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7/24/2019 Smart Com 450 Manual English V5_14
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Becker Smart Com 450 Leaky FeederTraining Manual
V5.14
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0.1 150 MHz or 450 MHz?
Smart Com 150 is well suited for hard-rock mines wherelateral coverage from the LF cable is not critical.
Smart Com 450 is better suited to room and pillar or
longwall mines as the signal propagates up to 4x better.
UHF cable costs approximately 300% more than VHF,however the increased coverage may result in a moreattractive solution.
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Table of Contents
1.0 Two-Way Radio Basics
2.0 Leaky Feeder Concept
3.0 RF Power Measurement
4.0 System Layout
5.0 Splitter Installation6.0 Amplifier Spacing
7.0 Base Station Installation
8.0 LF Cable Installation
9.0 Passive Component Installation
10.0 Amplifier Installation
11.0 DC Supply Installation12.0 Troubleshooting
13.0 Maintenance
Contact Information
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1.0 Two-Way Radio Basics
1.1 Two-Way Radio
1.2 Simplex Radio System
1.3 Half-Duplex Radio
1.4 Leaky Feeder is.?
1.5 Real Time Communications
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1.1 Two-Way Radio
VHF/UHF Radios are available as stationary (base),hand-held (portable), vehicle-mounted (mobile),integrated with cap lamp batteries or radio-modem (dataapplications).
Radios support multiple channels and can be configuredto interface with telephone systems.
Trunked voice radio is cost-competitive when 200 ormore radios are used on-site. Trunked systems alsoprovide private voice conversations.
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1.2 Simplex Radio System
Transmit (TX) and Receive (RX)
frequencies are the same.
UHF is a good choice for room &
pillar type mines.
Line of sight communication (LOS):
VHF
150 MHz TX
150 MHz RX
UHF
455 MHz TX
455 MHz RX
VHF
150 MH
z TX
150 MHz RX
UHF
455 MHz TX
455 MHz RX
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1.3 Half-Duplex Radio
Mountain
Radio #1150 MHz RX
170 MHz TX
Obstructions or extreme distances between the radios will
prevent simplex radio from working. To remedy this a
Repeater is added to create a half duplex communication
network.
PTT
Repeater
170 MHz RX150 MHz TX
Radio #2
150 MHz RX170 MHz TX
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1.4 Leaky Feeder is?
Leaky Feeder cable runs along tunnels and emits and
receives radio signals. The cable is leaky since it has
gaps or slots in its outer shielding to allow signal to leak
into or out of the cable along it's entire length.
Radio Transmit
170 MHz VHF
455 MHz UHF
Radio Receive
150 MHz VHF
475 MHz UHF
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1.5 Real Time Communications
Leaky Feeder acts like a long antenna, connecting Radios
to Repeaters.
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2.0 Leaky Feeder Concept
2.1 Leaky Feeder Highway
2.2 Leaky Feeder RF Spectrum
2.2.1 Smart Com 150 Band pass
2.2.2 Becker Smart Com 150 Band pass
2.2.3 Smart Com 450 Band pass2.3 Data - Smart Com + Ethernet
2.4 Data - Low Speed, Mine-Wide Data
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2.1 Leaky Feeder Highway
Leaky Feeder is analogous to a
divided, multi-lane highway.
A single highway (cable) carriesseveral lanes of traffic
(channels) in opposite directions
(band-pass) with a median
(guard band) between them to
prevent collisions.
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2.2 Leaky Feeder RF Spectrum
Guard Band
Downstream
Downstream channels
are connected directly to
Repeater transmitter,thus all channels are at
same strong RF power.
Downstream channels
drive Local Diagnostic
LEDs.
Upstream Upstream signals are
at different RF power
depending (mainly)
on distance between
U/G radio and LF
cable
Base Station & Repeaters
Frequency
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2.2.3 Smart Com 450 Band pass
Gu
ardBand
Base Station & Repeaters
Frequency
Downstream
Voice
475-480
Upstream
Voice
450-455RFPower
Note: Opposite to Smart Com 150, Smart Com 450 Upstream is the lower frequency.
