..................hexagon head

hd ..................head

hp ..................horsepower

hsg ................housing

I id ...................inside diameter

in ...................inch (2.54 cm)

incl .................includes

inj ..................injection

int ..................internal

int th ..............internal tooth

K kW .................kiloWatt

L L ....................Liter (Litre)

liq ..................liquid

lg ...................long

M M ...................Meter

mm ................millimeter

mpt ................male pipe thread

mod ...............modulating

N neg ................negative

No .................number

NS .................not supplied

NSS ...............not sold separately

os ..................oversized

od ..................outside diameter

P pcb ................printed circuit board

pkg ................package

ph ..................phase

pos ................positive

psi .................pounds per square

inch

R rad .................radiator

rcvr ................receiver

ref ..................reference

reg .................regulator

req .................required

rpm ................revolutions per

minute

S sec.................second

sld .................solder

soc hd ............socket head

sol .................solenoid

spl .................special

sq ..................square

ss ..................stainless steel

std .................standard

stl ..................steel

suct................suction

sw ..................switch

T term ...............terminal

temp ..............temperature

thk .................thick

TSA ...............Transport Solutions

Americas

U us ..................undersize

V vib .................vibrasorber

V ....................Volt

W W ...................watt

w/ ..................with

w/o.................without

2

GridTitle Page

Contents

13U90 ........SLX SPECTRUM REFERENCE SHEET................................................................................................... 6

67C1 ..........FUEL TANK (EMEIA, 18 IN DIAMETER)................................................................................................... 56

100C13 ......THROTTLING VALVE ASSEMBLY........................................................................................................... 126

106C14 ......CHECK VALVE ASSEMBLY...................................................................................................................... 132

116G14 ......SOLENOID VALVE - NORMALLY CLOSED............................................................................................. 128

131F1 ........COMPRESSOR GASKET SET (30-243)................................................................................................... 124

138B13 ......SOLENOID VALVE ASSEMBLY................................................................................................................ 130

142F8 ........FUEL PUMP ASSEMBLY (TK486 series).................................................................................................. 32

156B2 ........DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)......................................... 198

167G8 ........ELECTRICAL COMPONENTS (S-2)......................................................................................................... 142

168A1 ........INSTALLATION COMPONENTS (S-2, with o-rings)................................................................................. 152

168A6 ........INSTALLATION COMPONENTS (S-3, with o-rings)................................................................................. 156

177E1 ........ELECTRICAL COMPONENTS (S-3)......................................................................................................... 144

187B0 ........PLASTIC FUEL TANK............................................................................................................................... 52

189B7 ........HIGH VOLTAGE TRAY ASSEMBLY......................................................................................................... 184

189C0 ........Cargo Watch HARNESSES AND SENSORS........................................................................................... 204

192E1 ........REFRIGERATION COMPONENTS (S-2).................................................................................................. 134

192E5 ........REAR VIEW THERMOMETER, TEMP WATCH....................................................................................... 218

193F2 ........REFRIGERATION COMPONENTS (S-3).................................................................................................. 138

197C4 ........EVAPORATOR GUARDS (S-2/3/4/6)........................................................................................................ 150

204D3 ........FRAME & PANELS (S-2)........................................................................................................................... 146

204D4 ........FRAME AND PANELS (S-3)...................................................................................................................... 148

204F0 ........WATER PUMP ASSEMBLY (TK486 series).............................................................................................. 30

204F1 ........CYLINDER BLOCK GROUP (TK486V)..................................................................................................... 8

204F2 ........GEAR CASE GROUP (TK486 series)....................................................................................................... 10

204F3 ........FLYWHEEL HOUSING GROUP (TK486 series)....................................................................................... 12

204F4 ........OIL SUMP GROUP (TK486 series)........................................................................................................... 14

204F5 ........CYLINDER HEAD & VALVE COVER (TK486 series)............................................................................... 16

204F6 ........CRANKSHAFT & PISTON GROUP (TK486 series).................................................................................. 20

204F7 ........INTAKE & EXHAUST MANIFOLD (TK486 series)..................................................................................... 22

204F8 ........CAMSHAFT & DRIVE GEAR GROUP (TK486 series).............................................................................. 24

204F9 ........OIL FILTER & PUMP GROUP (TK486 series).......................................................................................... 26

204G1 ........FUEL INJECTION GROUP (TK486 series)............................................................................................... 34

204G2 ........FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)................................................................. 36

204G3 ........STARTER ASSEMBLY 12 VOLT (TK486 series)...................................................................................... 42

204G4 ........GASKET SET (TK486 series).................................................................................................................... 44

204G5 ........FUEL INJECTION NOZZLE (TK486 series).............................................................................................. 40

208F6 ........ALTERNATOR ASSEMBLY (120 AMP).................................................................................................... 190

212G7 ........DOOR SWITCH - LOW PROFILE............................................................................................................. 206

225C7 ........NAMEPLATES........................................................................................................................................... 236

225C8 ........DOORS AND PANELS, UPPER SECTION (before 5/10)......................................................................... 224

225C9 ........DOORS, BOTTOM SECTION (before 5/10).............................................................................................. 228

225D9 ........COVER - CONTROL BOX (metal control box).......................................................................................... 188

225D11 ......EVAPORATOR BLOWER......................................................................................................................... 82

225D12 ......TENSIONER BLOWER DRIVE................................................................................................................. 88

225D13 ......FANSHAFT................................................................................................................................................ 86

225E0 ........ENGINE COUPLING.................................................................................................................................. 74

3

GridTitle Page

Contents

225E1 ........CONDENSER BLOWERS......................................................................................................................... 80

225E2 ........TENSIONER CLUTCH............................................................................................................................... 94

225E3 ........IDLER........................................................................................................................................................ 90

225E4 ........IDLER CLUTCH......................................................................................................................................... 92

225E5 ........INTAKE & EXHAUST GROUP................................................................................................................... 64

225E6 ........COOLANT GROUP (before 5/10).............................................................................................................. 66

225E7 ........THROTTLE SOLENOID GROUP.............................................................................................................. 62

225E8 ........ENGINE MOUNT....................................................................................................................................... 76

225E9 ........COMPONENT MOUNTING....................................................................................................................... 172

226A2 ........BELTS & BLOWERS (SLX-100/400/Spectrum)........................................................................................ 70

226C1 ........FUEL FILTER & HOSES........................................................................................................................... 46

226C2 ........CROSS SHAFT (30 units)......................................................................................................................... 96

226C4 ........DROP-DOWN HMI BOX (metal control box)............................................................................................. 208

226D7 ........DUAL PLASTIC FUEL TANKS.................................................................................................................. 54

226E6 ........STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 216

230C8 ........COMPRESSOR - X430 (7 QT OIL SUMP)................................................................................................ 118

235A0 ........ELECTRIC COMPONENTS (50 units)....................................................................................................... 164

235C1 ........COMPRESSOR GROUP SPECTRUM - X430.......................................................................................... 114

235C2 ........REFRIGERATION COMPONENT MOUNTING......................................................................................... 112

235C3 ........REFRIGERATION COMPONENTS SPECTRUM SLX.............................................................................. 98

235C4 ........ELECTRIC COMPONENTS (30 units)....................................................................................................... 168

235C5 ........CONDENSER FRAME, EVAPORATOR PANELS & GRILLES SPECTRUM SLX.................................... 222

235C6 ........CONTROL BOX - SLX SPECTRUM (metal box)....................................................................................... 176

235C7 ........CONTROLLER INTERFACE ASSEMBLY................................................................................................. 186

235C8 ........FLUSH MOUNT CONTROLLER................................................................................................................ 212

235F9 ........FUEL FILTER (Optional)............................................................................................................................ 48

236D7 ........S-2 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800118)................................................ 194

236D8 ........S-3 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800368, 800116, 800117 & 8............... 196

241C1 ........ALTERNATOR ASSEMBLY (120 AMP).................................................................................................... 192

242C0 ........COOLANT GROUP (5/10 & after, micro channel cond coil)..................................................................... 68

242C7 ........DOORS AND PANELS, UPPER SECTION (5/10 & after micro channel cond coil).................................. 226

242C8 ........DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)....................................................... 232

247C2 ........CargoPrinter............................................................................................................................................... 214

250D6 ........TracKing GPRS (w/ micro channel coil)................................................................................................... 202

250D9 ........TracKing GPRS SPECTRUM (before micro channel coil)......................................................................... 200

250F3 ........FUEL FILTER (Optional w/ electric heater)............................................................................................... 50

251G1 ........ANTIFROST KIT........................................................................................................................................ 220

256F3 ........CONTROL BOX - SLX SPECTRUM (plastic box)..................................................................................... 180

256F4 ........REFRIGERATION COMPONENTS SPECTRUM SLX (Micro Channel Coil)............................................ 102

258F1 ........TAIL LIFT CHARGER................................................................................................................................ 240

259A1 ........DROP-DOWN HMI BOX (plastic control box)........................................................................................... 210

259D1 ........INSTALLATION COMPONENTS (3/11 after, Solder Connections)........................................................... 160

259F6 ........REFRIGERATION COMPONENTS SPECTRUM SLX (ETV).................................................................... 106

264C6 ........FUEL TANK (18 IN DIAMETER, ALUMINUM)........................................................................................... 60

4

GridTitle Page

Contents

5

13U90 SLX SPECTRUM REFERENCE SHEETRevised

04/13/12

6

SLX SPECTRUM REFERENCE SHEET 13U90Revised04/13/12

B/M DATEDESCRIPTION

11/11SLX SPECTRUM 2 Zone 30 SYSTEM901033




4/12SLX SPECTRUM 2 Zone 50 ETV SYSTEM902042






3/09Fuel Tank (steel, 190L 18 inch)049043

3/09Fuel Tank (steel, 190L 18 inch)049188

3/09Plastic Fuel Tank049202

4/12120 amp Alternator049311

3/09Installation Kit Steel Fuel Tank720093

3/09TempWatch, Forward View700318

3/09TempWatch, Reverse View (15 ft sensor lead)700319

3/09TempWatch, Reverse View (60 ft sensor lead)700320

2/11Remote Evaporator S-2700434

2/11Remote Evaporator S-3700435

3/09Plastic Fuel Tank (2 Fill)720503

3/09Dual Fuel Tanks720504

3/09Twin Fuel Gauge700674

3/09Status Light700897

3/09Fuel Watch Corner Mount700918

3/09Guard Remote Evaporator (S-2 SS)701628

3/09Guard Remote Evaporator (S-2 ALU)701629

3/09Guard Remote Evaporator (S-3 SS)701630

3/09Guard Remote Evaporator (S-3 ALU)701631

4/12TracKing EU SIM702496

4/12TracKing UK SIM702497

4/12TracKing EU SIM702597

4/12TracKing UK SIM702598

7

204F1 CYLINDER BLOCK GROUP (TK486V)Revised

09/27/12

8

CYLINDER BLOCK GROUP (TK486V) 204F1Revised09/27/12

REF QTYPART NO. DESCRIPTION

1101-380 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2200 rpm)

1101-365 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2600 rpm)

1 1NSS *BLOCK - cylinder

2 811-5499 *PLUG - frost (30 mm)

3 355-6176 *PLUG - pipe (1/4)

4 155-6229 *PLUG

5 155-4593 PLUG - pipe (1/8)

6 151-1188 *PLUG - frost (50 mm)

7 211-6555 *PLUG - frost (12 mm)

8 113-318 *SPACER

9 113-926 *BUSHING - camshaft

10 213-927 *BEARING - thrust (std)

213-928 *BEARING - thrust (0.25 mm os)

11 513-920 *BEARING - main

513-921 *BEARING - main (0.25 mm us)

12 4NSS *CAP - bearing

13 1055-8852 *BOLT - bearing cap

14 411-8919 LINER - service

15 141-2317 HEATER - frost plug

9

204F2 GEAR CASE GROUP (TK486 series)Revised

05/02/09

10

GEAR CASE GROUP (TK486 series) 204F2Revised05/02/09


1 113-319 CASE - gear

2 351-1146 STUD - injection pump

3 351-594 NUT

4 133-1953 O-RING - injection pump

5 A/R203-348 GASKET - adhesive

6 155-5816 PIN - dowel

7 255-6234 PIN - dowel

8 355-8441 SCREW - case (16 mm)

9 155-5809 SCREW - case (45 mm)

10 133-3821 O-RING - gear case (16 mm)

11 133-4089 O-RING - gear case (20 mm)

12 113-322 COVER - gear case

13 133-4088 *SEAL - oil

14 355-6367 *STUD - fuel pump

15 855-6236 SCREW - cover (55 mm)

16 111-5082 COVER

17 455-4622 WASHER - sealing

18 455-8854 SCREW - cover (12 mm)

19 113-321 COVER - sound shield

20 133-4087 GASKET - cover

21 755-6237 SCREW - cover (85 mm)

22 111-5091 CAP - oil fill

23 133-1954 O-RING - cap

24 111-9592 SPEEDI SLEEVE - front seal

25 1204-1011 TOOL - injection pump gear remover

11

204F3 FLYWHEEL HOUSING GROUP (TK486 series)Revised

03/11/05

12

FLYWHEEL HOUSING GROUP (TK486 series) 204F3Revised03/11/05


1 112-867 HOUSING - flywheel

2 111-6031 PLUG - access hole

3 455-8856 SCREW - housing (30 mm)

4 655-6537 SCREW - housing (25 mm)

5 155-8855 SCREW - plug (M12 x 16)

6 255-5816 PIN - dowel

7 111-8924 CASE - oil seal

8 133-2974 SEAL - oil (axial)

9 133-2969 GASKET - oil seal case

10 651-1149 SCREW - case (30 mm)

11 355-6191 SCREW - case (35 mm)

12 255-5816 PIN - dowel

13 151-1162 SCREW - housing

14 1204-952 TOOL - seal installer

15 1204-994 TOOL - seal remover

13

204F4 OIL SUMP GROUP (TK486 series)Revised

07/26/12

14

OIL SUMP GROUP (TK486 series) 204F4Revised07/26/12


1 112-868 SUMP - oil (upper)

2 112-869 SUMP - oil (lower)

3 255-8437 *PLUG - drain

4 A/R203-348 GASKET - adhesive (RTV silicone)

5 1555-6246 SCREW - oil base (25 mm)

6 1955-5809 SCREW - oil base (45 mm)

7 1255-6237 SCREW - oil base (85 mm)

8 151-1150 SCREW - oil base (120 mm)

9 111-8667 DIPSTICK

10 133-4090 O-RING - dipstick

11 111-8923 CAP (units w/o oil level switch, push-in type)

12 155-9167 ELBOW - hose (90 degree)

13 111-8984 HOSE - oil drain (10 in long)

111-5911 HOSE - oil drain (17 in long)

14 155-5081 CAP - hose

15 191-4823 CLIP - hose

155-1587 SCREW - clip

155-2086 FLATWASHER

155-4953 NUT

16 191-7191 BRACKET - clip

17 141-4470 SWITCH - oil level (threaded type)

133-4160 *O-RING - switch

18 111-9338 VALVE - oil drain

19 111-9448 FITTING - oil drain (ESOC)

20 155-3744 ELBOW - hose (45 degree)

21 113-1063 FITTING - oil drain w/cap

15

204F5 CYLINDER HEAD & VALVE COVER (TK486 series) Revised

07/26/12

16

CYLINDER HEAD & VALVE COVER (TK486 series)

204F5Revised07/26/12


1 113-344 PIPE - breather

2 255-8442 *CLAMP - hose (24)

3 191-3542 TUBE - sponge (insulation, cut to 11.0 in lg)

4 113-337 COVER - valve

5 113-340 *GASKET - valve cover

6 311-5103 *KNOB - valve cover

7 333-3512 *O-RING - cover

8 111-8671 *BAFFLE - breather

9 113-338 *PLATE - baffle

10 133-2762 *O-RING

11 113-339 *COVER - breather

12 851-598 *SCREW - cover

13 113-332 SHAFT - rocker arm

113-335 *SHAFT - rocker arm

14 213-333 *SUPPORT - rocker arm

15 313-334 *SUPPORT - rocker arm

16 355-6245 *STUD - valve cover

17 411-6704 *SPRING

18 813-336 *ARM - rocker

19 855-8859 **SCREW - valve adjust

20 855-8860 **NUT

21 755-6193 SCREW - support (50 mm)

