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Motores Gigantes para la Generación de Electricidad y para Transporte marino
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Power Gen Asia 2-4 October 2013
Small and Medium Size LNG
for Power Generation
KARI PUNNONEN
AREA BDM, OIL&GAS BUSINESS, MIDDLE-EAST, ASIA &
AUSTRALIA
WRTSIL FINLAND OY
1 Wrtsil 11 October 2013 K. Punnonen
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Disclaimer
This document is provided for informational purposes only and may not be
incorporated into any agreement. The information and conclusions in this document
are based upon calculations (including software built-in assumptions), observations,
assumptions, publicly available competitor information, and other information obtained
by Wrtsil or provided to Wrtsil by its customers, prospective customers or other
third parties (the information) and is not intended to substitute independent
evaluation. No representation or warranty of any kind is made in respect of any such
information. Wrtsil expressly disclaims any responsibility for, and does not
guarantee, the correctness or the completeness of the information. The calculations
and assumptions included in the information do not necessarily take into account all
DISCLAIMERF
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AL P
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and assumptions included in the information do not necessarily take into account all
the factors that could be relevant.
Nothing in this document shall be construed as a guarantee or warranty of the
performance of any Wrtsil equipment or installation or the savings or other benefits
that could be achieved by using Wrtsil technology, equipment or installations instead
of any or other technology.
All the information contained herein is confidential and may contain Wrtsils
proprietary information and shall not be distributed to any third parties without
Wrtsils prior written consent.
2 Wrtsil 11 October 2013 K. Punnonen
AGENDA:AGENDA:
1.1. Company ProfileCompany Profile
2.2. LNG Supply ChainLNG Supply Chain
SMALL AND MEDIUM SIZE LNG
2.2. LNG Supply ChainLNG Supply Chain
3.3. LNG Terminal with Power PlantLNG Terminal with Power Plant
4.4.LNG Based FeasibilityLNG Based Feasibility
3 Wrtsil 11 October 2013 K. Punnonen
Wrtsil411 October 2013 K. Punnonen
Its Time for LNG
Wrtsil Corporation
19,000 professionals
Marine/Marine/
offshoreoffshorePower GenerationPower Generation
Power Solutions for
Listed in Helsinki
4.9 billion turnover (2012)
Power
Plants
Ship
Power
Services
5 Wrtsil 11 October 2013 K. Punnonen
Installed base Wrtsil Powering the world*
Europe:
Output: 12,1 GW
Plants: 1793
Engines: 3361
Europe:
Output: 12,1 GW
Plants: 1793
Engines: 3361
Asia:
Output: 18,7 GW
Plants: 1645
Engines: 3627
Asia:
Output: 18,7 GW
Plants: 1645
Engines: 3627Americas:
Output: 11,3 GW
Plants: 395
Engines: 1342
Americas:
Output: 11,3 GW
Plants: 395
Engines: 1342
Total: 53,7 GW
Plants: 4689
Engines: 10584
Oil & gas
Flexible baseload
Industrial self-generation
Grid stability & peaking
Africa & Middle East:
Output: 11,9 GW
Plants: 856
Engines: 2254
Africa & Middle East:
Output: 11,9 GW
Plants: 856
Engines: 2254
* On-shore Power Plants
December 2012
30 April 2013 POWER PLANTS 20136 Wrtsil
Engines: 10584
Countries: 169
Wrtsil Hamworthy Gas Excellence
Your perfect match
WRTSIL is a global leader in complete lifecycle power solutions for the marine and
energy markets. In addition to being a world class engine manufacturer and supplier, energy markets. In addition to being a world class engine manufacturer and supplier,
Wrtsil is also a recognized EPC contractor in the power generation sector with extensive
references for turn key delivery of onshore power plants and floating power barges.
HAMWORTHY OIL & GAS SYSTEMS was a leading designer, developer and manufacturer
of advanced gas handling systems for onshore, marine and offshore applications.