UpstreamEthernet
20-42 MHz
DownstreamEthernet
140-185 MHz
8 Channels Voice/Data
Upstream signals are at
different RF power
depending (mainly) on
distance from cable.
8 Channels Voice/Data
All Downstream radio
signals are at same RF
power
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Smart Com 450 Band pass
450-455 MHz
475-480 MHz
Downstream Signals
Upstream Signals
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2.3 Data Smart Com + Ethernet
Connect industry standard cable modems to
Smart Com to provide 54 Mbps Ethernet
hotspots.
Connect standard Ethernet equipment includingwireless networking equipment.
CMIIP Camera
PC
VOIP Handset
Cable
Modem
WLAN
SP2
Non-Intrinsically Safe
equipment
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2.4 Data Low Speed, Mine-Wide Data
1. Low-speed (9600 bps) wireless networks can run over Leaky Feeder.
2. Master Radio Modem in Base Station is connected to main PC/PLC.
3. Slave units are connected to PLCs or RTUs.
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3.0 RF Power Measurement
3.1 Relative Measurements
3.2 Decibels: dB and dBm
3.3 Gain and Loss using dBs
3.4 dBs and Power
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3.1 Relative Measurements
Temperature units are C.
Reference level is 0 C.
All temperatures are relative,
the numbers just indicate
higher/lower than reference
level of 0 C.
+25C
0 C
-25C
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3.2 Decibels: dB and dBm
dBs are ratios of RF power levels that simplify
calculations of RF loss and gain.
Calculating power level differences in dB works
just like calculating temperature differences inC.
dBm is a measurement of the absolute power,
not a power ratio. Power can be expressed as
Watts, dBm and volts, but dBm and dBs worktogether to make things easy. No kidding.
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3.3 Gain and Loss using dBs
-4 dBm -0 dBm = -4 dB
100 meters of Smart Com
150/150IS Leaky Feedercable has 4 dB loss.
Input RF power 0 dBm Output RF power -4 dBm
What is RF loss through 100 m LF cable?
Input RF power -20 dBm
Output RF power +4 dBm
What is the gain of the LF amplifier?
Gain or loss is the difference between output and input indBm and the result is expressed in decibels (dB).
+4 dBm (-20 dBm) = +24 dB
Leaky Feeder amplifier provides
24 dB gain.
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3.4 dBs and Power
Decibels are logarithmic. Increasing a signal by 3 dB
doubles the power, decreasing a signal by 3 dB cuts the
power in half. An increase of 10 dB is 10x the power.
-10 dB -6 dB -3 dBGain/
Loss+3 dB + 6 dB +10 dB
-10 dBm -6 dBm -3 dBm 0 dBm 3 dBm 6 dBm 10 dBm
1/10 1/4 1/2 Power 2x 4x 10x
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4.0 System Layout
4.1 Base Station Location
4.2 LF Cable Layout
4.3 System Layout Example
4.4 Smart Com 150 Gains/Losses4.5 Smart Com 150IS Gains/Losses
4.6 Smart Com 450 Gains/Losses
4.7 Smart Com 150IS System Layout
4.8 Smart Com 150IS System Notes
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4.1 Base Station Location
IS Systems:
Must be installed on surface (Safe Area).
Non-IS Systems:
Non-IS Systems can benefit from the Base Stationinstalled underground as all four Head End branches
may be used. This reduces the requirement for U/G
DC supplies and also provides a form of redundancy.
Another benefit of U/G Base Stations is that it
reduces the number of amplifiers in cascade and
thus the noise floor.
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4.2 LF Cable Layout
LF cable must be installed wherever communications is
required.
Allow for 10% extra cable when laying system out to
accommodate for drip loops and cable slack. Each cable run must be terminated by either a
Termination Unit or Stope Antenna.
Stope Antennas increase coverage by up to 200-300%
to provide coverage into stopes and other areas where
cable damage is likely.
