Smart Com 450 Manual English V5_14

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    Becker Smart Com 450 Leaky FeederTraining Manual

    V5.14

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    0.1 150 MHz or 450 MHz?

    Smart Com 150 is well suited for hard-rock mines wherelateral coverage from the LF cable is not critical.

    Smart Com 450 is better suited to room and pillar or

    longwall mines as the signal propagates up to 4x better.

    UHF cable costs approximately 300% more than VHF,however the increased coverage may result in a moreattractive solution.

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    Table of Contents

    1.0 Two-Way Radio Basics

    2.0 Leaky Feeder Concept

    3.0 RF Power Measurement

    4.0 System Layout

    5.0 Splitter Installation6.0 Amplifier Spacing

    7.0 Base Station Installation

    8.0 LF Cable Installation

    9.0 Passive Component Installation

    10.0 Amplifier Installation

    11.0 DC Supply Installation12.0 Troubleshooting

    13.0 Maintenance

    Contact Information

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    1.0 Two-Way Radio Basics

    1.1 Two-Way Radio

    1.2 Simplex Radio System

    1.3 Half-Duplex Radio

    1.4 Leaky Feeder is.?

    1.5 Real Time Communications

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    1.1 Two-Way Radio

    VHF/UHF Radios are available as stationary (base),hand-held (portable), vehicle-mounted (mobile),integrated with cap lamp batteries or radio-modem (dataapplications).

    Radios support multiple channels and can be configuredto interface with telephone systems.

    Trunked voice radio is cost-competitive when 200 ormore radios are used on-site. Trunked systems alsoprovide private voice conversations.

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    1.2 Simplex Radio System

    Transmit (TX) and Receive (RX)

    frequencies are the same.

    UHF is a good choice for room &

    pillar type mines.

    Line of sight communication (LOS):

    VHF

    150 MHz TX

    150 MHz RX

    UHF

    455 MHz TX

    455 MHz RX

    VHF

    150 MH

    z TX

    150 MHz RX

    UHF

    455 MHz TX

    455 MHz RX

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    1.3 Half-Duplex Radio

    Mountain

    Radio #1150 MHz RX

    170 MHz TX

    Obstructions or extreme distances between the radios will

    prevent simplex radio from working. To remedy this a

    Repeater is added to create a half duplex communication

    network.

    PTT

    Repeater

    170 MHz RX150 MHz TX

    Radio #2

    150 MHz RX170 MHz TX

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    1.4 Leaky Feeder is?

    Leaky Feeder cable runs along tunnels and emits and

    receives radio signals. The cable is leaky since it has

    gaps or slots in its outer shielding to allow signal to leak

    into or out of the cable along it's entire length.

    Radio Transmit

    170 MHz VHF

    455 MHz UHF

    Radio Receive

    150 MHz VHF

    475 MHz UHF

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    1.5 Real Time Communications

    Leaky Feeder acts like a long antenna, connecting Radios

    to Repeaters.

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    2.0 Leaky Feeder Concept

    2.1 Leaky Feeder Highway

    2.2 Leaky Feeder RF Spectrum

    2.2.1 Smart Com 150 Band pass

    2.2.2 Becker Smart Com 150 Band pass

    2.2.3 Smart Com 450 Band pass2.3 Data - Smart Com + Ethernet

    2.4 Data - Low Speed, Mine-Wide Data

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    2.1 Leaky Feeder Highway

    Leaky Feeder is analogous to a

    divided, multi-lane highway.

    A single highway (cable) carriesseveral lanes of traffic

    (channels) in opposite directions

    (band-pass) with a median

    (guard band) between them to

    prevent collisions.

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    2.2 Leaky Feeder RF Spectrum

    Guard Band

    Downstream

    Downstream channels

    are connected directly to

    Repeater transmitter,thus all channels are at

    same strong RF power.

    Downstream channels

    drive Local Diagnostic

    LEDs.

    Upstream Upstream signals are

    at different RF power

    depending (mainly)

    on distance between

    U/G radio and LF

    cable

    Base Station & Repeaters

    Frequency

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    2.2.3 Smart Com 450 Band pass

    Gu

    ardBand

    Base Station & Repeaters

    Frequency

    Downstream

    Voice

    475-480

    Upstream

    Voice

    450-455RFPower

    Note: Opposite to Smart Com 150, Smart Com 450 Upstream is the lower frequency.