22 355-6246 SCREW - support (25 mm)

23 112-870 HEAD - cylinder

24 413-342 *RETAINER - nozzle

25 413-341 *PROTECTOR - nozzle

26 411-6707 *GASKET - copper (nozzle seat)

27 455-6191 *SCREW - nozzle retainer

28 451-1151 *WASHER

29 111-6567 *PLUG - frost (40 mm)

30 255-5803 *PIN - spring

31 413-932 *VALVE - intake

32 411-8928 *GUIDE - valve (intake)

17

204F5 CYLINDER HEAD & VALVE COVER (TK486 series) Revised

07/26/12

18

CYLINDER HEAD & VALVE COVER (TK486 series)



33 411-8935 *SEAL - valve stem (intake)

34 413-659 *VALVE - exhaust

35 411-8929 *GUIDE - valve (exhaust)

36 411-8934 *SEAL - valve stem (exhaust, marked w/ yellow stripe)

37 811-8932 *SPRING - valve

38 811-8933 *RETAINER - spring

39 855-8858 *KEEPER - valve

40 811-8936 *CAP - valve

41 1855-8853 SCREW - cylinder head

42 133-4122 GASKET - cylinder head (SB-210/130/230)

133-4515 GASKET - cylinder head (SB-310/330)

43 213-126 LIFTER - engine

44 455-5801 SCREW - lifter

45 111-8942 FLANGE

46 155-5763 *PLUG

47 133-2934 GASKET - flange

48 455-8441 SCREW - flange

49 A/R203-348 GASKET - liquid

50 413-648 SEAT - valve (intake)

51 411-8927 SEAT - valve (exhaust)

19

204F6 CRANKSHAFT & PISTON GROUP (TK486 series)Revised

09/14/11

20

CRANKSHAFT & PISTON GROUP (TK486 series) 204F6Revised09/14/11


1 413-1064 PISTON (std, incl 2-4)

413-1065 PISTON (w/ ring, 0.25 mm os)

413-1066 PISTON (w/ ring, 0.50 mm os)

2 213-355 RING SET (std)

413-461 RING SET (0.25 mm os)

413-455 RING SET (0.50 mm os)

3 411-8950 PIN - piston

4 811-8951 CIRCLIP

5 411-8952 ROD - connecting

6 411-8953 BUSHING - piston pin

7 413-924 BEARING - connecting rod (std)

413-925 BEARING - connecting rod (0.25 mm us)

8 855-8865 BOLT - connecting rod

9 112-750 FLYWHEEL

10 111-8947 *GEAR - ring (before 11/08)

113-1138 *GEAR - ring (11/08 & after)

11 655-8864 BOLT - flywheel

12 155-5816 PIN - dowel

13 113-351 CRANKSHAFT

14 111-6719 *KEY - gear

15 113-352 GEAR - crankshaft

16 155-4668 PIN - spring

17 113-353 PULLEY - crankshaft

18 155-6249 WASHER

19 155-6250 BOLT - v-pulley

20 111-9592 SPEEDI SLEEVE - front seal

NOTE: Engines before serial number EA00749, use gear ring 11-8947. Engines with serial number EA00749 and after, use gear ring 13-1138.

21

204F7 INTAKE & EXHAUST MANIFOLD (TK486 series)Revised

03/15/05

22

INTAKE & EXHAUST MANIFOLD (TK486 series) 204F7Revised03/15/05


1 133-2936 GASKET - intake manifold

2 113-343 MANIFOLD - intake

3 155-5763 *PLUG

4 655-6188 SCREW - intake manifold (20 mm)

5 155-8717 SCREW - intake manifold (80 mm)

6 133-2765 GASKET - air heater

7 141-2147 HEATER - air

8 133-2764 GASKET - inlet

9 111-9266 INLET - intake manifold

10 455-6191 SCREW - inlet (35 mm)

11 133-2937 GASKET - exhaust manifold

12 111-8944 MANIFOLD - exhaust

13 251-1153 STUD - exhaust manifold

14 251-594 NUT

15 751-1152 SCREW - exhaust manifold (40 mm)

23

204F8 CAMSHAFT & DRIVE GEAR GROUP (TK486 series) Revised

05/03/07

24

CAMSHAFT & DRIVE GEAR GROUP (TK486 series)



1 111-9261 CAMSHAFT (incl items 2 thru 5)

2 111-6719 *KEY - gear

3 1NSS *BEARING - thrust

4 255-5801 *BOLT - plate

5 1NSS *GEAR - camshaft

6 811-6717 TAPPET

7 811-8945 ROD - push

8 113-930 GEAR (w/ bushing)

9 113-348 *BUSHING - idler gear

10 113-345 SHAFT - idler gear

11 255-5772 SCREW - gear

12 1101-362 PUMP - fuel injection (2200 rpm, see 204G1)

1101-354 PUMP - fuel injection (2600 rpm, see 205C5)

13 151-2009 KEY - gear

14 113-350 FLANGE

15 113-349 GEAR - injection pump

16 455-9222 SCREW - gear

17 113-346 CAM - feed pump

18 455-9223 SCREW - cam

19 151-1154 WASHER

20 151-1155 NUT

25

204F9 OIL FILTER & PUMP GROUP (TK486 series)Revised

06/23/09

26

OIL FILTER & PUMP GROUP (TK486 series) 204F9Revised06/23/09


1 113-357 PIPE - oil

2 155-4644 BOLT - eye

3 233-3833 SEAL - washer (10)

4 155-5792 NUT

5 151-1158 BOLT - eye

6 255-4622 WASHER - sealing (8)


8 151-1159 PLUG

9 133-4089 O-RING - pipe

10 113-356 PIPE - oil pickup

11 255-8441 SCREW - pipe (16 mm)

12 113-323 COVER - oil pump

13 151-1147 *PLUG

14 113-325 *SPRING

15 113-324 *VALVE - check

16 113-326 *COVER - oil pump

17 113-328 ROTOR - outer

18 113-327 ROTOR - inner

19 751-592 SCREW - oil pump

20 133-2931 GASKET - oil filter bracket

21 111-9354 BRACKET - filter (incl 22 - 30)

22 111-8964 *ORIFICE

23 151-593 *PLUG (3/8)

24 255-5763 *PLUG (1/8)

25 111-8995 *VALVE - check

26 151-1157 **WASHER - sealing (14)

27 111-8965 **SPRING

28 155-8868 *BALL

29 151-1156 *PLUG

30 151-1157 *WASHER - sealing (14)

31 155-6188 SCREW - bracket (20 mm)



27

204F9 OIL FILTER & PUMP GROUP (TK486 series)Revised

06/23/09

28

OIL FILTER & PUMP GROUP (TK486 series) 204F9Revised06/23/09


34 111-9182 FILTER - oil (EMI 3000)

35 111-9447 FITTING - oil inlet (ESOC)

29

204F0 WATER PUMP ASSEMBLY (TK486 series)Revised

11/16/11

30

WATER PUMP ASSEMBLY (TK486 series) 204F0Revised11/16/11


1 113-509 PUMP - water (ELC compatible)

1813-509 PUMP - water (ELC compatible, remanufactured)

2 251-607 *PLUG

3 133-3096 **GASKET - water pump

130-295 GASKET SET (inc items 3, 4, 6, 16)

4 133-2768 GASKET

5 113-385 THERMOSTAT (160 F, 71 C)

6 133-2767 GASKET

7 111-8675 COVER - thermostat

8 255-6188 SCREW - thermostat

9 355-6248 SCREW - pump

10 113-358 PULLEY - water pump

11 A/R77-1427 *SHIM (1 mm)

A/R77-2752 *SHIM (0.5 mm)

12 177-1428 *SPACER

13 455-5792 NUT

14 113-815 JOINT - pump

15 133-3097 GASKET - joint

16 133-3098 O-RING - joint

17 355-8441 SCREW - joint


19 111-9256 PLUG

20 155-5780 COCK - drain

21 113-360 HOSE - drain

22 113-363 HOSE - inj pump to water pump

23 113-514 HOSE - inj pump to water pump

451-588 CLAMP - hose

31

142F8 FUEL PUMP ASSEMBLY (TK486 series)Revised

06/29/10

32

FUEL PUMP ASSEMBLY (TK486 series) 142F8Revised06/29/10


1 111-7433 PUMP - fuel

2 111-8970 *PISTON

3 111-8971 *SPRING - piston

4 155-8871 *RETAINER

5 133-2940 *GASKET

6 111-8998 *TAPPET

7 155-8872 *PIN - snap

8 211-8972 *VALVE

9 211-8973 *SPRING

10 111-8974 *RETAINER - valve

11 133-2941 *O-RING

12 111-8680 *PUMP

13 111-8975 *JOINT - banjo

14 133-2771 *O-RING

15 111-8976 *BOLT - eye

16 211-8977 *GASKET

17 111-7499 *JOINT - banjo (elbow, before engine S/N L68462)

113-128 *JOINT - banjo (elbow, engine S/N L68462 & after)

18 111-8681 *BOLT - eye (with filter)

111-2854 **SCREEN (brass, #30)

19 433-1749 *GASKET

20 113-127 *JOINT - banjo (straight, engine S/N L68462 & after)

111-7707 *JOINT - banjo (straight, before engine S/N L68462)

21 111-8682 *BOLT - eye

22 133-2942 O-RING

23 355-4750 NUT

24 355-6367 STUD - fuel pump

33

204G1 FUEL INJECTION GROUP (TK486 series)Revised

11/21/12

34

FUEL INJECTION GROUP (TK486 series) 204G1Revised11/21/12



1101-354 PUMP - fuel injection (2600 rpm, see 205C5)

2 113-356 SUPPORT - pump

3 255-6188 SCREW - support

4 113-371 PIPE - fuel injection




8 113-368 RETAINER - tube (4 tubes)

9 155-8626 SCREW - retainer

10 111-6109 RETAINER - tube (3 tubes)

11 155-8626 SCREW - retainer

12 413-388 NOZZLE - injection (2200 rpm engine, see 204G5)

413-389 NOZZLE - injection (2600 rpm engine, see 205C10)

13 110-373 KIT - fuel return

14 313-310 *HOSE & CLAMPS (nozzle to nozzle)

15 113-451 *HOSE & CLAMPS (nozzle to pump)

16 1204-1848 ADAPTER - compression tester

111-9446 *VALVE (Schrader)

155-1819 *SEAL - copper

255-4607 *FLATWASHER

1204-542 TESTER - compression

35

204G2 FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM) Revised

01/04/13

36

FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)

204G2Revised01/04/13


1 1101-362 PUMP - fuel injection (2200 rpm)

2 142-100 *SOLENOID - stop

3 133-2230 *O-RING - solenoid

4 255-8448 *SCREW - solenoid

5 113-440 *COVER - governor

6 133-4168 *GASKET - cover

7 155-6230 *PLUG (12 mm)

8 133-4169 *WASHER - sealing (12 mm)

9 112-925 *LEVER - control

10 113-442 *SPRING - lever

11 151-1205 *NUT - lever

12 151-1206 *NUT - ball joint

13 111-6125 *RETAINER - shaft

14 155-5822 *SCREW - retainer

15 151-1207 *PLUG


17 113-444 *LIFTER

18 155-4676 *O-RING - lifter

19 155-5822 *SCREW - lifter

20 113-445 *STOPPER

21 233-4171 *O-RING - stopper & eye bolt

22 113-450 *JOINT - banjo (water)

23 155-5846 *NUT

24 151-1155 *NUT

25 151-1154 *LOCKWASHER

26 113-446 *JOINT - banjo (fuel in)

27 113-447 *BOLT - eye


29 133-4172 *O-RING - plug

30 133-4173 *O-RING - plug

31 113-448 *JOINT - banjo (fuel out)

32 113-449 *BOLT - eye

33 113-511 *PUMP - feed

37

204G2 FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM) Revised

01/04/13

38

FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)

204G2Revised01/04/13


34 133-4193 **O-RING - inner

35 133-4192 *O-RING - pump

36 133-4190 *O-RING - pump

37 255-6187 *SCREW - pump (socket head)

38 451-1269 *SCREW - pump (hex head)

39 151-612 *SCREW - idler limit

155-7802 SCREW - idler limit (Genset units)

39

204G5 FUEL INJECTION NOZZLE (TK486 series)Revised

11/23/10

40

FUEL INJECTION NOZZLE (TK486 series) 204G5Revised11/23/10


413-388 VALVE - fuel injection

1 111-6787 *HOLDER - nozzle

2 111-6108 *SHIM SET

3 111-6788 *SPRING - nozzle

4 111-6106 *RETAINER - nozzle spring

5 111-6790 *PIN

6 111-6789 *PLATE - stop

7 113-370 *NOZZLE

8 111-6786 *NUT - nozzle case

9 133-4174 *GASKET - nozzle

10 413-341 PROTECTOR - nozzle

11 411-6707 GASKET - copper (nozzle seat)

41

204G3 STARTER ASSEMBLY 12 VOLT (TK486 series)Revised

12/06/05

42

STARTER ASSEMBLY 12 VOLT (TK486 series) 204G3Revised12/06/05


145-2177 STARTER (12V)

1 141-6508 *ARMATURE (12V)

2 177-2468 *BEARING

3 177-2469 *BEARING

4 141-6509 *YOKE - assembly

5 455-8894 **SCREW - field coil

6 241-6510 **BRUSH - positive (not for 24V)

7 141-6513 *COVER - rear

8 141-6511 *HOLDER - brush (not for 24V)

9 441-6512 **SPRING - brush

10 241-6510 **BRUSH (not for 24V)

11 255-8897 *SCREW - cover

12 251-1161 *BOLT - thru

13 141-6518 *PINION - assembly

14 141-6519 *SHAFT - pinion

15 177-2833 *RETAINER

16 141-6520 *CLUTCH - assembly

17 141-6521 **BEARING - ball

18 177-2834 **BEARING - ball

19 141-2156 *STOPPER - pinion

20 141-6514 *CASE - cover

21 141-6515 *SOLENOID (12V)

22 141-6516 *LEVER

23 141-6517 *COVER - dust

24 255-8898 SCREW - starter

NOTE: See grid 212B9 for 24 volt starter.

43

204G4 GASKET SET (TK486 series)Revised

12/10/10

44

GASKET SET (TK486 series) 204G4Revised12/10/10


130-291 KIT - gasket set

1 133-4122 *GASKET - cylinder head (2200 rpm engine & 2600 rpm engines built before 3/08)

2 133-3098 *GASKET

3 133-1953 *O-RING - fuel injection pump

4 411-8935 *SEAL - valve stem (exhaust)

411-8934 *SEAL - valve stem (intake)

5 413-341 *PROTECTOR - nozzle

6 411-6707 *GASKET - copper (nozzle seat)

7 113-340 *GASKET - valve cover

8 133-2764 *GASKET

9 133-2936 *GASKET - intake manifold

10 133-2937 *GASKET - exhaust manifold

11 133-2931 *GASKET

12 133-3096 *GASKET - water pump

13 133-1745 *WASHER - sealing (16)

233-3833 *WASHER - sealing (10)

1255-4622 *WASHER - sealing (8)

14 133-2767 *GASKET

15 133-2768 *GASKET

16 133-2765 *GASKET - air heater

17 133-2934 *GASKET - flange

18 133-2969 *GASKET - oil seal case

19 133-3097 *GASKET - thermostat case

20 333-3512 *O-RING (12.0)

233-3821 *O-RING (16.0)

133-4089 *O-RING (20.0)

133-4090 *O-RING (31.5)

333-1954 *O-RING (32.0)

133-2762 *O-RING (50.0)

21 A/R203-348 *GASKET - adhesive (RTV silicone)

22 133-4517 GASKET - cylinder head (2600 rpm engines built after 3/08)

45

226C1 FUEL FILTER & HOSESRevised

06/21/12

46

FUEL FILTER & HOSES 226C1Revised06/21/12


110-325 KIT - fuel filter

1 111-9015 *HEAD - fuel filter

255-5579 *SCREW - head

255-1173 *LOCKWASHER


2 111-9017 *SPUD - fuel filter

3 111-9016 *SHAFT - water bleed

4 111-9342 *FILTER - fuel (EMI 3000)

5 311-5320 *ELBOW - hose (1/4)

6 510-243 *KIT - sleeve & eyelet (1/4)

7 511-4841 *NUT - hose (1/4)

8 A/R11-4367 *HOSE (1/4 od x 35 ft lg)

9 111-4380 *ELBOW - hose fitting (3/8)

10 310-242 *KIT - sleeve & eyelet (3/8)

11 311-4941 *NUT - hose (3/8)

12 A/R11-4372 *HOSE (3/8 od x 35 ft lg)

13 1101-362 PUMP - fuel injection (see 204G2)

14 111-7433 PUMP - fuel (see 142F8)

15 110-342 KIT - check valve (fuel line)

111-9245 *VALVE - check

16 113-963 ELBOW - hose fitting (3/8, before 9/09)

17 113-964 ELBOW - hose fitting (1/4, before 9/09)

18 192-6830 BRACKET - fuel fittings (before 9/09)

255-5022 SCREW - bracket

255-7727 LOCKWASHER

255-7069 FLATWASHER

19 113-1078 HOSE - fuel line routing (9/09 & after)

20 A/R13-1232 SLEEVE - fuel hose protector (152m)

47

235F9 FUEL FILTER (Optional)Revised

08/15/12

48

FUEL FILTER (Optional) 235F9Revised08/15/12


110-415 KIT - fuel/water filter (with primer pump)

1 113-994 *FILTER & GASKET

2 113-995 *BOWL

3 251-1865 *ELBOW - fuel

4 251-1864 *PLUG

5 192-7963 *NAMEPLATE - Fuel System Bleeding

6 113-1197 *VALVE

7 1204-1913 TOOL - wrench

NOTE: EMEIA is using Kit 10-415, not 10-429.NOTE: The wrench 204-1913 is NOT part of Kit 10-415 or Kit 10-429.