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4.3 System Layout Example
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4.6 Smart Com 450 Gains/Losses
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5.0 Splitter Installation
5.1 Smart Com 150/150IS SP2 Splitters
5.2 Smart Com 150/150IS SP3 Splitters
5.3 Smart Com 450 SP2 Splitters
5.4 Smart Com 450 SP3 Splitters
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5.3 Smart Com 450 SP2 Split ters
Smart Com 450 SP2 splitters split the power
into two equal branches.
100%
50%
50%2
1Input
SP2
>OUT: -4 dB
-70m/-230ft
>OUT: -4 dB
-70m/-230ft
IN>
3m
280m
210m-70m
-70m
-70m
-70m
210m
+350m
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5.4 Smart Com 450 SP3 Split ters
33%
33%
Smart Com 450 SP3 splitters have all higherloss branches.
100%SP3
33%
1
3 2
Input
>OUT: -7 dB
-120m/-395ft
>OUT: -7 dB
-120m/-395ft
>OUT: -7 dB
-120m/-395ftIN>
3m
230m
-120m
-120m-120m
230m
230m
+350m
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6.0 Amplifier Spacing
6.1 Amplifier Spacing
6.2 500m vs 350m Spacing
6.3 150/150IS Amplifier Spacing, Example 1
6.4 150/150IS Amplifier Spacing, Example 2
6.5 150/150IS Amplifier Spacing, Example 36.6 150/150IS Amplifier Spacing, Example 4
6.7 150/150IS Amplifier Spacing, Example 5
6.8 450 Amplifier Spacing, Example 1
6.9 450 Amplifier Spacing, Example 2
6.10 450 Amplifier Spacing, Example 3
6.11 450 Amplifier Spacing, Example 4
6.12 450 Amplifier Spacing, Example 5
6.13 Smart Com 150/150IS Amplifier Spacing Quiz
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6.1 Amplifier Spacing
Line Amplifiers are installed to compensate for cable andsplitting losses.
Maximum
Amplifier
Gain (dB)
Amplifier
Spacing
Cable Loss at
highest
frequency
Reserve
Gain (dB)
Smart Com
150/150IS
(RNG-AMP,
RIS-AMP, BSC-
AMP)
28 500 m
1650 feet
23 dB/500 m 5
Smart Com 450
(450-AMP)
25 350 m
1150 feet
21 dB/350 m 4
RNG-AMP and RIS-AMP line amplifiers require first amplifier oneach Head End branch be spaced 350 m from Head End! BSC-
AMP amplifiers can be spaced 500m from head end.
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6.2 500m vs 350m Spacing
All other LF systems have 350 meter amplifier spacing.
500 meter spacing
Smart Com 150/150IS.
350 meter spacing
Smart Com 450.
All other LF competitors.
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6.8 450 Ampl if ier Spacing, Example 1
3m
280 meters
3m
+350 Meters
+350 Meters
3m
210 meters
210 meters
230 meters
230 meters
230 meters
450-AMP
450-AMP
450-AMP
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6.9 450 Ampl if ier Spacing, Example 2
3m
280 meters+350 Meters
3m
160 meters
160 meters
160 meters
450-AMP
450-AMP
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6.10 450 Amplifier Spacing, Example 3
100m
180 meters+350 Meters
3m
60 meters
60 meters
60 meters
450-AMP
450-AMP
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6.11 450 Amplifier Spacing, Example 4
3m
280 meters+350 Meters
100m60 meters
60 meters
60 meters
450-AMP
450-AMP
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6.12 450 Amplifier Spacing, Example 5
100m
180 meters+350 Meters
100m-40 meters
-40 meters
-40 meters
450-AMP
450-AMP
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7.0 Base Station Installation