Hamworthy has patented LNG technology within LNG liquefaction and is a recognized
provider of technology and systems for various LNG applications worldwide.
With Hamworthy now being an integrated part of Wrtsil the two companies extensive
project execution experience and technology portfolios are combined into a seamless and
fully accountable one stop shop for complete small and mid scale LNG production facilities.
Wrtsil Oil & Gas Systems
LPG LNG Gas Recovery Separation Technology
LPG cargo handling systems VOC recovery systemsBOG reliquefaction plants
Aftermarket
Complete site support servicesSeparator design
Products and Organization from Wrtsil Oil & Gas Systems
Reliquefaction & cooling plants
Cargo heaters & vaporizers
Small scale LNG plants
LNG regasification plants Project life time supportZero Flare solutions
Ship- and cargo tank design
HC blanket gas and recovery
LNG fuel gas systems Flare gas recovery and ignition Compact separation
VIEC /VIEC-LW internals
Interface level and profilers Training
How to get LNG? Conventional LNG supply chain
LiquiLiqui--
factionfaction
Large Large
scale scale
shippingshipping
HubHubEvaporatEvaporat
ionionPipelinePipeline
End user End user
(NG)(NG)
Gas Gas
exploexplo--
rationration
9 Wrtsil 11 October 2013 K. Punnonen
LARGE SCALE
Large Scale LNG
Intercontinental transport
Millions of tons per year
LNG Terminal feeding into
pipeline system
Providing a commodity
Jetty capable of offloading ships
from 35,000 m3
to 145,000 m3
Single containment tank
(160,000 m3)
125 MMSCFD Regas and
Sendout
How to get LNG? Mid and Small Size LNG
Gas Gas
exploexplo--
rationration
LiquiLiqui--
factionfaction
Large Large
scale scale
shippingshipping
HubHubEvaporatEvaporat
ionionPipelinePipeline
End user End user
(NG)(NG)
Mid Mid
scale scale
storagestorage
End userEnd user
(NG)(NG)
Small Small
scale scale
shippingshipping
EvapoEvapo--
rationration
Truck Truck
transtrans--
portport
Small Small
scale scale
storagestorage
End user End user
(NG)(NG)
EvapoEvapo--
rationrationportport
Ship Ship
bunkeringbunkering
storagestorage(NG)(NG)rationration
11 Wrtsil 11 October 2013 K. Punnonen
From Large Size to Small Size
12 Wrtsil 11 October 2013 K. Punnonen
Small Size LNG Carrier
Typical small size LNG carrier. The vessel is often a combined gas and
chemical carrier 5 800 / 10 000 cbm.
Small Size LNG
Regional supply
Directly to end-users
Providing an energy solution
previously not available
10,000 m3 Multigas Carrier
13 Wrtsil 11 October 2013 K. Punnonen
Source: Norgas
Source: Knutsen
Small Size LNG Harbour
LNG Carrier loading
Road tanker loading
LNG Recieving Terminal Power Plant
Does it make sense to invest into a Single
Purpose LNG Receiving Terminal - as a
14 Wrtsil 11 October 2013 K. Punnonen
Purpose LNG Receiving Terminal - as a
fuel system for a Power Plant?
LNG Based Power Plant
A Feasibility Analyze was done to evaluate this
question. The results are presented here:
Natural Gas has become the fuel of preference and is
expected to pass coal within a decade or so
15 Wrtsil 11 October 2013 K. Punnonen
Power Output
Fuel Consumption
LNG Consumption
Power Plant Technical Solution
30 April 2013 POWER PLANTS 201316 Wrtsil
Wrtsil Power Plant Technical Solution
Power Output
Single Cycle, gas engine 9MW and 18 MW
Net Power at Step-Up Trafo: 50, 100, 300 MW
Outgoing Voltage: 110 kV
Fuel Consumption
Fuel: LNG (Natural Gas)
Generator set efficiency: 46%
Own electrical consumption: 4 MW at 400V
Plan Net Electrical Efficiency: 43,1 - 44,5%
Chosen Power Plant Characteristics for the study
Ambient Conditions
Average ambient temp: 29 C (min. 10 C, max. 40C)
Height above sea level: max. 100 m
Methane number 80
Operational Profile
Annual Running Hours: 7000
Plant average load: 80%
Utilization factor: 64%
17 Wrtsil 11 October 2013 K. Punnonen
Power Plant Configuration
Plant Size 50 MWe 100 MWe 300 MWe
Prime Mover 6X20V34SG 12X20V34SG 18X20V50SG
Plant Net Output
@site conditions
53 MWe 106 MWe 304 Mwe
Net Electrical Eff.