    UpstreamEthernet

    20-42 MHz

    DownstreamEthernet

    140-185 MHz

    8 Channels Voice/Data

    Upstream signals are at

    different RF power

    depending (mainly) on

    distance from cable.

    8 Channels Voice/Data

    All Downstream radio

    signals are at same RF

    power

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    Smart Com 450 Band pass

    450-455 MHz

    475-480 MHz

    Downstream Signals

    Upstream Signals

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    2.3 Data Smart Com + Ethernet

    Connect industry standard cable modems to

    Smart Com to provide 54 Mbps Ethernet

    hotspots.

    Connect standard Ethernet equipment includingwireless networking equipment.

    CMIIP Camera

    PC

    VOIP Handset

    Cable

    Modem

    WLAN

    SP2

    Non-Intrinsically Safe

    equipment

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    2.4 Data Low Speed, Mine-Wide Data

    1. Low-speed (9600 bps) wireless networks can run over Leaky Feeder.

    2. Master Radio Modem in Base Station is connected to main PC/PLC.

    3. Slave units are connected to PLCs or RTUs.

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    3.0 RF Power Measurement

    3.1 Relative Measurements

    3.2 Decibels: dB and dBm

    3.3 Gain and Loss using dBs

    3.4 dBs and Power

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    3.1 Relative Measurements

    Temperature units are C.

    Reference level is 0 C.

    All temperatures are relative,

    the numbers just indicate

    higher/lower than reference

    level of 0 C.

    +25C

    0 C

    -25C

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    3.2 Decibels: dB and dBm

    dBs are ratios of RF power levels that simplify

    calculations of RF loss and gain.

    Calculating power level differences in dB works

    just like calculating temperature differences inC.

    dBm is a measurement of the absolute power,

    not a power ratio. Power can be expressed as

    Watts, dBm and volts, but dBm and dBs worktogether to make things easy. No kidding.

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    3.3 Gain and Loss using dBs

    -4 dBm -0 dBm = -4 dB

    100 meters of Smart Com

    150/150IS Leaky Feedercable has 4 dB loss.

    Input RF power 0 dBm Output RF power -4 dBm

    What is RF loss through 100 m LF cable?

    Input RF power -20 dBm

    Output RF power +4 dBm

    What is the gain of the LF amplifier?

    Gain or loss is the difference between output and input indBm and the result is expressed in decibels (dB).

    +4 dBm (-20 dBm) = +24 dB

    Leaky Feeder amplifier provides

    24 dB gain.

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    3.4 dBs and Power

    Decibels are logarithmic. Increasing a signal by 3 dB

    doubles the power, decreasing a signal by 3 dB cuts the

    power in half. An increase of 10 dB is 10x the power.

    -10 dB -6 dB -3 dBGain/

    Loss+3 dB + 6 dB +10 dB

    -10 dBm -6 dBm -3 dBm 0 dBm 3 dBm 6 dBm 10 dBm

    1/10 1/4 1/2 Power 2x 4x 10x

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    4.0 System Layout

    4.1 Base Station Location

    4.2 LF Cable Layout

    4.3 System Layout Example

    4.4 Smart Com 150 Gains/Losses4.5 Smart Com 150IS Gains/Losses

    4.6 Smart Com 450 Gains/Losses

    4.7 Smart Com 150IS System Layout

    4.8 Smart Com 150IS System Notes

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    4.1 Base Station Location

    IS Systems:

    Must be installed on surface (Safe Area).

    Non-IS Systems:

    Non-IS Systems can benefit from the Base Stationinstalled underground as all four Head End branches

    may be used. This reduces the requirement for U/G

    DC supplies and also provides a form of redundancy.

    Another benefit of U/G Base Stations is that it

    reduces the number of amplifiers in cascade and

    thus the noise floor.

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    4.2 LF Cable Layout

    LF cable must be installed wherever communications is

    required.

    Allow for 10% extra cable when laying system out to

    accommodate for drip loops and cable slack. Each cable run must be terminated by either a

    Termination Unit or Stope Antenna.

    Stope Antennas increase coverage by up to 200-300%

    to provide coverage into stopes and other areas where

    cable damage is likely.