7.1 What is a Base Station?
7.2 Typical Smart Com 150 Base Station Schematic
7.3 Base Station Location
7.4 Smart Com 150 Base Station RF Flow
7.5 Leaky Feeder Head End
7.6 Smart Com 150 Head Ends
7.6.1 RNG-Hxx Head End
7.6.2 BSC-HE Head End
7.6.3 RNG-Hxx Head End Indications and Controls
7.6.4 BSC-HE Head End Indications and Controls7.6.5 RNG-Hxx RF Distribution
7.6.6 BSC-HE RF Distribution
7.6.7 RNG-Hxx Remote Diagnostic Connections
7.6.8 BSC-HE Remote Diagnostic Connections
7.6.9 Smart Com 150 Downstream RNG-Hxx
7.6.10 Smart Com 150 Downstream BSC-HE
7.6.11 Smart Com 150 Channel Plan
7.7 Smart Com 450 Head End7.7.1 Smart Com 450 Head End Indications
7.7.2 Smart Com 450 RF Distribution
7.7.3 Smart Com 450 Remote Diagnostics
7.7.4 Smart Com 450 Channel Plan
7.8 Base Station Power Supplies
7.9 Voice Repeaters
7.10 Telephone Interconnects
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7.1 What is a Base Station?
Its the brains of the Leaky Feedernetwork, housed in a 19 rack-mountcabinet.
Inside the Base Station are theinterfaces to the Leaky Feeder network:
Leaky Feeder Head End RF Distribution
Power Supplies
Radio Repeaters, surface coverageantennas
CMTS
CMTSI (RNG-Hxx head end only if needed)
Server PC
Mine Pager Phone Interconnect
Telephone Interconnect
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7.3 Base Station Location
Base Stations for Intrinsically Safe systems needto be on surface (Safe Area).
Dry, heated area with reliable, clean AC power.
If located outdoors a climate controlled NEMA4/4X enclosure is required.
Base Station should be placed so that access toboth front and rear doors is possible.
LF cables can enter Base Station cabinetthrough top of cabinet or through access panelon bottom of cabinet. Cable glands required tomaintain NEMA rating of cabinet.
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7.5 Leaky Feeder Head End
The Head End is the interface between Base
Station equipment such as Repeaters and the
Leaky Feeder cables.
The Head End unit also injects DC power ontothe Leaky Feeder cable to power the LF Line
Amplifiers.
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7.7 Smart Com 450 Head End
Front View, 3U high
The Smart Com 450 system head end provides connection to8 Tx/Rx channels. The head end does not pass DC voltage
onto the Leaky Feeder network or provide pre-amplification.
Insertion Loss
CMTS Upstream (20-42 MHz) 14 dB
CMTS Downstream (140-185 MHz) 14 dB
Voice Upstream (450-455 MHz) 22 dB
Voice Downstream (475-480 MHz) 35 dB
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7.7.1 Smart Com 450 Head End Indications
Downstream
LED should
always be ON.
These LEDs can be
used to calibrate a
single Tx channel at atime, all other Tx ports
must be properly
terminated during the
test.
Front panel LEDs
show the remote
diagnostics state.
Downstream LED
ON = Pilot ON,
Upstream LED ON= Amplifier data
being received.
Enclosure Front LEDs
Enclosure Back LEDs
Once the Tx channel
is connected, adjust
the signal level so
the green OK LED is
lit.
High LED: > 31 dBmOK LED: = 28 dBm
LO LED: < 28 dBm
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7.7.2 Smart Com 450 RF Distribution
Voice: 30 dBm
Voice Repeater Transmit ter
Voice: -5 dBm Pilot: -25 dBm
CMTS Downstream: -21 dBm CMTS Upstream: -23 dBm
Rack Mount ServerCMTS
Down: -9 dBm
Up: -39 dBm RS232
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7.7.3 Smart Com 450 Remote Diagnostics
Ensure Downstream Pilot is
active (front panel LEDs).
Connect serial crossover cable
between the Head End and the
server PC running the Remote
Diagnostic software.
Server polls each amplifier in the
system.
Remote Diagnostics
Connection
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7.7.4 Smart Com 450 Channel Plan
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7.8 Base Station Power Supplies
13.8 VDC, 40 Amp redundantsystem (2 x 20A supplies).
Battery terminals to create
UPS. In-line fuse required
between battery and P/S
(supplied with RNG-BAT).