49

250F3 FUEL FILTER (Optional w/ electric heater)Revised

05/11/12

50

FUEL FILTER (Optional w/ electric heater) 250F3Revised05/11/12


110-431 KIT - fuel/water filter (with primer pump & electric heater in filter head)

1 110-430 *FILTER & GASKET

2 113-1086 **FILTER

3 1NSS *HEATER - fuel (12 V)

4 251-1865 *ELBOW - fuel

5 251-1864 *PLUG

6 192-7963 *NAMEPLATE - Fuel System Bleeding

7 141-9505 *CABLE

8 141-2978 *FUSE (20 amp)

9 141-4740 *HOLDER - fuse

10 141-894 *RELAY

11 113-1197 *VALVE

12 1204-1913 TOOL - wrench

51

187B0 PLASTIC FUEL TANKRevised

01/25/12

52

PLASTIC FUEL TANK 187B0Revised01/25/12


1 112-839 TANK - fuel (230L, plastic inc items 2 - 5)

2 211-9629 *CAP - fuel

111-9726 **KEY - fuel tank

3 111-9599 *GAUGE - fuel (before 6/10)

113-1025 **DIAL - fuel gauge

113-1082 *GAUGE - fuel (6/10 & after)

113-1083 **DIAL - fuel gauge

133-4818 **O-RING - gauge to tank

4 111-9134 *VALVE - ball check

5 213-1006 *TUBE - fuel

190-351 KIT - fuel tank

190-374 KIT - fuel tank (Schwarzmuller)

190-392 KIT - fuel tank (for replacing steel fuel tank)

6 851-626 *WASHER - wedge (not required with longer bracket 98-8499)

7 1255-5270 *FLATWASHER

8 855-3686 *NUT

9 455-1670 *SCREW - bracket

10 233-3872 *STRIP - anti chaffing

11 298-6659 *STRIP - fuel tank

12 298-8499 *BRACKET - hanger (part of kit 90-351)

292-7625 *BRACKET - hanger (part of kit 90-374)

292-7626 *BRACKET - hanger (part of kit 90-392)

13 113-794 GAUGE - fuel (electronic)

14 141-9222 *DIAL - fuel (electronic)

133-4818 *O-RING - gauge to tank

15 210-243 KIT - sleeve & eyelet

16 211-4370 CONNECTOR - fuel line (1/4 straight)

17 211-4841 NUT (1/4)

18 A/R11-9030 HOSE - fuel (1/4)

19 113-960 ANTISIPHON (optional, not included with fuel tank)

20 141-8131 CONVERTER - fuel level (DAS, optional)

53

226D7 DUAL PLASTIC FUEL TANKSRevised

11/16/11

54

DUAL PLASTIC FUEL TANKS 226D7Revised11/16/11


1 212-839 TANK - fuel (230L, plastic)

2 211-9629 *CAP - fuel

111-9726 **KEY - fuel tank

3 111-9599 *GAUGE - fuel

4 255-4515 FITTING (3/8)

5 210-242 KIT - sleeve & eyelet (3/8)

6 211-4941 NUT (3/8)

7 A/R11-4372 HOSE - fuel (3/8)

8 211-4860 ELBOW (1/4)


10 211-4841 NUT (1/4)

11 A/R11-4367 HOSE - fuel (1/4)

12 498-6659 STRIP - fuel tank

13 433-3872 STRIP - anti chaffing

14 1651-626 WASHER - wedge

15 2455-5270 FLATWASHER

16 1655-3686 NUT

17 855-1670 SCREW - bracket

18 498-8499 BRACKET - hanger

55

67C1 FUEL TANK (EMEIA, 18 IN DIAMETER)Revised

11/10/12

56

FUEL TANK (EMEIA, 18 IN DIAMETER) 67C1Revised11/10/12


1 112-978 TANK - fuel (50 gallon, steel)

2 111-2593 *GAUGE - fuel (mechanical)

3 111-5450 **DIAL - fuel gauge

4 133-4818 **O-RING - gauge to tank

5 111-5946 *CAP - fuel tank (non-vented, non-fused)

6 133-381 **GASKET - cap

7 155-2313 *BALL - check

8 211-5331 *TUBE - fuel pickup

9 111-5339 *PLUG - fuse

10 155-5617 *VENT

11 111-9741 *COVER - port

12 133-3878 *GASKET - cover

555-1510 *SCREW - cover (10-32)

555-431 *FLATWASHER


13 298-9143 HANGER - fuel tank

14 898-4170 BRACKET - channel

15 298-2316 STRAP - hanger

16 855-2252 SCREW (1/2-13)

1255-5270 FLATWASHER (1/2)

1255-3686 NUT (1/2-13)

17 233-4479 STRIP - chafing (4 in lg)

299-9701 STRIP - chafing (67 in lg)

18 199-1596 NAMEPLATE - Diesel Fuel Only

19 111-4370 CONNECTOR - hose fitting (1/4)


21 111-4841 NUT (1/4)

22 111-4367 HOSE (1/4 od x 35 ft lg)

23 111-8982 FITTING (3/8)


25 111-4941 NUT (3/8)

26 111-4372 HOSE (3/8 od x 35 ft lg)

27 113-878 ANTISIPHON

57

67C1 FUEL TANK (EMEIA, 18 IN DIAMETER)Revised

11/10/12

58

FUEL TANK (EMEIA, 18 IN DIAMETER) 67C1Revised11/10/12


28 113-1019 GAUGE - fuel (electronic)

29 141-9223 *DIAL - gauge

30 199-1596 NAMEPLATE - Diesel Fuel Only

59

264C6 FUEL TANK (18 IN DIAMETER, ALUMINUM)Revised

12/17/12

60

FUEL TANK (18 IN DIAMETER, ALUMINUM) 264C6Revised12/17/12


1 112-978 TANK - fuel (50 gal, 190 L)

112-979 TANK - fuel (26 gal, 100 L)

2 113-1299 *GAUGE - fuel (mechanical)

3 113-1300 **DIAL - fuel gauge

4 133-4818 **O-RING - fuel gauge

5 111-7984 *CAP - fuel

111-8053 *CAP - fuel (locking, optional)

6 133-381 **GASKET - cap

7 111-9134 *DRAIN

8 211-5331 *TUBE - pickup

9 155-5617 *VENT

10 211-4370 CONNECTOR - hose fitting (1/4)


211-4841 NUT (1/4)

12 211-4367 HOSE (1/4 od x 35 ft lg)

13 190-2417 KIT - fuel tank

14 298-9143 *HANGER - fuel tank

15 855-3686 *SCREW (1/2-13)

2055-5270 *FLATWASHER (1/2)

1255-3686 *NUT (1/2-13)

16 298-9144 *STRAP - assembly

17 233-4876 **STRIP - chafing (33 in lg)

18 233-4479 *STRIP - chafing (4 in lg)

19 141-9223 DIAL - fuel gauge (electrical, optional)

61

225E7 THROTTLE SOLENOID GROUPRevised

10/10/11

62

THROTTLE SOLENOID GROUP 225E7Revised10/10/11


1 192-6485 BRACKET - solenoid


455-7727 LOCKWASHER

455-7069 FLATWASHER

2 144-9181 SOLENOID

455-7007 NUT - solenoid

455-4638 FLATWASHER

3 191-3095 BOOT - plunger

4 155-2762 BOLT - eye

155-1533 NUT

155-1800 LOCKWASHER

5 111-4266 CLIP - clevis

6 113-937 ROD - speed control

7 113-383 JOINT - rod (ball)

8 192-6486 BRACKET - solenoid


455-7727 LOCKWASHER

455-7069 FLATWASHER

9 112-925 LEVER - injection control (see 204G2)

63

225E5 INTAKE & EXHAUST GROUPRevised

10/03/12

64

INTAKE & EXHAUST GROUP 225E5Revised10/03/12


1 111-9299 AIR CLEANER

2 111-9300 *FILTER - air cleaner

3 192-9836 BRACKET - air cleaner


255-7069 FLATWASHER

255-7727 LOCKWASHER

4 192-6489 BRACKET - air cleaner

192-9837 BRACKET - air cleaner (units w/ ETV)


5 255-4979 CLAMP - hose

6 113-1284 HOSE - air cleaner

7 141-2147 HEATER - air intake

8 133-2314 GASKET - exhaust

9 113-939 TUBE - exhaust (flexible)

255-4612 SCREW - tube

255-4621 NUT

10 299-496 CLAMP - exhaust tube

11 113-938 TUBE - muffler

255-5022 SCREW - tube

255-7069 FLATWASHER

255-7727 LOCKWASHER

12 112-919 MUFFLER

455-5022 SCREW - muffler

455-7727 LOCKWASHER

455-7069 FLATWASHER

13 190-430 KIT - muffler extension (optional)

65

225E6 COOLANT GROUP (before 5/10)Revised

05/02/11

66

COOLANT GROUP (before 5/10) 225E6Revised05/02/11


1 178-1340 BELT - water pump

2 113-509 PUMP - water (see 204D2)

1813-509 PUMP - water reman (see 204D2)

3 141-6538 SENSOR - water temperature

4 113-945 HOSE - outlet (thermostat to radiator)

5 113-944 HOSE - inlet (radiator to engine)

6 455-3401 CLAMP - hose

7 113-942 TUBE - radiator (outlet)

8 113-943 TUBE - radiator (inlet)

9 192-6490 BRACKET - coolant tubes

10 433-452 GROMMET

11 167-2332 COIL - condenser/radiator (see 225D1)

12 292-9029 *BRACKET - coil

13 113-941 HOSE - radiator to expansion tank

14 255-5074 CLAMP - hose

15 113-1027 HOSE - over flow

133-4097 GROMMET - hose

16 112-920 TANK - expansion

17 141-9489 *SENSOR - coolant

555-5022 SCREW - tank

18 111-9632 CAP - tank

19 113-1123 SHROUD - expansion tank

67

242C0 COOLANT GROUP (5/10 & after, micro channel cond coil) Revised

01/15/13

68

COOLANT GROUP (5/10 & after, micro channel cond coil)

242C0Revised01/15/13


1 178-1340 BELT - water pump

2 113-509 PUMP - water (see 204D2)

1813-509 PUMP - water reman (see 204D2)


4 113-1076 HOSE - outlet (thermostat to radiator)

5 113-1077 HOSE - inlet (radiator to engine)

6 255-4979 CLAMP - hose

7 255-3401 CLAMP - hose

8 167-2475 COIL - radiator (see 242C9)

9 113-1075 HOSE - radiator to expansion tank

10 113-1074 HOSE - over flow

11 112-920 TANK - expansion

12 141-9489 *SENSOR - coolant

13 111-9632 *CAP - tank


14 113-1123 SHROUD - expansion tank

15 293-662 BRACKET - radiator

69

226A2 BELTS & BLOWERS (SLX-100/400/Spectrum)Revised

11/28/12

70

BELTS & BLOWERS (SLX-100/400/Spectrum) 226A2Revised11/28/12


1 178-1744 BELT - blowers

2 177-2902 PULLEY - alternator

3 145-2254 ALTERNATOR (37 amp, see 208F4)

141-8461 ALTERNATOR (37 amp, Standard Life Plus)

1845-2254 ALTERNATOR (37 amp, remanufactured)

145-2258 ALTERNATOR (Spectrum units, 120 amp, see 241C1)

4 178-1620 TENSIONER - belt (see 225D12)

455-4680 SCREW - tensioner

355-7005 NUT

5 177-2901 IDLER - grooved (see 225E3)

155-1173 LOCKWASHER

155-7072 FLATWASHER

355-8472 SCREW - idler

6 177-2900 IDLER - smooth (see 225E3)

7 192-6505 BLOCK - slider

355-5419 SCREW - idler

8 177-2914 PULLEY - motor

9 178-1615 FANSHAFT (see 225D13)

10 178-1618 BLOWER - upper

11 178-1619 BLOWER - lower

12 277-2903 SPINNING - condenser

255-9761 SCREW - spinning (M6 X 25)

451-1741 SCREW - spinning (M6 X 60, brass)

655-405 LOCKWASHER - dome

455-4607 FLATWASHER

455-7007 NUT

13 177-2908 PULLEY - motor (175 mm)

177-2945 PULLEY - motor (SLX Spectrum only, 161 mm)

255-7167 SCREW - pulley

255-7727 LOCKWASHER

255-4607 FLATWASHER

14 1104-756 MOTOR (15hp, 230-460/3/60, 12.5hp, 190-380/3/50)

1104-770 MOTOR (14hp, 200/3/50-60, Japan)

71

226A2 BELTS & BLOWERS (SLX-100/400/Spectrum)Revised

11/28/12

72

BELTS & BLOWERS (SLX-100/400/Spectrum) 226A2Revised11/28/12


1104-793 MOTOR (Spectrum units, 12.5 hp, see 225E9)

15 178-1791 TENSIONER - clutch (see 225E2)

351-1244 SCREW - tensioner

355-365 LOCKWASHER

355-2038 FLATWASHER

16 178-1623 PULLEY - idler (see 225E4)

17 178-1626 BELT - engine to motor

18 192-6509 GUARD - belt

451-718 SCREW - guard

19 1107-364 CLUTCH

20 178-1696 CROSS DRIVE (see 226C2)

21 255-457 KEY - fan

73

225E0 ENGINE COUPLINGRevised

11/28/12

74

ENGINE COUPLING 225E0Revised11/28/12


1102-900 COMPRESSOR - X430 LS C5 (dry, see 223C5)

18102-900 COMPRESSOR - X430 LS C5 (dry, new exchange, see 223C5)

18102-972 COMPRESSOR - X430 LS C5 (EMEIA, dry reman, see 223C5)

18102-902 COMPRESSOR - X430 LS C5 (7 qt sump, reman, see 230C8)

1102-901 COMPRESSOR - X426 LS C5 (see 226C5, EMEIA)

18102-901 COMPRESSOR - X426 LS C5 (see 226C5, reman, EMEIA)

1 122-1027 CRANKSHAFT - X430

2 122-1101 SEAL - bellows (for 1.188 dia crankshaft)

3 122-1028 COVER - drive end

4 133-3004 SEAL (for 1.188 dia crankshaft)

5 177-2916 COUPLING - compressor drive (SLX)

177-3067 COUPLING - compressor drive (SLXe)

6 155-9032 KEY (5/8 lg)

7 155-9300 SPACER - coupling

8 155-9092 SCREW - clutch/coupling

9 112-750 FLYWHEEL

111-8947 *GEAR - ring (before 11/08)

113-1138 *GEAR - ring (11/08 & after)

10 855-1123 PIN - dowel (30s)

11 877-2856 BUSHING (30s)

170-208 KIT - bushing (8-pin clutch, incl pins, bushings & adhesive)

12 877-2760 BUSHING - coupling (50s)

A/R204-1114 ADHESIVE - bushing

13 851-814 PIN - dowel (50s)

14 1107-364 CLUTCH

1107-399 CLUTCH (SLXe only)

NOTE: Engines before serial number EA00749, use gear ring 11-8947. Engines with serial number EA00749 and after, use gear ring 13-1138.