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    4.3 System Layout Example

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    4.6 Smart Com 450 Gains/Losses

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    5.0 Splitter Installation

    5.1 Smart Com 150/150IS SP2 Splitters

    5.2 Smart Com 150/150IS SP3 Splitters

    5.3 Smart Com 450 SP2 Splitters

    5.4 Smart Com 450 SP3 Splitters

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    5.3 Smart Com 450 SP2 Split ters

    Smart Com 450 SP2 splitters split the power

    into two equal branches.

    100%

    50%

    50%2

    1Input

    SP2

    >OUT: -4 dB

    -70m/-230ft

    >OUT: -4 dB

    -70m/-230ft

    IN>

    3m

    280m

    210m-70m

    -70m

    -70m

    -70m

    210m

    +350m

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    5.4 Smart Com 450 SP3 Split ters

    33%

    33%

    Smart Com 450 SP3 splitters have all higherloss branches.

    100%SP3

    33%

    1

    3 2

    Input

    >OUT: -7 dB

    -120m/-395ft

    >OUT: -7 dB

    -120m/-395ft

    >OUT: -7 dB

    -120m/-395ftIN>

    3m

    230m

    -120m

    -120m-120m

    230m

    230m

    +350m

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    6.0 Amplifier Spacing

    6.1 Amplifier Spacing

    6.2 500m vs 350m Spacing

    6.3 150/150IS Amplifier Spacing, Example 1

    6.4 150/150IS Amplifier Spacing, Example 2

    6.5 150/150IS Amplifier Spacing, Example 36.6 150/150IS Amplifier Spacing, Example 4

    6.7 150/150IS Amplifier Spacing, Example 5

    6.8 450 Amplifier Spacing, Example 1

    6.9 450 Amplifier Spacing, Example 2

    6.10 450 Amplifier Spacing, Example 3

    6.11 450 Amplifier Spacing, Example 4

    6.12 450 Amplifier Spacing, Example 5

    6.13 Smart Com 150/150IS Amplifier Spacing Quiz

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    6.1 Amplifier Spacing

    Line Amplifiers are installed to compensate for cable andsplitting losses.

    Maximum

    Amplifier

    Gain (dB)

    Amplifier

    Spacing

    Cable Loss at

    highest

    frequency

    Reserve

    Gain (dB)

    Smart Com

    150/150IS

    (RNG-AMP,

    RIS-AMP, BSC-

    AMP)

    28 500 m

    1650 feet

    23 dB/500 m 5

    Smart Com 450

    (450-AMP)

    25 350 m

    1150 feet

    21 dB/350 m 4

    RNG-AMP and RIS-AMP line amplifiers require first amplifier oneach Head End branch be spaced 350 m from Head End! BSC-

    AMP amplifiers can be spaced 500m from head end.

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    6.2 500m vs 350m Spacing

    All other LF systems have 350 meter amplifier spacing.

    500 meter spacing

    Smart Com 150/150IS.

    350 meter spacing

    Smart Com 450.

    All other LF competitors.

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    6.8 450 Ampl if ier Spacing, Example 1

    3m

    280 meters

    3m

    +350 Meters

    +350 Meters

    3m

    210 meters

    210 meters

    230 meters

    230 meters

    230 meters

    450-AMP

    450-AMP

    450-AMP

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    6.9 450 Ampl if ier Spacing, Example 2

    3m

    280 meters+350 Meters

    3m

    160 meters

    160 meters

    160 meters

    450-AMP

    450-AMP

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    6.10 450 Amplifier Spacing, Example 3

    100m

    180 meters+350 Meters

    3m

    60 meters

    60 meters

    60 meters

    450-AMP

    450-AMP

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    6.11 450 Amplifier Spacing, Example 4

    3m

    280 meters+350 Meters

    100m60 meters

    60 meters

    60 meters

    450-AMP

    450-AMP

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    6.12 450 Amplifier Spacing, Example 5

    100m

    180 meters+350 Meters

    100m-40 meters

    -40 meters

    -40 meters

    450-AMP

    450-AMP

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    7.0 Base Station Installation