Voltage & Current Meter.
CSA certified.
Not CE certified.
PS-110, PS-220
PS-UNIV-CE CSA Certified.
CE certified.
Requires UPS.
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7.9 Voice Repeaters
One voice repeater is required for each voice channel.
Typically supplied by Varis Distributor.
RNG-RPT1
(one channel)
RNG-RPT5(two channel)
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7.10 Telephone Interconnects
INT-TEL-CE
INT-TEL
Telephone Interconnects connect a PABX telephone
line to a LF radio channel. Enables one non-private telephone connection per
connected channel.
Radios must be equipped with DTMF keypads to
access the Telephone Interconnect. Typically
supplied by Varis
Distributor
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8.0 LF Cable Installation
8.1 LF Cable Installation Drift
8.2 LF Cable Installation Shaft
8.3 IS Leaky Feeder Installation
8.4 VHF LF Cable & Tools
8.5 UHF LF Cable & Tools
8.6 RNG-500 LF Cable Preparation
8.7 RCF12-50 LF Cable Preparation
8.8 Smart Com 150 Component Connection
8.9 Smart Com 450 Component Connection
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8.5 UHF LF Cable & Tools
Smart Com 450 uses RCF12-50LF cable.
50 ohm impedance.
Copper coated aluminumcenter conductor, corrugated
copper jacket. Cable reel sizes tbd,
depending on reel length.
Installation requires:
Hacksaw
RFS12-L cable preparationtool (pictured)
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8.7 RCF12-50 LF Cable Preparation
Cut the cable with ahacksaw.
Follow RFS TRIM-12-L cablepreparation tool instructions.
Optionally, slide on heatshrink tubing.
Install screw-on N-Typeconnector.
Optionally, apply heat toshrink tubing to sealconnector.
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8.9 Smart Com 450 Component Connection
Amplifier and Splitter
connectors markedHEADENDmust be
connected to LF
cable coming from
Head End.
Torque nut to 1 Nm (8 inch-
lbs). Specific SMA-Type
torque wrenches available
from Tessco for connections.
Optionally, waterproof
connector with Heat Shrink.
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9.0 Passive Component Installation
9.1 System Impedance
9.2 Two-way Splitter Installation
9.3 Three-way Splitter Installation
9.4 Termination Unit Installation
9.5 Stope Antenna Installation
9.6 Splice Unit Installation
9.7 Smart Com 150IS Barrier Unit Installation
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9.1 System Impedance
Smart Com 150/150IS systems
characteristic impedance is 75 ohms.
Smart Com 450 systems characteristicimpedance is 50 ohms.
This impedance difference means you
cannot mix Smart Com 150/150IS and
Smart Com 450 components or cable in asingle network!
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9.2 Two-Way Splitter Installation
Smart Com 150/150IS Splitters have jumpers thatcan:
Terminate an unused/damaged branch.
Inject RF Only for runs of LF with noamplifiers so that short circuits in the LF cablewill not bring down the system.
RNG-SP2
UHF-SP2
1 2
H/E
Equivalent
LF cable
lengths
(loss) of
splitter
branches
Smart
Com
150/
150IS
Smart
Com
450
Branch 1, 2 100 m
(325)
70 m
(230)
1
2
H/E
RIS-SP2
H/E 1
2
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9.3 Three Way Splitter Installation
RNG-SP3
1
23
UHF-SP3
1
2
3
H/E
H/E
Equivalent LF cable lengths
(loss) of splitter branches
Smart Com
150/150IS
Smart Com
450
Branch 1 100 m (325) 120 m (395)
Branches 2 & 3 200 m (650) 120 m (395)
RIS-SP3
H/E
3
1
2
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9.4 Termination Unit Installation
Termination Units arerequired at the end ofeach LF cable to absorbRF signals, preventingreflections and deadzones.