75

225E8 ENGINE MOUNTRevised

11/16/12

76

ENGINE MOUNT 225E8Revised11/16/12


1 192-6484 MOUNT - snubber

2 192-6483 SUPPORT - snubber mount

555-4723 SCREW - mount & support

555-365 LOCKWASHER

555-2038 FLATWASHER

3 191-8972 ISOLATOR - snubber (rear)

4 192-6771 RETAINER - isolator

255-4723 SCREW - retainer

255-2038 FLATWASHER

255-365 LOCKWASHER

5 192-7063 BRACKET - engine (compressor end, rear)

6 192-6946 BRACKET - engine (compressor end, front)


1055-365 LOCKWASHER

1055-2038 FLATWASHER

7 355-4963 NUT (5/8-18)

8 192-9484 BRACKET - engine (water pump end, rear)

9 192-9485 BRACKET - engine (water pump end, front)


655-365 LOCKWASHER

655-2038 FLATWASHER

10 691-4159 MOUNT - vibration

11 292-7797 MOUNT - vibration (set of 2, front, water pump end)

12 255-2482 SCREW - engine (compressor end)

13 191-4675 SCREW - engine (center, water pump end)

14 192-9482 SCREW - engine (front, water pump end)

15 355-5749 WASHER - special

16 255-7364 WASHER - special

17 151-2328 NUT ASSEMBLY

18 155-7003 NUT (M12)

19 151-2319 PLATE - engine (front)

20 155-7023 SCREW - engine (rear, water pump end)

21 192-6487 SHIELD - heat

77

225E8 ENGINE MOUNTRevised

11/16/12

78

ENGINE MOUNT 225E8Revised11/16/12


351-2003 SCREW - shield

79

225E1 CONDENSER BLOWERSRevised

12/08/11

80

CONDENSER BLOWERS 225E1Revised12/08/11


1 178-1618 BLOWER - upper

2 177-2928 *PULLEY - blower

455-6215 *SCREW - pulley



3 177-2911 *HUB - blower

255-7080 *SCREW - hub to shaft



4 178-1619 BLOWER - lower

5 177-2899 *SPINDLE - blower

451-1438 *SCREW - spindle (30mm)

6 251-1687 *WASHER - wave

7 177-2929 *PULLEY - blower

8 277-2779 *BEARING - blower

9 177-2930 *HUB - blower

10 155-9957 *RING - snap

A/R203-527 *GREASE

451-898 SCREW - spindle to bracket

455-7727 LOCKWASHER

455-7069 FLATWASHER

11 192-6504 BRACKET - spindle support (upper)

12 192-6770 BRACKET - spindle support (lower, before 7/10)


755-7727 LOCKWASHER

755-7069 FLATWASHER

81

225D11 EVAPORATOR BLOWERRevised

08/16/12

82

EVAPORATOR BLOWER 225D11Revised08/16/12


1 178-1615 FANSHAFT ASSEMBLY (see 225D13)

655-7004 SCREW - fanshaft

655-1173 LOCKWASHER

655-7072 FLATWASHER

2 192-6499 SHIELD - insulation

651-718 SCREW - shield

655-3045 WASHER - dome

3 277-2910 INLET - evaporator blower

655-9761 SCREW - inlet

655-3045 WASHER - dome

4 178-1616 BLOWER - evaporator

155-457 *KEY - hub

255-7080 *SCREW - blower to shaft



5 198-8184 HOUSING - blower

455-7828 SCREW - housing (35mm)

555-6993 SCREW - housing (25mm)

955-7342 LOCKWASHER

955-7085 FLATWASHER

6 255-5111 CONNECTOR - sensor

7 240-974 KIT - sensor (part of main harness)

8 192-6502 PANEL - scroll

455-9761 SCREW - panel

9 291-3599 STOP - damper

255-9002 SCREW - damper stop

251-717 NUT

10 192-6501 SHAFT - damper blade

455-8559 SCREW - shaft

455-7342 LOCKWASHER

11 192-6500 BUSHING - damper pivot

255-9761 SCREW - bushing

255-6995 FLATWASHER

83

225D11 EVAPORATOR BLOWERRevised

08/16/12

84

EVAPORATOR BLOWER 225D11Revised08/16/12


255-7042 NUT

12 192-6544 BLADE - damper

13 141-7852 MOTOR - damper

351-718 SCREW - motor

14 133-4514 SEAL - fanshaft

85

225D13 FANSHAFTRevised

11/16/12

86

FANSHAFT 225D13Revised11/16/12


178-1615 FANSHAFT ASSEMBLY

1 1NSS HOUSING - fanshaft

2 251-1685 RING - snap

3 177-3087 BEARING

4 151-1684 WASHER - wave

5 177-2896 SHAFT - fan

6 277-3086 BEARING

7 251-1682 WASHER


9 155-457 KEY

A/R203-527 GREASE

87

225D12 TENSIONER BLOWER DRIVERevised

01/15/11

88

TENSIONER BLOWER DRIVE 225D12Revised01/15/11


178-1620 TENSIONER - fan drive belt

1 177-2924 *BASE - tensioner

2 177-2688 **BUSHING - plain

177-2689 **BUSHING - flange

3 177-2683 *SPRING

4 177-2684 *ARM - tensioner

5 255-9959 *WASHER (internal/external tooth)

6 178-1622 *PULLEY - idler

7 277-2778 **BEARING

8 2NSS ***RING - snap

9 155-9960 *RING - snap

A/R203-527 *GREASE

10 155-7355 *SCREW - arm

155-4931 *WASHER - special


89

225E3 IDLERRevised

01/15/11

90

IDLER 225E3Revised01/15/11


177-2900 IDLER - pulley (smooth pulley)

177-2901 IDLER - pulley (grooved pulley)

1 1NSS *SPINDLE

2 255-9959 *WASHER

3 277-2778 *BEARING

4 178-1621 *PULLEY - idler (smooth)

5 178-1622 *PULLEY - idler (grooved)

6 155-9960 *RING - snap

A/R203-527 *GREASE

91

225E4 IDLER CLUTCHRevised

01/15/11

92

IDLER CLUTCH 225E4Revised01/15/11


178-1623 IDLER - clutch

1 1NSS *SPINDLE

2 255-9959 *WASHER

3 177-3026 *PULLEY - clutch

4 277-2778 *BEARING

5 155-9960 *RING - snap

A/R203-527 *GREASE

93

225E2 TENSIONER CLUTCHRevised

11/12/11

94

TENSIONER CLUTCH 225E2Revised11/12/11


178-1791 TENSIONER - clutch

1 1NSS *BASE & Arm

155-2120 **FITTING - grease

2 277-2913 **BUSHING

3 251-1736 *WASHER - thrust

4 251-1690 *WASHER - wave

5 177-3038 *PULLEY

6 277-2778 *BEARING (includes snap ring)

7 155-9960 *RING - snap

A/R203-527 *GREASE

8 151-1985 *WASHER - support

9 151-1691 *RING - snap

10 177-2905 *SPRING

11 151-2146 *SCREW - spring

12 151-1735 *BOLT - shoulder


14 155-6573 *NUT

1204-1879 TOOL - bearing

1204-1880 TOOL - bearing

95

226C2 CROSS SHAFT (30 units)Revised

03/21/12

96

CROSS SHAFT (30 units) 226C2Revised03/21/12


178-1696 CROSS DRIVE ASSEMBLY

1 1NSS HOUSING


3 277-3033 BEARING

4 177-2918 SHAFT

5 255-9957 RING - snap

6 251-1748 KEY

97

235C3 REFRIGERATION COMPONENTS SPECTRUM SLX Revised

09/17/12

98

REFRIGERATION COMPONENTS SPECTRUM SLX



1 1102-902 COMPRESSOR (X430 LS C5, see 230C8)

18102-902 COMPRESSOR - reman (X430 LS C5, see 230C8)

2 161-4127 VIBRASORBER - discharge

3 161-4596 TUBE - tee to solenoid

4 161-4600 TUBE - transducer

5 166-9246 *FITTING - transducer

6 141-7962 TRANSDUCER - discharge

7 166-7636 SOLENOID - receiver

8 155-3518 TEE (3/4 3/4 1/2)

9 161-1300 SOLENOID - condenser

10 161-4597 TUBE - solenoid to check valve

11 166-6586 VALVE - check (condenser)

12 161-4598 TUBE - 3-way to condenser coil

13 167-2332 COIL - condenser/radiator

14 161-4140 TUBE - condenser to joint

15 161-4613 TUBE - joint to check valve

16 161-4269 VALVE - check

17 167-2336 TANK - receiver

18 161-4128 TUBE - receiver to dehydrator

19 161-600 DEHYDRATOR

20 161-4142 TUBE - dehydrator to joint

21 161-4601 TUBE ASSEMBLY - purge solenoid

22 166-3653 *VALVE - check

23 166-8560 *SOLENOID - purge

141-1521 **COIL

24 167-2785 HEAT EXCHANGER (first tube out)

25 255-2296 *TEE

26 161-4604 *TUBE - tee to check valve

27 166-3655 *VALVE - check

28 161-4603 *TUBE - check valve to suction

29 161-4605 *TUBE - tee to solenoid

30 161-2454 *SOLENOID - liquid

31 161-4607 *TUBE - equalizer

99

235C3 REFRIGERATION COMPONENTS SPECTRUM SLX Revised

09/17/12

100

REFRIGERATION COMPONENTS SPECTRUM SLX



32 161-4606 *TUBE - solenoid to expansion valve

33 161-3679 *VALVE - expansion

166-6380 *FILTER - inlet

166-4453 *FILTER - outlet

34 161-3845 *VALVE - suction (see 138B13)

35 166-4594 *VALVE - check (suction, see 106C14)

36 155-3109 *TEE - suction

37 161-4610 *TUBE - suction (remote unit)

38 161-4602 *TUBE - tee to accumulator

39 167-2413 COIL - evaporator

40 167-2335 TANK - accumulator

166-602 ELBOW

41 161-4233 TUBE - accumulator to vibrasorber

42 161-4126 VIBRASORBER - suction

43 161-4599 TUBE - tee to tee (hot gas)

44 166-5212 TEE (5/8 1/2 1/2)


47 161-3401 SOLENOID - defrost (see 116G14)

48 161-4594 TUBE - defrost (remote unit)

49 161-4614 TUBE - serpentine

50 161-4595 TUBE - check valve to solenoid

101

256F4 REFRIGERATION COMPONENTS SPECTRUM SLX (Micro Channel Coil) Revised

09/17/12

102

REFRIGERATION COMPONENTS SPECTRUM SLX (Micro Channel Coil)











8 155-3518 TEE (3/4 3/4 1/2)





13 167-2481 COIL - condenser/radiator (micro channel coil)

167-2474 *COIL - condenser (micro channel coil)








21 161-4601 TUBE ASSEMBLY - purge solenoid

22 166-8669 *VALVE - check

23 166-8560 *SOLENOID - purge

141-1521 **COIL


25 255-2296 *TEE

26 161-4604 *TUBE - tee to check valve

27 166-3655 *VALVE - check

28 161-4603 *TUBE - check valve to suction

29 161-4605 *TUBE - tee to solenoid

30 161-2454 *SOLENOID - liquid

103

256F4 REFRIGERATION COMPONENTS SPECTRUM SLX (Micro Channel Coil) Revised

09/17/12

104

REFRIGERATION COMPONENTS SPECTRUM SLX (Micro Channel Coil)



31 161-4607 *TUBE - equalizer

32 161-4606 *TUBE - solenoid to expansion valve

33 161-3679 *VALVE - expansion

166-6380 *FILTER - inlet

166-4453 *FILTER - outlet

34 161-3845 *VALVE - suction (see 138B13)

35 166-4594 *VALVE - check (suction, see 106C14)

36 155-3109 *TEE - suction

37 161-4610 *TUBE - suction (remote unit)

38 161-4602 *TUBE - tee to accumulator



166-602 ELBOW

41 161-4233 TUBE - accumulator to vibrasorber



44 166-5212 TEE (5/8 1/2 1/2)





50 161-4595 TUBE - check valve to solenoid

51 167-2690 TANK - receiver (auxiliary)


52 161-5800 TUBE - secondary receiver tank

53 161-5801 TUBE - check valve to receiver tank

54 291-445 CLAMP - tube

155-8464 SCREW - clamp

255-7075 FLATWASHER

155-7042 NUT

105

259F6 REFRIGERATION COMPONENTS SPECTRUM SLX (ETV) Revised

12/07/12

106

REFRIGERATION COMPONENTS SPECTRUM SLX (ETV)











8 155-3518 TEE (3/4 3/4 1/2)





13 167-2481 COIL - condenser/radiator (micro channel coil)

167-2474 *COIL - condenser (micro channel coil)








21 161-6060 TUBE - inlet


23 166-8560 SOLENOID - purge

141-1521 *COIL


25 255-2296 TEE

26 161-4604 TUBE - tee to check valve


28 161-4603 TUBE - check valve to suction


30 161-2454 SOLENOID - liquid

107


12/07/12

108




31 161-4607 TUBE - equalizer

32 161-4606 TUBE - solenoid to expansion valve

33 161-3679 VALVE - expansion

166-6380 FILTER - inlet

166-4453 FILTER - outlet

34 161-3845 VALVE - suction (see 138B13)

35 166-4594 VALVE - check (suction, see 106C14)

36 155-3109 TEE - suction

37 161-4610 TUBE - suction (remote unit)

38 161-6053 TUBE - tee to accumulator



41 161-4253 VALVE - throttling (electric)

140-997 *KIT - valve repair



44 166-5212 TEE (5/8 1/2 1/2)





50 161-6108 TUBE - solenoid to receiver

51 167-2690 TANK - receiver (auxiliary)


52 161-6058 TUBE - secondary receiver tank

53 161-6059 TUBE - outlet

54 291-445 CLAMP - tube


255-7075 FLATWASHER

155-7042 NUT

55 161-4132 SOLENOID - hot gas

141-3681 *COIL - valve

56 161-6056 TUBE - elbow (ETV)

109


12/07/12

110




57 161-6055 TUBE - straight (ETV)

111

235C2 REFRIGERATION COMPONENT MOUNTINGRevised

12/08/12

112

REFRIGERATION COMPONENT MOUNTING 235C2Revised12/08/12



167-2713 TANK - receiver (units w/ micro channel coil)

155-7005 NUT - tank

155-4931 WASHER - special

2 166-9918 INDICATOR - liquid

133-2419 O-RING - liquid indicator

3 166-7392 VALVE - relief

133-1015 O-RING - relief valve

4 192-6493 BRACKET - receiver tank

5 192-6639 CLAMP - dehydrator



7 192-6495 TRAY - drip


167-2747 TANK - accumulator (SPECTRUM w/ ETV only)

455-5424 SCREW - tray & accumulator tank

455-7069 FLATWASHER

455-790 LOCKWASHER

9 392-6498 CLAMP - serpentine tube


10 166-9246 FITTING - transducer (SLX 200/400)

255-9761 SCREW - fitting

11 A/R55-6544 CLAMP - tube (1/4 inch tube)



A/R55-7074 SCREW - clamp

A/R55-4607 FLATWASHER

A/R55-4608 LOCKWASHER

14 192-7417 BRACKET - condenser valve


15 255-9246 CLAMP - discharge tube


113

235C1 COMPRESSOR GROUP SPECTRUM - X430Revised

01/15/13

114

COMPRESSOR GROUP SPECTRUM - X430 235C1Revised01/15/13


1 18102-902 COMPRESSOR - X430 (reman, LS C5, see 230C8)

1102-902 COMPRESSOR - X430 (LS C5, see 230C8)

2 112-918 FLANGE - compressor (SLX)