    7.1 What is a Base Station?

    7.2 Typical Smart Com 150 Base Station Schematic

    7.3 Base Station Location

    7.4 Smart Com 150 Base Station RF Flow

    7.5 Leaky Feeder Head End

    7.6 Smart Com 150 Head Ends

    7.6.1 RNG-Hxx Head End

    7.6.2 BSC-HE Head End

    7.6.3 RNG-Hxx Head End Indications and Controls

    7.6.4 BSC-HE Head End Indications and Controls7.6.5 RNG-Hxx RF Distribution

    7.6.6 BSC-HE RF Distribution

    7.6.7 RNG-Hxx Remote Diagnostic Connections

    7.6.8 BSC-HE Remote Diagnostic Connections

    7.6.9 Smart Com 150 Downstream RNG-Hxx

    7.6.10 Smart Com 150 Downstream BSC-HE

    7.6.11 Smart Com 150 Channel Plan

    7.7 Smart Com 450 Head End7.7.1 Smart Com 450 Head End Indications

    7.7.2 Smart Com 450 RF Distribution

    7.7.3 Smart Com 450 Remote Diagnostics

    7.7.4 Smart Com 450 Channel Plan

    7.8 Base Station Power Supplies

    7.9 Voice Repeaters

    7.10 Telephone Interconnects

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    7.1 What is a Base Station?

    Its the brains of the Leaky Feedernetwork, housed in a 19 rack-mountcabinet.

    Inside the Base Station are theinterfaces to the Leaky Feeder network:

    Leaky Feeder Head End RF Distribution

    Power Supplies

    Radio Repeaters, surface coverageantennas

    CMTS

    CMTSI (RNG-Hxx head end only if needed)

    Server PC

    Mine Pager Phone Interconnect

    Telephone Interconnect

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    7.3 Base Station Location

    Base Stations for Intrinsically Safe systems needto be on surface (Safe Area).

    Dry, heated area with reliable, clean AC power.

    If located outdoors a climate controlled NEMA4/4X enclosure is required.

    Base Station should be placed so that access toboth front and rear doors is possible.

    LF cables can enter Base Station cabinetthrough top of cabinet or through access panelon bottom of cabinet. Cable glands required tomaintain NEMA rating of cabinet.

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    7.5 Leaky Feeder Head End

    The Head End is the interface between Base

    Station equipment such as Repeaters and the

    Leaky Feeder cables.

    The Head End unit also injects DC power ontothe Leaky Feeder cable to power the LF Line

    Amplifiers.

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    7.7 Smart Com 450 Head End

    Front View, 3U high

    The Smart Com 450 system head end provides connection to8 Tx/Rx channels. The head end does not pass DC voltage

    onto the Leaky Feeder network or provide pre-amplification.

    Insertion Loss

    CMTS Upstream (20-42 MHz) 14 dB

    CMTS Downstream (140-185 MHz) 14 dB

    Voice Upstream (450-455 MHz) 22 dB

    Voice Downstream (475-480 MHz) 35 dB

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    7.7.1 Smart Com 450 Head End Indications

    Downstream

    LED should

    always be ON.

    These LEDs can be

    used to calibrate a

    single Tx channel at atime, all other Tx ports

    must be properly

    terminated during the

    test.

    Front panel LEDs

    show the remote

    diagnostics state.

    Downstream LED

    ON = Pilot ON,

    Upstream LED ON= Amplifier data

    being received.

    Enclosure Front LEDs

    Enclosure Back LEDs

    Once the Tx channel

    is connected, adjust

    the signal level so

    the green OK LED is

    lit.

    High LED: > 31 dBmOK LED: = 28 dBm

    LO LED: < 28 dBm

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    7.7.2 Smart Com 450 RF Distribution

    Voice: 30 dBm

    Voice Repeater Transmit ter

    Voice: -5 dBm Pilot: -25 dBm

    CMTS Downstream: -21 dBm CMTS Upstream: -23 dBm

    Rack Mount ServerCMTS

    Down: -9 dBm

    Up: -39 dBm RS232

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    7.7.3 Smart Com 450 Remote Diagnostics

    Ensure Downstream Pilot is

    active (front panel LEDs).

    Connect serial crossover cable

    between the Head End and the

    server PC running the Remote

    Diagnostic software.

    Server polls each amplifier in the

    system.