RNG-TER
UHF-TERRIS-TER
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9.6 Splice Unit Installation
Splice Unit is used for cable
repairs.
RNG-SPL
RF LossSmart Com 150/
150IS
RNG-SPL
RIS-SPL
0.1 dB, 0 m
Smart Com 450
UHF-SPL
0.1 dB, 0 mUHF-SPL
RIS-SPL
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10.0 Amplifier Installation
10.1 Smart Com 150 Amplifier Installation
10.2 Smart Com 150IS Amplifier Installation
10.3 Smart Com 450 Amplifier Installation
10.4 The 3 Meter Rule
10.5 Amplifier Gain Control10.6 Smart Com 150 Amplifier Local Diagnostics
10.7 Smart Com 450 Amplifier Local Diagnostics
10.8 Smart Com 150 Amplifier AGC
10.9 Smart Com 450 Amplifier AGC
10.10 Smart Com 150 Amplifier Manual Gain Control
10.11 Smart Com 450 Amplifier Manual Gain Control
10.12 Smart Com 150 Amplifier Remote Diagnostics
10.13 Smart Com 450 Amplifier Remote Diagnostics
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10.3 Smart Com 450 Ampli fier Installation
450-AMP
HEADENDterminals connectto the LF cablecoming from the
Base Station.
RF Level
Jumper is to select the
amplifiers mode, Automatic
or Manual. Automatic is
recommended.
Rotary switch
adjusts Gain if in
manual mode
Used to calibrate in
Manual gain mode.
Amplifier ID
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10.5 Amplifier Gain Control
Amplifiers compensate for the RF (Radio Frequency) cable
and splitting losses in the cable run preceding it in the
Downstream direction.
AmplifierGain
RF High
RF OK
RF Low
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10.7 Smart Com 450 Ampli fier Local Diagnostics
Any LED lit means DC voltageOK.
Amber LED indicates pilot level is
too high. Green LED indicates pilot level is
OK. Green OK LED thresholdsare AGC or MGC-Calibrated: -4 to-6 dBm, MGC with Calibrate PB
not pressed: -3 to -7 dBm. Red LED indicates pilot level is
too low.
If there is no Pilot active then the Red (Low) LED
will be on.
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10.9 Smart Com 450 Amplif ier AGC
Set to Auto mode
Verify green LED is on. Amplifier continues to
monitor Downstream
signals and adjust gain as
required to maintain OK.
Automatic gain control (AGC) is the recommended
setting. Set jumper JU16 to AUTO.
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10.11 Smart Com 450 Amplifier Manual Gain Control
Ensure Pilot is ON.
Depress CALIBRATE p/b.
Turn SW1 until green OK
LED is on.
The dial indicator on SW1
shows the dBs of extra
gain available.
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10.13 Smart Com 450 Amplifier Remote Diagnostics
Amplifier is polled bythe RD webserver
Poll rate is
determined by the
number of amplifiers
in the system.
The remote
diagnostic web server
also provides
functionality toreprogram the
amplifier firmware
remotely.
All RF Leds light when a
Remote Diagnostics
packet is sent
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11.0 DC Supply Installation
11.1 Smart Com 150 DC Supply
11.1.1 Smart Com 150 DC Supply Installation
11.1.2 Smart Com 150 DC Supply Upgrade
11.1.3 Smart Com 150 DC Supply Spacing
11.2 Smart Com 150IS DC Supply
11.2.1 150IS DC Supply Installation
11.2.2 150IS DC Supply Spacing
11.2.3 150IS DC Supply Layout
11.2.4 150IS DC Voltage Calculation
11.3 Smart Com 450 DC Supply
11.3.1 450 DC Supply Spacing
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11.3 Smart Com 450 DC Supply
Power supply has an output voltage of 16 VDC.
A Power Coupler UHF-DPC is supplied witheach DC Power Supply to tie it into the LFnetwork. Use LF cable between coupler and DC
Supply. The RF loss for the coupler is < 0.5 dB and
therefore does not affect amplifier spacing.