177-3066 FLANGE - compressor (SLXe)

3 455-1525 STUD - compressor (1.75 in long)

255-1487 STUD - compressor (2.25 in long)

655-402 FLATWASHER

655-375 LOCKWASHER

655-8318 NUT

4 155-308 ELBOW - test port

5 255-1983 CAP - flare

233-768 GASKET - flare

6 555-9106 SCREW - valve & cover

7 255-896 FLATWASHER

8 166-5318 VALVE - suction

9 166-2296 *CAP - service valve (plastic, incl gasket)

166-3015 *CAP - valve (brass, incl gasket)

10 133-3007 **GASKET - plastic cap

133-350 **GASKET - brass cap


12 133-230 O-RING - valve (1.875 id)

13 141-7960 TRANSDUCER - suction

14 166-7855 VALVE - throttling (SPECTRUM SLX, see 100C13)

15 133-1221 O-RING - adapter

16 255-6776 SCREW - discharge valve

17 166-129 VALVE - discharge (incl 9 & 10)

18 333-2805 GASKET - valve

19 155-9032 KEY - compressor

20 133-3004 SEAL - oil (large shaft, 1-3/16 dia)

21 1204-972 TOOL - keyway alignment

22 141-3669 SWITCH - hpco (375 psi, 1/8 NPT)

141-9459 SWITCH - hpco (375 psi, 7/16-20 thread)

23 122-759 MANIFOLD - discharge (with 1/8 NPT ports, early units)

115

235C1 COMPRESSOR GROUP SPECTRUM - X430Revised

01/15/13

116

COMPRESSOR GROUP SPECTRUM - X430 235C1Revised01/15/13


122-1275 MANIFOLD - discharge (7/16-20 thread ports)

24 455-3641 SCREW - manifold



26 191-4134 PLATE - cover


28 111-2886 VALVE

29 166-8928 ADAPTER - o-ring seal

30 133-1461 O-RING - cap

31 166-9387 CAP - adapter

32 191-8080 CLAMP - filter

33 161-1404 TUBE - outlet

34 166-8043 ADAPTER - oil tube

35 233-1223 O-RING - oil tube

36 166-7800 FILTER - oil

37 192-1893 BRACKET - filter

38 255-8848 SCREW - bracket

255-790 LOCKWASHER

255-371 FLATWASHER

39 233-1461 O-RING (5/16)

40 133-1015 O-RING (3/8 id)

41 255-7119 CLAMP - tube


255-411 FLATWASHER

155-4118 NUT

42 166-8928 ADAPTER - pump to tube

43 161-1403 TUBE - inlet

44 161-5658 ADAPTER - suction valve

117

230C8 COMPRESSOR - X430 (7 QT OIL SUMP)Revised

05/02/09

118

COMPRESSOR - X430 (7 QT OIL SUMP) 230C8Revised05/02/09


1102-902 COMPRESSOR - X430 (7 qt sump)

18102-902 COMPRESSOR - X430 (7 qt sump, reman)

1 1NSS *BODY - compressor

2 122-1027 *CRANKSHAFT

A/R55-1409 **RIVET - counterweight

3 122-123 *PLUG - metering

4 355-4720 *PLUG

5 155-4213 *PIN - dowel

6 177-169 *BEARING - ball

7 177-2872 *BEARING - ball (C5)

8 422-639 *ROD - connecting

9 255-5062 *BOLT - connecting rod

10 251-666 **NUT - connecting rod

11 411-475 **BUSHING - piston pin

12 122-1246 *BEARING SET - connecting rod

422-1264 *BEARING SET (0.005 us)

422-1265 *BEARING SET (0.010 us)

422-1266 *BEARING SET (0.020 us)

422-1267 *BEARING SET (0.030 us)

13 422-850 *PISTON

14 4NSS **PIN - piston

15 855-2122 **RING - retaining

16 151-666 **NUT

17 1NSS **REED - piston

18 1NSS **HEAD - piston

19 133-1549 *GASKET - pump end

20 122-1277 *HOUSING - pump

155-4210 *PIN - dowel

21 233-1223 *O-RING

22 122-1149 *SHAFT - oil pump

23 155-9760 *KEY - shaft

24 122-1160 *PUMP - oil (incl items 21 thru 23)

25 233-239 *O-RING

119


05/02/09

120



26 133-1175 *O-RING

27 155-6752 *PLUG - oil pump cover

133-2095 *O-RING

28 122-555 *COVER - pump

29 155-4211 *PIN - dowel

30 122-784 *REGULATOR

31 133-672 **O-RING

32 255-681 *SCREW - cover to housing

251-149 *FLATWASHER

33 855-183 *SCREW - pump

34 166-8928 *ADAPTER - o-ring seal

A/R203-393 *SEALER - thread

166-9387 *CAP - valve

133-1461 *O-RING (5/16)

35 122-1182 *SCREEN - oil suction

36 133-2205 *O-RING

37 199-4848 *CLAMP - screen

38 155-291 *NUT

39 255-366 *LOCKWASHER

40 192-2921 *BRACKET - screen

41 255-165 *SCREW - bracket

255-366 *LOCKWASHER

42 155-6751 *PLUG - magnetic

433-2095 *O-RING

43 1633-3797 *GASKET - oil sump

44 122-1181 *SUMP - oil (7 qt)

45 1651-575 *SCREW - oil sump


46 322-350 *INDICATOR - liquid

333-822 *O-RING

47 233-2552 *GASKET - cylinder head

48 222-789 *HEAD - cylinder

49 1255-6805 *SCREW (2 in lg)

121


05/02/09

122



50 855-6806 *SCREW (2-5/8 in lg)

51 2055-6804 *WASHER - sealing

52 2033-2019 *O-RING

53 422-656 *SLEEVE - cylinder

54 433-408 *O-RING

55 422-990 *PLATE - valve

56 166-8043 *PLUG - oil fill (filter return)

57 122-306 *SCREEN - suction

58 133-1221 *O-RING


60 122-787 *VALVE - check (oil return)


62 122-1101 *SEAL - crankshaft (for 1-3/16 dia crankshaft)

63 133-2513 *GASKET - drive end

64 122-1028 *COVER - crankshaft cover

65 955-9106 *SCREW - housing

955-896 *FLATWASHER

66 199-6545 *PLATE - suction inlet

67 455-329 *SCREW - plate

68 111-2886 *VALVE (Schrader)

111-7777 *INSERT - valve

155-5672 *CAP - valve

69 191-5630 *PLATE - cover

70 191-9858 *PLATE - cover (w/ lifting hole)

71 233-2805 *GASKET - manifold

233-3103 GASKET - charge holding (use with items 69 & 70)


73 133-3004 *SEAL - dust

A/R203-513 OIL - compressor

130-243 KIT - gasket (see 131F1)

123

131F1 COMPRESSOR GASKET SET (30-243)Revised

07/01/11

124

COMPRESSOR GASKET SET (30-243) 131F1Revised07/01/11


130-243 KIT - gasket

1 133-110 *GASKET - pump housing (X426)

2 133-235 *O-RING - dust seal

3 233-239 *O-RING - oil galley

4 433-408 *O-RING - cylinder sleeve

5 133-2205 *O-RING - oil pickup tube

6 133-672 *O-RING - regulator

7 133-822 *O-RING - sight glass

8 133-1175 *O-RING - oil pump cover

9 133-1221 *O-RING - throttling valve

10 133-1223 *O-RING - oil pump

11 133-1549 *GASKET - pump housing (X430)

12 2433-2019 *O-RING - cylinder head screw

13 233-2095 *O-RING - oil pump plug

14 133-2513 *GASKET - drive plate

15 133-2515 *GASKET - oil sump

16 333-2805 *GASKET - manifold

17 233-2552 *GASKET - cylinder head

18 155-381 *WASHER - oil fill

19 255-895 *WASHER - oil pump

20 5755-896 *WASHER - compressor seal (3/8)

125

100C13 THROTTLING VALVE ASSEMBLYRevised

03/24/12

126

THROTTLING VALVE ASSEMBLY 100C13Revised03/24/12


166-5935 VALVE - throttling (24-26 psi, early SMX, SL-100)

166-5933 VALVE - throttling (27-29 psi, SMX)

166-7855 VALVE - throttling (33-34 psi, SL-100, 200, SPECTRUM SLX)

166-8545 VALVE - throttling (29-31 psi, SL TCI, SL-300, 1600/1200 RPM units)

166-5934 VALVE - throttling (20-22 psi, SL TCI, SL-300, 2200/1450 RPM units)



3 166-3613 *PLATE - bellows

4 133-123 *GASKET - end plate

5 A/R66-157 *WASHER - adjusting

6 166-1116 *SPRING - bellows (for 66-5933)

166-7856 *SPRING - bellows (for 66-7855)





7 160-298 *KIT - repair, bellows (throttling valve)

8 133-408 *O-RING

9 161-5337 *HOUSING - valve

10 133-143 *GASKET - piston housing

11 122-740 *PISTON

12 166-176 *SPRING - piston

13 166-116 *NUT - adjusting

14 155-585 *PIN - cotter

15 166-1388 *HOUSING - piston

16 133-1221 O-RING - valve to compressor

455-896 FLATWASHER

455-2381 SCREW - housing

17 166-3612 CAP - valve (rubber)

127

116G14 SOLENOID VALVE - NORMALLY CLOSEDRevised

08/24/11

128

SOLENOID VALVE - NORMALLY CLOSED 116G14Revised08/24/11


1 161-3401 VALVE - solenoid




5 160-294 *KIT - repair

6 144-3931 *COIL

129

138B13 SOLENOID VALVE ASSEMBLYRevised

01/31/11

130

SOLENOID VALVE ASSEMBLY 138B13Revised01/31/11





4 141-7903 *COIL (12VDC)

160-320 *KIT - repair

NOTE: This solenoid valve 61-3844, replaces solenoid valve 61-1329. See Grid 138B2 for repair parts for 61-1329. The coil & repair kit are not interchangeable between solenoid valves.

131

106C14 CHECK VALVE ASSEMBLYRevised

10/22/96

132

CHECK VALVE ASSEMBLY 106C14Revised10/22/96


A 166-3789 VALVE (5/8 od)

160-166 *KIT - check valve repair (incl seat, spring, gasket)

1 1NSS **SEAT - valve

2 1NSS **SPRING

3 133-1778 **GASKET

4 166-4659 *CAP - check valve

B 166-6586 VALVE - check (3/4 od, use items 5 thru 8)

C 166-6179 VALVE - check (7/8 od)



6 1NSS **SPRING

7 133-1778 **GASKET


D 166-5307 VALVE (1-1/8 od)



10 1NSS **SPRING

11 133-2340 **GASKET


13 455-6293 *SCREW - cap

E 166-4594 VALVE (1-3/8 od)

160-229 KIT - check valve repair (incl seat, spring, gasket)


15 1NSS **SPRING

16 133-1941 **GASKET


18 455-6293 *SCREW - cap

160-229 KIT - check valve repair (incl seat, spring, gasket & screws)

133

192E1 REFRIGERATION COMPONENTS (S-2)Revised

02/01/12

134

REFRIGERATION COMPONENTS (S-2) 192E1Revised02/01/12



2 155-2239 CLAMP - tube

155-9762 NUT - clamp

3 233-282 GROMMET (3/8 id)

233-1215 GROMMET (1/2 id)


5 161-2532 TUBE - solenoid to serpentine

6 161-2531 TUBE - hot gas

7 161-1057 TUBE - drain pan to distributor

8 161-2526 TUBE - suction

9 161-2156 SOLENOID - hot gas (see 116G14)

10 161-2926 TUBE - adapter to valve (hot gas, before 3/11)

11 155-6779 ADAPTER - bulkhead (hot gas, before 3/11)

12 133-566 O-RING - hot gas (1/2 id)

13 133-1015 O-RING - liquid (3/8 id)

14 166-6036 ADAPTER - bulkhead (liquid, before 3/11)

15 161-2650 TUBE - liquid (before 3/11)

16 155-6222 TEE

17 161-1037 VALVE - solenoid (liquid)


141-3681 *COIL

18 161-2649 TUBE - valve to exchanger

19 161-2527 HEAT - exchanger

20 161-1713 SOLENOID - suction (before 3/11)


144-5174 *COIL - valve

21 133-1222 O-RING - suction (3/4 id)

22 161-2647 TUBE - suction to check valve

23 166-3655 VALVE - check (see 9G12)

24 161-2648 TUBE - valve to tee

25 161-2528 TUBE - liquid (exchanger to valve)


27 161-2530 TUBE - valve to distributor

135

192E1 REFRIGERATION COMPONENTS (S-2)Revised

02/01/12

136

REFRIGERATION COMPONENTS (S-2) 192E1Revised02/01/12



29 461-1030 CLAMP - defrost tube


855-2260 RIVET - clamp

31 161-5560 TUBE - hot gas (3/11 & after)

32 161-5467 SOLENOID - suction (trailer, 3/11 & after)

161-5469 SOLENOID - suction (truck, 3/11 & after)

33 161-5561 TUBE - swedge to tee (3/11 & after)

137

193F2 REFRIGERATION COMPONENTS (S-3)Revised

02/01/12

138

REFRIGERATION COMPONENTS (S-3) 193F2Revised02/01/12



2 155-2239 BRACKET - distributor

3 233-282 GROMMET (3/8 id)

233-1215 GROMMET (1/2 id)


5 161-2530 TUBE - liquid

6 161-2531 TUBE - solenoid to serpentine

7 161-1057 TUBE - drain pan to distributor

8 161-2526 TUBE - suction


10 192-1431 BRACKET - valve

11 161-1024 TUBE - hot gas (before 3/11)

12 155-6779 ADAPTER - bulkhead (defrost, before 3/11)

155-9146 LOCKWASHER

155-6393 NUT - bulkhead

13 133-566 O-RING - defrost (1/5 id)

14 133-1015 O-RING - liquid (3/8 id)

155-9147 LOCKWASHER


15 166-6036 ADAPTER - bulkhead (liquid, before 3/11)

16 155-6222 TEE (3/8 x 3/8 x 1/2)



141-3681 *COIL

18 161-2648 TUBE - tee to check valve

19 161-2650 TUBE - liquid (adapter to tee, before 3/11)


21 161-2647 TUBE - liquid (tee to adapter)

22 161-2649 TUBE - liquid (valve to exchanger)

23 133-1222 O-RING - suction

155-7199 LOCKWASHER



139

193F2 REFRIGERATION COMPONENTS (S-3)Revised

02/01/12

140

REFRIGERATION COMPONENTS (S-3) 193F2Revised02/01/12



144-5174 *COIL

25 161-2527 HEAT EXCHANGER

255-4953 NUT - exchanger

255-2086 FLATWASHER

26 161-2528 TUBE - heat exchanger



29 461-1030 CLAMP - defrost tube


1255-2260 RIVET - clamp

31 161-5560 TUBE (after 3/11)

32 161-5468 SOLENOID - suction (3/11 & after)

33 161-5561 TUBE - swedge to tee (3/11 & after)

141

167G8 ELECTRICAL COMPONENTS (S-2)Revised

04/24/12

142

ELECTRICAL COMPONENTS (S-2) 167G8Revised04/24/12


1 140-975 KIT - temperature sensor (coil, ungraded)

241-5210 *COLLAR - crimp

292-846 *HEATSHRINK (1/2 in)

144-9906 TAB - connector




141-3681 *COIL



144-5174 *COIL

5 240-974 KIT - sensor (discharge air & return air, graded)

6 278-1554 BLOWER - variable (12V)

855-9694 SCREW - blower


8 178-1252 COVER - blower

9 192-4181 BRACKET - terminal board


455-9763 NUT

10 144-6110 BOARD - terminal

455-9694 SCREW - terminal board

11 192-4307 MARKSTRIP - terminal board

12 141-4291 WIRE - resistance (2590 mm)

141-4292 WIRE - resistance (1955 mm)



14 192-2943 PAD - coil sensor delay


143

177E1 ELECTRICAL COMPONENTS (S-3)Revised

11/16/11

144

ELECTRICAL COMPONENTS (S-3) 177E1Revised11/16/11


1 240-975 KIT - temperature sensor (return air & coil, ungraded)