Net Heat Rate
43,1%
8271 kJ/kWhe
43,2%
8250 kJ/kWhe
44,5%
8013 kJ/kWhe
Plant Size 50 MWe 100 MWe 300 MWe
LNG cons/day 511 m3 1022 m3 2840 m3
18 Wrtsil 11 October 2013 K. Punnonen
LNG consumption by power plant (base load)
100MW plant
100% utilization
0.14 Million Ton/year (MTPA)
0.31Millon m3/year
300MW plant
100% utilization
0.41 Million Ton/year (MTPA)
0.94 Million m3/year
19 Wrtsil 11 October 2013 K. Punnonen
Wrtsil 300 MW power plant based on W50SG
Wrtsil 2011
LNG Carrier Capacity
Storage Tank Capacity
Re-Gasification Process
LNG Recieving Terminal Technical Solution
21 Wrtsil 11 October 2013 K. Punnonen
LNG Consumption at max. and average loads
Plant Size 50 MWe 100 MWe 300 MWe
Power Plant Consumption,
max. load
511 m3/day 1022 m3/day 2840 m3/day
Additional Gas Take-Off, max.
Load
701 m3/day 1360 m3/day 1754 m3/day
Total Gas Consumption, max.
load
1212 m3/day 2382 m3/day 4593 m3/day
Total Gas Consumption,
average load
677 m3/day 1311 m3/day 2604 m3/day
Plant Size 50 MWe 100 MWe 300 MWe
Annual Consumption,
Average load
247.000 m3 478.000 m3 950.000 m3
Terminal optimization
The most important parameter when optimizing the terminal is the LNG supply.
The ship size will determine the cargo that will be received. Shipping time and
needed weather margins will determine the time between cargos. But also
available HUB slots and costs need to be considered.
The average consumption requirement will determine the slope of the volume
curves and thus the needed re-gasification capacities.
Heel Requirement is for safe-guarding the cry-temperature in the LNG tank at all
times
Shipping time
Incl. loading and unloading
Total storage
volume
Emergency
Inventory
Vo
lum
e
Time
Sh
ip
carg
o
Heel requirement
23 Wrtsil 11 October 2013 K. Punnonen
LNG Carrier Capacity Determination
Main Parameters for carrier capacity determination:
Transportation Distance: 1500 NM
LNG Carrier average speed: 15 Knots
LNG Tank sizes as defined
Gas consumption as defined
For average capacity
Carrier Capacity
Plant
Size
No Gas
Off-Take
With Gas
Off-Take
50 MWe 6000 m3 13.000 m350 MWe 6000 m3 13.000 m3
100 MWe 12.000 m3 30.000 m3
300 MWe 35.000 m3 52.000 m3
LNG Storage Tank Capacity Determination
Main Parameters for storage tank capacity determination:
Safety inventory: 7 days
Heel requirement: 10%
Shipping information as defined
Gas consumption as defined
For average gas consumption
LNG-Tank Capacity
Plant
Size
No Gas
Off-Take
With Gas
Off-Take
50 MWe 10.000 m3 25.000 m3
100 MWe 20.000 m3 45.000 m3100 MWe 20.000 m3 45.000 m3
300 MWe 57.000 m3 90.000 m3
Re-Gasification Low Pressure System
LNG Re-Gasification Process to deliver Low Pressure Gas:
Low pressure consumer, i.e. Power Plant
Atmospheric full containment tank
Delivery Pressure @10 bar(g)
Boil Off Gas fed into low pressure gas supply system
Heating media for re-gas: ambient air, sea water of hot water/steam
Dimenioned for max. gas consumption
11.10.2013
To Engines
BOG Heater
Re-Gasification High Pressure System