Amplifiers must be no further than four amplifiersaway from the DC supply.
Local Diagnostic LEDs
UHF-DC16 UHF-DPC
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11.3.1 450 DC Supply Spacing
Maximum of 8 amplifiers (4 in each direction) per
booster
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12.0 Troubleshooting
12.1 Troubleshooting Strategy12.2 Smart Com 150 Quick Reference Guide
12.3 Becker Smart Com 150 Quick Reference Guide
12.4 Smart Com 150/150IS Remote Diagnostics
12.5 Smart Com 150/150IS Amplifier Local Diagnostics
12.6 Smart Com 450 Remote Diagnostics12.7 Smart Com 450 Amplifier Local Diagnostics
12.8 Mine-Wide Failure
12.9 Area Failure
12.10 Short Circuit Repair
12.11 Base Station Testing
12.12 Upstream Band
12.13 Noisy Upstream Band
12.14 Downstream Band
12.15 Noisy Downstream Band
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12.1 Troubleshooting Strategy
Remote Diagnostics is key in detecting faults and seeing
what is going on in the system.
Comments from users are very useful in determining
what type of problem is occurring.
70% of all failures are due to cable and water damage.
Upstream noise and failed DC power supplies account for
the remaining 30% of problems.
Always start troubleshooting at the Head End. Start on
the branch with the reported fault, and work your waytowards the end of that branch.
Show DRX Help
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12.6 Smart Com 450 Remote Diagnostics
Verify DRX
web server
communication
-3 to -7
OK Reserve
Gain
Depends on
the number of
amplifiers inthe system
There
should beno alarms.
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12.7 Smart Com 450 Ampli fier Local Diagnostics
RF LED
Indication
DC
Status/LED
RF Status Acti on
No LEDs Failed, below
minimumvoltage
Unknown Determine why DC voltage is low:
No incoming voltage check for cable short/open or DC Power Supply failure.
Red LED
(PreviousAmplifier OK)
OK (any LEDlit indicated
DC voltageOK)
Too Low Downstream Pi lot:
Ensure that downstream pilot is on at the head end.
Otherwise, increased cable loss (addition of splitter, cable damage) may require more gain fromamplifier.
Manual Gain Control (MGC)
Decrease Attenuation Setting switch SW1 until Green OK LED On. For more accuracy, press and
hold Calibrate button while adjusting SW1.
Otherwise, if adjusting MGC does not achieve Green LED, then cable damage or new splitterprevents Green LED On even with 0 (zero) attenuation.
Find and repair cable damage.
If new splitter installed, amplifier will show Red LED, but otherwise system performance will beunchanged.
Green LED OK OK None
Amber LED
(PreviousAmplifier OK)
OK (any LEDlit indicated
DC voltageOK)
Too High Manual Gain Control (MGC)
Increase SW1 until Green OK LED on. For more accuracy, press and hold Calibrate button whileadjusting SW1.
If problem persists:
Ensure that amplifiers are not spaced too closely
Ensure that an amplifier is not oscillating due to cable being bundled too closely.
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12.8 Mine-Wide Failure
Possible Cause Remedy
Base Station un-powered. Verify Base Station power.
Failure of main LF cable
feed.
Verify using Remote or Local Diagnostics.
If amplifiers cannot call in within 15
minutes it would indicate a problem.Upstream noise floor too
high.
Verify using Remote Diagnostics. If
amplifiers cannot call in within 15 minutes
it would indicate a problem. Measure
Upstream Noise Floor.
Failure of DC Power Supply. Verify using Remote or Local Diagnostics.If amplifiers cannot call in within 15
minutes it would indicate a problem.
Failure of Voice Repeater. Confirm operation of other voice channels.
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12.9 Area Failure
Possible Cause Remedy
Failure of LF cable feed. Verify using Remote or Local Diagnostics.
If amplifiers cannot call in within 15 minutes
it would indicate a problem.
Failure of DC Power
Supply.
Verify using Remote or Local Diagnostics.
If amplifiers cannot call in within 15 minutes
it would indicate a problem.