141-3681 *COIL



144-5174 *COIL

5 140-974 KIT - sensor (discharge air, graded)

6 378-1554 BLOWER - variable (12V)

1255-9694 SCREW - blower


8 178-1256 COVER - blower

9 192-4308 BRACKET - terminal board


455-9810 NUT

10 144-6110 BOARD - terminal

144-3918 JUMPER - terminal

455-9694 SCREW - terminal board

11 192-4307 MARKSTRIP - terminal board





14 191-7266 CLAMP - sensor


145

204D3 FRAME & PANELS (S-2)Revised

02/01/12

146

FRAME & PANELS (S-2) 204D3Revised02/01/12


1 192-1437 COVER - back (plastic)

198-7978 COVER - back (metal)

251-718 SCREW - cover

2 292-4638 LATCH - pawl (plastic cover)

3 292-7702 *HINGE

4 433-3443 GROMMET - bumper

5 192-6474 GRILLE - blower intake (metal cover, 98-7978, S-2)

6 192-1436 COVER - front (plastic, blower outlet)

577-2801 *WASHER - spacer

198-7976 COVER - front (metal, blower outlet)

7 555-9761 SCREW - cover

8 192-1433 DRAIN PAN - lower

655-9761 SCREW - drain pan

9 133-3620 FOAM - drain pan

10 192-2698 DRAIN PAN - upper

11 192-3446 FOAM - right side

12 192-3445 FOAM - left side

13 192-1429 COVER - right side (plastic)

192-6622 COVER - right side (metal)

14 192-1430 COVER - left side (plastic)

192-6623 COVER - left side (metal)

651-718 SCREW - cover (metal covers)

15 651-251 FASTENER - cover (plastic covers)

16 233-3886 FOAM - discharge area

17 133-3881 FOAM - drain pan (front)



20 133-4163 FOAM - top panel

21 133-4164 FOAM - top panel (front)

22 198-6987 FRAME - evaporator

147

204D4 FRAME AND PANELS (S-3)Revised

02/01/12

148

FRAME AND PANELS (S-3) 204D4Revised02/01/12


1 192-1448 COVER - back (plastic)

198-7979 COVER - back (metal)

251-718 SCREW - cover (metal cover)

2 292-4638 LATCH - pawl (plastic cover)

3 392-7702 *HINGE

4 433-3443 GROMMET - bumper

5 192-6473 GRILLE - blower intake (use with metal back cover, 98-7979, item 1)

6 192-1450 COVER - front (plastic)

677-2801 *WASHER - spacer

198-7977 COVER - front (metal)


8 192-1452 DRAIN PAN - lower

655-9761 SCREW - drain pan

9 133-3889 FOAM - drain pan

10 192-2699 DRAIN PAN - upper



13 192-1429 COVER - right side (plastic)

192-6622 COVER - right side (metal)

14 192-1430 COVER - left side (plastic)

192-6623 COVER - left side (metal)

15 651-251 FASTENER - cover (plastic cover)

251-718 SCREW - cover (metal cover)

16 333-3886 FOAM - discharge area

17 133-3888 FOAM - drain pan (front)

18 133-4165 FOAM - top panel

19 133-4166 FOAM - top panel (front)



22 198-6783 FRAME - evaporator

149

197C4 EVAPORATOR GUARDS (S-2/3/4/6)Revised

02/01/12

150

EVAPORATOR GUARDS (S-2/3/4/6) 197C4Revised02/01/12


1 190-319 GUARD - evaporator (S-2)




5 190-422 KIT - evaporator guard brackets

455-4640 *NUT - guard

455-4246 *WASHER

151

168A1 INSTALLATION COMPONENTS (S-2, with o-rings) Revised

08/02/12

152

INSTALLATION COMPONENTS (S-2, with o-rings)

168A1Revised08/02/12


1 455-3686 NUT - unit

455-5725 WASHER - special (3/8 thick)



2 133-3444 INSULATION - heat exchanger

3 192-1435 PIPE - defrost drain (466 mm)

192-1455 PIPE - defrost drain (809 mm)


4 251-249 CONNECTOR - tee (defrost drain)

5 255-9767 CONNECTOR - elbow (defrost drain)

6 255-9768 CONNECTOR - straight (defrost drain)

7 255-9766 PLUG - fitting







9 133-566 O-RING - defrost (1/2 id)

10 133-1015 O-RING - liquid (3/8 id)

11 133-1222 O-RING - suction (7/8 id)


A/R67-1126 TUBE (1/2 x 50 ft, after 3/11)

13 155-8950 NUT (13/16-16, brass)

14 161-1041 TUBE - liquid line (before 3/11)

A/R67-712 TUBE (3/8 x 50 ft, after 3/11)

15 155-8267 NUT (11/16-16, brass)

155-8268 SHOULDER - o-ring seal

16 161-1039 TUBE - suction (1.3 inch ell, before 3/11)

A/R67-1041 TUBE (7/8 x 50 ft, after 3/11)

17 161-1066 TUBE - suction (.38 inch ell, before 3/11)

A/R67-1041 TUBE (7/8 x 50 ft, after 3/11)

18 161-1044 TEE - hot gas (before 3/11)

153


08/02/12

154




155-2296 TEE (1/2, after 3/11)

19 161-1042 TEE - liquid line (before 3/11)

155-3251 TEE (3/8, after 3/11)

20 255-2865 COUPLING (1/2 x 3/8)

155-3627 COUPLING (5/8 x 1/2)

155-6523 COUPLING (5/8)

255-3740 COUPLING (7/8)

155-1483 ELBOW (1/2)

155-4142 ELBOW (1/2 x 3/8)

155-2187 ELBOW (5/8)

166-5733 ELBOW (5/8 x 1/2)

155-3326 ELBOW (7/8)

155-2181 TEE (1/2 x 1/2 x 3/8)

166-620 TEE (5/8 x 5/8 x 1/2)

21 292-5816 HOSE - drain

22 255-2686 CLAMP - hose

23 1203-497 PACKAGE - refrigeration oil

24 266-1273 VALVE - drain

25 161-3053 STRAINER - liquid line (in-line)

155


02/01/12

156




1 455-3686 NUT - unit

455-5725 WASHER - special (3/8 thick)






4 251-249 CONNECTOR - tee (defrost 22 mm turbo drain)


6 255-9768 CONNECTOR - straight (defrost drain)

7 255-9766 PLUG - fitting water





9 133-566 O-RING - defrost (1/2 id)

10 133-1015 O-RING - liquid (3/8 id)

11 133-1222 O-RING - suction (7/8 id)


A/R67-1126 TUBE (1/2 x 50 ft, after 3/11)

13 155-8950 NUT - hexagon (13/16-16)

14 161-1041 TUBE - liquid line (before 3/11)

A/R67-712 TUBE (3/8 x 50 ft, after 3/11)

15 155-8267 NUT - hexagon (11/16-16)

16 161-1039 TUBE - suction (complete, before 3/11)

A/R67-1041 TUBE (7/8 x 50 ft, after 3/11)

17 161-1066 TUBE - suction (3 evaporator, before 3/11)

A/R67-1041 TUBE (7/8 x 50 ft, after 3/11)

18 161-1044 TEE - hot gas (before 3/11)

155-2296 TEE (1/2, after 3/11)

19 161-1042 TEE - liquid line (before 3/11)

155-3251 TEE (3/8, after 3/11)

20 155-2865 COUPLING (1/2 x 3/8)

157


02/01/12

158




155-3627 COUPLING (5/8 x 1/2)

155-6523 COUPLING (5/8)

255-3740 COUPLING (7/8)

21 298-6722 HOSE - drain

22 255-2686 CLAMP - hose

23 1203-497 PACKAGE - refrigeration oil

24 433-1217 GROMMET - harness (2 per unit)

159

259D1 INSTALLATION COMPONENTS (3/11 after, Solder Connections) Revised

05/13/12

160

INSTALLATION COMPONENTS (3/11 after, Solder Connections)

259D1Revised05/13/12



2 151-249 CONNECTOR - tee (defrost drain)


4 155-3741 CLAMP - tube

5 192-2238 BRACKET - tube



355-4638 FLATWASHER

355-7007 NUT



7 155-2686 CLAMP - hose

8 198-6722 HOSE - drain

9 166-1273 VALVE - drain

10 4N/A NUT - unit (not supplied by Thermo King)

11 233-1217 GROMMET (1-3/8 id)


13 555-8812 ELBOW (1/2)

555-4235 ELBOW (5/8)

155-3682 ELBOW (1-1/8 short radius)

355-6506 ELBOW (1-1/8 long radius)

155-3250 ELBOW - street (3/8 ftg 3/8 sld)

155-1464 ELBOW - street (1/2 ftg 1/2 sld)

155-3310 ELBOW - street (1-1/8 ftg 1-1/8 short radius)

155-7159 ELBOW - street (1-1/8 ftg 1-1/8 long radius)

14 155-6218 TEE (1/2x3/8x3/8)

155-2296 TEE (1/2x1/2x1/2)

155-904 TEE (5/8x5/8x5/8)

155-8968 TEE (1-1/8x7/8x7/8)

155-7211 TEE (1-3/8x7/8x7/8)

15 255-2865 COUPLING - reducing (1/2 x 3/8)

166-8365 COUPLING - reducing (1-3/8 x 7/8)

155-2905 COUPLING - reducing (1-3/8 x 1-1/8)

161

259D1 INSTALLATION COMPONENTS (3/11 after, Solder Connections) Revised

05/13/12

162

INSTALLATION COMPONENTS (3/11 after, Solder Connections)



155-8432 COUPLING (1/2)

155-6523 COUPLING (5/8)

366-455 COUPLING (1-1/8)

16 2055-3065 CLAMP - hose (1/2)

2055-4552 CLAMP - hose (1.0)

2555-7504 CLAMP - hose (1-1/4)


17 266-6179 VALVE - check (7/8, see 106C14)

18 166-5307 VALVE - check (1-1/8, see 106C14)

163

235A0 ELECTRIC COMPONENTS (50 units)Revised

12/08/12

164

ELECTRIC COMPONENTS (50 units) 235A0Revised12/08/12


1 1NSS CONTROL BOX (metal, see 235C6) (plastic, see 256F3)

2 141-8760 HARNESS - main (multi temp, 50's)

3 1203-777 BATTERY - EON (880 CCA, see 225E9)

4 142-250 CABLE - battery (positive)

5 141-7976 CABLE - battery (negative)

6 141-8105 SENSOR - RPM

7 141-4470 SWITCH - oil level


8 141-6865 SWITCH - oil pressure

9 145-2177 STARTER (see 204G3)

10 144-9181 SOLENOID - throttle (see 225E5)

11 142-100 SOLENOID - stop (see 204G2)

12 141-2147 HEATER - intake (see 204F7)



15 240-974 KIT - sensor (graded)

16 192-4612 RETAINER - sensor


18 145-2258 ALTERNATOR (120 amp, see 241C1)

141-8465 ALTERNATOR (120 amp new exchange)

1845-2258 ALTERNATOR (120 amp remanufactured)


20 340-975 SENSOR - ungraded

21 141-6356 SWITCH - hpco (200 psi, 7/16-20 thread)


22 141-7852 MOTOR - damper door (see 225D11)

23 1104-756 MOTOR (190 - 460V, see 225E9)

1104-770 MOTOR (200V, see 225E9)

1104-793 MOTOR (12.5 hp, see 225E9)

24 141-519 RECEPTACLE - power (380/3/50, mates w/ 41-520)


141-1521 *COIL

26 141-4163 SWITCH - on/off (part of main harness)

165

235A0 ELECTRIC COMPONENTS (50 units)Revised

12/08/12

166

ELECTRIC COMPONENTS (50 units) 235A0Revised12/08/12



144-5174 *COIL



29 161-3845 SOLENOID - suction (see 138B13)

30 161-3401 SOLENOID - defrost ( see 116G14)




167

235C4 ELECTRIC COMPONENTS (30 units)Revised

12/08/12

168

ELECTRIC COMPONENTS (30 units) 235C4Revised12/08/12


1 1NSS CONTROL BOX (see 225C3)

2 141-8732 HARNESS - main (multi-temp, 30's)

3 1203-777 BATTERY - EON (880 CCA, see 225E9)

4 142-250 CABLE - battery (positive)

5 141-7976 CABLE - battery (negative)

6 141-8105 SENSOR - RPM

7 141-4470 SWITCH - oil level


8 141-6865 SWITCH - oil pressure

9 145-2177 STARTER (see 204G3)

10 144-9181 SOLENOID - throttle (see 225E7)

11 142-100 SOLENOID - stop (see 204G2)

12 141-2147 HEATER - air intake (see 204F7)



15 240-974 KIT - sensor (graded)

16 192-4612 RETAINER - sensor


18 145-2258 ALTERNATOR (120 amp, see 241C1)

141-8465 ALTERNATOR (120 amp new exchange)

1845-2258 ALTERNATOR (120 amp remanufactured)

19 141-6538 SENSOR - water temperature (see 225E6)

20 340-975 SENSOR - ungraded



144-5834 SWITCH - hpco (200 psi, 1/8 NPT)


22 141-7852 MOTOR - damper (see 225D11)

23 141-4163 SWITCH - on/off (part of main harness)


141-1521 *COIL



169

235C4 ELECTRIC COMPONENTS (30 units)Revised

12/08/12

170

ELECTRIC COMPONENTS (30 units) 235C4Revised12/08/12


26 161-3845 VALVE - suction (see 138B13)

27 161-3401 SOLENOID - defrost ( see 116G14)





171

225E9 COMPONENT MOUNTINGRevised

08/15/12

172

COMPONENT MOUNTING 225E9Revised08/15/12


1 1104-756 MOTOR (190 - 460V, see 225D5)

1104-770 MOTOR (single temp, 15 hp, see 225D5)

1104-793 MOTOR (Spectrum, 12.5 hp, see 256C9)

1104-798 MOTOR (Ferry units, 20 hp, see 256C9)

451-1969 *TIE ROD - motor

655-1669 SCREW - motor

655-365 LOCKWASHER


2 151-1700 KEY - clutch end

3 151-1701 KEY - blower end

4 192-6513 BRACKET - motor

255-7350 SCREW - bracket to frame

255-6283 LOCKWASHER

255-5914 FLATWASHER

5 192-6514 BRACKET - harness


6 145-2254 ALTERNATOR (37 amp, see 208F4)

145-2258 ALTERNATOR (120 amp, see 241C1)

155-8586 SCREW - alternator (M10)

455-7072 FLATWASHER

355-7005 NUT

155-6215 SCREW - alternator (M8)

155-7727 LOCKWASHER

155-7069 FLATWASHER

7 1203-777 BATTERY - EON (880 CCA)

8 192-6769 BRACKET - battery (before 5/09)


255-6988 FLATWASHER

255-7066 LOCKWASHER

9 192-6517 PLATE - ground (before 5/09)

855-9762 NUT - ground studs

255-9966 SCREW - plate (M5)

255-7089 FLATWASHER

173

225E9 COMPONENT MOUNTINGRevised

08/15/12

174

COMPONENT MOUNTING 225E9Revised08/15/12


255-7404 LOCKWASHER

155-7439 SCREW - plate (M8)

155-8468 LOCKWASHER (int tooth)

155-698 LOCKWASHER (5/16, int/ext tooth)

155-3996 LOCKWASHER (3/8, int/ext tooth)

10 141-519 RECEPTACLE - power (380/3/50, mates w/ 41-520)

141-8762 RECEPTACLE - power (2/10 & after, 32AMP 380/400V)

199-9052 *COVER - receptacle

11 233-1697 *GASKET - receptacle

12 192-1169 BRACKET - receptacle


455-9763 NUT

110-422 KIT - installation (EON battery)

13 192-8159 *BRACKET - EON battery

14 192-580 *ROD - battery (front, L shape)

15 192-8160 *ROD - battery (front, i shape)

16 192-9110 PLATE - battery

17 140-1118 KIT - SafeGuard Battery Disconnect (optional)

18 192-9359 BRACKET - holddown

175

235C6 CONTROL BOX - SLX SPECTRUM (metal box)Revised

03/31/09

176

CONTROL BOX - SLX SPECTRUM (metal box) 235C6Revised03/31/09


1 198-7909 BOX - control

2 133-3870 GROMMET - shield

3 192-3139 COVER - wire

133-3283 GROMMET - springfast


355-1800 LOCKWASHER

355-2086 FLATWASHER

4 155-6141 GRIP - harness (50 units)