LNG Re-Gasification Process to deliver Low and High Pressure Gas:
Low pressure, 10 bar(g), High pressure to NG pipeline, 50 bar(g)
Atmospheric full containment tank
Boil Off Gas fed into low pressure gas supply system
Heating media for re-gas: ambient air, sea water of hot water/steam
Dimenioned for max. gas consumption
11.10.2013
Pump
LNG
LNG Tank
HP-pump LNG Vaporizer
To Engines
BOG
Natural BOG
Compressor
LNG Supply
Vapor Return
Excessive BOG
Compressor
Loading Arms 5000 m3/h each
Blowdown to
Vent/Flare
Regas Phase 2
Regas Phase 1
To Gas Grid
Re-Gasification High Pressure System
Heating media: Seawater
Intermediate: Propane, phase-change
Heating media: Steam
Intermediate: Water/Glycol
REGASIFICATION SYSTEMS
Petronas Melaka
Re-Gas Capacity 3*221 t/h
Pressure: 70 bar
Sea Water Heating
Dry Weight 945 tons
LNG Recieving Terminal Power Plant
29 Wrtsil 11 October 2013 K. Punnonen
Terminal Effect on gas price
-transportation cost
-investment cost
-operation and maintenance cost
LNG Feasibility Analyze STEP 1
Distribution Gas
Price: US$/MMBtu
LNG LNG
TransportationTransportation
LNG Receiving LNG Receiving
TerminalTerminal
LNGLNG
ReRe--GasificationGasification
LNG FOB-Price
At Main Hub
US$/MMBtu
Power Plant Power Plant
energy energy
conversionconversion
STEP-1
STEP-2
11 October 2013
Conversion Cost
-fuel cost
-investment cost
-O&M cost
Sales Power Tariff
US$/MWh
conversionconversion
Distribution Gas
Price as fuel Cost
US$/MMBtu
LNG Terminal Effect
LNG transportation Terminal Investment Terminal O&M
STEP 1STEP 1
FOB LNG FOB LNG
PurchasePurchase
LNG LNG
TransportationTransportation
LNG LNG
Storage Storage
LNG ReLNG Re--
GasificationGasificationPower PlantPower Plant Power SalesPower Sales
Own LNG carrier operation
Out-sourced Carrier operation to
third party
Transportation through LNG
provider
All In Cost by LNG provider is
considered. Depends according
to LNG volume
Tank and main process
Re-gasification process
Other: land, on-shore and off-
shore infrastructure
Working Capital, LNG tied in
vessel and storage tank
Considered as total investment
Operational Man Power
Maintenance Man Power
Spare parts and Material for
maintenance
Typical estimation 1-2% of the
investment in annual bases
31 Wrtsil 11 October 2013 K. Punnonen
LNG Terminal Effect
Back-Ground
Investment Fundaments for TerminalExisting harbour facilities available next to the Terminal and Power Plant sites no maritime or off-shore works
Project Life time for evaluation and gas price calculations: 25 years
Weighted average cost of capital: 10%
On top of the power plant gas consumption, additional gas Off-Take was considered as in a similar magnitude as
the power plant itself. Gas delivered to Off-Takers via 50 bar pipeline system
LNG average inventory Working Capital between 3 to 22 M depending on the project capacity
Terminal Effect Constituents
LNG transportation All in cost by LNG provider is
considered. Gas price increase due
to transportation.