    Remote Diagnostics

    Connection

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    7.7.4 Smart Com 450 Channel Plan

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    7.8 Base Station Power Supplies

    13.8 VDC, 40 Amp redundantsystem (2 x 20A supplies).

    Battery terminals to create

    UPS. In-line fuse required

    between battery and P/S

    (supplied with RNG-BAT).

    Voltage & Current Meter.

    CSA certified.

    Not CE certified.

    PS-110, PS-220

    PS-UNIV-CE CSA Certified.

    CE certified.

    Requires UPS.

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    7.9 Voice Repeaters

    One voice repeater is required for each voice channel.

    Typically supplied by Varis Distributor.

    RNG-RPT1

    (one channel)

    RNG-RPT5(two channel)

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    7.10 Telephone Interconnects

    INT-TEL-CE

    INT-TEL

    Telephone Interconnects connect a PABX telephone

    line to a LF radio channel. Enables one non-private telephone connection per

    connected channel.

    Radios must be equipped with DTMF keypads to

    access the Telephone Interconnect. Typically

    supplied by Varis

    Distributor

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    8.0 LF Cable Installation

    8.1 LF Cable Installation Drift

    8.2 LF Cable Installation Shaft

    8.3 IS Leaky Feeder Installation

    8.4 VHF LF Cable & Tools

    8.5 UHF LF Cable & Tools

    8.6 RNG-500 LF Cable Preparation

    8.7 RCF12-50 LF Cable Preparation

    8.8 Smart Com 150 Component Connection

    8.9 Smart Com 450 Component Connection

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    8.5 UHF LF Cable & Tools

    Smart Com 450 uses RCF12-50LF cable.

    50 ohm impedance.

    Copper coated aluminumcenter conductor, corrugated

    copper jacket. Cable reel sizes tbd,

    depending on reel length.

    Installation requires:

    Hacksaw

    RFS12-L cable preparationtool (pictured)

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    8.7 RCF12-50 LF Cable Preparation

    Cut the cable with ahacksaw.

    Follow RFS TRIM-12-L cablepreparation tool instructions.

    Optionally, slide on heatshrink tubing.

    Install screw-on N-Typeconnector.

    Optionally, apply heat toshrink tubing to sealconnector.

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    8.9 Smart Com 450 Component Connection

    Amplifier and Splitter

    connectors markedHEADENDmust be

    connected to LF

    cable coming from

    Head End.

    Torque nut to 1 Nm (8 inch-

    lbs). Specific SMA-Type

    torque wrenches available

    from Tessco for connections.

    Optionally, waterproof

    connector with Heat Shrink.

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    9.0 Passive Component Installation

    9.1 System Impedance

    9.2 Two-way Splitter Installation

    9.3 Three-way Splitter Installation

    9.4 Termination Unit Installation

    9.5 Stope Antenna Installation

    9.6 Splice Unit Installation

    9.7 Smart Com 150IS Barrier Unit Installation

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    9.1 System Impedance

    Smart Com 150/150IS systems

    characteristic impedance is 75 ohms.

    Smart Com 450 systems characteristicimpedance is 50 ohms.

    This impedance difference means you

    cannot mix Smart Com 150/150IS and

    Smart Com 450 components or cable in asingle network!

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    9.2 Two-Way Splitter Installation

    Smart Com 150/150IS Splitters have jumpers thatcan:

    Terminate an unused/damaged branch.

    Inject RF Only for runs of LF with noamplifiers so that short circuits in the LF cablewill not bring down the system.

    RNG-SP2

    UHF-SP2

    1 2

    H/E

    Equivalent

    LF cable

    lengths

    (loss) of

    splitter

    branches

    Smart

    Com

    150/

    150IS

    Smart

    Com

    450

    Branch 1, 2 100 m

    (325)

    70 m

    (230)

    1

    2

    H/E

    RIS-SP2

    H/E 1

    2

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    9.3 Three Way Splitter Installation

    RNG-SP3

    1

    23

    UHF-SP3

    1

    2

    3

    H/E

    H/E

    Equivalent LF cable lengths

    (loss) of splitter branches

    Smart Com

    150/150IS

    Smart Com

    450

    Branch 1 100 m (325) 120 m (395)

    Branches 2 & 3 200 m (650) 120 m (395)

    RIS-SP3

    H/E

    3

    1

    2

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    9.4 Termination Unit Installation

    Termination Units arerequired at the end ofeach LF cable to absorbRF signals, preventingreflections and deadzones.