155-2635 NUT - grip

155-6010 PLUG - button (30 units)

5 1NSS TRAY - high voltage (see 189B7)

6 192-6510 SHIELD - high voltage tray


192-4321 NAMEPLATE - 400/3/50

199-7834 NAMEPLATE - Caution

7 1NSS CONTROLLER (see 225D8)

851-717 NUT - board


9 1NSS COVER - control box (see 225D9)

10 292-577 HINGE - cover

292-575 SPACER - hinge

455-9480 SCREW - hinge to cover

455-9481 SCREW - hinge to box

11 141-8760 HARNESS - main (50 units)

12 244-9769 *CONNECTOR (36-pin)

144-8768 *LOCK - connector

13 144-5719 *CONNECTOR (8-pin)

14 241-5710 *CONNECTOR (4-pin)

15 141-2407 *PLUG - connector (35-pin)

16 255-9129 GRIP - harness (50 units)

355-6010 PLUG - grip hole (30 units)

17 141-6889 MODULE - expansion

455-9693 SCREW - module

177

235C6 CONTROL BOX - SLX SPECTRUM (metal box)Revised

03/31/09

178

CONTROL BOX - SLX SPECTRUM (metal box) 235C6Revised03/31/09


18 141-8761 HARNESS - expansion module

141-8125 *PLUG - 35 terminal

179

256F3 CONTROL BOX - SLX SPECTRUM (plastic box)Revised

01/19/13

180

CONTROL BOX - SLX SPECTRUM (plastic box) 256F3Revised01/19/13


1 198-8373 CONTROL BOX - plastic

2651-2014 *INSERT - threaded (M4)

951-2015 *INSERT - threaded (M6)

2 292-8311 *PIN - hinge

551-2019 SCREW - control box to frame

251-167 FLATWASHER

3 151-2016 BRACKET - cable tie

4 192-8314 BRACKET - cable tie


5 492-8312 PIN - door hinge

6 192-8365 COVER - harness



8 155-6010 PLUG - button

9 155-6141 CONNECTOR - harness grip (90 degrees)

10 155-9129 CONNECTOR - harness grip (straight)

155-2635 NUT - connector

11 145-2276 BOARD - interface (SPECTRUM, SR-2, see 235C7)

1845-2276 BOARD - interface (reman, SPECTRUM, SR-2, see 235C7)

12 145-2268 BOARD - controller (SPECTRUM, SR-2, see 235C7)

1845-2268 BOARD - controller (reman, SPECTRUM, SR-2, see 235C7)

145-2504 BOARD - controller (SPECTRUM, SR-3, see 235C7)

13 192-7975 COVER - high voltage tray (plastic)


14 141-8760 HARNESS - main (SPECTRUM 50 units)

141-8732 HARNESS - main (SPECTRUM 30 units)

15 198-8374 DOOR - control box

16 133-4629 GASKET - control box door

17 651-2019 SCREW - door

18 145-2372 CONTROLLER - HMI-3 (w/ gasket)

455-3018 SCREW - controller

455-2086 FLATWASHER

19 133-3628 GASKET - controller

181

256F3 CONTROL BOX - SLX SPECTRUM (plastic box)Revised

01/19/13

182

CONTROL BOX - SLX SPECTRUM (plastic box) 256F3Revised01/19/13


20 192-6511 HARNESS - communication

142-514 HARNESS - host, null (optional)

451-2018 SCREW - receptacle

455-9696 NUT

21 192-3283 CAP - dust (6-pin)

22 192-3067 CAP - dust (5-pin)

23 1NSS TRAY - high voltage (see 189B7)

455-9694 SCREW - tray

24 141-6889 MODULE - expansion

25 141-8761 HARNESS - expansion module

26 142-164 CABLE - USB-A SR-3

193-588 *CAP - cable

183

189B7 HIGH VOLTAGE TRAY ASSEMBLYRevised

08/21/12

184

HIGH VOLTAGE TRAY ASSEMBLY 189B7Revised08/21/12


1 192-3287 TRAY - high voltage (190-380/3/50)

192-8366 TRAY - high voltage (for plastic control box, 190-380/3/50)

192-6940 TRAY - high voltage (200/3/50-60, Japan)

2 241-5630 CONTACTOR - motor (12 volt coil)

241-5631 CONTACTOR - motor (24 volt coil)

241-9391 CONTACTOR - motor (for plastic control box, 190-380/3/50)

255-9693 SCREW - contactor

3 144-9081 CONTACTOR - heater (optional on SLX, see grid 226A0)

4 141-4800 SELECTOR - phase

255-9695 SCREW - selector

5 141-7563 BRACKET - overload relay (190-380/3/50, before 9/12)

141-6096 BRACKET - overload relay (190-380/3/50, 9/12 & after)

141-738 BRACKET - overload relay (200/3/50-60, Japan)


6 141-7564 RELAY - overload (190-380/3/50, before 9/12)

141-6409 RELAY - overload (190-380/3/50, 9/12 & after)

141-6095 RELAY - overload (200/3/50-60, Japan)

7 141-5683 HARNESS - high voltage (SL)

141-9392 HARNESS - high voltage (SLX)

141-5745 *CONNECTOR (6-pin)

8 141-4122 HARNESS - power (SL)

141-8026 HARNESS - power (SLX)

141-8189 HARNESS - power (SLX, Japan)

9 141-2274 HARNESS - heater

185

235C7 CONTROLLER INTERFACE ASSEMBLYRevised

01/15/13

186

CONTROLLER INTERFACE ASSEMBLY 235C7Revised01/15/13


1 145-2268 BOARD - controller (SPECTRUM SR-2)

1 1845-2268 BOARD - controller (reman, SPECTRUM SR-2)

2 145-2276 BOARD - interface (SPECTRUM SR-2)

1845-2276 BOARD - interface (reman, SPECTRUM SR-2)

3 145-2504 BOARD - controller (SPECTRUM SR-3)

4 141-8291 BUZZER - warning

5 141-1932 FUSE (1 amp)

441-2543 FUSE (2 amp)

344-9524 FUSE (3 amp)

144-9359 FUSE (7.5 amp)

144-9758 FUSE (10 amp)

244-9344 FUSE (15 amp)

141-226 FUSE (40 amp)

141-3666 FUSE (60 amp)

6 651-1767 SCREW - interface board

187

225D9 COVER - CONTROL BOX (metal control box)Revised

01/19/13

188

COVER - CONTROL BOX (metal control box) 225D9Revised01/19/13


1 192-6545 COVER - control box (HMI)


3 655-9483 WASHER - retaining

4 145-2372 CONTROLLER - HMI-3 (w/ gasket)

5 133-3628 GASKET - controller

6 455-3018 SCREW - controller

455-2086 FLATWASHER

455-1800 LOCKWASHER

7 192-3068 CAP - dust (6-pins)

133-3866 *GASKET - cap

8 192-3067 CAP - dust (5-pin)

133-3865 *GASKET - cap

855-9477 SCREW - cap

855-9696 NUT & WASHER

9 192-5711 NAMEPLATE - communications port

10 133-3867 GASKET (6-pin connector)

11 133-3868 GASKET (5-pin connector)

12 192-6511 HARNESS - communications

13 144-8329 *RECEPTACLE - printer (6-pin)

14 141-2405 *RECEPTACLE - computer (5-pin)

1044-9591 *TERMINAL - pin (16-18 ga)

15 141-7965 HARNESS - main (50 units, single temp)

141-8025 HARNESS - main (30 units, single temp)

141-8760 HARNESS - main (SPECTRUM)

16 141-5001 *PLUG - HMI (35-pin)

2641-2457 *TERMINAL - socket


18 133-3879 *GASKET - door

19 192-6766 *NAMEPLATE - control box setup

20 292-577 HINGE - cover

455-9480 SCREW - hinge to cover

455-9481 SCREW - hinge to box

189

208F6 ALTERNATOR ASSEMBLY (120 AMP)Revised

03/23/12

190

ALTERNATOR ASSEMBLY (120 AMP) 208F6Revised03/23/12


141-6782 ALTERNATOR (120 amp, see note)

1 151-1255 *NUT

151-1254 *WASHER

2 141-6867 *FAN


4 451-1311 *SCREW - flange

5 141-6886 *HOUSING - front

6 177-2852 *BEARING - fan end (front)

7 141-6869 *FLANGE - bearing

8 141-6877 *ROTOR

9 141-6874 *STATOR

10 1NSS *RECTIFIER

11 177-2853 *BEARING - rear

177-2851 *SPACER - bearing

12 151-947 *NUT

151-1261 *INSULATOR



151-1264 *NUT

151-1266 *NUT

13 151-1257 *NUT

155-1260 *NUT


14 141-6866 *HOUSING - rear

15 141-8851 *REGULATOR & BRUSH

16 251-1312 *SCREW - brush

17 141-6871 *CAPACITOR

18 251-1260 *NUT


NOTE: Alternator 41-6782 is replaced with 45-2258, see Grid 241C1.

191

241C1 ALTERNATOR ASSEMBLY (120 AMP)Revised

09/19/12

192

ALTERNATOR ASSEMBLY (120 AMP) 241C1Revised09/19/12


145-2258 ALTERNATOR (Extended life, w/ CW fan)

141-8465 ALTERNATOR (Standard life, w/ CW fan)

1845-2258 ALTERNATOR (Remanufactured, w/ CW fan)

1 151-1255 *NUT

151-1254 *WASHER

2 141-6867 *FAN (CW)


4 451-1311 *SCREW - flange

5 141-6886 *HOUSING - front

6 177-2852 *BEARING - fan end (front)

7 141-6869 *FLANGE - bearing

8 141-6877 *ROTOR

9 141-6874 *STATOR

10 141-9899 *RECTIFIER

11 177-2853 *BEARING - rear

177-2851 *SPACER - bearing

12 151-947 *NUT

151-1261 *INSULATOR



151-1264 *NUT

151-1266 *NUT

13 151-1257 *NUT

155-1260 *NUT


14 141-6866 *HOUSING - rear

15 141-8851 *REGULATOR & BRUSH

16 251-1312 *SCREW - brush

17 251-1260 *NUT


193

236D7 S-2 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800118) Revised

05/11/09

194

S-2 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800118)



1 141-8053 HARNESS - fan 1 (zone 2)


3 141-7953 HARNESS - sensor (zone 2)

4 141-7954 HARNESS - control (zone 2)

5 141-7972 HARNESS - interconnection (zone 2)





10 A/R55-3065 CLAMP (.50 dia)

A/R55-3359 CLAMP (.88 dia)

A/R55-4552 CLAMP (1.0 dia)

A/R55-7504 CLAMP (1.12 dia)


195

236D8 S-3 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800368, 800116, 800117 & 8 Revised

02/01/12

196

S-3 HARNESS INSTALLATION (KIT 800365, 800366, 800367, 800368, 800116, 800117 & 8








6 141-7972 HARNESS - interconnection (zone 2)






12 A/R55-3065 CLAMP (.50 dia)

A/R55-3359 CLAMP (.88 dia)

A/R55-4552 CLAMP (1.0 dia)

A/R55-7504 CLAMP (1.12 dia)


197

156B2 DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR) Revised

01/30/12

198

DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)

156B2Revised01/30/12


1 1204-1040 CABLE - data (5-pin Deutsch, 9-pin D PC, 20 ft)

2 144-9417 CABLE - data (15-pin D, 9-pin D PC, 20 ft)

144-9418 CABLE - data (15-pin D, 9-pin D PC, 50 ft)

3 1204-918 ADAPTER - cable (15-pin D PC to 5-pin Deutsch)

4 144-9563 CABLE - printer (15 in D, 25-pin D PC, 20 ft)

5 1204-1027 CABLE - data (5-pin Deutsch, 25-pin D PC, 6 M)

6 1204-1018 CABLE - DAS/HMI printer (6-pin Deutsch, 25-pin D, 20 ft)

7 1204-1031 CABLE - adapter (for printer cables 44-9563, 204-1026 & 204-1027)

8 1204-1026 CABLE - DAS/HMI printer (6-pin Deutsch, 9-pin D, 20 ft)

9 1204-1028 CABLE - DAS/HMI data (6-pin Deutsch, 9-pin D printer w/ dc power, 20 ft)

10 1204-844 PRINTER (12V, see 192A1)

11 1204-1020 PRINTER - hand held (12V, see 192A2)

12 1204-1109 ADAPTER - serial port to USB

13 141-8132 CABLE - RS232 Bluetooth adapter

14 1N/A COMPUTER - Windows based

NOTE: Red cables are printer cables. Black or gray cables are download cables.

199

250D9 TracKing GPRS SPECTRUM (before micro channel coil) Revised

10/13/12

200

TracKing GPRS SPECTRUM (before micro channel coil)



140-1096 KIT - TracKing (EU)

140-1102 KIT - TracKing (UK)

140-1108 KIT - TracKing (no SIM card)

1 141-7377 *ANTENNA (6m)

2 192-6878 *BRACKET - antenna

651-1768 *MOUNT - cable

655-2332 *BANDWRAP

455-9693 *SCREW - bracket

455-9763 *NUT

3 141-9514 *MODULE - TracKing EU SIM

141-9515 *MODULE - TracKing UK SIM

141-9517 *MODULE - TracKing (no sim card)

455-3669 *RIVET - module

455-5960 *WASHER

4 193-407 *PLATE - module

5 141-8767 *HARNESS - module to pc board

6 192-8894 *NAMEPLATE - Danger TracKing

201

250D6 TracKing GPRS (w/ micro channel coil)Revised

10/13/12

202

TracKing GPRS (w/ micro channel coil) 250D6Revised10/13/12


140-1095 KIT - TracKing (EU)

140-1101 KIT - TracKing (UK)

140-1107 KIT - TracKing (no SIM card)

1 141-7377 *ANTENNA (6m)

2 192-6878 *BRACKET - antenna

651-1768 *MOUNT - cable

655-2332 *BANDWRAP

455-9693 *SCREW - bracket

455-9763 *NUT

3 141-9514 *MODULE - TracKing EU SIM

141-9515 *MODULE - TracKing UK SIM

141-9517 *MODULE - TracKing (no sim card)

455-3669 *RIVET - module

455-5960 *WASHER

4 193-407 *PLATE - module

5 141-9823 *HARNESS - module to pc board

6 192-8894 *NAMEPLATE - Danger TracKing

203

189C0 Cargo Watch HARNESSES AND SENSORSRevised

01/30/13

204

Cargo Watch HARNESSES AND SENSORS 189C0Revised01/30/13


1 141-9701 HARNESS - HMI (SB)

142-446 HARNESS - HMI (Precedent)

2 144-9600 *PLUG - 12-pin

3 144-9904 *RECEPTACLE - 12-pin

4 141-5488 HARNESS - Cargo Watch sensor (10 ft)

141-5489 HARNESS - Cargo Watch sensor (20 ft)





5 241-124 TERMINAL - splice

6 141-5436 SENSOR - Cargo Watch

7 142-474 SENSOR - Cargo Watch, handheld (optional)

205

212G7 DOOR SWITCH - LOW PROFILERevised

05/09/11

206

DOOR SWITCH - LOW PROFILE 212G7Revised05/09/11


1 140-1135 KIT - door switch (3 wire)

2 140-907 KIT - door switch (2 wire)

255-8421 SCREW - door switch (1 in)

251-1321 SCREW - door switch (3/4 in)

455-2001 FLATWASHER

207

226C4 DROP-DOWN HMI BOX (metal control box)Revised

10/04/07

208

DROP-DOWN HMI BOX (metal control box) 226C4Revised10/04/07


190-356 KIT - drop-down HMI box

1 141-6194 *HARNESS - drop-down (inc harness grips covers & gaskets)

2 192-4124 *BOX - drop-down

3 192-4123 *COVER - drop-down

455-9966 *SCREW - cover



455-7367 *NUT

455-9483 *WASHER - retaining

4 1NSS PANEL - HMI (not included in kit, see 225D9)