All in Transportation Cost (US$/MMBTU) :
50 MW 2,14 US$/MMBtu
100 MW 1,85 US$/MMBtu
300 MW 1,43 US$/MMBtu
Terminal InvestmentTotal Investment effect on gas
price:
Effect on Gas Price (US$/MMBtu)
Plant Size No-Off-Take With Off-Take
50 MW 4,09 2,04
100 MW 2,28 1,47
300 MW 1,60 1,34
Terminal O&M Operational cost relatively
insensitive for Terminal size
Maintenance cost follows the size
Effect on Gas Price (US$/MMBtu)
Plant Size No-Off-Take With Off-Take
50 MW 1,57 0,76
100 MW 1,05 0,52
300 MW 0,47 0,33
32 Wrtsil 11 October 2013 K. Punnonen
LNG Terminal Effect
Terminal Effect - $/MMBtu
Plant Size No Gas
Off-Take
With Gas
Off-Take
50 MWe 7,80 4,94
100 MWe 5,18 3,85
300 MWe 3,50 3,1
8
9
$/MMBtu
Terminal Effect
0
1
2
3
4
5
6
7
8
50 MW No
Off-Take
50 MW
with Off-
Take
100 MW
No Off-
Take
100 MW
with Off-
Take
300 MW
No Off-
Take
300 MW
with Off-
Take
$/MMBtu
33 Wrtsil 11 October 2013 K. Punnonen
Terminal Related
Transportation
Terminal Effect
Distribution Gas Price
Plant Size 50 MWe 100 MWe 300 MWe
LNG Consumption 247.000 m3 478.000 m3 950.000 m3
LNG FOB Price- $/MMBtu
Plant Size No Gas
Off-Take
With Gas
Off-Take
50 MWe 17,82 17,11
100 MWe 16,39 15,68
300 MWe 14,97 14,25
LNG FOB-Prices
negotiated based on
estimated annual
LNG consumption
34 Wrtsil 11 October 2013 K. Punnonen
0
5
10
15
20
25
30
50 MW
No Off-
Take
50 MW
with Off-
Take
100 MW
No Off-
Take
100 MW
with Off-
Take
300 MW
No Off-
Take
300 MW
with Off-
Take
Terminal related
Capex&Opex
Transportaiton
FOB Price
US$/MMBtu
Distribution Gas Price
LNG Feasibility Analyze STEP 2
Terminal Effect on gas price
-transportation cost
-investment cost
-operation and maintenance cost
Distribution Gas
Price: US$/MMBtu
LNG LNG
TransportationTransportation
LNG Receiving LNG Receiving
TerminalTerminal
LNGLNG
ReRe--GasificationGasification
LNG FOB-Price
At Main Hub
US$/MMBtu
Power Plant Power Plant
energy energy
conversionconversion
STEP-1
STEP-2
11 October 2013
Conversion Cost
-fuel cost
-investment cost
-O&M cost
Sales Power Tariff
US$/MWh
Distribution Gas
Price as fuel Cost
US$/MMBtu
LNG Based Power Tariff
EPC cost
Other up-front costs: land, on-shore
infrastructure, licenses, etc.