    RNG-TER

    UHF-TERRIS-TER

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    9.6 Splice Unit Installation

    Splice Unit is used for cable

    repairs.

    RNG-SPL

    RF LossSmart Com 150/

    150IS

    RNG-SPL

    RIS-SPL

    0.1 dB, 0 m

    Smart Com 450

    UHF-SPL

    0.1 dB, 0 mUHF-SPL

    RIS-SPL

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    10.0 Amplifier Installation

    10.1 Smart Com 150 Amplifier Installation

    10.2 Smart Com 150IS Amplifier Installation

    10.3 Smart Com 450 Amplifier Installation

    10.4 The 3 Meter Rule

    10.5 Amplifier Gain Control10.6 Smart Com 150 Amplifier Local Diagnostics

    10.7 Smart Com 450 Amplifier Local Diagnostics

    10.8 Smart Com 150 Amplifier AGC

    10.9 Smart Com 450 Amplifier AGC

    10.10 Smart Com 150 Amplifier Manual Gain Control

    10.11 Smart Com 450 Amplifier Manual Gain Control

    10.12 Smart Com 150 Amplifier Remote Diagnostics

    10.13 Smart Com 450 Amplifier Remote Diagnostics

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    10.3 Smart Com 450 Ampli fier Installation

    450-AMP

    HEADENDterminals connectto the LF cablecoming from the

    Base Station.

    RF Level

    Jumper is to select the

    amplifiers mode, Automatic

    or Manual. Automatic is

    recommended.

    Rotary switch

    adjusts Gain if in

    manual mode

    Used to calibrate in

    Manual gain mode.

    Amplifier ID

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    10.5 Amplifier Gain Control

    Amplifiers compensate for the RF (Radio Frequency) cable

    and splitting losses in the cable run preceding it in the

    Downstream direction.

    AmplifierGain

    RF High

    RF OK

    RF Low

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    10.7 Smart Com 450 Ampli fier Local Diagnostics

    Any LED lit means DC voltageOK.

    Amber LED indicates pilot level is

    too high. Green LED indicates pilot level is

    OK. Green OK LED thresholdsare AGC or MGC-Calibrated: -4 to-6 dBm, MGC with Calibrate PB

    not pressed: -3 to -7 dBm. Red LED indicates pilot level is

    too low.

    If there is no Pilot active then the Red (Low) LED

    will be on.

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    10.9 Smart Com 450 Amplif ier AGC

    Set to Auto mode

    Verify green LED is on. Amplifier continues to

    monitor Downstream

    signals and adjust gain as

    required to maintain OK.

    Automatic gain control (AGC) is the recommended

    setting. Set jumper JU16 to AUTO.

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    10.11 Smart Com 450 Amplifier Manual Gain Control

    Ensure Pilot is ON.

    Depress CALIBRATE p/b.

    Turn SW1 until green OK

    LED is on.

    The dial indicator on SW1

    shows the dBs of extra

    gain available.

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    10.13 Smart Com 450 Amplifier Remote Diagnostics

    Amplifier is polled bythe RD webserver

    Poll rate is

    determined by the

    number of amplifiers

    in the system.

    The remote

    diagnostic web server

    also provides

    functionality toreprogram the

    amplifier firmware

    remotely.

    All RF Leds light when a

    Remote Diagnostics

    packet is sent

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    11.0 DC Supply Installation

    11.1 Smart Com 150 DC Supply

    11.1.1 Smart Com 150 DC Supply Installation

    11.1.2 Smart Com 150 DC Supply Upgrade

    11.1.3 Smart Com 150 DC Supply Spacing

    11.2 Smart Com 150IS DC Supply

    11.2.1 150IS DC Supply Installation

    11.2.2 150IS DC Supply Spacing

    11.2.3 150IS DC Supply Layout

    11.2.4 150IS DC Voltage Calculation

    11.3 Smart Com 450 DC Supply

    11.3.1 450 DC Supply Spacing

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    11.3 Smart Com 450 DC Supply

    Power supply has an output voltage of 16 VDC.

    A Power Coupler UHF-DPC is supplied witheach DC Power Supply to tie it into the LFnetwork. Use LF cable between coupler and DC

    Supply. The RF loss for the coupler is < 0.5 dB and

    therefore does not affect amplifier spacing.