209

259A1 DROP-DOWN HMI BOX (plastic control box)Revised

04/07/12

210

DROP-DOWN HMI BOX (plastic control box) 259A1Revised04/07/12


190-356 KIT - drop-down HMI box

1 141-6194 *HARNESS - drop-down (inc harness grips covers & gaskets)

2 192-4124 *BOX - drop-down

3 192-9435 *COVER - drop-down



455-9762 *NUT

455-9483 *WASHER - retaining

4 133-3867 *GASKET (6-pin connector)

5 133-3868 *GASKET (5-pin connector)

6 133-3628 *GASKET - controller

7 192-6545 *PANEL - HMI

211

235C8 FLUSH MOUNT CONTROLLERRevised

07/17/12

212

FLUSH MOUNT CONTROLLER 235C8Revised07/17/12


140-1031 KIT - control box

1 145-2402 CONTROLLER - flush mount (multi temp)

155-3443 *SCREW - controller

2 190-335 *KIT - box, remote controller

3 141-7032 *HARNESS - controller to evap

141-8765 **CONNECTOR - 8-pin

741-8872 **TERMINAL

4 141-9699 *HARNESS - control box to evaporator

5 144-9900 **CONNECTOR - 8-pin

144-9901 *WEDGE - 8-pin

844-9587 **SOCKET

6 192-6682 *NAMEPLATE - Rear Remote Control

213

247C2 CargoPrinterRevised

01/30/13

214

CargoPrinter 247C2Revised01/30/13


140-1083 CargoPrinter

1 190-2455 *BOX - CargoPrinter

2 190-387 **COVER - CargoPrinter

3 141-9363 *SWITCH - on/off

4 141-9317 *KEYPAD & PRINTER

5 192-8491 OPERATING INSTRUCTIONS - English

192-8492 OPERATING INSTRUCTIONS - Spanish

192-8493 OPERATING INSTRUCTIONS - French

192-8494 OPERATING INSTRUCTIONS - Italian

192-8495 OPERATING INSTRUCTIONS - German

192-8496 OPERATING INSTRUCTIONS - Polish

6 192-8696 NAMEPLATE - CargoPrint

7 141-6580 HARNESS - printer

8 1205-256 PAPER (pack of 10)

215

226E6 STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS Revised

11/05/12

216

STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS

226E6Revised11/05/12


1 140-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge)

2 140-1110 KIT - status/temperature/fuel level display (left side)

3 140-1111 KIT - status/temperature/fuel level display (right side)

4 140-1112 KIT - status/temperature/fuel level display (flush mount)

5 140-1070 KIT - status/fuel level display (left side, w/fuel gauge)

6 140-1068 KIT - status/fuel level display (left side)

7 140-1069 KIT - status/fuel level display (right side)

8 140-1071 KIT - status/fuel level display (flush mount, w/fuel gauge)

9 140-1067 KIT - status/fuel level display (flush mount)

10 140-980 KIT - status display (left side)

140-984 KIT - status display (left side, UK, T-Series after 11/11)

1350-4665 KIT - status display (Carrier units only)

11 140-981 KIT - status display (flush mount, TSA)

140-989 KIT - status display (flush mount, EMEIA)

12 140-996 KIT - status display (right mount, Australia)

140-985 KIT - status display (right side, EMEIA)

13 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

14 140-1121 KIT - temperature display (right side, UK, degrees C)

15 141-9024 DISPLAY - face plate decal (status/temp/fuel level display)

16 141-9025 DISPLAY - face plate decal (status/fuel level display)

17 141-9023 DISPLAY - face plate decal (status display)

18 141-6742 HARNESS - fuse (multi temp units)

19 141-1932 FUSE (1 amp)

20 140-1160 KIT - fuel level (flushmount)

21 140-1165 KIT - fuel level (left side)

217

192E5 REAR VIEW THERMOMETER, TEMP WATCHRevised

04/20/11

218

REAR VIEW THERMOMETER, TEMP WATCH 192E5Revised04/20/11


1 140-916 THERMOMETER - forward view (Temp Watch, 15 ft sensor harness)

140-917 THERMOMETER - rear view (15 ft sensor harness)

140-918 THERMOMETER - rear view (60 ft sensor harness)

2 191-8733 *BRACKET - remote light

3 191-9274 *SUN VISOR

1155-5640 *SCREW - sheet metal (#10)


555-5294 *CLAMP - harness

A/R55-2330 *BANDWRAP

4 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

5 140-1121 KIT - temperature display (right side, UK, degrees C)

6 1NSS *DISPLAY

7 555-5294 *CLAMP - harness

551-321 *RIVET

219

251G1 ANTIFROST KITRevised

11/16/11

220

ANTIFROST KIT 251G1Revised11/16/11


140-1122 TOP FROST KIT (SLX Units)

1 145-2407 *CONTROLLER

2 191-8585 *FASTENER - adhesive backed

3 141-9783 *CABLE - signal plug (optional)

141-5710 **CONNECTOR (4-pin)

133-3909 **GASKET - connector (4-pin)

141-6256 **SEAL - wire

141-9120 **SEAL - cavity (plug)

141-5719 **SOCKET (20-16 ga)

4 141-4740 *HOLDER - fuse

5 141-9923 *FUSE (2 amp)

6 141-9921 *SENSOR - temperature

7 141-4163 *SWITCH - on/off

8 192-9090 *NAMEPLATE - DAC Control

140-1126 ANTIFROST KIT (SL Units)

9 144-5537 *SOCKET - relay

10 141-895 *RELAY (12V)

221

235C5 CONDENSER FRAME, EVAPORATOR PANELS & GRILLES SPECTRUM SLX Revised

10/13/12

222

CONDENSER FRAME, EVAPORATOR PANELS & GRILLES SPECTRUM SLX



1 133-4404 GASKET - sill

2 192-6475 SCREEN - evaporator (inlet)

3 555-546 CLAMP - screen

4 192-6503 GRILLE - evaporator (outlet)

5 192-6492 CLAMP - distributor

6 292-6491 CLAMP - heat exchanger

192-9839 CLAMP - heat exchanger (units with ETV)


7 211-3305 TUBE - drain


9 167-2785 HEAT EXCHANGER (see 235C3/256F4)

10 167-2413 COIL - evaporator (see 235C3/256F4)

11 198-9145 FRAME - unit (SLX)

198-9145 FRAME - unit (SLXe)

223

225C8 DOORS AND PANELS, UPPER SECTION (before 5/10) Revised

08/15/12

224

DOORS AND PANELS, UPPER SECTION (before 5/10)



1 198-7914 COVER - top

2 133-3338 SEAL - door

3 292-7557 BRACKET - bulkhead


5 198-7917 PANEL - upper

6 198-7915 PANEL - belts (incl items 2 & 3, qty 3)

7 198-7916 GRILLE - condenser (incl items 2 & 3, qty 6)

A/R51-718 SCREW - panel & grille (M6 X 16)


8 192-8923 PANEL - blockoff (top)

9 192-8922 PANEL - blockoff (bottom)


10 899-214 BOLT - unit

855-5234 WASHER

855-3686 NUT

11 A/R33-4445 STRIP - foam (1 meter lg, cut to length)

12 192-7583 SCREEN - top (optional)

255-7372 *SCREW - screen


255-7354 *NUT

225

242C7 DOORS AND PANELS, UPPER SECTION (5/10 & after micro channel cond coil) Revised

04/14/12

226

DOORS AND PANELS, UPPER SECTION (5/10 & after micro channel cond coil)



1 198-7914 COVER - top

2 133-3338 SEAL - door

3 292-7557 BRACKET - bulkhead


5 198-7917 PANEL - upper

6 198-7915 PANEL - belts

198-7915 PANEL - belts (white, Sterling units)



7 198-8438 GRILLE - condenser

198-8438 GRILLE - condenser (white, Sterling units)



8 192-8923 PANEL - blockoff (top)

9 192-8922 PANEL - blockoff (bottom)


455-7033 FLATWASHER

10 899-214 BOLT - unit

855-5234 WASHER

855-3686 NUT


12 192-7583 SCREEN - top (optional)

255-7372 SCREW - screen

255-7075 FLATWASHER

255-7354 NUT

13 692-9453 BRACKET - skin mount (93 mm tall)

14 292-9454 BRACKET - skin mount (83 mm tall)

15 492-7421 CLIP - panel (pine tree)

16 190-440 KIT - snow screen (optional)

455-8224 NUT

455-8216 FLATWASHER

227

225C9 DOORS, BOTTOM SECTION (before 5/10)Revised

07/26/12

228

DOORS, BOTTOM SECTION (before 5/10) 225C9Revised07/26/12


1 198-7912 PANEL - curbside

2 133-4405 INSULATION - panel (curbside)

3 198-8185 DOOR - engine (curbside)

4 133-4406 INSULATION - engine (curbside)

5 198-8186 DOOR - engine (roadside)

6 133-4407 INSULATION - engine (roadside)


8 192-6519 INSERT - panel

451-1842 RIVET - insert panel

9 192-6522 LATCH - door

10 192-6774 LOCK - door

11 133-1435 BUMPER - latch handle

12 291-2704 RETAINER - door latch

451-1689 SCREW - latch

13 192-6524 STRIKE - door (upper)

14 292-6525 NUTSTRIP - latch

15 199-9973 SPRING - latch (cw top)

16 199-9974 SPRING - latch (ccw bottom)

17 192-6518 STRIKE - door (lower)

155-1173 LOCKWASHER

155-7072 FLATWASHER

151-1996 NUT - square

18 192-6518 BUMPER - door

19 192-7203 BRACKET - door

192-7204 ANGLE - bracket

20 290-451 KIT - hinge (left side, includes 21 & 23)

21 292-9408 *HINGE - left side

22 492-6520 HINGE

23 493-101 RETAINER - hinge

24 190-452 KIT - hinge (right side, includes 23 & 25)

25 292-9409 *HINGE - right side

26 492-6877 HINGE - front doors

851-718 SCREW - hinge (M6)

229

225C9 DOORS, BOTTOM SECTION (before 5/10)Revised

07/26/12

230

DOORS, BOTTOM SECTION (before 5/10) 225C9Revised07/26/12





29 133-4447 SEAL - door

30 133-4446 SEAL - HMI

31 198-7907 PANEL - bottom


32 A/R33-4852 STRIP - foam (100 ft, cut to length)

231

242C8 DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil) Revised

10/01/12

232

DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)



1 198-7912 PANEL - lower right

2 133-4405 INSULATION - panel (right side)

3 198-8185 DOOR - engine (right side)

4 133-4406 INSULATION - engine (right side)

5 198-8186 DOOR - engine (left side)

191-5057 BUMPER - door

6 133-4407 INSULATION - engine (left side)

7 198-8512 DOOR - control box (SLX)

198-9070 DOOR - control box (SLXe)

8 133-4446 SEAL - HMI

9 192-6522 LATCH - door

10 192-6774 *LOCK - door

11 133-1435 BUMPER - latch handle

12 291-2704 RETAINER - door latch

451-1689 SCREW - latch

13 192-6524 STRIKE - door (upper)

14 292-6525 NUTSTRIP - latch

15 199-9973 SPRING - latch (cw top)

16 199-9974 SPRING - latch (ccw bottom)

17 192-6518 STRIKE - door (lower)

155-1173 LOCKWASHER

155-7072 FLATWASHER

151-1996 NUT

18 192-6518 BUMPER - door



21 133-4447 SEAL - door

22 192-7203 BRACKET - door

192-7204 ANGLE - bracket

23 492-6877 HINGE - front doors



24 290-451 KIT - hinge (left side, includes 25 & 27)

233

242C8 DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil) Revised

10/01/12

234

DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)



25 292-9408 *HINGE - left side

26 492-6520 HINGE

27 493-101 RETAINER - hinge

28 290-452 KIT - hinge (right side, includes 27 & 28)

29 292-9409 *HINGE - right side

30 198-9074 PANEL - bottom


31 A/R33-4852 STRIP - foam (100 ft, cut to length)

235

225C7 NAMEPLATESRevised

08/15/12

236

NAMEPLATES 225C7Revised08/15/12


1 191-8342 NAMEPLATE - TK logo (lens, 82 x 92)

192-6527 NAMEPLATE - TK logo (lens, 262 x 293)

191-8342 NAMEPLATE - TK logo (76 x 86)

199-7411 NAMEPLATE - TK logo (144 x 152)

2 192-6605 NAMEPLATE - SLX 100




6 192-7563 NAMEPLATE - SLX SPECTRUM

7 192-6772 NAMEPLATE - Green Tech

8 192-7351 NAMEPLATE - Thermo King

9 199-9941 NAMEPLATE - Caution, Cycle Sentry

10 199-8421 NAMEPLATE - Caution, High Voltage

199-9856 NAMEPLATE - Caution, High Voltage (multi-language)

11 199-8509 NAMEPLATE - Maintenance

12 191-1086 HOLDER - records

13 191-8222 NAMEPLATE - Bleed Fuel System

14 192-4321 NAMEPLATE - voltage

15 192-6530 NAMEPLATE - Engine Speed (SLX 100/200)

16 192-6643 NAMEPLATE - Engine Speed (SLX 400, Spectrum)

17 192-5712 NAMEPLATE - On-Off

18 199-7834 NAMEPLATE - Caution

19 391-5882 NAMEPLATE - R404A

20 191-5886 NAMEPLATE - Refrigerant R404A

21 192-5374 NAMEPLATE - Sound Power (103 Ldb)

192-2923 NAMEPLATE - Sound Power (99 Ldb)



22 192-6818 NAMEPLATE - Pressure Vessel (receiver tank)

192-6819 NAMEPLATE - Pressure Vessel (condenser coil)

192-6820 NAMEPLATE - Pressure Vessel (heat exchanger)

192-6821 NAMEPLATE - Pressure Vessel (accumulator tank)

192-6822 NAMEPLATE - Pressure Vessel (evaporator coil)

237

225C7 NAMEPLATESRevised

08/15/12

238

NAMEPLATES 225C7Revised08/15/12


23 192-7103 NAMEPLATE - Caution, Fan

24 191-9269 NAMEPLATE - Coolant

25 192-7104 NAMEPLATE - Engine Speed (SLX WHISPER)

26 192-8611 NAMEPLATE - Sterling

27 192-8527 NAMEPLATE - SLX WHISPER

28 192-8226 NAMEPLATE - Piek

29 392-5683 NAMEPLATE - Hot Surface

239

258F1 TAIL LIFT CHARGERRevised

06/22/12

240

TAIL LIFT CHARGER 258F1Revised06/22/12


140-1158 KIT - tail lift charger

1 192-9557 *BOX - tail lift charger

2 151-2183 *CONNECTOR - harness grip

3 455-6409 *CONNECTOR - harness grip

4 233-1178 *GROMMET (3/16 id)

5 192-9560 *PANEL

1351-1457 **STUD - self clinching

655-7042 *NUT - panel

6 142-379 *HOLDER - fuse, mini

255-9763 *NUT - holder

7 155-548 *CLAMP (.437 dia)

255-3065 *CLAMP (.5 dia)

355-9763 *NUT - clamp

8 144-8680 *FILTER - power

255-9763 *NUT - filter

9 141-7275 *FUSE (30 amp)

141-7420 *FUSE (50 amp)

141-3666 *FUSE (60 amp)

10 342-380 *HOLDER - fuse, maxi

11 245-2456 *CHARGER

855-9763 *NUT - charger

12 A/R99-4976 *STRIP - gasket (50 ft)

13 192-9558 *COVER

651-718 *SCREW - cover

14 192-9559 *NAMEPLATE - Tail Lift Charger

15 192-7367 *NAMEPLATE - IR Logo

16 A/R40-1012 KIT - battery cable (30 ft. 4ga, ordered separately)

A/R40-1176 KIT - battery cable (45 ft. 4ga, ordered separately)

A/R40-1013 KIT - battery cable (60 ft. 4ga, ordered separately)

241

Distributed by:

Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration and food merchandising solutions, Thermo King, the leader in transport temperature control and Trane, a provider of energy efficient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes.

314 West 90th Street Minneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

TK 54319-2-PM

©2009 Ingersoll Rand Company Printed in U.S.A.

Documents

SLX SPECTRUM - Sarjusa · CYLINDER BLOCK GROUP (TK486V) 204F1 Revised 09/27/12 REF PART NO. DESCRIPTION QTY 101-380 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2200 rpm) 1