O&M mobilisation costs
Considered as total investment
Power Plant Investment
Operational Manpower
Maintenance Manpower
Spare parts and Material for
maintenance
Fixed O&M cost
Power Plant O&M
FOB LNG FOB LNG
PurchasePurchase
LNG LNG
TransportationTransportation
LNG LNG
Storage Storage
LNG ReLNG Re--
GasificationGasification
STEP 2STEP 2
Power PlantPower Plant Power SalesPower Sales
Considered as total investment Fixed O&M cost
Variable O&M cost
36 Wrtsil 11 October 2013 K. Punnonen
LNG Based Power Tariff
Back-Ground
Investment Fundaments for Power PlantPower Plant Site location next to the LNG Terminal
Gas delivered to plant at 10 bar(g)
For simplicity; 100% equity financing considered
Return on Equity (ROE) Target: 15%
Project Life time for evaluation and power tariff calculations: 25 years
Running profile: annual running hours 7000h, average load 80%, capacity factor 63,9%
Power Tariff Constituents
Fuel CostFuel cost for power plant as per the
Distribution Gas Price
Lube oil consumption: 0,3 g/kWh
Lube oil price: 1 US$/Litre
Power Plant
InvestmentEPC part of total Investment (M)
50 MW 880 US$/kW
100 MW 850 US$/kW
300 MW 845 US$/kW
Power Plant O&M Variable O&M cost: 7-9 US$/MWh
Fixed O&M cost typically between
5 10 US$/kW annually
Fixed insurance cost
Fixed Administrative costs
Sasol New Energy Holdings, South Africa O&M Agreement with thousands of MW sView of 6 engines modular engine hall
Absolute Power Tariffs
0
50
100
150
200
250
300
FOB
Tariff
Terminal
Tariff
FOB
Tariff
Terminal
Tariff
ROE
Fixed O&M Cost
Variable Cost
Fuel Cost
US$/MWh 50 MW Power Plant Solution
0
50
100
150
200
250
FOB Terminal FOB Terminal
ROE
Fixed O&M Cost
Variable Cost
Fuel Cost
US$/MWh 100 MW Power Plant Solution
38 Wrtsil 11 October 2013 K. Punnonen
Tariff Tariff Tariff Tariff
No Re-gas With Re-gas
FOB
Tariff
Terminal
Tariff
FOB
Tariff
Terminal
Tariff
No Re-gas With Re-gas
0
50
100
150
200
FOB
Tariff
Terminal
Tariff
FOB
Tariff
Terminal
Tariff
ROE
Fixed O&M Cost
Variable Cost
Fuel Cost
US$/MWh
No Re-gas With Re-gas
300 MW Power Plant Solution
100
150
200
250
300
ROE
Fixed O&M Cost
Variable Cost
Fuel Cost
US$/MWh
Terminal Effect Power Tariffs, No Gas Off-Take
Power Tariffs, Terminal Effect No Re-Gas
Simple Pay-Back Time
less than 6 years
0
50
100
50 MW Plant 100 MW Plant 300 MW Plant
Fuel Costless than 6 years
ROE-chart for 300 MW plant,
No Gas Off-Take
-fuel price: 18,5 US$/MMBtu
39 Wrtsil 11 October 2013 K. Punnonen
100
150
200
250
ROE
Fixed O&M Cost
Variable Cost
Fuel Cost
US$/MWh
Terminal Effect Power Tariffs, With Gas Off-Take
Power Tariffs, Terminal Effect With Re-Gas
Simple Pay-Back Time
less than 6 years
0
50
50 MW Plant 100 MW Plant 300 MW Plant
Fuel Costless than 6 years
ROE-chart for 300 MW plant
with Gas Off-Take
-fuel price: 17,4 US$/MMBtu
40 Wrtsil 11 October 2013 K. Punnonen
Final Conclusions
Single Purpose Terminal can make
sense
For remote location LNG can be the only
acceptable fuel. Alternative would be HFO
LNG Terminal can serve the regional
industry with clean and affordable fuel
LNG can be a domestic fuel
Terminal economics is case specific
Each case must be studied indivudually
Gas fired power plant a natural choice
For Green-Field power development
LNG is preferable vs. HFO
Power tariff difference is 37% between
the two extremities
At its highist the Terminal Effect will
increase the power tariff with around 25%
At its lowest the Terminal Effect will
increase the power tariff with less than
10% Each case must be studied indivudually
LNG FOB-price dominates the
Distribution Gas Price structure
Additional Gas Off-Take will benefit the
project feasibility
Difference between the best FOB-price
and Distribution price is around 20%
10%
41 Wrtsil 11 October 2013 K. Punnonen
With right LNG FOB price and power tariff a
Single Purpose LNG Terminal can make sense...
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