    Amplifiers must be no further than four amplifiersaway from the DC supply.

    Local Diagnostic LEDs

    UHF-DC16 UHF-DPC

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    11.3.1 450 DC Supply Spacing

    Maximum of 8 amplifiers (4 in each direction) per

    booster

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    12.0 Troubleshooting

    12.1 Troubleshooting Strategy12.2 Smart Com 150 Quick Reference Guide

    12.3 Becker Smart Com 150 Quick Reference Guide

    12.4 Smart Com 150/150IS Remote Diagnostics

    12.5 Smart Com 150/150IS Amplifier Local Diagnostics

    12.6 Smart Com 450 Remote Diagnostics12.7 Smart Com 450 Amplifier Local Diagnostics

    12.8 Mine-Wide Failure

    12.9 Area Failure

    12.10 Short Circuit Repair

    12.11 Base Station Testing

    12.12 Upstream Band

    12.13 Noisy Upstream Band

    12.14 Downstream Band

    12.15 Noisy Downstream Band

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    12.1 Troubleshooting Strategy

    Remote Diagnostics is key in detecting faults and seeing

    what is going on in the system.

    Comments from users are very useful in determining

    what type of problem is occurring.

    70% of all failures are due to cable and water damage.

    Upstream noise and failed DC power supplies account for

    the remaining 30% of problems.

    Always start troubleshooting at the Head End. Start on

    the branch with the reported fault, and work your waytowards the end of that branch.

    Show DRX Help

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    12.6 Smart Com 450 Remote Diagnostics

    Verify DRX

    web server

    communication

    -3 to -7

    OK Reserve

    Gain

    Depends on

    the number of

    amplifiers inthe system

    There

    should beno alarms.

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    12.7 Smart Com 450 Ampli fier Local Diagnostics

    RF LED

    Indication

    DC

    Status/LED

    RF Status Acti on

    No LEDs Failed, below

    minimumvoltage

    Unknown Determine why DC voltage is low:

    No incoming voltage check for cable short/open or DC Power Supply failure.

    Red LED

    (PreviousAmplifier OK)

    OK (any LEDlit indicated

    DC voltageOK)

    Too Low Downstream Pi lot:

    Ensure that downstream pilot is on at the head end.

    Otherwise, increased cable loss (addition of splitter, cable damage) may require more gain fromamplifier.

    Manual Gain Control (MGC)

    Decrease Attenuation Setting switch SW1 until Green OK LED On. For more accuracy, press and

    hold Calibrate button while adjusting SW1.

    Otherwise, if adjusting MGC does not achieve Green LED, then cable damage or new splitterprevents Green LED On even with 0 (zero) attenuation.

    Find and repair cable damage.

    If new splitter installed, amplifier will show Red LED, but otherwise system performance will beunchanged.

    Green LED OK OK None

    Amber LED

    (PreviousAmplifier OK)

    OK (any LEDlit indicated

    DC voltageOK)

    Too High Manual Gain Control (MGC)

    Increase SW1 until Green OK LED on. For more accuracy, press and hold Calibrate button whileadjusting SW1.

    If problem persists:

    Ensure that amplifiers are not spaced too closely

    Ensure that an amplifier is not oscillating due to cable being bundled too closely.

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    12.8 Mine-Wide Failure

    Possible Cause Remedy

    Base Station un-powered. Verify Base Station power.

    Failure of main LF cable

    feed.

    Verify using Remote or Local Diagnostics.

    If amplifiers cannot call in within 15

    minutes it would indicate a problem.Upstream noise floor too

    high.

    Verify using Remote Diagnostics. If

    amplifiers cannot call in within 15 minutes

    it would indicate a problem. Measure

    Upstream Noise Floor.

    Failure of DC Power Supply. Verify using Remote or Local Diagnostics.If amplifiers cannot call in within 15

    minutes it would indicate a problem.

    Failure of Voice Repeater. Confirm operation of other voice channels.

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    12.9 Area Failure

    Possible Cause Remedy

    Failure of LF cable feed. Verify using Remote or Local Diagnostics.

    If amplifiers cannot call in within 15 minutes

    it would indicate a problem.

    Failure of DC Power

    Supply.

    Verify using Remote or Local Diagnostics.