Amplifier or cable fault. If amplifier cannot achieve Green LED then
either the amplifier is faulty or cable
between it and previous amplifier has toohigh a loss. Verify amplifier spacing and
replace amplifier.
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12.10 Short Circuit Repair
Short Circuits cause the DC voltage to drop while the DC current increases.
How to detect Short Circuits
Low voltage alarms on Remote Diagnostics.
Fault LEDs on DC Supplies.
Higher than normal current draw from DC Supplies. DC Supply output current hiccupping.
No LEDs on amplifiers (DC voltage below minimum voltage).
Too Low Red LEDs on amplifiers (RF level too low due to cable damage, cable open but notshorted).
How to locate Short Circuits
Use information from Remote Diagnostics. Which sections of amplifiers are not calling in?
Start from DC Supply, and temporarily isolate cable sections using jumpers on splitters andamplifiers. Using a voltmeter, watch for increase in voltage (to normal) when branch isolated.
Once the faulty cable section has been identified, perform a visual check of the cable looking forobvious physical damage. If possible feel cable for damage.
How to repair Short Circuits
Repair broken cable with splice units.
Replace damaged cable sections with new cable.
12 11 B St ti T ti
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12.11 Base Station Testing
Smart Com 150/150ISConnect a Spectrum Analyzer to a spare Rx port on RNG-
RF16 or the BSC-HE. Monitor the Upstream band 170-185
MHz.
Spectrum Analyzer
Smart Com 450
Connect a Spectrum Analyzer to a spare Rx port on UHF-H00. Monitor the Upstream band 450-455 MHz.
12 12 U t B d
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12.12 Upstream Band
The Upstream band should look as shown below.
U t B d
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Upstream Band
Its possible that you can hear
someone talking but not be able to
talk back. This indicates a problem
with the upstream communications.
12 13 N i U t B d
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12.13 Noisy Upstream Band
If noise is coming back to the Base Station from any or allof the LF branches it might look similar to below.
12 14 D t B d
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12.14 Downstream Band
Its possible that someone can hear
you but you cannot talk back. This
indicates a problem with the
Downstream communications.
12 15 N i D t B d
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12.15 Noisy Downstream Band
Connect spectrum analyzer to the LF terminals at the Head
End.
13 0 Maintenance
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13.0 Maintenance
13.1 Daily Maintenance
13.2 Monthly Maintenance
13.3 Annual Maintenance
13 1 Daily Maintenance
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13.1 Daily Maintenance
Use Remote Diagnostics (RD) each day.
Check for warnings and alarms.
The RD web server can be configured to send e-mail
when alarms are detected.
RD gives confidence in the system.
RD is easy to use, does not require a dedicated
computer and can support up to 50 simultaneous users.
13 2 Monthly Maintenance
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13.2 Monthly Maintenance
1. Confirm Base Station operation:
1. Repeater transmitter levels
2. Clarity of voice communications
3. Noise in Upstream direction below -90 dBm
4. Head End circuit board Local Diagnostic LEDs OK5. Verify backup batteries in place and on float charge
2. Test line components:
1. Amplifier and DC Supply Local Diagnostics LEDs OK
2. Verify backup batteries in place and on float charge
3. Verify minimum 30 meters communication range fromcable throughout mine.
13 3 Annual Maintenance
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13.3 Annual Maintenance
It is advised to perform a system audit on anannual basis. The audit verifies:
1. Remote Diagnostics configuration up to date withinstalled system.
2. Repeater sensitivity.3. Repeater transmit power and stability.
4. Head End splitter/combiner operation.
5. Downstream and Upstream noise floor.
6. Amplifier DC voltage and output levels.
7. Communication coverage and clarity, includingsurface.
Contact Information
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Contact Information
Varis Mine Technology Ltd.
22 Brady Street, Unit 4
Sudbury, Canada P3E 6E1
Toll Free USA/Canada: 877-658-2747
Phone: 705-674-8111
Fax: 705-674-7834
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