    If amplifiers cannot call in within 15 minutes

    it would indicate a problem.

    Amplifier or cable fault. If amplifier cannot achieve Green LED then

    either the amplifier is faulty or cable

    between it and previous amplifier has toohigh a loss. Verify amplifier spacing and

    replace amplifier.

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    12.10 Short Circuit Repair

    Short Circuits cause the DC voltage to drop while the DC current increases.

    How to detect Short Circuits

    Low voltage alarms on Remote Diagnostics.

    Fault LEDs on DC Supplies.

    Higher than normal current draw from DC Supplies. DC Supply output current hiccupping.

    No LEDs on amplifiers (DC voltage below minimum voltage).

    Too Low Red LEDs on amplifiers (RF level too low due to cable damage, cable open but notshorted).

    How to locate Short Circuits

    Use information from Remote Diagnostics. Which sections of amplifiers are not calling in?

    Start from DC Supply, and temporarily isolate cable sections using jumpers on splitters andamplifiers. Using a voltmeter, watch for increase in voltage (to normal) when branch isolated.

    Once the faulty cable section has been identified, perform a visual check of the cable looking forobvious physical damage. If possible feel cable for damage.

    How to repair Short Circuits

    Repair broken cable with splice units.

    Replace damaged cable sections with new cable.

    12 11 B St ti T ti

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    12.11 Base Station Testing

    Smart Com 150/150ISConnect a Spectrum Analyzer to a spare Rx port on RNG-

    RF16 or the BSC-HE. Monitor the Upstream band 170-185

    MHz.

    Spectrum Analyzer

    Smart Com 450

    Connect a Spectrum Analyzer to a spare Rx port on UHF-H00. Monitor the Upstream band 450-455 MHz.

    12 12 U t B d

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    12.12 Upstream Band

    The Upstream band should look as shown below.

    U t B d

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    Upstream Band

    Its possible that you can hear

    someone talking but not be able to

    talk back. This indicates a problem

    with the upstream communications.

    12 13 N i U t B d

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    12.13 Noisy Upstream Band

    If noise is coming back to the Base Station from any or allof the LF branches it might look similar to below.

    12 14 D t B d

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    12.14 Downstream Band

    Its possible that someone can hear

    you but you cannot talk back. This

    indicates a problem with the

    Downstream communications.

    12 15 N i D t B d

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    12.15 Noisy Downstream Band

    Connect spectrum analyzer to the LF terminals at the Head

    End.

    13 0 Maintenance

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    13.0 Maintenance

    13.1 Daily Maintenance

    13.2 Monthly Maintenance

    13.3 Annual Maintenance

    13 1 Daily Maintenance

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    13.1 Daily Maintenance

    Use Remote Diagnostics (RD) each day.

    Check for warnings and alarms.

    The RD web server can be configured to send e-mail

    when alarms are detected.

    RD gives confidence in the system.

    RD is easy to use, does not require a dedicated

    computer and can support up to 50 simultaneous users.

    13 2 Monthly Maintenance

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    13.2 Monthly Maintenance

    1. Confirm Base Station operation:

    1. Repeater transmitter levels

    2. Clarity of voice communications

    3. Noise in Upstream direction below -90 dBm

    4. Head End circuit board Local Diagnostic LEDs OK5. Verify backup batteries in place and on float charge

    2. Test line components:

    1. Amplifier and DC Supply Local Diagnostics LEDs OK

    2. Verify backup batteries in place and on float charge

    3. Verify minimum 30 meters communication range fromcable throughout mine.

    13 3 Annual Maintenance

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    13.3 Annual Maintenance

    It is advised to perform a system audit on anannual basis. The audit verifies:

    1. Remote Diagnostics configuration up to date withinstalled system.

    2. Repeater sensitivity.3. Repeater transmit power and stability.

    4. Head End splitter/combiner operation.

    5. Downstream and Upstream noise floor.

    6. Amplifier DC voltage and output levels.

    7. Communication coverage and clarity, includingsurface.

    Contact Information

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    Contact Information

    Varis Mine Technology Ltd.

    22 Brady Street, Unit 4

    Sudbury, Canada P3E 6E1

    [email protected]

    Toll Free USA/Canada: 877-658-2747

    Phone: 705-674-8111

    Fax: 705-674-7834

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